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PERUSAHAAN UMUM LISTRIK NEGARA AGENCY OF MINISTRY OF PUBLIC WORKS AND POWER
GOVERNMENT OF REPUBLIC OF INDONESIA
SEMARANG STEAM POWER PLANT UNITS 1 AND 2
LISTRIK
NEGARA
MONTHLY PROGRESS REPORT for
JAN 1979 BVI FILE A26C
ENGINEERING DESIGN PROCUREMENT CONSTRUCTION MANAGEMENT AND TRAINING SERVICES
AID LOAN 491-H-024
BLACK amp VEATCH INTERNATIONAL
consulting engineers
SEMARANG STEAM POWER PLANT
UNITS 1 AND 2
MONTHLY PROGRESS REPORT
FOR
JANUARY 1979
AID LOAN 497-H-024
PROJECT 61o4
BVI FILE A-26C
BLACK amp VEATCH INTERNATIONAL
CONSULTING ENGINEERS
Kansas City Missouri USA -- Jakarta Indonesia
TABLE OF CONTENTS
PAGE
I PROJECT DESCRIPTION 1
A CONSULtING ENGINEER 1
B PROJECT 1
C AID LOAN IMPLEMENTATION 1
D ENGINEERING SERVICES 1
E LETTERS OF COMMITMENT 2
F LETTERS OF CREDIT 2
G SCOPE OF WORK 3
II PROJECT PERSONNEL 3
III VENDOR REPRESENTATIVES 4
IV VISITORS TO SITE 7
V PROGRESS OF WORK 7
A DESIGN 7
B STATUS OF TENDERS 7
C TRAINING 8
D STATUS OF CONTRACTS 9
E DELIVERY OF EQUIPMENT AND MATERIAL 15
F CONSTRUCTION 15
G START-UP 17
H OVERALL SCHEDULE 18
I COST ESTIMATE 18
J PROJECT DIFFICULTIES 18
VI EXHIBITS 19
VII PROJECT PHOTOGRAPHS
SEMARANG STEAM POWER PLANT
UNITS 1 AND 2
MONTHLY PROGRESS REPORT
FOR
JKNUARY 1979
I PROJECT DESCRIPTION
A CONSULTING ENGINEER
Black amp Veatch International 1500 Meadow Lake Parkway
Kansas City Missouri 64114 USA
B PROJECT
Semarang Steam Power Plant Units 1 and 2 Semarang
Central Java Indonesia
C AID LOAN IMPLEMENTATION
The loan agreement between the Government of the Republic
of Indonesia (GOI) and the United States Agency for Internationa
Development (USAID) under loan 497-HrO24 is dated 3 November 1971
and is for an amount of NINETEEN MILLION SEVEN HUNDRED THOUSAND
UNITED STATES DOLLARS (19700000) Originally the terminatio
date of the loan was 3 November 1977 however Implementation
Letter No5 dated 17 June 1974 extended the termin l date for
disbursements to and including 30 September 1979
D ENGINEERING SERVICES
The engineering contract with Perusahaan Umum Listrik
Negara (PLN) Agency of Ministry of Public Works and Power of
the Government of Republic of Indonesia and Black amp Veatch
International (BVI) was signed 23 September 1972
1
The amount of this contract was THREE MILLION SIXTY-TWO
THOUSAND NINE HUNDRED EIGHTY-FOUR UNITED STATES DOLLARS
($3o62984-)
During October 1978 an Engineering Contract Amendment was
signed by PLN increasing the amount for Engineering Services
to $4025956-
E LETTERS OF COMMITMENT
Letter of commitment 497-H-02401 issued to Black amp Veatch
International on 5 January 1973 provides funds for
Engineering design procurement construction management
training services and the banking charges of the Continental
Illinois National Bank amp Trust Company of Chicago Originally
the termination date of the Letter of Commitment was
3 November 1977 however amendment number 1 dated
October 10 197d extended the terminal date to 30 September
1979
Attached sheet LC-I General Information Contracts and
Letters of Credit shows the Letters of Commitment which
have been issued for the major equipment contracts
F LETTERS OF CREDIT
Letter of Credit 1583955 was issued 24 January 1973 by the
Continental Illinois National Bank amp Trust Company of Chicago
in favor of BVI This letter of credit covers engineering
design procurement construction management and training
services for the Semarang Steam Power Plant Units 1 and 2
and was valid to 3 November 1977 However an Amendment
was issued to the Letter of Credit on 10 November 1978
extending the terminal date to 30 September 1979
Attached sheet LC-1 General Information Contracts and Letters
of Credit shows the Letters of Credit which have been issued
for the Major Equipment Contracts
2
G SCOPE OF WORK
The engineering services required for the E0emarang Steam
Power Plant Units 1 and 2 are outlined in the Scope of
Work included in Article 30 and Appendix A of the
Engineering contract
II PROJECT PERSONNEL
BVI has assigned to the project the following home office
engineers all situated in the Kansas City office
AM Acheson - Principal Engineer
HB Ellis - Director of Training
LJ Svoboda - Project Manager
GF Prendergast - Project Engineer
JP Harrington - Project Electrical Enginer
ML Queen - Project Mechanical Engineer
JR Brake - Project Structural Engineer
All professional technical drafting and clerical assistance
required is available to the above mentioned personnel The
cumulative man month effort by the Kansas City office through
December 1978 was 80886 man months
BVI has assigned to the project the following Resident Field
personnel
ME Moore - Chief Field Project Engineer
CG Box - MaterialAccountingPurchasing Specialist
JD Dyer - Electrical Field Engineer
L Russell - Cost Schedule and Reports Specialist
RN Loveall - Shift Supervisor Operating Engineer
AJ Baran - Shift Supervisor Operating Engineer
WP Kee - Shift Supervisor Operating Engineer
RW Milligan - Shift Supervisor Operating Engineer
3
The cumulative man month effort by the Semarang office
through December 197d was 321162 man months
Mr ME Moore traveled to Jakarta to discuss project
matters with PLN Pusat Per-onnel
Mr CG Box visited Jakarta to discuss Lettersof
Commitment and Lettersof Credit Amendments with PLN Pusat
and USAID Personnel
Mr AJ Baran Shift Supervisor Operating Engineer
returned to the United States on 28 January 1979
II VENDOR REPRESENTATIVES
A DC Mesner Associates
Mr DC Mesner arrived in Semarang on 10 May 1976 to test
and commission the Hoist amp Derrick This representative
departed Semaran on 19 May 1976
B Foster Wheeler World Services Corporation
Mr HA Kornegay Construction Consultant for Foster Wheeler
Corporation reported to the projecte site on 3 June 1976
This representative was released by PLN on 10 September 1977
The Foster Wheeler start-up and service Engineer Mr J Slomka
arrived on 15 November 1977 for check-out of the Steam
Generator equipment prior to operation Mr Slomka departed
Semaran-g on 1 July 197d and returned for sta-u
on 30 August 1972I During the latter part of November 1978
he was released by MWK-B for return to the United States
Trin Forney Engii eri rig Company Iepresentative Mr W OBrien
arrived in Simrarin4g in Jattary ]979 with the new Burner Tips
for the Boilers The tips were installed and other items
regarding operation of the Boilers where reviewed during
Mr OBriens visit
C Dresser Industries Inc
The Service Repiesentative from Dresser Industries Inc
Mr Harvey Dice arrived in Semarang on 2 February 1977
for final check-out and initial operation of the Turbine
Room Crane This representative departed Semarang on
12 February 1977
D Bailey Meter Company
The Bailey Meter Serviceman Mr KL Havron arrived in
Semarang on 6 December 1977 to check out the Control and
Instrument Equipment being supplied by this manufacturer
Mr Havron departed Semarang on 30 June 1978
Mr JC North arrived in Semarang on 23 August 1978
to continue the check-out work for the Control and
Instrument Equipment prior to start-up This work was
completed during December 1978 and the Representative
returned to the United States
E Bingham Willamette Company
Mr Larry Laverdure the Service RepresenLative for both
the Boiler Feed Pumps and the Circulating Water Pumps
completed the initial check-out of this equipment between
16 November 1977 and 10 December 1977 and returned to the
United States
Mr Laverdure r-eturned to Semarang on 30 March 197b to test
subject eouipment prior to start-up This portion of the work
was completed and the representative departed Semarang
on 22 April 1978
5
A final visit was made to the jobsite by Mr Laverdure between
July 10 and July 21 1978
F General Electric Company (Electrical Equipment)
The Manufacturers Representative for the Electrical Equipment
and Atixiliaries Contract (E-10A) Mr G Restrepo arrived
in Semarang on 29 November 1977 Mr Restrepos portion of
testing and energization of the Llectrical equipment has been
concluded and he departed Semarang on 7 July 1975
G General Electric Company (Turbine Generator Equipment)
Mr GI Ottman the GE Turbine Erector reported completion
of his portion of the work and departed Semarang in May 1978
The start-up Engineer for the Turbine Generator Mr H Schulz
arrived in Semarang on 28 February 1978 to check-out the
equipment prior to initial operation Mr H Schulz departed
Semarang on 1 July 1978 and returned for start-up on
15 August 1976
The excitation check-out Engineer Mr L Patchett arrived
15 August 197 to check out this system prior to start-upon
During November 1975 Mr Patchett was released by MWK-B and
has returned to the United States
H Riley Beaird Inc
The Service Representative for the Desalination Equipment
Mr Gerald E Rainey completed the initial check-out of
this equipment between 8 December 1977 and 15 December 1977
and returned to the United States
Mr Rainey returned to Semarang on 9 March 1978 to test and
start-up subject equipment This work has been completed and
the representative departed Semarang on 14 April 1976
6
A final visit was made to the jobsite by Mr Rainey during
October 1978
I Southwestern Engineering Company
A Service Representative from this manufacturer may not be
required at this time
IV VISITORS TO SITE
During January 1979 the following individuals visited the
Semarang Steam Power Plant Project site
N a m e Company or Organization Purpose of Visit
Mr W OBrien Forney Engineering To install new Burner
Tips and review
Boiler Problems
V PROGRESS OF WORK
A DESIGN
The 15 June 1976 issue of the Project Design Report 6104-A--)C
for Units 1 and 2 of the Semarang Steam Power Plant provides
the comprehensive design criteria for this project
B STATUS OF TENDERS
The actual status of each tender is shown on the attached PS-I
report (Progress Schedule - Specification and Procurement)
The tenders which have been finalized have resulted in signed
contracts details of which are contained in paragraph (D)
Status of Contracts Section V of this report
7
C TRAINING
The Maintenance and Operator Trainees continued following
the progress and observing the testing and check-out of
the B1S equipment The first off-loading from the oil
tanker is scheduled for early next month
The Trainees continued to gain experience from the dayshy
to-day operations of the plant
The Maintenance Trainees continae to spend a portion of
their time observing the testing calibration alignment
check-out and start-up of equipment and systems Trainees
are now performing routine maintenance Their duties also
include trouble shooting lubrication of equipment
cleaning of strainers ignitors pump repairs valves
repairs etc
The materials section continues to record tag and store
spare parts as they are turned over by the contractor
They are also storing and re-issuing supplies and tools
which have been transferred from PLNs Krapyak warehouse
A Chemist froi Jakarta visited the project site during
the reporting period to give instructions on the methods
for testing wattr and steam samples
D STATUS OF CONTRACTS
As of January 1979 the following contracts have been
awarded for supply of equipment and material for the
construction of the Semarang Steam ower Plant
1 Electrical Equipment (E-10A) General Electric Company
Conformed contract NoPJ067PST7h for this equipment was
issued on 25 June 1974 The contract shall include
electrical equipment and material all in accordance with
the specification an contract documents
2 Turbine Generator (M-10A) General Electric Company
Conformed contract NoPj086PST74 for this equipment was
issued on 28 June 1974 The contract shall include
furnishing of Units 1 and 2 Turbine Generators and Lube
Oil conditioners and hydrogen generation equipment common
to both units 1 and 2 all in accordance with the
specification and contract documents
3 Steam Generators (M-34A) Foster Wheeler World Services
Corporation
Conformed contract NoPj096PST74 for this equipment
was issued on 29 June 1974 The contract shall include
furnishing delivering to the Semarang Steam Power Plant
Site Units 1 and 2 steam generators and auxiliaries all as
specified in the specifications and in accordance with
the contract documents
4 Control and Instrument Equipment (K-2A) Bailey Meter Company
Conformed Contract NoPJ094PST71 1 for this equipment was
issued on 28 June 1974 The contract shall include
9
furnishing control and instrument equipment deliverei
to the Port cf Semarang Indonesia all in accordance
with the contract documents
5 Turbine Room Crane (S-10A) Dresser Crane
Conformed contract NoPj103PST74 for this equipment
was issued on 10 July 1974 The contract shall include
furnishing the turbine room crane delivered to the
Port of Semarang Indonesia all in accordance with thlt
contract documents
6 Circulating Water Pumps (M-12A) Bingham-Willamette Company
Conformed Contract NoPJ104PST74 for this equipment
was issued on 10 July 1974 The contract shall include
three (3) circulating water pumps and motors common to
both Units 1 and 2 and for providing services and
miscellaneous materials all in accordance with the
contract documents
7 Surface Condensers (M-12A) Southwestern Engineering
Company
Conformed Contract NoPJ106PST74 for this equipment
was issued on 20 July 1974 The contract shall include
the following major equipment for each of the genera tinf
units one (1) surface condenser for each unit shop
tubed one (1) air ejector and one (1) steam space
priming ejector for each unit two (2) condensate pump
and motors for each unit All material shall be
delivered to the Port of Semarang Indonesia and must be
in accordance with the contract documents
8 Traveling Screens (M-12A) FMC Ccrporation
Conformed Contract NoPj117PST7h for this equipment
was issued on 26 July 1974 The contract shall include
a total of three (3) traveling water screens with
10
accessories delivered to the Port of Semarang Indoieicvt
in accordance with the contract documents
9 Desalination Equipment (M-12B) Riley-Beaird inc
Conformed Contract NoPj101PST74 for this equipment
was issued on 10 July 1974 The contract shall include
one (1) flash evaporator one (1) desalination plant
one (1) package steam generator and miscellaneous
materials delivered to the Port of Semarang Indonesia
in accordance with the contract documents
10 Heat Exchangers (M-12B) Struthers Wells Corporation
Conformed contract NoPJ102PST74 for this equipment
was issued on 10 July 1974 The contract shall include
the following major items two (2) low pressure feedwnter
heaters for each unit two (2) high pressure feedwatoe
heaters for each unit and two (2) auxiliary cooling wier
heat exhangers for each unit All material shall be
delivered to the Port of Semarang Indonesia and must be
in accordance with the contract documents
11 Boiler Feed Pumps (M-26A) Bingham-Willamette Comnany
Conformed Contract NoPJ100PST74 for this equipment
was issued on 10 July 1974 The contract shall include
four (4) boiler feed pumps delivered to the Port of
Semarang Indonesia in accordance with the contract
documents
12 Auxiliary Pumps (M-26A) Worthington Sales Company
Conformed Contract NoPj118PST74 for this equipment
was issued on 26 July 1974 The contract shall include
furnishing the auxiliary pumps delivery of same to the
Port of Semarang Indonesia and unloadingfrom transport
11
providing services and miscellaneous materials all
complete and in accordance with the contract documents
13 Hoist amp Derrick (S-10) DC Mesner Associates
Conformed Contract NoPj161PST74 for this equipment
was issued on 24 September 974 The contract shall
include one (1) hoist and derrick delivered to the Port
of Semarang Indonesia in accordance with the contract
documents
14 Fabricated Steel Steel Sheet Piling and Reinforcing Steel (S-20A) bristol Steel amp Iron Works Inc
Conformed Contract NoPJ188PST74 for this material
was issued on 2 November 1974 The contract shall
include furnishing fabricated structural steel floor
grating and stair treads handrailing reinforcing steel
and steel sheet piling materials delivery of same to
the Port of Semarang Indonesiaproviding services and
miscellaneous materials detail and erection drawings
and engineering data all complete and in accordance
with contract documents
15 Site Fill (C-8A) PT Hutama Karya
This contract covers the necessary earthwork to prepare
the constiuction site The major components of the work
under the site fill contract are site preparation
dewatering excavation and fills Please refer to
paragraph (F) Construction of Section V for progress
against this contract
16 Pile and Pile Caps (C-8B) PT Pembangunan Perumahan
This contract includes proviaing all labor supervision
administration and management construction equipment
material and services necessaryto perform the pile and
pile caps construction complete and in acoordance with
12
the specifications drawings and other contract
documents Major components for the work include
excavation for Pile and Pile Caps Cast-in-place
concrete Pile and Pile Caps and Pile load tests
Please refer to paragraph (F) Construction of
Section V for progress against ihis contract
17 Site Deyelopment - Civil (C-8C) PT Adhi Karya
This contract shall include furnishing all materialsshy
providing all labor supervision administration and
management and provide all construction equipment
materials and services necessary to perform the site
development construction complete and in accordance
with the specifications drawings and other contract
documents Major components of the work include
Earthwork Piling Crushed rock surfacing Construction
fencing Cast - in - place concrete Precast concrete
Dock fenders and Concrete tank foundations PleaseoreFer
to paragraph (F) Construction of Section V for
progress against this contract
18 Site Development-Mechanical (C-8C) PT Boma Bisma Indra
This contract shall include furnishing all materialsz
providing all labor supervision administration and
management and provide all construction equipment
materials and services necessary to perform the 7ite
development construction complete and in accordance
with the specifications drawings and other contract
documents Major components of the work include
Earthwork Water Wells Water storage tanks and Fuel
Oil storage tanks Please refer to paragraph (F)
Construction of Section V for progress against this
contract
13
19 General Construction (C-8H) MWK International Ltd and
EE Black Ltd (MWK-B)
Conformed Contract NoPJ191PST75 for this work was
issued on 13 September 1975 The contract shall include
furnishing all equipment and materials except those speshy
cifically listed in the specification as being furnished
by the Owner and supplying all construction equipment
materialssuppliers and services necessary to perform
the General Mechanical and Electrical construction
complete in accordance with the specifications drawings
and other contract documents
20 Submarine Oil Pipeline (C-8D) Bouygues Offshore
Conformed Contract NoPJ009PST77 for this work was
issued on 8 February 1977 The contract includes the
provision of all investigative and design services
furnishing all equipment and materials providing all
labor supervision administration and management and
supplying all construction equipment materials supplies
and services necessary to design constructing and placing
into successful operation the Submarine Oil Pipeline
complete and in accordance with the contract documents
21 Pile and Pile Caps - Submarine Oil Installation (C-8E)
PT EE Black Indonesia Construction
Conformed Contract NoSPP010TUPI Kiterm Jateng77-78
77 for this work was issued on 1 September 1977 The
contract shall include furnishing all materials providing
all labor supervision administration and management
and provide all construction equipment materials and
services necessary to perform the pile and pile caps
construction for the Submarine Oil Installation complete
in accordance with the specification drawings and other
contract documents
i4~
E DELIVERY OF EQUIPMENT AND MATERIAL
There are still several items of equipment and material
which have not been received from General Electric Com-any
These items are being airfreighted as they become available
from the factory The Engineer has requested an updated
status report from GE
F CONSTRUCTION
1 C-8A SIte Fill (Contractor PT Hutama Karya)
The site fill contract was completed in 1975
2 C-8B Pile and Pile Caps (Contractor PT Pembangunan
Perumahan)
The contractor completed his work in October 1976
3 C-8C Civil Site Development (Contractor PT Adhi Karya)
The contractor completed his work in October 1976
4 C-8C Mechanical Site Development (Contractor PT Boma
Bisma Indra)
The contract was considered completed in November 1977
15
5 C-8D Submarine Oil Pipeline (Contractor Bouygues Offshore)
A number of punch list items remain to be attended to
otherwise the installation is ready for the first offloading
A request has been placed on Pertamina for the first tanker
6 C-8E Piles and Pile Caps Submarine Oil Installation
(Contractor PT EE Black Indonesia Construction)
This contract was completed in October 1973
7 C-8H General Construction (Contractor MWK International V
and EE Black Ltd (MWK-B)
CIVIL
1 Power Plant Building
The contractor continued attending to Punch List Items
2 Discharge Canal
No further action has been taken and a reminder will be
sent to the contractor
MECHANICAL
1 Boilers Units 1 and 2
The Forney representative arrived and new burner tips
were installed This made a big difference to the output
of boiler nol Also a number of modifications were
made to the electrical circuits The problem still
16
rewains on the Flame Detector Cooling Fan and we expect
this will be replaced with a larger unit As turbine
No2 is still down it was not possible to ch-ck the
performance of Boiler no2 with the new tips The
problem with the Fuel Oil Temperature Controller response
is being investigated
2 Turbine Generators 1 and 2
Turbine No2 was opened and uhe position of the steam
leaks ascertained It was found that the machine was
out of alignment and this has been rectified It is
now anticipated that we will be ready to roll about
the end of February
3 Heating Ventilating and Air-Conditioning
The replacement compressor is still being awaited and temshy
porary air-conditioning has been provided for the laboratory
ELECTRICAL
All CCPDs have now been installed and the outstanding GE
items are being installed as and when they arrive
G START-UP
No2 unit is expected to be ready about the end of February
One or two instruments remain to be calibrated after which
we will be ready to do a performance test on Unit 1
17
H OVERALL SCHEDULE
The attached sheet PS-2 Progress Schedule - Construction
and Erection will show actual progress of maor items
as compared to the progress schedule
I COST ESTIMATE
The Overall Project Estimate was updated in November 1978
to reflect the estimated final costs for the Semarang Steam
Power Pldnt Units 1 and 2 Also the Forecast of Disbursements
for Engineering Construction Management and Training Service
(DF-2) has been updated to reflect the estimated final
engineering costs
J PROJECT DIFFICULTIES
Most difficulties have now been overcome Problems
remaining are the fibercast pipingthe Fuel Oil Temperature
Controller and the installation of outstanding GE items
18
VI EXHIBITS
A PS-I Progress Schedule Specification and Procurement
Schedule of Specification for equipment procurement items
lists important dates concerning the progress of equipment
tendering up to replacement of order for all materials
procured in the USA by specification number actual dates
are reflected against scheduled dates
B PS-2 Progress Schedule Construction and Erection
A bar chart with the construction curve overlay which shows
the estimated and actual construction progress
C LC-l General Information Contracts and Letters of Credit
Schedule which lists the contracts suppliers and contract
cost for US Dollar financed portion of the project Also
lists the Letters of Commitment and Letters of Credit numbers
amounts and dates
D DF-I Financial Plan and Cash Flow - US Dollars (Thousands)
Reflects the rounded-off forecast cash flow by specification
number for the project
19
E DF-2 Cash Flow - Engineering Construction Management and
Training
Reflects the rounded-off forecast of disbursements for
Engineering services
F DF-2A Engineerihg Construction Management and Training
Cash Flow
Reflects the actual disbursement for Engineering services
G DF-3 Overall Project Estimate
Reflects the overall cost of the Semarang Steam Power Plant
divided into US Dollars and Indonesian Rupiah
H Training Schedule
A ba chart which reflects the training schedule for the Semarang
Plant Trainees
I General Project Schedule
Bar chart which reflects the overall schedule of the Semarang
Steam Power Plant
J Organization Chart - Engineering Staff
Diagram which lists the key US and Indonesian based personnel
assigned to the project
K Engineering Manpower Schedule
Bar chart which reflects the estimated Engineering man-months
for the project
20
L SS-I Shipping Statement Cumulative
Schedule which identifies each shipment by invoice number
name of vessel date of shipment FAS cost and ocean
freight cost
M Drawing A-O001 Site Arrangement General Layout
This drawing shows the overall arrangement and General Layout
of the Semarang Project Site
N Drawing A-1005 Plant Arrangement and Building Section
This drawing shows the general arrangement and building area
for the Semarang Project
21
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1 I FA COFCNAE F OCEAI FPEIGH SPEC ESCrITION BILL OF PORT CPOcSS ARRIV L DATE IRVnICI NO VALU OF TOTAL
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SPEC DESCRIPTION BIIL OF PORT GROSS ARRIVAL DATE INVOICE NO TOTALF OF LADING OF WEIGHT DATE DELIVERED AND CARGO iF AID OTHER
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I-A1 Pc - Assembled Generator SS Green Harbour No2 Baltimore 11378 25 Jrn76 29 Jul76 Invoice No205500 72500000 USA Flag 6 Apr 76 USA 20 Feb 76
1 Case-Turbine Sole plate Assemb-I
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I Case-Turbine regulator stem 1~20 Feb 176 i2
seal I
1 Pc-Assembled Turbine 5849 Invoice No207331 101579800
27 Feb 76 1 Skid-Exitation Cubicles 472 Invoice No207330 5128386
27 Feb 76
2 Cases-Anchor bolts for Unit 1amp2 J 127 noi 127-Invoice No207332 408736
27 Feb 763 Cases-Saturation Current Transf 399 IInvoice No207329 99980 $o500020303f B 65000(
2 Cases-Parts for Turbine One Feb 76 i27
1 Case-Parts for Turbine One r generator one
1 Case-Stop Valve Unit one Gen 2 Cases-Parts for Unit two Turb i
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2 Cases-Sol- Plates Unit two turb i8 Mar 76 and generator
1 Case-Stop Valve for unit 2 Turb 1 Case-Flexible support for Unit
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Turbine No2 opened for inspection
SEMARANG STEAM POWER PLANT
UNITS 1 AND 2
MONTHLY PROGRESS REPORT
FOR
JANUARY 1979
AID LOAN 497-H-024
PROJECT 61o4
BVI FILE A-26C
BLACK amp VEATCH INTERNATIONAL
CONSULTING ENGINEERS
Kansas City Missouri USA -- Jakarta Indonesia
TABLE OF CONTENTS
PAGE
I PROJECT DESCRIPTION 1
A CONSULtING ENGINEER 1
B PROJECT 1
C AID LOAN IMPLEMENTATION 1
D ENGINEERING SERVICES 1
E LETTERS OF COMMITMENT 2
F LETTERS OF CREDIT 2
G SCOPE OF WORK 3
II PROJECT PERSONNEL 3
III VENDOR REPRESENTATIVES 4
IV VISITORS TO SITE 7
V PROGRESS OF WORK 7
A DESIGN 7
B STATUS OF TENDERS 7
C TRAINING 8
D STATUS OF CONTRACTS 9
E DELIVERY OF EQUIPMENT AND MATERIAL 15
F CONSTRUCTION 15
G START-UP 17
H OVERALL SCHEDULE 18
I COST ESTIMATE 18
J PROJECT DIFFICULTIES 18
VI EXHIBITS 19
VII PROJECT PHOTOGRAPHS
SEMARANG STEAM POWER PLANT
UNITS 1 AND 2
MONTHLY PROGRESS REPORT
FOR
JKNUARY 1979
I PROJECT DESCRIPTION
A CONSULTING ENGINEER
Black amp Veatch International 1500 Meadow Lake Parkway
Kansas City Missouri 64114 USA
B PROJECT
Semarang Steam Power Plant Units 1 and 2 Semarang
Central Java Indonesia
C AID LOAN IMPLEMENTATION
The loan agreement between the Government of the Republic
of Indonesia (GOI) and the United States Agency for Internationa
Development (USAID) under loan 497-HrO24 is dated 3 November 1971
and is for an amount of NINETEEN MILLION SEVEN HUNDRED THOUSAND
UNITED STATES DOLLARS (19700000) Originally the terminatio
date of the loan was 3 November 1977 however Implementation
Letter No5 dated 17 June 1974 extended the termin l date for
disbursements to and including 30 September 1979
D ENGINEERING SERVICES
The engineering contract with Perusahaan Umum Listrik
Negara (PLN) Agency of Ministry of Public Works and Power of
the Government of Republic of Indonesia and Black amp Veatch
International (BVI) was signed 23 September 1972
1
The amount of this contract was THREE MILLION SIXTY-TWO
THOUSAND NINE HUNDRED EIGHTY-FOUR UNITED STATES DOLLARS
($3o62984-)
During October 1978 an Engineering Contract Amendment was
signed by PLN increasing the amount for Engineering Services
to $4025956-
E LETTERS OF COMMITMENT
Letter of commitment 497-H-02401 issued to Black amp Veatch
International on 5 January 1973 provides funds for
Engineering design procurement construction management
training services and the banking charges of the Continental
Illinois National Bank amp Trust Company of Chicago Originally
the termination date of the Letter of Commitment was
3 November 1977 however amendment number 1 dated
October 10 197d extended the terminal date to 30 September
1979
Attached sheet LC-I General Information Contracts and
Letters of Credit shows the Letters of Commitment which
have been issued for the major equipment contracts
F LETTERS OF CREDIT
Letter of Credit 1583955 was issued 24 January 1973 by the
Continental Illinois National Bank amp Trust Company of Chicago
in favor of BVI This letter of credit covers engineering
design procurement construction management and training
services for the Semarang Steam Power Plant Units 1 and 2
and was valid to 3 November 1977 However an Amendment
was issued to the Letter of Credit on 10 November 1978
extending the terminal date to 30 September 1979
Attached sheet LC-1 General Information Contracts and Letters
of Credit shows the Letters of Credit which have been issued
for the Major Equipment Contracts
2
G SCOPE OF WORK
The engineering services required for the E0emarang Steam
Power Plant Units 1 and 2 are outlined in the Scope of
Work included in Article 30 and Appendix A of the
Engineering contract
II PROJECT PERSONNEL
BVI has assigned to the project the following home office
engineers all situated in the Kansas City office
AM Acheson - Principal Engineer
HB Ellis - Director of Training
LJ Svoboda - Project Manager
GF Prendergast - Project Engineer
JP Harrington - Project Electrical Enginer
ML Queen - Project Mechanical Engineer
JR Brake - Project Structural Engineer
All professional technical drafting and clerical assistance
required is available to the above mentioned personnel The
cumulative man month effort by the Kansas City office through
December 1978 was 80886 man months
BVI has assigned to the project the following Resident Field
personnel
ME Moore - Chief Field Project Engineer
CG Box - MaterialAccountingPurchasing Specialist
JD Dyer - Electrical Field Engineer
L Russell - Cost Schedule and Reports Specialist
RN Loveall - Shift Supervisor Operating Engineer
AJ Baran - Shift Supervisor Operating Engineer
WP Kee - Shift Supervisor Operating Engineer
RW Milligan - Shift Supervisor Operating Engineer
3
The cumulative man month effort by the Semarang office
through December 197d was 321162 man months
Mr ME Moore traveled to Jakarta to discuss project
matters with PLN Pusat Per-onnel
Mr CG Box visited Jakarta to discuss Lettersof
Commitment and Lettersof Credit Amendments with PLN Pusat
and USAID Personnel
Mr AJ Baran Shift Supervisor Operating Engineer
returned to the United States on 28 January 1979
II VENDOR REPRESENTATIVES
A DC Mesner Associates
Mr DC Mesner arrived in Semarang on 10 May 1976 to test
and commission the Hoist amp Derrick This representative
departed Semaran on 19 May 1976
B Foster Wheeler World Services Corporation
Mr HA Kornegay Construction Consultant for Foster Wheeler
Corporation reported to the projecte site on 3 June 1976
This representative was released by PLN on 10 September 1977
The Foster Wheeler start-up and service Engineer Mr J Slomka
arrived on 15 November 1977 for check-out of the Steam
Generator equipment prior to operation Mr Slomka departed
Semaran-g on 1 July 197d and returned for sta-u
on 30 August 1972I During the latter part of November 1978
he was released by MWK-B for return to the United States
Trin Forney Engii eri rig Company Iepresentative Mr W OBrien
arrived in Simrarin4g in Jattary ]979 with the new Burner Tips
for the Boilers The tips were installed and other items
regarding operation of the Boilers where reviewed during
Mr OBriens visit
C Dresser Industries Inc
The Service Repiesentative from Dresser Industries Inc
Mr Harvey Dice arrived in Semarang on 2 February 1977
for final check-out and initial operation of the Turbine
Room Crane This representative departed Semarang on
12 February 1977
D Bailey Meter Company
The Bailey Meter Serviceman Mr KL Havron arrived in
Semarang on 6 December 1977 to check out the Control and
Instrument Equipment being supplied by this manufacturer
Mr Havron departed Semarang on 30 June 1978
Mr JC North arrived in Semarang on 23 August 1978
to continue the check-out work for the Control and
Instrument Equipment prior to start-up This work was
completed during December 1978 and the Representative
returned to the United States
E Bingham Willamette Company
Mr Larry Laverdure the Service RepresenLative for both
the Boiler Feed Pumps and the Circulating Water Pumps
completed the initial check-out of this equipment between
16 November 1977 and 10 December 1977 and returned to the
United States
Mr Laverdure r-eturned to Semarang on 30 March 197b to test
subject eouipment prior to start-up This portion of the work
was completed and the representative departed Semarang
on 22 April 1978
5
A final visit was made to the jobsite by Mr Laverdure between
July 10 and July 21 1978
F General Electric Company (Electrical Equipment)
The Manufacturers Representative for the Electrical Equipment
and Atixiliaries Contract (E-10A) Mr G Restrepo arrived
in Semarang on 29 November 1977 Mr Restrepos portion of
testing and energization of the Llectrical equipment has been
concluded and he departed Semarang on 7 July 1975
G General Electric Company (Turbine Generator Equipment)
Mr GI Ottman the GE Turbine Erector reported completion
of his portion of the work and departed Semarang in May 1978
The start-up Engineer for the Turbine Generator Mr H Schulz
arrived in Semarang on 28 February 1978 to check-out the
equipment prior to initial operation Mr H Schulz departed
Semarang on 1 July 1978 and returned for start-up on
15 August 1976
The excitation check-out Engineer Mr L Patchett arrived
15 August 197 to check out this system prior to start-upon
During November 1975 Mr Patchett was released by MWK-B and
has returned to the United States
H Riley Beaird Inc
The Service Representative for the Desalination Equipment
Mr Gerald E Rainey completed the initial check-out of
this equipment between 8 December 1977 and 15 December 1977
and returned to the United States
Mr Rainey returned to Semarang on 9 March 1978 to test and
start-up subject equipment This work has been completed and
the representative departed Semarang on 14 April 1976
6
A final visit was made to the jobsite by Mr Rainey during
October 1978
I Southwestern Engineering Company
A Service Representative from this manufacturer may not be
required at this time
IV VISITORS TO SITE
During January 1979 the following individuals visited the
Semarang Steam Power Plant Project site
N a m e Company or Organization Purpose of Visit
Mr W OBrien Forney Engineering To install new Burner
Tips and review
Boiler Problems
V PROGRESS OF WORK
A DESIGN
The 15 June 1976 issue of the Project Design Report 6104-A--)C
for Units 1 and 2 of the Semarang Steam Power Plant provides
the comprehensive design criteria for this project
B STATUS OF TENDERS
The actual status of each tender is shown on the attached PS-I
report (Progress Schedule - Specification and Procurement)
The tenders which have been finalized have resulted in signed
contracts details of which are contained in paragraph (D)
Status of Contracts Section V of this report
7
C TRAINING
The Maintenance and Operator Trainees continued following
the progress and observing the testing and check-out of
the B1S equipment The first off-loading from the oil
tanker is scheduled for early next month
The Trainees continued to gain experience from the dayshy
to-day operations of the plant
The Maintenance Trainees continae to spend a portion of
their time observing the testing calibration alignment
check-out and start-up of equipment and systems Trainees
are now performing routine maintenance Their duties also
include trouble shooting lubrication of equipment
cleaning of strainers ignitors pump repairs valves
repairs etc
The materials section continues to record tag and store
spare parts as they are turned over by the contractor
They are also storing and re-issuing supplies and tools
which have been transferred from PLNs Krapyak warehouse
A Chemist froi Jakarta visited the project site during
the reporting period to give instructions on the methods
for testing wattr and steam samples
D STATUS OF CONTRACTS
As of January 1979 the following contracts have been
awarded for supply of equipment and material for the
construction of the Semarang Steam ower Plant
1 Electrical Equipment (E-10A) General Electric Company
Conformed contract NoPJ067PST7h for this equipment was
issued on 25 June 1974 The contract shall include
electrical equipment and material all in accordance with
the specification an contract documents
2 Turbine Generator (M-10A) General Electric Company
Conformed contract NoPj086PST74 for this equipment was
issued on 28 June 1974 The contract shall include
furnishing of Units 1 and 2 Turbine Generators and Lube
Oil conditioners and hydrogen generation equipment common
to both units 1 and 2 all in accordance with the
specification and contract documents
3 Steam Generators (M-34A) Foster Wheeler World Services
Corporation
Conformed contract NoPj096PST74 for this equipment
was issued on 29 June 1974 The contract shall include
furnishing delivering to the Semarang Steam Power Plant
Site Units 1 and 2 steam generators and auxiliaries all as
specified in the specifications and in accordance with
the contract documents
4 Control and Instrument Equipment (K-2A) Bailey Meter Company
Conformed Contract NoPJ094PST71 1 for this equipment was
issued on 28 June 1974 The contract shall include
9
furnishing control and instrument equipment deliverei
to the Port cf Semarang Indonesia all in accordance
with the contract documents
5 Turbine Room Crane (S-10A) Dresser Crane
Conformed contract NoPj103PST74 for this equipment
was issued on 10 July 1974 The contract shall include
furnishing the turbine room crane delivered to the
Port of Semarang Indonesia all in accordance with thlt
contract documents
6 Circulating Water Pumps (M-12A) Bingham-Willamette Company
Conformed Contract NoPJ104PST74 for this equipment
was issued on 10 July 1974 The contract shall include
three (3) circulating water pumps and motors common to
both Units 1 and 2 and for providing services and
miscellaneous materials all in accordance with the
contract documents
7 Surface Condensers (M-12A) Southwestern Engineering
Company
Conformed Contract NoPJ106PST74 for this equipment
was issued on 20 July 1974 The contract shall include
the following major equipment for each of the genera tinf
units one (1) surface condenser for each unit shop
tubed one (1) air ejector and one (1) steam space
priming ejector for each unit two (2) condensate pump
and motors for each unit All material shall be
delivered to the Port of Semarang Indonesia and must be
in accordance with the contract documents
8 Traveling Screens (M-12A) FMC Ccrporation
Conformed Contract NoPj117PST7h for this equipment
was issued on 26 July 1974 The contract shall include
a total of three (3) traveling water screens with
10
accessories delivered to the Port of Semarang Indoieicvt
in accordance with the contract documents
9 Desalination Equipment (M-12B) Riley-Beaird inc
Conformed Contract NoPj101PST74 for this equipment
was issued on 10 July 1974 The contract shall include
one (1) flash evaporator one (1) desalination plant
one (1) package steam generator and miscellaneous
materials delivered to the Port of Semarang Indonesia
in accordance with the contract documents
10 Heat Exchangers (M-12B) Struthers Wells Corporation
Conformed contract NoPJ102PST74 for this equipment
was issued on 10 July 1974 The contract shall include
the following major items two (2) low pressure feedwnter
heaters for each unit two (2) high pressure feedwatoe
heaters for each unit and two (2) auxiliary cooling wier
heat exhangers for each unit All material shall be
delivered to the Port of Semarang Indonesia and must be
in accordance with the contract documents
11 Boiler Feed Pumps (M-26A) Bingham-Willamette Comnany
Conformed Contract NoPJ100PST74 for this equipment
was issued on 10 July 1974 The contract shall include
four (4) boiler feed pumps delivered to the Port of
Semarang Indonesia in accordance with the contract
documents
12 Auxiliary Pumps (M-26A) Worthington Sales Company
Conformed Contract NoPj118PST74 for this equipment
was issued on 26 July 1974 The contract shall include
furnishing the auxiliary pumps delivery of same to the
Port of Semarang Indonesia and unloadingfrom transport
11
providing services and miscellaneous materials all
complete and in accordance with the contract documents
13 Hoist amp Derrick (S-10) DC Mesner Associates
Conformed Contract NoPj161PST74 for this equipment
was issued on 24 September 974 The contract shall
include one (1) hoist and derrick delivered to the Port
of Semarang Indonesia in accordance with the contract
documents
14 Fabricated Steel Steel Sheet Piling and Reinforcing Steel (S-20A) bristol Steel amp Iron Works Inc
Conformed Contract NoPJ188PST74 for this material
was issued on 2 November 1974 The contract shall
include furnishing fabricated structural steel floor
grating and stair treads handrailing reinforcing steel
and steel sheet piling materials delivery of same to
the Port of Semarang Indonesiaproviding services and
miscellaneous materials detail and erection drawings
and engineering data all complete and in accordance
with contract documents
15 Site Fill (C-8A) PT Hutama Karya
This contract covers the necessary earthwork to prepare
the constiuction site The major components of the work
under the site fill contract are site preparation
dewatering excavation and fills Please refer to
paragraph (F) Construction of Section V for progress
against this contract
16 Pile and Pile Caps (C-8B) PT Pembangunan Perumahan
This contract includes proviaing all labor supervision
administration and management construction equipment
material and services necessaryto perform the pile and
pile caps construction complete and in acoordance with
12
the specifications drawings and other contract
documents Major components for the work include
excavation for Pile and Pile Caps Cast-in-place
concrete Pile and Pile Caps and Pile load tests
Please refer to paragraph (F) Construction of
Section V for progress against ihis contract
17 Site Deyelopment - Civil (C-8C) PT Adhi Karya
This contract shall include furnishing all materialsshy
providing all labor supervision administration and
management and provide all construction equipment
materials and services necessary to perform the site
development construction complete and in accordance
with the specifications drawings and other contract
documents Major components of the work include
Earthwork Piling Crushed rock surfacing Construction
fencing Cast - in - place concrete Precast concrete
Dock fenders and Concrete tank foundations PleaseoreFer
to paragraph (F) Construction of Section V for
progress against this contract
18 Site Development-Mechanical (C-8C) PT Boma Bisma Indra
This contract shall include furnishing all materialsz
providing all labor supervision administration and
management and provide all construction equipment
materials and services necessary to perform the 7ite
development construction complete and in accordance
with the specifications drawings and other contract
documents Major components of the work include
Earthwork Water Wells Water storage tanks and Fuel
Oil storage tanks Please refer to paragraph (F)
Construction of Section V for progress against this
contract
13
19 General Construction (C-8H) MWK International Ltd and
EE Black Ltd (MWK-B)
Conformed Contract NoPJ191PST75 for this work was
issued on 13 September 1975 The contract shall include
furnishing all equipment and materials except those speshy
cifically listed in the specification as being furnished
by the Owner and supplying all construction equipment
materialssuppliers and services necessary to perform
the General Mechanical and Electrical construction
complete in accordance with the specifications drawings
and other contract documents
20 Submarine Oil Pipeline (C-8D) Bouygues Offshore
Conformed Contract NoPJ009PST77 for this work was
issued on 8 February 1977 The contract includes the
provision of all investigative and design services
furnishing all equipment and materials providing all
labor supervision administration and management and
supplying all construction equipment materials supplies
and services necessary to design constructing and placing
into successful operation the Submarine Oil Pipeline
complete and in accordance with the contract documents
21 Pile and Pile Caps - Submarine Oil Installation (C-8E)
PT EE Black Indonesia Construction
Conformed Contract NoSPP010TUPI Kiterm Jateng77-78
77 for this work was issued on 1 September 1977 The
contract shall include furnishing all materials providing
all labor supervision administration and management
and provide all construction equipment materials and
services necessary to perform the pile and pile caps
construction for the Submarine Oil Installation complete
in accordance with the specification drawings and other
contract documents
i4~
E DELIVERY OF EQUIPMENT AND MATERIAL
There are still several items of equipment and material
which have not been received from General Electric Com-any
These items are being airfreighted as they become available
from the factory The Engineer has requested an updated
status report from GE
F CONSTRUCTION
1 C-8A SIte Fill (Contractor PT Hutama Karya)
The site fill contract was completed in 1975
2 C-8B Pile and Pile Caps (Contractor PT Pembangunan
Perumahan)
The contractor completed his work in October 1976
3 C-8C Civil Site Development (Contractor PT Adhi Karya)
The contractor completed his work in October 1976
4 C-8C Mechanical Site Development (Contractor PT Boma
Bisma Indra)
The contract was considered completed in November 1977
15
5 C-8D Submarine Oil Pipeline (Contractor Bouygues Offshore)
A number of punch list items remain to be attended to
otherwise the installation is ready for the first offloading
A request has been placed on Pertamina for the first tanker
6 C-8E Piles and Pile Caps Submarine Oil Installation
(Contractor PT EE Black Indonesia Construction)
This contract was completed in October 1973
7 C-8H General Construction (Contractor MWK International V
and EE Black Ltd (MWK-B)
CIVIL
1 Power Plant Building
The contractor continued attending to Punch List Items
2 Discharge Canal
No further action has been taken and a reminder will be
sent to the contractor
MECHANICAL
1 Boilers Units 1 and 2
The Forney representative arrived and new burner tips
were installed This made a big difference to the output
of boiler nol Also a number of modifications were
made to the electrical circuits The problem still
16
rewains on the Flame Detector Cooling Fan and we expect
this will be replaced with a larger unit As turbine
No2 is still down it was not possible to ch-ck the
performance of Boiler no2 with the new tips The
problem with the Fuel Oil Temperature Controller response
is being investigated
2 Turbine Generators 1 and 2
Turbine No2 was opened and uhe position of the steam
leaks ascertained It was found that the machine was
out of alignment and this has been rectified It is
now anticipated that we will be ready to roll about
the end of February
3 Heating Ventilating and Air-Conditioning
The replacement compressor is still being awaited and temshy
porary air-conditioning has been provided for the laboratory
ELECTRICAL
All CCPDs have now been installed and the outstanding GE
items are being installed as and when they arrive
G START-UP
No2 unit is expected to be ready about the end of February
One or two instruments remain to be calibrated after which
we will be ready to do a performance test on Unit 1
17
H OVERALL SCHEDULE
The attached sheet PS-2 Progress Schedule - Construction
and Erection will show actual progress of maor items
as compared to the progress schedule
I COST ESTIMATE
The Overall Project Estimate was updated in November 1978
to reflect the estimated final costs for the Semarang Steam
Power Pldnt Units 1 and 2 Also the Forecast of Disbursements
for Engineering Construction Management and Training Service
(DF-2) has been updated to reflect the estimated final
engineering costs
J PROJECT DIFFICULTIES
Most difficulties have now been overcome Problems
remaining are the fibercast pipingthe Fuel Oil Temperature
Controller and the installation of outstanding GE items
18
VI EXHIBITS
A PS-I Progress Schedule Specification and Procurement
Schedule of Specification for equipment procurement items
lists important dates concerning the progress of equipment
tendering up to replacement of order for all materials
procured in the USA by specification number actual dates
are reflected against scheduled dates
B PS-2 Progress Schedule Construction and Erection
A bar chart with the construction curve overlay which shows
the estimated and actual construction progress
C LC-l General Information Contracts and Letters of Credit
Schedule which lists the contracts suppliers and contract
cost for US Dollar financed portion of the project Also
lists the Letters of Commitment and Letters of Credit numbers
amounts and dates
D DF-I Financial Plan and Cash Flow - US Dollars (Thousands)
Reflects the rounded-off forecast cash flow by specification
number for the project
19
E DF-2 Cash Flow - Engineering Construction Management and
Training
Reflects the rounded-off forecast of disbursements for
Engineering services
F DF-2A Engineerihg Construction Management and Training
Cash Flow
Reflects the actual disbursement for Engineering services
G DF-3 Overall Project Estimate
Reflects the overall cost of the Semarang Steam Power Plant
divided into US Dollars and Indonesian Rupiah
H Training Schedule
A ba chart which reflects the training schedule for the Semarang
Plant Trainees
I General Project Schedule
Bar chart which reflects the overall schedule of the Semarang
Steam Power Plant
J Organization Chart - Engineering Staff
Diagram which lists the key US and Indonesian based personnel
assigned to the project
K Engineering Manpower Schedule
Bar chart which reflects the estimated Engineering man-months
for the project
20
L SS-I Shipping Statement Cumulative
Schedule which identifies each shipment by invoice number
name of vessel date of shipment FAS cost and ocean
freight cost
M Drawing A-O001 Site Arrangement General Layout
This drawing shows the overall arrangement and General Layout
of the Semarang Project Site
N Drawing A-1005 Plant Arrangement and Building Section
This drawing shows the general arrangement and building area
for the Semarang Project
21
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VERN General Electric Co BLACr amp VEATCH INTERNATIONA- UNITED STATES OF AMERICA PROJECT
EI PMENI Electricsl Equipment I(AN5AS CITY -15SCU1I USA JAKART INDONESIA A I D LOAN 497 - 14 - 26104
CCNRACT NO Ecu SA As4 e M LISTRI rHEARA DRAWINGPj087PST74 AuAGErCf Or MINISTRV CF PUBLIC WORAS AND POWERLETE003293LGOVERN+MENTO CE t O SHIPPING STATEMENTOF REPU-BLiC OF INOCNESALETTER OF CREZIT NO 01032973PL SLIAARANC STEAM POWER PLANT CUMULATIVE SS - I
130MW ( 7 Sol UITS I AND 2
E-1OA 7
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NAEO F A$gtiCGTC SF DES PTIGN AE OF BILL OF PORT GROSS ARRIVAL DATE INVOICE NOoiF VSSEL A TOTALO OATAS ILU CT F TANo LADING OF WEiGHT OAIE OTTLOiAFEO OfDEIVIEDELIVERED AND C LIF
FLAG Oamp DATE EXIT LONG TONS SMARANG AT SITE DATE CARGO VALUE ADC -- - -- e I us __ F S FI
E-IOA 1 Cs LTC Sotor for Transformer KL H 0174-28254822 INew Yortj 002 9 Oct78 4 Nov78 3679751 30100 41886USA 0 95838 Scp78
E-10A oornmI lot - 8 relays ars KLM 074-28254612 New York 016euroA-605645 6 NO Ckargeotor nameplates
8 Aug78
E-1OA 1 pig - 074ei
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New York N35 52903 57S07023 7 valvec bull 1 5 o 72USA 3IS Sep078
---- ----- _-------- ------- ------------ - - - shy- - - - shy -E-I0A 1iCt- rip Coil KL
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SUSA I 5 Sep78I-1A ry Interlcks 74-2254973Yrk 005iew 4 Nov78 37051 o30000 3533T 0
USA 126 Sep78
E-l0A I Pkgs Neutidl Bushing SS PresHarrison 1174-696 New York 016 366370 29086
USA 364996 262920 1 I22 Aug 78
E-OA I Pkg Ccntractor for Transformer KLM 074-28247214 ----- --- ---New York 0008 11 Jan79 376322 14400 i
I Pg Thyrite Stacks 326 Oct78 24696 66591 7555
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CTcent MISSCURI SATS AARAPTAP L SAIIA -4 UP- LISTRIV INDONESIAtNEGARA A I D LOAN 9 - N - C24 6104DRAWNGt r Pj0i17PST74lt A(FtCY CF lI R OrEPF LC ACAS AO POWER SHIPPING STATEMENT
03VEr9t73t OF RL UPI4 C OF iN-OAESIA
-- - - -- - --- -- -- --- -- - ----- --------- --
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1 I FA COFCNAE F OCEAI FPEIGH SPEC ESCrITION BILL OF PORT CPOcSS ARRIV L DATE IRVnICI NO VALU OF TOTAL
VESSEL LADING OF -WE IGHT DATE DELIVEPED Ato C Go C IF OTHER0 ER1AL FLAG NO L DATF EXIT LDNG I0S E RANG AT SIEDATE us VALUE FAI 0 bull L5
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E-IOA ] Pkg Push Button Control KLM 074-28247310 New York 002 11 Jan79 378835 No Chrge-USA 8 Nov178 1shy
1 Ctn Spring Charging Motors II378200 Tank Breathers 33Nov78 Control Switch Assy -Scal Beads f5 rd a r e
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E-105 1 Crt Cuupling Capacitors LU 074-28247332 New York 13an79 378842 NO chhrge-L032
---KLM- -- --------------------------- I1 Jan 3788 ----- --- NI--shy
-OA I1Pkg - Magnet 6 Chain Assemblies KLM 074-23247446 New York - 382602 4540 CampF 0 42-U- S -AI t ~U 129 NOV78 u - -
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LFT12 CF CPERIy NO 01032973PL OM 2 sn UNIITS I AND 2
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A M E OFi~~N A SO C S TAFI
SPEC DESCRIPTION BIIL OF PORT GROSS ARRIVAL DATE INVOICE NO TOTALF OF LADING OF WEIGHT DATE DELIVERED AND CARGO iF AID OTHER
MATERIAL FLAG O A EZIT LONG TONS SEMARANG AT SITE DATE US f VALUE FUNDS J FUNDS
I-A1 Pc - Assembled Generator SS Green Harbour No2 Baltimore 11378 25 Jrn76 29 Jul76 Invoice No205500 72500000 USA Flag 6 Apr 76 USA 20 Feb 76
1 Case-Turbine Sole plate Assemb-I
i grout plugs amp Jacking bolt grout plugs etc
2 Cases-Generator Hydrogen Cooler 1 Crate-Turbine Oil Conditioner 784 Invoice No205501 5614300
I Case-Turbine regulator stem 1~20 Feb 176 i2
seal I
1 Pc-Assembled Turbine 5849 Invoice No207331 101579800
27 Feb 76 1 Skid-Exitation Cubicles 472 Invoice No207330 5128386
27 Feb 76
2 Cases-Anchor bolts for Unit 1amp2 J 127 noi 127-Invoice No207332 408736
27 Feb 763 Cases-Saturation Current Transf 399 IInvoice No207329 99980 $o500020303f B 65000(
2 Cases-Parts for Turbine One Feb 76 i27
1 Case-Parts for Turbine One r generator one
1 Case-Stop Valve Unit one Gen 2 Cases-Parts for Unit two Turb i
and generator 1 2046 Invoice No208764 10638584
2 Cases-Sol- Plates Unit two turb i8 Mar 76 and generator
1 Case-Stop Valve for unit 2 Turb 1 Case-Flexible support for Unit
one Turbine
2 Cases- Parts for unit one Turb and Generator
1 Eox-Parts for generator Unit 1
1 Skd-Colector housing for I Uni 1 generator J 185 Invoice N0208765 1251224
I Bdl-Pipe assemblfor unit I Gen J 8 5a74 1 Pkg-nit
t wo excitation Cubicle 8ar -76
I Pkg-Unit two Exci Cubicles 474 Invoice No2093571 28386 - - - - - - -- Oar7 - shy--------------- L--- Mar_______O ______76_______
General Electric Company -F F VEATCI INTE PN ATIONAL UITED STATES OF AmERICA PROjECTE^- Turbine Generator VASAS C T MISSCURI UtA JAVAPTA NZ NESIA Al 0 LCAN 49 H 021- 6104 CaC -C Pi 036PST74 A ~Li5IRIF DAANGNEGAPA
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PORT
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GROSS
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2234
ARRIVAL DATE INVOICE NO
DATE DELIVERED AND 5EMARANG ATSITE DATET s T A Eu 17631 Jan 71 24 Mar 00036
FASVAL UE OF
VAUGO
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TOTAL
C I F
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GOVERNMENTOF REPUBLIC cr INDONESIA IV(250MW) SEMARANG STEAM POWER PLANT UNITS 112 CUMULATIVE
COST OF
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Turbine No2 opened for inspection
TABLE OF CONTENTS
PAGE
I PROJECT DESCRIPTION 1
A CONSULtING ENGINEER 1
B PROJECT 1
C AID LOAN IMPLEMENTATION 1
D ENGINEERING SERVICES 1
E LETTERS OF COMMITMENT 2
F LETTERS OF CREDIT 2
G SCOPE OF WORK 3
II PROJECT PERSONNEL 3
III VENDOR REPRESENTATIVES 4
IV VISITORS TO SITE 7
V PROGRESS OF WORK 7
A DESIGN 7
B STATUS OF TENDERS 7
C TRAINING 8
D STATUS OF CONTRACTS 9
E DELIVERY OF EQUIPMENT AND MATERIAL 15
F CONSTRUCTION 15
G START-UP 17
H OVERALL SCHEDULE 18
I COST ESTIMATE 18
J PROJECT DIFFICULTIES 18
VI EXHIBITS 19
VII PROJECT PHOTOGRAPHS
SEMARANG STEAM POWER PLANT
UNITS 1 AND 2
MONTHLY PROGRESS REPORT
FOR
JKNUARY 1979
I PROJECT DESCRIPTION
A CONSULTING ENGINEER
Black amp Veatch International 1500 Meadow Lake Parkway
Kansas City Missouri 64114 USA
B PROJECT
Semarang Steam Power Plant Units 1 and 2 Semarang
Central Java Indonesia
C AID LOAN IMPLEMENTATION
The loan agreement between the Government of the Republic
of Indonesia (GOI) and the United States Agency for Internationa
Development (USAID) under loan 497-HrO24 is dated 3 November 1971
and is for an amount of NINETEEN MILLION SEVEN HUNDRED THOUSAND
UNITED STATES DOLLARS (19700000) Originally the terminatio
date of the loan was 3 November 1977 however Implementation
Letter No5 dated 17 June 1974 extended the termin l date for
disbursements to and including 30 September 1979
D ENGINEERING SERVICES
The engineering contract with Perusahaan Umum Listrik
Negara (PLN) Agency of Ministry of Public Works and Power of
the Government of Republic of Indonesia and Black amp Veatch
International (BVI) was signed 23 September 1972
1
The amount of this contract was THREE MILLION SIXTY-TWO
THOUSAND NINE HUNDRED EIGHTY-FOUR UNITED STATES DOLLARS
($3o62984-)
During October 1978 an Engineering Contract Amendment was
signed by PLN increasing the amount for Engineering Services
to $4025956-
E LETTERS OF COMMITMENT
Letter of commitment 497-H-02401 issued to Black amp Veatch
International on 5 January 1973 provides funds for
Engineering design procurement construction management
training services and the banking charges of the Continental
Illinois National Bank amp Trust Company of Chicago Originally
the termination date of the Letter of Commitment was
3 November 1977 however amendment number 1 dated
October 10 197d extended the terminal date to 30 September
1979
Attached sheet LC-I General Information Contracts and
Letters of Credit shows the Letters of Commitment which
have been issued for the major equipment contracts
F LETTERS OF CREDIT
Letter of Credit 1583955 was issued 24 January 1973 by the
Continental Illinois National Bank amp Trust Company of Chicago
in favor of BVI This letter of credit covers engineering
design procurement construction management and training
services for the Semarang Steam Power Plant Units 1 and 2
and was valid to 3 November 1977 However an Amendment
was issued to the Letter of Credit on 10 November 1978
extending the terminal date to 30 September 1979
Attached sheet LC-1 General Information Contracts and Letters
of Credit shows the Letters of Credit which have been issued
for the Major Equipment Contracts
2
G SCOPE OF WORK
The engineering services required for the E0emarang Steam
Power Plant Units 1 and 2 are outlined in the Scope of
Work included in Article 30 and Appendix A of the
Engineering contract
II PROJECT PERSONNEL
BVI has assigned to the project the following home office
engineers all situated in the Kansas City office
AM Acheson - Principal Engineer
HB Ellis - Director of Training
LJ Svoboda - Project Manager
GF Prendergast - Project Engineer
JP Harrington - Project Electrical Enginer
ML Queen - Project Mechanical Engineer
JR Brake - Project Structural Engineer
All professional technical drafting and clerical assistance
required is available to the above mentioned personnel The
cumulative man month effort by the Kansas City office through
December 1978 was 80886 man months
BVI has assigned to the project the following Resident Field
personnel
ME Moore - Chief Field Project Engineer
CG Box - MaterialAccountingPurchasing Specialist
JD Dyer - Electrical Field Engineer
L Russell - Cost Schedule and Reports Specialist
RN Loveall - Shift Supervisor Operating Engineer
AJ Baran - Shift Supervisor Operating Engineer
WP Kee - Shift Supervisor Operating Engineer
RW Milligan - Shift Supervisor Operating Engineer
3
The cumulative man month effort by the Semarang office
through December 197d was 321162 man months
Mr ME Moore traveled to Jakarta to discuss project
matters with PLN Pusat Per-onnel
Mr CG Box visited Jakarta to discuss Lettersof
Commitment and Lettersof Credit Amendments with PLN Pusat
and USAID Personnel
Mr AJ Baran Shift Supervisor Operating Engineer
returned to the United States on 28 January 1979
II VENDOR REPRESENTATIVES
A DC Mesner Associates
Mr DC Mesner arrived in Semarang on 10 May 1976 to test
and commission the Hoist amp Derrick This representative
departed Semaran on 19 May 1976
B Foster Wheeler World Services Corporation
Mr HA Kornegay Construction Consultant for Foster Wheeler
Corporation reported to the projecte site on 3 June 1976
This representative was released by PLN on 10 September 1977
The Foster Wheeler start-up and service Engineer Mr J Slomka
arrived on 15 November 1977 for check-out of the Steam
Generator equipment prior to operation Mr Slomka departed
Semaran-g on 1 July 197d and returned for sta-u
on 30 August 1972I During the latter part of November 1978
he was released by MWK-B for return to the United States
Trin Forney Engii eri rig Company Iepresentative Mr W OBrien
arrived in Simrarin4g in Jattary ]979 with the new Burner Tips
for the Boilers The tips were installed and other items
regarding operation of the Boilers where reviewed during
Mr OBriens visit
C Dresser Industries Inc
The Service Repiesentative from Dresser Industries Inc
Mr Harvey Dice arrived in Semarang on 2 February 1977
for final check-out and initial operation of the Turbine
Room Crane This representative departed Semarang on
12 February 1977
D Bailey Meter Company
The Bailey Meter Serviceman Mr KL Havron arrived in
Semarang on 6 December 1977 to check out the Control and
Instrument Equipment being supplied by this manufacturer
Mr Havron departed Semarang on 30 June 1978
Mr JC North arrived in Semarang on 23 August 1978
to continue the check-out work for the Control and
Instrument Equipment prior to start-up This work was
completed during December 1978 and the Representative
returned to the United States
E Bingham Willamette Company
Mr Larry Laverdure the Service RepresenLative for both
the Boiler Feed Pumps and the Circulating Water Pumps
completed the initial check-out of this equipment between
16 November 1977 and 10 December 1977 and returned to the
United States
Mr Laverdure r-eturned to Semarang on 30 March 197b to test
subject eouipment prior to start-up This portion of the work
was completed and the representative departed Semarang
on 22 April 1978
5
A final visit was made to the jobsite by Mr Laverdure between
July 10 and July 21 1978
F General Electric Company (Electrical Equipment)
The Manufacturers Representative for the Electrical Equipment
and Atixiliaries Contract (E-10A) Mr G Restrepo arrived
in Semarang on 29 November 1977 Mr Restrepos portion of
testing and energization of the Llectrical equipment has been
concluded and he departed Semarang on 7 July 1975
G General Electric Company (Turbine Generator Equipment)
Mr GI Ottman the GE Turbine Erector reported completion
of his portion of the work and departed Semarang in May 1978
The start-up Engineer for the Turbine Generator Mr H Schulz
arrived in Semarang on 28 February 1978 to check-out the
equipment prior to initial operation Mr H Schulz departed
Semarang on 1 July 1978 and returned for start-up on
15 August 1976
The excitation check-out Engineer Mr L Patchett arrived
15 August 197 to check out this system prior to start-upon
During November 1975 Mr Patchett was released by MWK-B and
has returned to the United States
H Riley Beaird Inc
The Service Representative for the Desalination Equipment
Mr Gerald E Rainey completed the initial check-out of
this equipment between 8 December 1977 and 15 December 1977
and returned to the United States
Mr Rainey returned to Semarang on 9 March 1978 to test and
start-up subject equipment This work has been completed and
the representative departed Semarang on 14 April 1976
6
A final visit was made to the jobsite by Mr Rainey during
October 1978
I Southwestern Engineering Company
A Service Representative from this manufacturer may not be
required at this time
IV VISITORS TO SITE
During January 1979 the following individuals visited the
Semarang Steam Power Plant Project site
N a m e Company or Organization Purpose of Visit
Mr W OBrien Forney Engineering To install new Burner
Tips and review
Boiler Problems
V PROGRESS OF WORK
A DESIGN
The 15 June 1976 issue of the Project Design Report 6104-A--)C
for Units 1 and 2 of the Semarang Steam Power Plant provides
the comprehensive design criteria for this project
B STATUS OF TENDERS
The actual status of each tender is shown on the attached PS-I
report (Progress Schedule - Specification and Procurement)
The tenders which have been finalized have resulted in signed
contracts details of which are contained in paragraph (D)
Status of Contracts Section V of this report
7
C TRAINING
The Maintenance and Operator Trainees continued following
the progress and observing the testing and check-out of
the B1S equipment The first off-loading from the oil
tanker is scheduled for early next month
The Trainees continued to gain experience from the dayshy
to-day operations of the plant
The Maintenance Trainees continae to spend a portion of
their time observing the testing calibration alignment
check-out and start-up of equipment and systems Trainees
are now performing routine maintenance Their duties also
include trouble shooting lubrication of equipment
cleaning of strainers ignitors pump repairs valves
repairs etc
The materials section continues to record tag and store
spare parts as they are turned over by the contractor
They are also storing and re-issuing supplies and tools
which have been transferred from PLNs Krapyak warehouse
A Chemist froi Jakarta visited the project site during
the reporting period to give instructions on the methods
for testing wattr and steam samples
D STATUS OF CONTRACTS
As of January 1979 the following contracts have been
awarded for supply of equipment and material for the
construction of the Semarang Steam ower Plant
1 Electrical Equipment (E-10A) General Electric Company
Conformed contract NoPJ067PST7h for this equipment was
issued on 25 June 1974 The contract shall include
electrical equipment and material all in accordance with
the specification an contract documents
2 Turbine Generator (M-10A) General Electric Company
Conformed contract NoPj086PST74 for this equipment was
issued on 28 June 1974 The contract shall include
furnishing of Units 1 and 2 Turbine Generators and Lube
Oil conditioners and hydrogen generation equipment common
to both units 1 and 2 all in accordance with the
specification and contract documents
3 Steam Generators (M-34A) Foster Wheeler World Services
Corporation
Conformed contract NoPj096PST74 for this equipment
was issued on 29 June 1974 The contract shall include
furnishing delivering to the Semarang Steam Power Plant
Site Units 1 and 2 steam generators and auxiliaries all as
specified in the specifications and in accordance with
the contract documents
4 Control and Instrument Equipment (K-2A) Bailey Meter Company
Conformed Contract NoPJ094PST71 1 for this equipment was
issued on 28 June 1974 The contract shall include
9
furnishing control and instrument equipment deliverei
to the Port cf Semarang Indonesia all in accordance
with the contract documents
5 Turbine Room Crane (S-10A) Dresser Crane
Conformed contract NoPj103PST74 for this equipment
was issued on 10 July 1974 The contract shall include
furnishing the turbine room crane delivered to the
Port of Semarang Indonesia all in accordance with thlt
contract documents
6 Circulating Water Pumps (M-12A) Bingham-Willamette Company
Conformed Contract NoPJ104PST74 for this equipment
was issued on 10 July 1974 The contract shall include
three (3) circulating water pumps and motors common to
both Units 1 and 2 and for providing services and
miscellaneous materials all in accordance with the
contract documents
7 Surface Condensers (M-12A) Southwestern Engineering
Company
Conformed Contract NoPJ106PST74 for this equipment
was issued on 20 July 1974 The contract shall include
the following major equipment for each of the genera tinf
units one (1) surface condenser for each unit shop
tubed one (1) air ejector and one (1) steam space
priming ejector for each unit two (2) condensate pump
and motors for each unit All material shall be
delivered to the Port of Semarang Indonesia and must be
in accordance with the contract documents
8 Traveling Screens (M-12A) FMC Ccrporation
Conformed Contract NoPj117PST7h for this equipment
was issued on 26 July 1974 The contract shall include
a total of three (3) traveling water screens with
10
accessories delivered to the Port of Semarang Indoieicvt
in accordance with the contract documents
9 Desalination Equipment (M-12B) Riley-Beaird inc
Conformed Contract NoPj101PST74 for this equipment
was issued on 10 July 1974 The contract shall include
one (1) flash evaporator one (1) desalination plant
one (1) package steam generator and miscellaneous
materials delivered to the Port of Semarang Indonesia
in accordance with the contract documents
10 Heat Exchangers (M-12B) Struthers Wells Corporation
Conformed contract NoPJ102PST74 for this equipment
was issued on 10 July 1974 The contract shall include
the following major items two (2) low pressure feedwnter
heaters for each unit two (2) high pressure feedwatoe
heaters for each unit and two (2) auxiliary cooling wier
heat exhangers for each unit All material shall be
delivered to the Port of Semarang Indonesia and must be
in accordance with the contract documents
11 Boiler Feed Pumps (M-26A) Bingham-Willamette Comnany
Conformed Contract NoPJ100PST74 for this equipment
was issued on 10 July 1974 The contract shall include
four (4) boiler feed pumps delivered to the Port of
Semarang Indonesia in accordance with the contract
documents
12 Auxiliary Pumps (M-26A) Worthington Sales Company
Conformed Contract NoPj118PST74 for this equipment
was issued on 26 July 1974 The contract shall include
furnishing the auxiliary pumps delivery of same to the
Port of Semarang Indonesia and unloadingfrom transport
11
providing services and miscellaneous materials all
complete and in accordance with the contract documents
13 Hoist amp Derrick (S-10) DC Mesner Associates
Conformed Contract NoPj161PST74 for this equipment
was issued on 24 September 974 The contract shall
include one (1) hoist and derrick delivered to the Port
of Semarang Indonesia in accordance with the contract
documents
14 Fabricated Steel Steel Sheet Piling and Reinforcing Steel (S-20A) bristol Steel amp Iron Works Inc
Conformed Contract NoPJ188PST74 for this material
was issued on 2 November 1974 The contract shall
include furnishing fabricated structural steel floor
grating and stair treads handrailing reinforcing steel
and steel sheet piling materials delivery of same to
the Port of Semarang Indonesiaproviding services and
miscellaneous materials detail and erection drawings
and engineering data all complete and in accordance
with contract documents
15 Site Fill (C-8A) PT Hutama Karya
This contract covers the necessary earthwork to prepare
the constiuction site The major components of the work
under the site fill contract are site preparation
dewatering excavation and fills Please refer to
paragraph (F) Construction of Section V for progress
against this contract
16 Pile and Pile Caps (C-8B) PT Pembangunan Perumahan
This contract includes proviaing all labor supervision
administration and management construction equipment
material and services necessaryto perform the pile and
pile caps construction complete and in acoordance with
12
the specifications drawings and other contract
documents Major components for the work include
excavation for Pile and Pile Caps Cast-in-place
concrete Pile and Pile Caps and Pile load tests
Please refer to paragraph (F) Construction of
Section V for progress against ihis contract
17 Site Deyelopment - Civil (C-8C) PT Adhi Karya
This contract shall include furnishing all materialsshy
providing all labor supervision administration and
management and provide all construction equipment
materials and services necessary to perform the site
development construction complete and in accordance
with the specifications drawings and other contract
documents Major components of the work include
Earthwork Piling Crushed rock surfacing Construction
fencing Cast - in - place concrete Precast concrete
Dock fenders and Concrete tank foundations PleaseoreFer
to paragraph (F) Construction of Section V for
progress against this contract
18 Site Development-Mechanical (C-8C) PT Boma Bisma Indra
This contract shall include furnishing all materialsz
providing all labor supervision administration and
management and provide all construction equipment
materials and services necessary to perform the 7ite
development construction complete and in accordance
with the specifications drawings and other contract
documents Major components of the work include
Earthwork Water Wells Water storage tanks and Fuel
Oil storage tanks Please refer to paragraph (F)
Construction of Section V for progress against this
contract
13
19 General Construction (C-8H) MWK International Ltd and
EE Black Ltd (MWK-B)
Conformed Contract NoPJ191PST75 for this work was
issued on 13 September 1975 The contract shall include
furnishing all equipment and materials except those speshy
cifically listed in the specification as being furnished
by the Owner and supplying all construction equipment
materialssuppliers and services necessary to perform
the General Mechanical and Electrical construction
complete in accordance with the specifications drawings
and other contract documents
20 Submarine Oil Pipeline (C-8D) Bouygues Offshore
Conformed Contract NoPJ009PST77 for this work was
issued on 8 February 1977 The contract includes the
provision of all investigative and design services
furnishing all equipment and materials providing all
labor supervision administration and management and
supplying all construction equipment materials supplies
and services necessary to design constructing and placing
into successful operation the Submarine Oil Pipeline
complete and in accordance with the contract documents
21 Pile and Pile Caps - Submarine Oil Installation (C-8E)
PT EE Black Indonesia Construction
Conformed Contract NoSPP010TUPI Kiterm Jateng77-78
77 for this work was issued on 1 September 1977 The
contract shall include furnishing all materials providing
all labor supervision administration and management
and provide all construction equipment materials and
services necessary to perform the pile and pile caps
construction for the Submarine Oil Installation complete
in accordance with the specification drawings and other
contract documents
i4~
E DELIVERY OF EQUIPMENT AND MATERIAL
There are still several items of equipment and material
which have not been received from General Electric Com-any
These items are being airfreighted as they become available
from the factory The Engineer has requested an updated
status report from GE
F CONSTRUCTION
1 C-8A SIte Fill (Contractor PT Hutama Karya)
The site fill contract was completed in 1975
2 C-8B Pile and Pile Caps (Contractor PT Pembangunan
Perumahan)
The contractor completed his work in October 1976
3 C-8C Civil Site Development (Contractor PT Adhi Karya)
The contractor completed his work in October 1976
4 C-8C Mechanical Site Development (Contractor PT Boma
Bisma Indra)
The contract was considered completed in November 1977
15
5 C-8D Submarine Oil Pipeline (Contractor Bouygues Offshore)
A number of punch list items remain to be attended to
otherwise the installation is ready for the first offloading
A request has been placed on Pertamina for the first tanker
6 C-8E Piles and Pile Caps Submarine Oil Installation
(Contractor PT EE Black Indonesia Construction)
This contract was completed in October 1973
7 C-8H General Construction (Contractor MWK International V
and EE Black Ltd (MWK-B)
CIVIL
1 Power Plant Building
The contractor continued attending to Punch List Items
2 Discharge Canal
No further action has been taken and a reminder will be
sent to the contractor
MECHANICAL
1 Boilers Units 1 and 2
The Forney representative arrived and new burner tips
were installed This made a big difference to the output
of boiler nol Also a number of modifications were
made to the electrical circuits The problem still
16
rewains on the Flame Detector Cooling Fan and we expect
this will be replaced with a larger unit As turbine
No2 is still down it was not possible to ch-ck the
performance of Boiler no2 with the new tips The
problem with the Fuel Oil Temperature Controller response
is being investigated
2 Turbine Generators 1 and 2
Turbine No2 was opened and uhe position of the steam
leaks ascertained It was found that the machine was
out of alignment and this has been rectified It is
now anticipated that we will be ready to roll about
the end of February
3 Heating Ventilating and Air-Conditioning
The replacement compressor is still being awaited and temshy
porary air-conditioning has been provided for the laboratory
ELECTRICAL
All CCPDs have now been installed and the outstanding GE
items are being installed as and when they arrive
G START-UP
No2 unit is expected to be ready about the end of February
One or two instruments remain to be calibrated after which
we will be ready to do a performance test on Unit 1
17
H OVERALL SCHEDULE
The attached sheet PS-2 Progress Schedule - Construction
and Erection will show actual progress of maor items
as compared to the progress schedule
I COST ESTIMATE
The Overall Project Estimate was updated in November 1978
to reflect the estimated final costs for the Semarang Steam
Power Pldnt Units 1 and 2 Also the Forecast of Disbursements
for Engineering Construction Management and Training Service
(DF-2) has been updated to reflect the estimated final
engineering costs
J PROJECT DIFFICULTIES
Most difficulties have now been overcome Problems
remaining are the fibercast pipingthe Fuel Oil Temperature
Controller and the installation of outstanding GE items
18
VI EXHIBITS
A PS-I Progress Schedule Specification and Procurement
Schedule of Specification for equipment procurement items
lists important dates concerning the progress of equipment
tendering up to replacement of order for all materials
procured in the USA by specification number actual dates
are reflected against scheduled dates
B PS-2 Progress Schedule Construction and Erection
A bar chart with the construction curve overlay which shows
the estimated and actual construction progress
C LC-l General Information Contracts and Letters of Credit
Schedule which lists the contracts suppliers and contract
cost for US Dollar financed portion of the project Also
lists the Letters of Commitment and Letters of Credit numbers
amounts and dates
D DF-I Financial Plan and Cash Flow - US Dollars (Thousands)
Reflects the rounded-off forecast cash flow by specification
number for the project
19
E DF-2 Cash Flow - Engineering Construction Management and
Training
Reflects the rounded-off forecast of disbursements for
Engineering services
F DF-2A Engineerihg Construction Management and Training
Cash Flow
Reflects the actual disbursement for Engineering services
G DF-3 Overall Project Estimate
Reflects the overall cost of the Semarang Steam Power Plant
divided into US Dollars and Indonesian Rupiah
H Training Schedule
A ba chart which reflects the training schedule for the Semarang
Plant Trainees
I General Project Schedule
Bar chart which reflects the overall schedule of the Semarang
Steam Power Plant
J Organization Chart - Engineering Staff
Diagram which lists the key US and Indonesian based personnel
assigned to the project
K Engineering Manpower Schedule
Bar chart which reflects the estimated Engineering man-months
for the project
20
L SS-I Shipping Statement Cumulative
Schedule which identifies each shipment by invoice number
name of vessel date of shipment FAS cost and ocean
freight cost
M Drawing A-O001 Site Arrangement General Layout
This drawing shows the overall arrangement and General Layout
of the Semarang Project Site
N Drawing A-1005 Plant Arrangement and Building Section
This drawing shows the general arrangement and building area
for the Semarang Project
21
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E-lOA i3Pkgs Paints amp Flaable Liquids KLM 07-28254704 New York 001 9 Oct78 1 Nov78 365557 23228 32189-- J - - - 0 8961 24 Aug78
-------------------------------------------------------I--------------------------------------------------------------------------
VERN General Electric Co BLACr amp VEATCH INTERNATIONA- UNITED STATES OF AMERICA PROJECT
EI PMENI Electricsl Equipment I(AN5AS CITY -15SCU1I USA JAKART INDONESIA A I D LOAN 497 - 14 - 26104
CCNRACT NO Ecu SA As4 e M LISTRI rHEARA DRAWINGPj087PST74 AuAGErCf Or MINISTRV CF PUBLIC WORAS AND POWERLETE003293LGOVERN+MENTO CE t O SHIPPING STATEMENTOF REPU-BLiC OF INOCNESALETTER OF CREZIT NO 01032973PL SLIAARANC STEAM POWER PLANT CUMULATIVE SS - I
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1 I FA COFCNAE F OCEAI FPEIGH SPEC ESCrITION BILL OF PORT CPOcSS ARRIV L DATE IRVnICI NO VALU OF TOTAL
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A M E OFi~~N A SO C S TAFI
SPEC DESCRIPTION BIIL OF PORT GROSS ARRIVAL DATE INVOICE NO TOTALF OF LADING OF WEIGHT DATE DELIVERED AND CARGO iF AID OTHER
MATERIAL FLAG O A EZIT LONG TONS SEMARANG AT SITE DATE US f VALUE FUNDS J FUNDS
I-A1 Pc - Assembled Generator SS Green Harbour No2 Baltimore 11378 25 Jrn76 29 Jul76 Invoice No205500 72500000 USA Flag 6 Apr 76 USA 20 Feb 76
1 Case-Turbine Sole plate Assemb-I
i grout plugs amp Jacking bolt grout plugs etc
2 Cases-Generator Hydrogen Cooler 1 Crate-Turbine Oil Conditioner 784 Invoice No205501 5614300
I Case-Turbine regulator stem 1~20 Feb 176 i2
seal I
1 Pc-Assembled Turbine 5849 Invoice No207331 101579800
27 Feb 76 1 Skid-Exitation Cubicles 472 Invoice No207330 5128386
27 Feb 76
2 Cases-Anchor bolts for Unit 1amp2 J 127 noi 127-Invoice No207332 408736
27 Feb 763 Cases-Saturation Current Transf 399 IInvoice No207329 99980 $o500020303f B 65000(
2 Cases-Parts for Turbine One Feb 76 i27
1 Case-Parts for Turbine One r generator one
1 Case-Stop Valve Unit one Gen 2 Cases-Parts for Unit two Turb i
and generator 1 2046 Invoice No208764 10638584
2 Cases-Sol- Plates Unit two turb i8 Mar 76 and generator
1 Case-Stop Valve for unit 2 Turb 1 Case-Flexible support for Unit
one Turbine
2 Cases- Parts for unit one Turb and Generator
1 Eox-Parts for generator Unit 1
1 Skd-Colector housing for I Uni 1 generator J 185 Invoice N0208765 1251224
I Bdl-Pipe assemblfor unit I Gen J 8 5a74 1 Pkg-nit
t wo excitation Cubicle 8ar -76
I Pkg-Unit two Exci Cubicles 474 Invoice No2093571 28386 - - - - - - -- Oar7 - shy--------------- L--- Mar_______O ______76_______
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Turbine No2 opened for inspection
SEMARANG STEAM POWER PLANT
UNITS 1 AND 2
MONTHLY PROGRESS REPORT
FOR
JKNUARY 1979
I PROJECT DESCRIPTION
A CONSULTING ENGINEER
Black amp Veatch International 1500 Meadow Lake Parkway
Kansas City Missouri 64114 USA
B PROJECT
Semarang Steam Power Plant Units 1 and 2 Semarang
Central Java Indonesia
C AID LOAN IMPLEMENTATION
The loan agreement between the Government of the Republic
of Indonesia (GOI) and the United States Agency for Internationa
Development (USAID) under loan 497-HrO24 is dated 3 November 1971
and is for an amount of NINETEEN MILLION SEVEN HUNDRED THOUSAND
UNITED STATES DOLLARS (19700000) Originally the terminatio
date of the loan was 3 November 1977 however Implementation
Letter No5 dated 17 June 1974 extended the termin l date for
disbursements to and including 30 September 1979
D ENGINEERING SERVICES
The engineering contract with Perusahaan Umum Listrik
Negara (PLN) Agency of Ministry of Public Works and Power of
the Government of Republic of Indonesia and Black amp Veatch
International (BVI) was signed 23 September 1972
1
The amount of this contract was THREE MILLION SIXTY-TWO
THOUSAND NINE HUNDRED EIGHTY-FOUR UNITED STATES DOLLARS
($3o62984-)
During October 1978 an Engineering Contract Amendment was
signed by PLN increasing the amount for Engineering Services
to $4025956-
E LETTERS OF COMMITMENT
Letter of commitment 497-H-02401 issued to Black amp Veatch
International on 5 January 1973 provides funds for
Engineering design procurement construction management
training services and the banking charges of the Continental
Illinois National Bank amp Trust Company of Chicago Originally
the termination date of the Letter of Commitment was
3 November 1977 however amendment number 1 dated
October 10 197d extended the terminal date to 30 September
1979
Attached sheet LC-I General Information Contracts and
Letters of Credit shows the Letters of Commitment which
have been issued for the major equipment contracts
F LETTERS OF CREDIT
Letter of Credit 1583955 was issued 24 January 1973 by the
Continental Illinois National Bank amp Trust Company of Chicago
in favor of BVI This letter of credit covers engineering
design procurement construction management and training
services for the Semarang Steam Power Plant Units 1 and 2
and was valid to 3 November 1977 However an Amendment
was issued to the Letter of Credit on 10 November 1978
extending the terminal date to 30 September 1979
Attached sheet LC-1 General Information Contracts and Letters
of Credit shows the Letters of Credit which have been issued
for the Major Equipment Contracts
2
G SCOPE OF WORK
The engineering services required for the E0emarang Steam
Power Plant Units 1 and 2 are outlined in the Scope of
Work included in Article 30 and Appendix A of the
Engineering contract
II PROJECT PERSONNEL
BVI has assigned to the project the following home office
engineers all situated in the Kansas City office
AM Acheson - Principal Engineer
HB Ellis - Director of Training
LJ Svoboda - Project Manager
GF Prendergast - Project Engineer
JP Harrington - Project Electrical Enginer
ML Queen - Project Mechanical Engineer
JR Brake - Project Structural Engineer
All professional technical drafting and clerical assistance
required is available to the above mentioned personnel The
cumulative man month effort by the Kansas City office through
December 1978 was 80886 man months
BVI has assigned to the project the following Resident Field
personnel
ME Moore - Chief Field Project Engineer
CG Box - MaterialAccountingPurchasing Specialist
JD Dyer - Electrical Field Engineer
L Russell - Cost Schedule and Reports Specialist
RN Loveall - Shift Supervisor Operating Engineer
AJ Baran - Shift Supervisor Operating Engineer
WP Kee - Shift Supervisor Operating Engineer
RW Milligan - Shift Supervisor Operating Engineer
3
The cumulative man month effort by the Semarang office
through December 197d was 321162 man months
Mr ME Moore traveled to Jakarta to discuss project
matters with PLN Pusat Per-onnel
Mr CG Box visited Jakarta to discuss Lettersof
Commitment and Lettersof Credit Amendments with PLN Pusat
and USAID Personnel
Mr AJ Baran Shift Supervisor Operating Engineer
returned to the United States on 28 January 1979
II VENDOR REPRESENTATIVES
A DC Mesner Associates
Mr DC Mesner arrived in Semarang on 10 May 1976 to test
and commission the Hoist amp Derrick This representative
departed Semaran on 19 May 1976
B Foster Wheeler World Services Corporation
Mr HA Kornegay Construction Consultant for Foster Wheeler
Corporation reported to the projecte site on 3 June 1976
This representative was released by PLN on 10 September 1977
The Foster Wheeler start-up and service Engineer Mr J Slomka
arrived on 15 November 1977 for check-out of the Steam
Generator equipment prior to operation Mr Slomka departed
Semaran-g on 1 July 197d and returned for sta-u
on 30 August 1972I During the latter part of November 1978
he was released by MWK-B for return to the United States
Trin Forney Engii eri rig Company Iepresentative Mr W OBrien
arrived in Simrarin4g in Jattary ]979 with the new Burner Tips
for the Boilers The tips were installed and other items
regarding operation of the Boilers where reviewed during
Mr OBriens visit
C Dresser Industries Inc
The Service Repiesentative from Dresser Industries Inc
Mr Harvey Dice arrived in Semarang on 2 February 1977
for final check-out and initial operation of the Turbine
Room Crane This representative departed Semarang on
12 February 1977
D Bailey Meter Company
The Bailey Meter Serviceman Mr KL Havron arrived in
Semarang on 6 December 1977 to check out the Control and
Instrument Equipment being supplied by this manufacturer
Mr Havron departed Semarang on 30 June 1978
Mr JC North arrived in Semarang on 23 August 1978
to continue the check-out work for the Control and
Instrument Equipment prior to start-up This work was
completed during December 1978 and the Representative
returned to the United States
E Bingham Willamette Company
Mr Larry Laverdure the Service RepresenLative for both
the Boiler Feed Pumps and the Circulating Water Pumps
completed the initial check-out of this equipment between
16 November 1977 and 10 December 1977 and returned to the
United States
Mr Laverdure r-eturned to Semarang on 30 March 197b to test
subject eouipment prior to start-up This portion of the work
was completed and the representative departed Semarang
on 22 April 1978
5
A final visit was made to the jobsite by Mr Laverdure between
July 10 and July 21 1978
F General Electric Company (Electrical Equipment)
The Manufacturers Representative for the Electrical Equipment
and Atixiliaries Contract (E-10A) Mr G Restrepo arrived
in Semarang on 29 November 1977 Mr Restrepos portion of
testing and energization of the Llectrical equipment has been
concluded and he departed Semarang on 7 July 1975
G General Electric Company (Turbine Generator Equipment)
Mr GI Ottman the GE Turbine Erector reported completion
of his portion of the work and departed Semarang in May 1978
The start-up Engineer for the Turbine Generator Mr H Schulz
arrived in Semarang on 28 February 1978 to check-out the
equipment prior to initial operation Mr H Schulz departed
Semarang on 1 July 1978 and returned for start-up on
15 August 1976
The excitation check-out Engineer Mr L Patchett arrived
15 August 197 to check out this system prior to start-upon
During November 1975 Mr Patchett was released by MWK-B and
has returned to the United States
H Riley Beaird Inc
The Service Representative for the Desalination Equipment
Mr Gerald E Rainey completed the initial check-out of
this equipment between 8 December 1977 and 15 December 1977
and returned to the United States
Mr Rainey returned to Semarang on 9 March 1978 to test and
start-up subject equipment This work has been completed and
the representative departed Semarang on 14 April 1976
6
A final visit was made to the jobsite by Mr Rainey during
October 1978
I Southwestern Engineering Company
A Service Representative from this manufacturer may not be
required at this time
IV VISITORS TO SITE
During January 1979 the following individuals visited the
Semarang Steam Power Plant Project site
N a m e Company or Organization Purpose of Visit
Mr W OBrien Forney Engineering To install new Burner
Tips and review
Boiler Problems
V PROGRESS OF WORK
A DESIGN
The 15 June 1976 issue of the Project Design Report 6104-A--)C
for Units 1 and 2 of the Semarang Steam Power Plant provides
the comprehensive design criteria for this project
B STATUS OF TENDERS
The actual status of each tender is shown on the attached PS-I
report (Progress Schedule - Specification and Procurement)
The tenders which have been finalized have resulted in signed
contracts details of which are contained in paragraph (D)
Status of Contracts Section V of this report
7
C TRAINING
The Maintenance and Operator Trainees continued following
the progress and observing the testing and check-out of
the B1S equipment The first off-loading from the oil
tanker is scheduled for early next month
The Trainees continued to gain experience from the dayshy
to-day operations of the plant
The Maintenance Trainees continae to spend a portion of
their time observing the testing calibration alignment
check-out and start-up of equipment and systems Trainees
are now performing routine maintenance Their duties also
include trouble shooting lubrication of equipment
cleaning of strainers ignitors pump repairs valves
repairs etc
The materials section continues to record tag and store
spare parts as they are turned over by the contractor
They are also storing and re-issuing supplies and tools
which have been transferred from PLNs Krapyak warehouse
A Chemist froi Jakarta visited the project site during
the reporting period to give instructions on the methods
for testing wattr and steam samples
D STATUS OF CONTRACTS
As of January 1979 the following contracts have been
awarded for supply of equipment and material for the
construction of the Semarang Steam ower Plant
1 Electrical Equipment (E-10A) General Electric Company
Conformed contract NoPJ067PST7h for this equipment was
issued on 25 June 1974 The contract shall include
electrical equipment and material all in accordance with
the specification an contract documents
2 Turbine Generator (M-10A) General Electric Company
Conformed contract NoPj086PST74 for this equipment was
issued on 28 June 1974 The contract shall include
furnishing of Units 1 and 2 Turbine Generators and Lube
Oil conditioners and hydrogen generation equipment common
to both units 1 and 2 all in accordance with the
specification and contract documents
3 Steam Generators (M-34A) Foster Wheeler World Services
Corporation
Conformed contract NoPj096PST74 for this equipment
was issued on 29 June 1974 The contract shall include
furnishing delivering to the Semarang Steam Power Plant
Site Units 1 and 2 steam generators and auxiliaries all as
specified in the specifications and in accordance with
the contract documents
4 Control and Instrument Equipment (K-2A) Bailey Meter Company
Conformed Contract NoPJ094PST71 1 for this equipment was
issued on 28 June 1974 The contract shall include
9
furnishing control and instrument equipment deliverei
to the Port cf Semarang Indonesia all in accordance
with the contract documents
5 Turbine Room Crane (S-10A) Dresser Crane
Conformed contract NoPj103PST74 for this equipment
was issued on 10 July 1974 The contract shall include
furnishing the turbine room crane delivered to the
Port of Semarang Indonesia all in accordance with thlt
contract documents
6 Circulating Water Pumps (M-12A) Bingham-Willamette Company
Conformed Contract NoPJ104PST74 for this equipment
was issued on 10 July 1974 The contract shall include
three (3) circulating water pumps and motors common to
both Units 1 and 2 and for providing services and
miscellaneous materials all in accordance with the
contract documents
7 Surface Condensers (M-12A) Southwestern Engineering
Company
Conformed Contract NoPJ106PST74 for this equipment
was issued on 20 July 1974 The contract shall include
the following major equipment for each of the genera tinf
units one (1) surface condenser for each unit shop
tubed one (1) air ejector and one (1) steam space
priming ejector for each unit two (2) condensate pump
and motors for each unit All material shall be
delivered to the Port of Semarang Indonesia and must be
in accordance with the contract documents
8 Traveling Screens (M-12A) FMC Ccrporation
Conformed Contract NoPj117PST7h for this equipment
was issued on 26 July 1974 The contract shall include
a total of three (3) traveling water screens with
10
accessories delivered to the Port of Semarang Indoieicvt
in accordance with the contract documents
9 Desalination Equipment (M-12B) Riley-Beaird inc
Conformed Contract NoPj101PST74 for this equipment
was issued on 10 July 1974 The contract shall include
one (1) flash evaporator one (1) desalination plant
one (1) package steam generator and miscellaneous
materials delivered to the Port of Semarang Indonesia
in accordance with the contract documents
10 Heat Exchangers (M-12B) Struthers Wells Corporation
Conformed contract NoPJ102PST74 for this equipment
was issued on 10 July 1974 The contract shall include
the following major items two (2) low pressure feedwnter
heaters for each unit two (2) high pressure feedwatoe
heaters for each unit and two (2) auxiliary cooling wier
heat exhangers for each unit All material shall be
delivered to the Port of Semarang Indonesia and must be
in accordance with the contract documents
11 Boiler Feed Pumps (M-26A) Bingham-Willamette Comnany
Conformed Contract NoPJ100PST74 for this equipment
was issued on 10 July 1974 The contract shall include
four (4) boiler feed pumps delivered to the Port of
Semarang Indonesia in accordance with the contract
documents
12 Auxiliary Pumps (M-26A) Worthington Sales Company
Conformed Contract NoPj118PST74 for this equipment
was issued on 26 July 1974 The contract shall include
furnishing the auxiliary pumps delivery of same to the
Port of Semarang Indonesia and unloadingfrom transport
11
providing services and miscellaneous materials all
complete and in accordance with the contract documents
13 Hoist amp Derrick (S-10) DC Mesner Associates
Conformed Contract NoPj161PST74 for this equipment
was issued on 24 September 974 The contract shall
include one (1) hoist and derrick delivered to the Port
of Semarang Indonesia in accordance with the contract
documents
14 Fabricated Steel Steel Sheet Piling and Reinforcing Steel (S-20A) bristol Steel amp Iron Works Inc
Conformed Contract NoPJ188PST74 for this material
was issued on 2 November 1974 The contract shall
include furnishing fabricated structural steel floor
grating and stair treads handrailing reinforcing steel
and steel sheet piling materials delivery of same to
the Port of Semarang Indonesiaproviding services and
miscellaneous materials detail and erection drawings
and engineering data all complete and in accordance
with contract documents
15 Site Fill (C-8A) PT Hutama Karya
This contract covers the necessary earthwork to prepare
the constiuction site The major components of the work
under the site fill contract are site preparation
dewatering excavation and fills Please refer to
paragraph (F) Construction of Section V for progress
against this contract
16 Pile and Pile Caps (C-8B) PT Pembangunan Perumahan
This contract includes proviaing all labor supervision
administration and management construction equipment
material and services necessaryto perform the pile and
pile caps construction complete and in acoordance with
12
the specifications drawings and other contract
documents Major components for the work include
excavation for Pile and Pile Caps Cast-in-place
concrete Pile and Pile Caps and Pile load tests
Please refer to paragraph (F) Construction of
Section V for progress against ihis contract
17 Site Deyelopment - Civil (C-8C) PT Adhi Karya
This contract shall include furnishing all materialsshy
providing all labor supervision administration and
management and provide all construction equipment
materials and services necessary to perform the site
development construction complete and in accordance
with the specifications drawings and other contract
documents Major components of the work include
Earthwork Piling Crushed rock surfacing Construction
fencing Cast - in - place concrete Precast concrete
Dock fenders and Concrete tank foundations PleaseoreFer
to paragraph (F) Construction of Section V for
progress against this contract
18 Site Development-Mechanical (C-8C) PT Boma Bisma Indra
This contract shall include furnishing all materialsz
providing all labor supervision administration and
management and provide all construction equipment
materials and services necessary to perform the 7ite
development construction complete and in accordance
with the specifications drawings and other contract
documents Major components of the work include
Earthwork Water Wells Water storage tanks and Fuel
Oil storage tanks Please refer to paragraph (F)
Construction of Section V for progress against this
contract
13
19 General Construction (C-8H) MWK International Ltd and
EE Black Ltd (MWK-B)
Conformed Contract NoPJ191PST75 for this work was
issued on 13 September 1975 The contract shall include
furnishing all equipment and materials except those speshy
cifically listed in the specification as being furnished
by the Owner and supplying all construction equipment
materialssuppliers and services necessary to perform
the General Mechanical and Electrical construction
complete in accordance with the specifications drawings
and other contract documents
20 Submarine Oil Pipeline (C-8D) Bouygues Offshore
Conformed Contract NoPJ009PST77 for this work was
issued on 8 February 1977 The contract includes the
provision of all investigative and design services
furnishing all equipment and materials providing all
labor supervision administration and management and
supplying all construction equipment materials supplies
and services necessary to design constructing and placing
into successful operation the Submarine Oil Pipeline
complete and in accordance with the contract documents
21 Pile and Pile Caps - Submarine Oil Installation (C-8E)
PT EE Black Indonesia Construction
Conformed Contract NoSPP010TUPI Kiterm Jateng77-78
77 for this work was issued on 1 September 1977 The
contract shall include furnishing all materials providing
all labor supervision administration and management
and provide all construction equipment materials and
services necessary to perform the pile and pile caps
construction for the Submarine Oil Installation complete
in accordance with the specification drawings and other
contract documents
i4~
E DELIVERY OF EQUIPMENT AND MATERIAL
There are still several items of equipment and material
which have not been received from General Electric Com-any
These items are being airfreighted as they become available
from the factory The Engineer has requested an updated
status report from GE
F CONSTRUCTION
1 C-8A SIte Fill (Contractor PT Hutama Karya)
The site fill contract was completed in 1975
2 C-8B Pile and Pile Caps (Contractor PT Pembangunan
Perumahan)
The contractor completed his work in October 1976
3 C-8C Civil Site Development (Contractor PT Adhi Karya)
The contractor completed his work in October 1976
4 C-8C Mechanical Site Development (Contractor PT Boma
Bisma Indra)
The contract was considered completed in November 1977
15
5 C-8D Submarine Oil Pipeline (Contractor Bouygues Offshore)
A number of punch list items remain to be attended to
otherwise the installation is ready for the first offloading
A request has been placed on Pertamina for the first tanker
6 C-8E Piles and Pile Caps Submarine Oil Installation
(Contractor PT EE Black Indonesia Construction)
This contract was completed in October 1973
7 C-8H General Construction (Contractor MWK International V
and EE Black Ltd (MWK-B)
CIVIL
1 Power Plant Building
The contractor continued attending to Punch List Items
2 Discharge Canal
No further action has been taken and a reminder will be
sent to the contractor
MECHANICAL
1 Boilers Units 1 and 2
The Forney representative arrived and new burner tips
were installed This made a big difference to the output
of boiler nol Also a number of modifications were
made to the electrical circuits The problem still
16
rewains on the Flame Detector Cooling Fan and we expect
this will be replaced with a larger unit As turbine
No2 is still down it was not possible to ch-ck the
performance of Boiler no2 with the new tips The
problem with the Fuel Oil Temperature Controller response
is being investigated
2 Turbine Generators 1 and 2
Turbine No2 was opened and uhe position of the steam
leaks ascertained It was found that the machine was
out of alignment and this has been rectified It is
now anticipated that we will be ready to roll about
the end of February
3 Heating Ventilating and Air-Conditioning
The replacement compressor is still being awaited and temshy
porary air-conditioning has been provided for the laboratory
ELECTRICAL
All CCPDs have now been installed and the outstanding GE
items are being installed as and when they arrive
G START-UP
No2 unit is expected to be ready about the end of February
One or two instruments remain to be calibrated after which
we will be ready to do a performance test on Unit 1
17
H OVERALL SCHEDULE
The attached sheet PS-2 Progress Schedule - Construction
and Erection will show actual progress of maor items
as compared to the progress schedule
I COST ESTIMATE
The Overall Project Estimate was updated in November 1978
to reflect the estimated final costs for the Semarang Steam
Power Pldnt Units 1 and 2 Also the Forecast of Disbursements
for Engineering Construction Management and Training Service
(DF-2) has been updated to reflect the estimated final
engineering costs
J PROJECT DIFFICULTIES
Most difficulties have now been overcome Problems
remaining are the fibercast pipingthe Fuel Oil Temperature
Controller and the installation of outstanding GE items
18
VI EXHIBITS
A PS-I Progress Schedule Specification and Procurement
Schedule of Specification for equipment procurement items
lists important dates concerning the progress of equipment
tendering up to replacement of order for all materials
procured in the USA by specification number actual dates
are reflected against scheduled dates
B PS-2 Progress Schedule Construction and Erection
A bar chart with the construction curve overlay which shows
the estimated and actual construction progress
C LC-l General Information Contracts and Letters of Credit
Schedule which lists the contracts suppliers and contract
cost for US Dollar financed portion of the project Also
lists the Letters of Commitment and Letters of Credit numbers
amounts and dates
D DF-I Financial Plan and Cash Flow - US Dollars (Thousands)
Reflects the rounded-off forecast cash flow by specification
number for the project
19
E DF-2 Cash Flow - Engineering Construction Management and
Training
Reflects the rounded-off forecast of disbursements for
Engineering services
F DF-2A Engineerihg Construction Management and Training
Cash Flow
Reflects the actual disbursement for Engineering services
G DF-3 Overall Project Estimate
Reflects the overall cost of the Semarang Steam Power Plant
divided into US Dollars and Indonesian Rupiah
H Training Schedule
A ba chart which reflects the training schedule for the Semarang
Plant Trainees
I General Project Schedule
Bar chart which reflects the overall schedule of the Semarang
Steam Power Plant
J Organization Chart - Engineering Staff
Diagram which lists the key US and Indonesian based personnel
assigned to the project
K Engineering Manpower Schedule
Bar chart which reflects the estimated Engineering man-months
for the project
20
L SS-I Shipping Statement Cumulative
Schedule which identifies each shipment by invoice number
name of vessel date of shipment FAS cost and ocean
freight cost
M Drawing A-O001 Site Arrangement General Layout
This drawing shows the overall arrangement and General Layout
of the Semarang Project Site
N Drawing A-1005 Plant Arrangement and Building Section
This drawing shows the general arrangement and building area
for the Semarang Project
21
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VERN General Electric Co BLACr amp VEATCH INTERNATIONA- UNITED STATES OF AMERICA PROJECT
EI PMENI Electricsl Equipment I(AN5AS CITY -15SCU1I USA JAKART INDONESIA A I D LOAN 497 - 14 - 26104
CCNRACT NO Ecu SA As4 e M LISTRI rHEARA DRAWINGPj087PST74 AuAGErCf Or MINISTRV CF PUBLIC WORAS AND POWERLETE003293LGOVERN+MENTO CE t O SHIPPING STATEMENTOF REPU-BLiC OF INOCNESALETTER OF CREZIT NO 01032973PL SLIAARANC STEAM POWER PLANT CUMULATIVE SS - I
130MW ( 7 Sol UITS I AND 2
E-1OA 7
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NAEO F A$gtiCGTC SF DES PTIGN AE OF BILL OF PORT GROSS ARRIVAL DATE INVOICE NOoiF VSSEL A TOTALO OATAS ILU CT F TANo LADING OF WEiGHT OAIE OTTLOiAFEO OfDEIVIEDELIVERED AND C LIF
FLAG Oamp DATE EXIT LONG TONS SMARANG AT SITE DATE CARGO VALUE ADC -- - -- e I us __ F S FI
E-IOA 1 Cs LTC Sotor for Transformer KL H 0174-28254822 INew Yortj 002 9 Oct78 4 Nov78 3679751 30100 41886USA 0 95838 Scp78
E-10A oornmI lot - 8 relays ars KLM 074-28254612 New York 016euroA-605645 6 NO Ckargeotor nameplates
8 Aug78
E-1OA 1 pig - 074ei
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New York N35 52903 57S07023 7 valvec bull 1 5 o 72USA 3IS Sep078
---- ----- _-------- ------- ------------ - - - shy- - - - shy -E-I0A 1iCt- rip Coil KL
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SUSA I 5 Sep78I-1A ry Interlcks 74-2254973Yrk 005iew 4 Nov78 37051 o30000 3533T 0
USA 126 Sep78
E-l0A I Pkgs Neutidl Bushing SS PresHarrison 1174-696 New York 016 366370 29086
USA 364996 262920 1 I22 Aug 78
E-OA I Pkg Ccntractor for Transformer KLM 074-28247214 ----- --- ---New York 0008 11 Jan79 376322 14400 i
I Pg Thyrite Stacks 326 Oct78 24696 66591 7555
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CTcent MISSCURI SATS AARAPTAP L SAIIA -4 UP- LISTRIV INDONESIAtNEGARA A I D LOAN 9 - N - C24 6104DRAWNGt r Pj0i17PST74lt A(FtCY CF lI R OrEPF LC ACAS AO POWER SHIPPING STATEMENT
03VEr9t73t OF RL UPI4 C OF iN-OAESIA
-- - - -- - --- -- -- --- -- - ----- --------- --
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1 I FA COFCNAE F OCEAI FPEIGH SPEC ESCrITION BILL OF PORT CPOcSS ARRIV L DATE IRVnICI NO VALU OF TOTAL
VESSEL LADING OF -WE IGHT DATE DELIVEPED Ato C Go C IF OTHER0 ER1AL FLAG NO L DATF EXIT LDNG I0S E RANG AT SIEDATE us VALUE FAI 0 bull L5
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E-IOA ] Pkg Push Button Control KLM 074-28247310 New York 002 11 Jan79 378835 No Chrge-USA 8 Nov178 1shy
1 Ctn Spring Charging Motors II378200 Tank Breathers 33Nov78 Control Switch Assy -Scal Beads f5 rd a r e
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E-105 1 Crt Cuupling Capacitors LU 074-28247332 New York 13an79 378842 NO chhrge-L032
---KLM- -- --------------------------- I1 Jan 3788 ----- --- NI--shy
-OA I1Pkg - Magnet 6 Chain Assemblies KLM 074-23247446 New York - 382602 4540 CampF 0 42-U- S -AI t ~U 129 NOV78 u - -
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LFT12 CF CPERIy NO 01032973PL OM 2 sn UNIITS I AND 2
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A M E OFi~~N A SO C S TAFI
SPEC DESCRIPTION BIIL OF PORT GROSS ARRIVAL DATE INVOICE NO TOTALF OF LADING OF WEIGHT DATE DELIVERED AND CARGO iF AID OTHER
MATERIAL FLAG O A EZIT LONG TONS SEMARANG AT SITE DATE US f VALUE FUNDS J FUNDS
I-A1 Pc - Assembled Generator SS Green Harbour No2 Baltimore 11378 25 Jrn76 29 Jul76 Invoice No205500 72500000 USA Flag 6 Apr 76 USA 20 Feb 76
1 Case-Turbine Sole plate Assemb-I
i grout plugs amp Jacking bolt grout plugs etc
2 Cases-Generator Hydrogen Cooler 1 Crate-Turbine Oil Conditioner 784 Invoice No205501 5614300
I Case-Turbine regulator stem 1~20 Feb 176 i2
seal I
1 Pc-Assembled Turbine 5849 Invoice No207331 101579800
27 Feb 76 1 Skid-Exitation Cubicles 472 Invoice No207330 5128386
27 Feb 76
2 Cases-Anchor bolts for Unit 1amp2 J 127 noi 127-Invoice No207332 408736
27 Feb 763 Cases-Saturation Current Transf 399 IInvoice No207329 99980 $o500020303f B 65000(
2 Cases-Parts for Turbine One Feb 76 i27
1 Case-Parts for Turbine One r generator one
1 Case-Stop Valve Unit one Gen 2 Cases-Parts for Unit two Turb i
and generator 1 2046 Invoice No208764 10638584
2 Cases-Sol- Plates Unit two turb i8 Mar 76 and generator
1 Case-Stop Valve for unit 2 Turb 1 Case-Flexible support for Unit
one Turbine
2 Cases- Parts for unit one Turb and Generator
1 Eox-Parts for generator Unit 1
1 Skd-Colector housing for I Uni 1 generator J 185 Invoice N0208765 1251224
I Bdl-Pipe assemblfor unit I Gen J 8 5a74 1 Pkg-nit
t wo excitation Cubicle 8ar -76
I Pkg-Unit two Exci Cubicles 474 Invoice No2093571 28386 - - - - - - -- Oar7 - shy--------------- L--- Mar_______O ______76_______
General Electric Company -F F VEATCI INTE PN ATIONAL UITED STATES OF AmERICA PROjECTE^- Turbine Generator VASAS C T MISSCURI UtA JAVAPTA NZ NESIA Al 0 LCAN 49 H 021- 6104 CaC -C Pi 036PST74 A ~Li5IRIF DAANGNEGAPA
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PORT
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GROSS
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2234
ARRIVAL DATE INVOICE NO
DATE DELIVERED AND 5EMARANG ATSITE DATET s T A Eu 17631 Jan 71 24 Mar 00036
FASVAL UE OF
VAUGO
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TOTAL
C I F
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GOVERNMENTOF REPUBLIC cr INDONESIA IV(250MW) SEMARANG STEAM POWER PLANT UNITS 112 CUMULATIVE
COST OF
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S --
Turbine No2 opened for inspection
The amount of this contract was THREE MILLION SIXTY-TWO
THOUSAND NINE HUNDRED EIGHTY-FOUR UNITED STATES DOLLARS
($3o62984-)
During October 1978 an Engineering Contract Amendment was
signed by PLN increasing the amount for Engineering Services
to $4025956-
E LETTERS OF COMMITMENT
Letter of commitment 497-H-02401 issued to Black amp Veatch
International on 5 January 1973 provides funds for
Engineering design procurement construction management
training services and the banking charges of the Continental
Illinois National Bank amp Trust Company of Chicago Originally
the termination date of the Letter of Commitment was
3 November 1977 however amendment number 1 dated
October 10 197d extended the terminal date to 30 September
1979
Attached sheet LC-I General Information Contracts and
Letters of Credit shows the Letters of Commitment which
have been issued for the major equipment contracts
F LETTERS OF CREDIT
Letter of Credit 1583955 was issued 24 January 1973 by the
Continental Illinois National Bank amp Trust Company of Chicago
in favor of BVI This letter of credit covers engineering
design procurement construction management and training
services for the Semarang Steam Power Plant Units 1 and 2
and was valid to 3 November 1977 However an Amendment
was issued to the Letter of Credit on 10 November 1978
extending the terminal date to 30 September 1979
Attached sheet LC-1 General Information Contracts and Letters
of Credit shows the Letters of Credit which have been issued
for the Major Equipment Contracts
2
G SCOPE OF WORK
The engineering services required for the E0emarang Steam
Power Plant Units 1 and 2 are outlined in the Scope of
Work included in Article 30 and Appendix A of the
Engineering contract
II PROJECT PERSONNEL
BVI has assigned to the project the following home office
engineers all situated in the Kansas City office
AM Acheson - Principal Engineer
HB Ellis - Director of Training
LJ Svoboda - Project Manager
GF Prendergast - Project Engineer
JP Harrington - Project Electrical Enginer
ML Queen - Project Mechanical Engineer
JR Brake - Project Structural Engineer
All professional technical drafting and clerical assistance
required is available to the above mentioned personnel The
cumulative man month effort by the Kansas City office through
December 1978 was 80886 man months
BVI has assigned to the project the following Resident Field
personnel
ME Moore - Chief Field Project Engineer
CG Box - MaterialAccountingPurchasing Specialist
JD Dyer - Electrical Field Engineer
L Russell - Cost Schedule and Reports Specialist
RN Loveall - Shift Supervisor Operating Engineer
AJ Baran - Shift Supervisor Operating Engineer
WP Kee - Shift Supervisor Operating Engineer
RW Milligan - Shift Supervisor Operating Engineer
3
The cumulative man month effort by the Semarang office
through December 197d was 321162 man months
Mr ME Moore traveled to Jakarta to discuss project
matters with PLN Pusat Per-onnel
Mr CG Box visited Jakarta to discuss Lettersof
Commitment and Lettersof Credit Amendments with PLN Pusat
and USAID Personnel
Mr AJ Baran Shift Supervisor Operating Engineer
returned to the United States on 28 January 1979
II VENDOR REPRESENTATIVES
A DC Mesner Associates
Mr DC Mesner arrived in Semarang on 10 May 1976 to test
and commission the Hoist amp Derrick This representative
departed Semaran on 19 May 1976
B Foster Wheeler World Services Corporation
Mr HA Kornegay Construction Consultant for Foster Wheeler
Corporation reported to the projecte site on 3 June 1976
This representative was released by PLN on 10 September 1977
The Foster Wheeler start-up and service Engineer Mr J Slomka
arrived on 15 November 1977 for check-out of the Steam
Generator equipment prior to operation Mr Slomka departed
Semaran-g on 1 July 197d and returned for sta-u
on 30 August 1972I During the latter part of November 1978
he was released by MWK-B for return to the United States
Trin Forney Engii eri rig Company Iepresentative Mr W OBrien
arrived in Simrarin4g in Jattary ]979 with the new Burner Tips
for the Boilers The tips were installed and other items
regarding operation of the Boilers where reviewed during
Mr OBriens visit
C Dresser Industries Inc
The Service Repiesentative from Dresser Industries Inc
Mr Harvey Dice arrived in Semarang on 2 February 1977
for final check-out and initial operation of the Turbine
Room Crane This representative departed Semarang on
12 February 1977
D Bailey Meter Company
The Bailey Meter Serviceman Mr KL Havron arrived in
Semarang on 6 December 1977 to check out the Control and
Instrument Equipment being supplied by this manufacturer
Mr Havron departed Semarang on 30 June 1978
Mr JC North arrived in Semarang on 23 August 1978
to continue the check-out work for the Control and
Instrument Equipment prior to start-up This work was
completed during December 1978 and the Representative
returned to the United States
E Bingham Willamette Company
Mr Larry Laverdure the Service RepresenLative for both
the Boiler Feed Pumps and the Circulating Water Pumps
completed the initial check-out of this equipment between
16 November 1977 and 10 December 1977 and returned to the
United States
Mr Laverdure r-eturned to Semarang on 30 March 197b to test
subject eouipment prior to start-up This portion of the work
was completed and the representative departed Semarang
on 22 April 1978
5
A final visit was made to the jobsite by Mr Laverdure between
July 10 and July 21 1978
F General Electric Company (Electrical Equipment)
The Manufacturers Representative for the Electrical Equipment
and Atixiliaries Contract (E-10A) Mr G Restrepo arrived
in Semarang on 29 November 1977 Mr Restrepos portion of
testing and energization of the Llectrical equipment has been
concluded and he departed Semarang on 7 July 1975
G General Electric Company (Turbine Generator Equipment)
Mr GI Ottman the GE Turbine Erector reported completion
of his portion of the work and departed Semarang in May 1978
The start-up Engineer for the Turbine Generator Mr H Schulz
arrived in Semarang on 28 February 1978 to check-out the
equipment prior to initial operation Mr H Schulz departed
Semarang on 1 July 1978 and returned for start-up on
15 August 1976
The excitation check-out Engineer Mr L Patchett arrived
15 August 197 to check out this system prior to start-upon
During November 1975 Mr Patchett was released by MWK-B and
has returned to the United States
H Riley Beaird Inc
The Service Representative for the Desalination Equipment
Mr Gerald E Rainey completed the initial check-out of
this equipment between 8 December 1977 and 15 December 1977
and returned to the United States
Mr Rainey returned to Semarang on 9 March 1978 to test and
start-up subject equipment This work has been completed and
the representative departed Semarang on 14 April 1976
6
A final visit was made to the jobsite by Mr Rainey during
October 1978
I Southwestern Engineering Company
A Service Representative from this manufacturer may not be
required at this time
IV VISITORS TO SITE
During January 1979 the following individuals visited the
Semarang Steam Power Plant Project site
N a m e Company or Organization Purpose of Visit
Mr W OBrien Forney Engineering To install new Burner
Tips and review
Boiler Problems
V PROGRESS OF WORK
A DESIGN
The 15 June 1976 issue of the Project Design Report 6104-A--)C
for Units 1 and 2 of the Semarang Steam Power Plant provides
the comprehensive design criteria for this project
B STATUS OF TENDERS
The actual status of each tender is shown on the attached PS-I
report (Progress Schedule - Specification and Procurement)
The tenders which have been finalized have resulted in signed
contracts details of which are contained in paragraph (D)
Status of Contracts Section V of this report
7
C TRAINING
The Maintenance and Operator Trainees continued following
the progress and observing the testing and check-out of
the B1S equipment The first off-loading from the oil
tanker is scheduled for early next month
The Trainees continued to gain experience from the dayshy
to-day operations of the plant
The Maintenance Trainees continae to spend a portion of
their time observing the testing calibration alignment
check-out and start-up of equipment and systems Trainees
are now performing routine maintenance Their duties also
include trouble shooting lubrication of equipment
cleaning of strainers ignitors pump repairs valves
repairs etc
The materials section continues to record tag and store
spare parts as they are turned over by the contractor
They are also storing and re-issuing supplies and tools
which have been transferred from PLNs Krapyak warehouse
A Chemist froi Jakarta visited the project site during
the reporting period to give instructions on the methods
for testing wattr and steam samples
D STATUS OF CONTRACTS
As of January 1979 the following contracts have been
awarded for supply of equipment and material for the
construction of the Semarang Steam ower Plant
1 Electrical Equipment (E-10A) General Electric Company
Conformed contract NoPJ067PST7h for this equipment was
issued on 25 June 1974 The contract shall include
electrical equipment and material all in accordance with
the specification an contract documents
2 Turbine Generator (M-10A) General Electric Company
Conformed contract NoPj086PST74 for this equipment was
issued on 28 June 1974 The contract shall include
furnishing of Units 1 and 2 Turbine Generators and Lube
Oil conditioners and hydrogen generation equipment common
to both units 1 and 2 all in accordance with the
specification and contract documents
3 Steam Generators (M-34A) Foster Wheeler World Services
Corporation
Conformed contract NoPj096PST74 for this equipment
was issued on 29 June 1974 The contract shall include
furnishing delivering to the Semarang Steam Power Plant
Site Units 1 and 2 steam generators and auxiliaries all as
specified in the specifications and in accordance with
the contract documents
4 Control and Instrument Equipment (K-2A) Bailey Meter Company
Conformed Contract NoPJ094PST71 1 for this equipment was
issued on 28 June 1974 The contract shall include
9
furnishing control and instrument equipment deliverei
to the Port cf Semarang Indonesia all in accordance
with the contract documents
5 Turbine Room Crane (S-10A) Dresser Crane
Conformed contract NoPj103PST74 for this equipment
was issued on 10 July 1974 The contract shall include
furnishing the turbine room crane delivered to the
Port of Semarang Indonesia all in accordance with thlt
contract documents
6 Circulating Water Pumps (M-12A) Bingham-Willamette Company
Conformed Contract NoPJ104PST74 for this equipment
was issued on 10 July 1974 The contract shall include
three (3) circulating water pumps and motors common to
both Units 1 and 2 and for providing services and
miscellaneous materials all in accordance with the
contract documents
7 Surface Condensers (M-12A) Southwestern Engineering
Company
Conformed Contract NoPJ106PST74 for this equipment
was issued on 20 July 1974 The contract shall include
the following major equipment for each of the genera tinf
units one (1) surface condenser for each unit shop
tubed one (1) air ejector and one (1) steam space
priming ejector for each unit two (2) condensate pump
and motors for each unit All material shall be
delivered to the Port of Semarang Indonesia and must be
in accordance with the contract documents
8 Traveling Screens (M-12A) FMC Ccrporation
Conformed Contract NoPj117PST7h for this equipment
was issued on 26 July 1974 The contract shall include
a total of three (3) traveling water screens with
10
accessories delivered to the Port of Semarang Indoieicvt
in accordance with the contract documents
9 Desalination Equipment (M-12B) Riley-Beaird inc
Conformed Contract NoPj101PST74 for this equipment
was issued on 10 July 1974 The contract shall include
one (1) flash evaporator one (1) desalination plant
one (1) package steam generator and miscellaneous
materials delivered to the Port of Semarang Indonesia
in accordance with the contract documents
10 Heat Exchangers (M-12B) Struthers Wells Corporation
Conformed contract NoPJ102PST74 for this equipment
was issued on 10 July 1974 The contract shall include
the following major items two (2) low pressure feedwnter
heaters for each unit two (2) high pressure feedwatoe
heaters for each unit and two (2) auxiliary cooling wier
heat exhangers for each unit All material shall be
delivered to the Port of Semarang Indonesia and must be
in accordance with the contract documents
11 Boiler Feed Pumps (M-26A) Bingham-Willamette Comnany
Conformed Contract NoPJ100PST74 for this equipment
was issued on 10 July 1974 The contract shall include
four (4) boiler feed pumps delivered to the Port of
Semarang Indonesia in accordance with the contract
documents
12 Auxiliary Pumps (M-26A) Worthington Sales Company
Conformed Contract NoPj118PST74 for this equipment
was issued on 26 July 1974 The contract shall include
furnishing the auxiliary pumps delivery of same to the
Port of Semarang Indonesia and unloadingfrom transport
11
providing services and miscellaneous materials all
complete and in accordance with the contract documents
13 Hoist amp Derrick (S-10) DC Mesner Associates
Conformed Contract NoPj161PST74 for this equipment
was issued on 24 September 974 The contract shall
include one (1) hoist and derrick delivered to the Port
of Semarang Indonesia in accordance with the contract
documents
14 Fabricated Steel Steel Sheet Piling and Reinforcing Steel (S-20A) bristol Steel amp Iron Works Inc
Conformed Contract NoPJ188PST74 for this material
was issued on 2 November 1974 The contract shall
include furnishing fabricated structural steel floor
grating and stair treads handrailing reinforcing steel
and steel sheet piling materials delivery of same to
the Port of Semarang Indonesiaproviding services and
miscellaneous materials detail and erection drawings
and engineering data all complete and in accordance
with contract documents
15 Site Fill (C-8A) PT Hutama Karya
This contract covers the necessary earthwork to prepare
the constiuction site The major components of the work
under the site fill contract are site preparation
dewatering excavation and fills Please refer to
paragraph (F) Construction of Section V for progress
against this contract
16 Pile and Pile Caps (C-8B) PT Pembangunan Perumahan
This contract includes proviaing all labor supervision
administration and management construction equipment
material and services necessaryto perform the pile and
pile caps construction complete and in acoordance with
12
the specifications drawings and other contract
documents Major components for the work include
excavation for Pile and Pile Caps Cast-in-place
concrete Pile and Pile Caps and Pile load tests
Please refer to paragraph (F) Construction of
Section V for progress against ihis contract
17 Site Deyelopment - Civil (C-8C) PT Adhi Karya
This contract shall include furnishing all materialsshy
providing all labor supervision administration and
management and provide all construction equipment
materials and services necessary to perform the site
development construction complete and in accordance
with the specifications drawings and other contract
documents Major components of the work include
Earthwork Piling Crushed rock surfacing Construction
fencing Cast - in - place concrete Precast concrete
Dock fenders and Concrete tank foundations PleaseoreFer
to paragraph (F) Construction of Section V for
progress against this contract
18 Site Development-Mechanical (C-8C) PT Boma Bisma Indra
This contract shall include furnishing all materialsz
providing all labor supervision administration and
management and provide all construction equipment
materials and services necessary to perform the 7ite
development construction complete and in accordance
with the specifications drawings and other contract
documents Major components of the work include
Earthwork Water Wells Water storage tanks and Fuel
Oil storage tanks Please refer to paragraph (F)
Construction of Section V for progress against this
contract
13
19 General Construction (C-8H) MWK International Ltd and
EE Black Ltd (MWK-B)
Conformed Contract NoPJ191PST75 for this work was
issued on 13 September 1975 The contract shall include
furnishing all equipment and materials except those speshy
cifically listed in the specification as being furnished
by the Owner and supplying all construction equipment
materialssuppliers and services necessary to perform
the General Mechanical and Electrical construction
complete in accordance with the specifications drawings
and other contract documents
20 Submarine Oil Pipeline (C-8D) Bouygues Offshore
Conformed Contract NoPJ009PST77 for this work was
issued on 8 February 1977 The contract includes the
provision of all investigative and design services
furnishing all equipment and materials providing all
labor supervision administration and management and
supplying all construction equipment materials supplies
and services necessary to design constructing and placing
into successful operation the Submarine Oil Pipeline
complete and in accordance with the contract documents
21 Pile and Pile Caps - Submarine Oil Installation (C-8E)
PT EE Black Indonesia Construction
Conformed Contract NoSPP010TUPI Kiterm Jateng77-78
77 for this work was issued on 1 September 1977 The
contract shall include furnishing all materials providing
all labor supervision administration and management
and provide all construction equipment materials and
services necessary to perform the pile and pile caps
construction for the Submarine Oil Installation complete
in accordance with the specification drawings and other
contract documents
i4~
E DELIVERY OF EQUIPMENT AND MATERIAL
There are still several items of equipment and material
which have not been received from General Electric Com-any
These items are being airfreighted as they become available
from the factory The Engineer has requested an updated
status report from GE
F CONSTRUCTION
1 C-8A SIte Fill (Contractor PT Hutama Karya)
The site fill contract was completed in 1975
2 C-8B Pile and Pile Caps (Contractor PT Pembangunan
Perumahan)
The contractor completed his work in October 1976
3 C-8C Civil Site Development (Contractor PT Adhi Karya)
The contractor completed his work in October 1976
4 C-8C Mechanical Site Development (Contractor PT Boma
Bisma Indra)
The contract was considered completed in November 1977
15
5 C-8D Submarine Oil Pipeline (Contractor Bouygues Offshore)
A number of punch list items remain to be attended to
otherwise the installation is ready for the first offloading
A request has been placed on Pertamina for the first tanker
6 C-8E Piles and Pile Caps Submarine Oil Installation
(Contractor PT EE Black Indonesia Construction)
This contract was completed in October 1973
7 C-8H General Construction (Contractor MWK International V
and EE Black Ltd (MWK-B)
CIVIL
1 Power Plant Building
The contractor continued attending to Punch List Items
2 Discharge Canal
No further action has been taken and a reminder will be
sent to the contractor
MECHANICAL
1 Boilers Units 1 and 2
The Forney representative arrived and new burner tips
were installed This made a big difference to the output
of boiler nol Also a number of modifications were
made to the electrical circuits The problem still
16
rewains on the Flame Detector Cooling Fan and we expect
this will be replaced with a larger unit As turbine
No2 is still down it was not possible to ch-ck the
performance of Boiler no2 with the new tips The
problem with the Fuel Oil Temperature Controller response
is being investigated
2 Turbine Generators 1 and 2
Turbine No2 was opened and uhe position of the steam
leaks ascertained It was found that the machine was
out of alignment and this has been rectified It is
now anticipated that we will be ready to roll about
the end of February
3 Heating Ventilating and Air-Conditioning
The replacement compressor is still being awaited and temshy
porary air-conditioning has been provided for the laboratory
ELECTRICAL
All CCPDs have now been installed and the outstanding GE
items are being installed as and when they arrive
G START-UP
No2 unit is expected to be ready about the end of February
One or two instruments remain to be calibrated after which
we will be ready to do a performance test on Unit 1
17
H OVERALL SCHEDULE
The attached sheet PS-2 Progress Schedule - Construction
and Erection will show actual progress of maor items
as compared to the progress schedule
I COST ESTIMATE
The Overall Project Estimate was updated in November 1978
to reflect the estimated final costs for the Semarang Steam
Power Pldnt Units 1 and 2 Also the Forecast of Disbursements
for Engineering Construction Management and Training Service
(DF-2) has been updated to reflect the estimated final
engineering costs
J PROJECT DIFFICULTIES
Most difficulties have now been overcome Problems
remaining are the fibercast pipingthe Fuel Oil Temperature
Controller and the installation of outstanding GE items
18
VI EXHIBITS
A PS-I Progress Schedule Specification and Procurement
Schedule of Specification for equipment procurement items
lists important dates concerning the progress of equipment
tendering up to replacement of order for all materials
procured in the USA by specification number actual dates
are reflected against scheduled dates
B PS-2 Progress Schedule Construction and Erection
A bar chart with the construction curve overlay which shows
the estimated and actual construction progress
C LC-l General Information Contracts and Letters of Credit
Schedule which lists the contracts suppliers and contract
cost for US Dollar financed portion of the project Also
lists the Letters of Commitment and Letters of Credit numbers
amounts and dates
D DF-I Financial Plan and Cash Flow - US Dollars (Thousands)
Reflects the rounded-off forecast cash flow by specification
number for the project
19
E DF-2 Cash Flow - Engineering Construction Management and
Training
Reflects the rounded-off forecast of disbursements for
Engineering services
F DF-2A Engineerihg Construction Management and Training
Cash Flow
Reflects the actual disbursement for Engineering services
G DF-3 Overall Project Estimate
Reflects the overall cost of the Semarang Steam Power Plant
divided into US Dollars and Indonesian Rupiah
H Training Schedule
A ba chart which reflects the training schedule for the Semarang
Plant Trainees
I General Project Schedule
Bar chart which reflects the overall schedule of the Semarang
Steam Power Plant
J Organization Chart - Engineering Staff
Diagram which lists the key US and Indonesian based personnel
assigned to the project
K Engineering Manpower Schedule
Bar chart which reflects the estimated Engineering man-months
for the project
20
L SS-I Shipping Statement Cumulative
Schedule which identifies each shipment by invoice number
name of vessel date of shipment FAS cost and ocean
freight cost
M Drawing A-O001 Site Arrangement General Layout
This drawing shows the overall arrangement and General Layout
of the Semarang Project Site
N Drawing A-1005 Plant Arrangement and Building Section
This drawing shows the general arrangement and building area
for the Semarang Project
21
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NAMEOF EIGHTS ARRIVALOF TASPLC DESCRIPTION NAMEsVESSEL BDTLOF PORTOF AND LADING OF EIGHT DATE DELIVERED AND
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C-Si I Ccnt-176 Pcs Plant Equipment SSA~erican Mail 0703S3 Seattle 1399 4 May77 i 3 Jun77 SEPE-1102 USA Flag s Apr77 USA 1 13 Apr177
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C-SH S Bxs - Gypsum Plaster G Stucco SS Montana B-48S8 A Sah Francisco 792 30 Apr78 I 22 May78 SEPE-1132 No Charge 157816 - 155824
Cement USA Flag 28 Mar78 USA 1 I 10 Apr78
C-811 3 PCs Lighting Fixtures SS Idaho 41731-A Seattle 031 4 Jun78 22 Ju78 SEPE-1133 So Charge 19842 - A8913 11 Apr78 USA 17 Apr78
C-8H 6 Pkg Plant Equipment ISS Empoh 41 Singapore 34 30 Apr78 30 May78 HA-0003 No Charge 17432 - 12892 26 Apr78 21 Apr178
---~~------------------------------------------------------------------------------------- ---------- -----------C-Sk 2 Bxs Steel Fencing SS Idaho B-49025A San Frincisco 140 4 Jun78 22 Jun78 SEPE-1134 No Charge 46436 bullbull932
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SPEC DESCRIPTION BIIL OF PORT GROSS ARRIVAL DATE INVOICE NO TOTALF OF LADING OF WEIGHT DATE DELIVERED AND CARGO iF AID OTHER
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1 Case-Turbine Sole plate Assemb-I
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I Case-Turbine regulator stem 1~20 Feb 176 i2
seal I
1 Pc-Assembled Turbine 5849 Invoice No207331 101579800
27 Feb 76 1 Skid-Exitation Cubicles 472 Invoice No207330 5128386
27 Feb 76
2 Cases-Anchor bolts for Unit 1amp2 J 127 noi 127-Invoice No207332 408736
27 Feb 763 Cases-Saturation Current Transf 399 IInvoice No207329 99980 $o500020303f B 65000(
2 Cases-Parts for Turbine One Feb 76 i27
1 Case-Parts for Turbine One r generator one
1 Case-Stop Valve Unit one Gen 2 Cases-Parts for Unit two Turb i
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2 Cases-Sol- Plates Unit two turb i8 Mar 76 and generator
1 Case-Stop Valve for unit 2 Turb 1 Case-Flexible support for Unit
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Turbine No2 opened for inspection
G SCOPE OF WORK
The engineering services required for the E0emarang Steam
Power Plant Units 1 and 2 are outlined in the Scope of
Work included in Article 30 and Appendix A of the
Engineering contract
II PROJECT PERSONNEL
BVI has assigned to the project the following home office
engineers all situated in the Kansas City office
AM Acheson - Principal Engineer
HB Ellis - Director of Training
LJ Svoboda - Project Manager
GF Prendergast - Project Engineer
JP Harrington - Project Electrical Enginer
ML Queen - Project Mechanical Engineer
JR Brake - Project Structural Engineer
All professional technical drafting and clerical assistance
required is available to the above mentioned personnel The
cumulative man month effort by the Kansas City office through
December 1978 was 80886 man months
BVI has assigned to the project the following Resident Field
personnel
ME Moore - Chief Field Project Engineer
CG Box - MaterialAccountingPurchasing Specialist
JD Dyer - Electrical Field Engineer
L Russell - Cost Schedule and Reports Specialist
RN Loveall - Shift Supervisor Operating Engineer
AJ Baran - Shift Supervisor Operating Engineer
WP Kee - Shift Supervisor Operating Engineer
RW Milligan - Shift Supervisor Operating Engineer
3
The cumulative man month effort by the Semarang office
through December 197d was 321162 man months
Mr ME Moore traveled to Jakarta to discuss project
matters with PLN Pusat Per-onnel
Mr CG Box visited Jakarta to discuss Lettersof
Commitment and Lettersof Credit Amendments with PLN Pusat
and USAID Personnel
Mr AJ Baran Shift Supervisor Operating Engineer
returned to the United States on 28 January 1979
II VENDOR REPRESENTATIVES
A DC Mesner Associates
Mr DC Mesner arrived in Semarang on 10 May 1976 to test
and commission the Hoist amp Derrick This representative
departed Semaran on 19 May 1976
B Foster Wheeler World Services Corporation
Mr HA Kornegay Construction Consultant for Foster Wheeler
Corporation reported to the projecte site on 3 June 1976
This representative was released by PLN on 10 September 1977
The Foster Wheeler start-up and service Engineer Mr J Slomka
arrived on 15 November 1977 for check-out of the Steam
Generator equipment prior to operation Mr Slomka departed
Semaran-g on 1 July 197d and returned for sta-u
on 30 August 1972I During the latter part of November 1978
he was released by MWK-B for return to the United States
Trin Forney Engii eri rig Company Iepresentative Mr W OBrien
arrived in Simrarin4g in Jattary ]979 with the new Burner Tips
for the Boilers The tips were installed and other items
regarding operation of the Boilers where reviewed during
Mr OBriens visit
C Dresser Industries Inc
The Service Repiesentative from Dresser Industries Inc
Mr Harvey Dice arrived in Semarang on 2 February 1977
for final check-out and initial operation of the Turbine
Room Crane This representative departed Semarang on
12 February 1977
D Bailey Meter Company
The Bailey Meter Serviceman Mr KL Havron arrived in
Semarang on 6 December 1977 to check out the Control and
Instrument Equipment being supplied by this manufacturer
Mr Havron departed Semarang on 30 June 1978
Mr JC North arrived in Semarang on 23 August 1978
to continue the check-out work for the Control and
Instrument Equipment prior to start-up This work was
completed during December 1978 and the Representative
returned to the United States
E Bingham Willamette Company
Mr Larry Laverdure the Service RepresenLative for both
the Boiler Feed Pumps and the Circulating Water Pumps
completed the initial check-out of this equipment between
16 November 1977 and 10 December 1977 and returned to the
United States
Mr Laverdure r-eturned to Semarang on 30 March 197b to test
subject eouipment prior to start-up This portion of the work
was completed and the representative departed Semarang
on 22 April 1978
5
A final visit was made to the jobsite by Mr Laverdure between
July 10 and July 21 1978
F General Electric Company (Electrical Equipment)
The Manufacturers Representative for the Electrical Equipment
and Atixiliaries Contract (E-10A) Mr G Restrepo arrived
in Semarang on 29 November 1977 Mr Restrepos portion of
testing and energization of the Llectrical equipment has been
concluded and he departed Semarang on 7 July 1975
G General Electric Company (Turbine Generator Equipment)
Mr GI Ottman the GE Turbine Erector reported completion
of his portion of the work and departed Semarang in May 1978
The start-up Engineer for the Turbine Generator Mr H Schulz
arrived in Semarang on 28 February 1978 to check-out the
equipment prior to initial operation Mr H Schulz departed
Semarang on 1 July 1978 and returned for start-up on
15 August 1976
The excitation check-out Engineer Mr L Patchett arrived
15 August 197 to check out this system prior to start-upon
During November 1975 Mr Patchett was released by MWK-B and
has returned to the United States
H Riley Beaird Inc
The Service Representative for the Desalination Equipment
Mr Gerald E Rainey completed the initial check-out of
this equipment between 8 December 1977 and 15 December 1977
and returned to the United States
Mr Rainey returned to Semarang on 9 March 1978 to test and
start-up subject equipment This work has been completed and
the representative departed Semarang on 14 April 1976
6
A final visit was made to the jobsite by Mr Rainey during
October 1978
I Southwestern Engineering Company
A Service Representative from this manufacturer may not be
required at this time
IV VISITORS TO SITE
During January 1979 the following individuals visited the
Semarang Steam Power Plant Project site
N a m e Company or Organization Purpose of Visit
Mr W OBrien Forney Engineering To install new Burner
Tips and review
Boiler Problems
V PROGRESS OF WORK
A DESIGN
The 15 June 1976 issue of the Project Design Report 6104-A--)C
for Units 1 and 2 of the Semarang Steam Power Plant provides
the comprehensive design criteria for this project
B STATUS OF TENDERS
The actual status of each tender is shown on the attached PS-I
report (Progress Schedule - Specification and Procurement)
The tenders which have been finalized have resulted in signed
contracts details of which are contained in paragraph (D)
Status of Contracts Section V of this report
7
C TRAINING
The Maintenance and Operator Trainees continued following
the progress and observing the testing and check-out of
the B1S equipment The first off-loading from the oil
tanker is scheduled for early next month
The Trainees continued to gain experience from the dayshy
to-day operations of the plant
The Maintenance Trainees continae to spend a portion of
their time observing the testing calibration alignment
check-out and start-up of equipment and systems Trainees
are now performing routine maintenance Their duties also
include trouble shooting lubrication of equipment
cleaning of strainers ignitors pump repairs valves
repairs etc
The materials section continues to record tag and store
spare parts as they are turned over by the contractor
They are also storing and re-issuing supplies and tools
which have been transferred from PLNs Krapyak warehouse
A Chemist froi Jakarta visited the project site during
the reporting period to give instructions on the methods
for testing wattr and steam samples
D STATUS OF CONTRACTS
As of January 1979 the following contracts have been
awarded for supply of equipment and material for the
construction of the Semarang Steam ower Plant
1 Electrical Equipment (E-10A) General Electric Company
Conformed contract NoPJ067PST7h for this equipment was
issued on 25 June 1974 The contract shall include
electrical equipment and material all in accordance with
the specification an contract documents
2 Turbine Generator (M-10A) General Electric Company
Conformed contract NoPj086PST74 for this equipment was
issued on 28 June 1974 The contract shall include
furnishing of Units 1 and 2 Turbine Generators and Lube
Oil conditioners and hydrogen generation equipment common
to both units 1 and 2 all in accordance with the
specification and contract documents
3 Steam Generators (M-34A) Foster Wheeler World Services
Corporation
Conformed contract NoPj096PST74 for this equipment
was issued on 29 June 1974 The contract shall include
furnishing delivering to the Semarang Steam Power Plant
Site Units 1 and 2 steam generators and auxiliaries all as
specified in the specifications and in accordance with
the contract documents
4 Control and Instrument Equipment (K-2A) Bailey Meter Company
Conformed Contract NoPJ094PST71 1 for this equipment was
issued on 28 June 1974 The contract shall include
9
furnishing control and instrument equipment deliverei
to the Port cf Semarang Indonesia all in accordance
with the contract documents
5 Turbine Room Crane (S-10A) Dresser Crane
Conformed contract NoPj103PST74 for this equipment
was issued on 10 July 1974 The contract shall include
furnishing the turbine room crane delivered to the
Port of Semarang Indonesia all in accordance with thlt
contract documents
6 Circulating Water Pumps (M-12A) Bingham-Willamette Company
Conformed Contract NoPJ104PST74 for this equipment
was issued on 10 July 1974 The contract shall include
three (3) circulating water pumps and motors common to
both Units 1 and 2 and for providing services and
miscellaneous materials all in accordance with the
contract documents
7 Surface Condensers (M-12A) Southwestern Engineering
Company
Conformed Contract NoPJ106PST74 for this equipment
was issued on 20 July 1974 The contract shall include
the following major equipment for each of the genera tinf
units one (1) surface condenser for each unit shop
tubed one (1) air ejector and one (1) steam space
priming ejector for each unit two (2) condensate pump
and motors for each unit All material shall be
delivered to the Port of Semarang Indonesia and must be
in accordance with the contract documents
8 Traveling Screens (M-12A) FMC Ccrporation
Conformed Contract NoPj117PST7h for this equipment
was issued on 26 July 1974 The contract shall include
a total of three (3) traveling water screens with
10
accessories delivered to the Port of Semarang Indoieicvt
in accordance with the contract documents
9 Desalination Equipment (M-12B) Riley-Beaird inc
Conformed Contract NoPj101PST74 for this equipment
was issued on 10 July 1974 The contract shall include
one (1) flash evaporator one (1) desalination plant
one (1) package steam generator and miscellaneous
materials delivered to the Port of Semarang Indonesia
in accordance with the contract documents
10 Heat Exchangers (M-12B) Struthers Wells Corporation
Conformed contract NoPJ102PST74 for this equipment
was issued on 10 July 1974 The contract shall include
the following major items two (2) low pressure feedwnter
heaters for each unit two (2) high pressure feedwatoe
heaters for each unit and two (2) auxiliary cooling wier
heat exhangers for each unit All material shall be
delivered to the Port of Semarang Indonesia and must be
in accordance with the contract documents
11 Boiler Feed Pumps (M-26A) Bingham-Willamette Comnany
Conformed Contract NoPJ100PST74 for this equipment
was issued on 10 July 1974 The contract shall include
four (4) boiler feed pumps delivered to the Port of
Semarang Indonesia in accordance with the contract
documents
12 Auxiliary Pumps (M-26A) Worthington Sales Company
Conformed Contract NoPj118PST74 for this equipment
was issued on 26 July 1974 The contract shall include
furnishing the auxiliary pumps delivery of same to the
Port of Semarang Indonesia and unloadingfrom transport
11
providing services and miscellaneous materials all
complete and in accordance with the contract documents
13 Hoist amp Derrick (S-10) DC Mesner Associates
Conformed Contract NoPj161PST74 for this equipment
was issued on 24 September 974 The contract shall
include one (1) hoist and derrick delivered to the Port
of Semarang Indonesia in accordance with the contract
documents
14 Fabricated Steel Steel Sheet Piling and Reinforcing Steel (S-20A) bristol Steel amp Iron Works Inc
Conformed Contract NoPJ188PST74 for this material
was issued on 2 November 1974 The contract shall
include furnishing fabricated structural steel floor
grating and stair treads handrailing reinforcing steel
and steel sheet piling materials delivery of same to
the Port of Semarang Indonesiaproviding services and
miscellaneous materials detail and erection drawings
and engineering data all complete and in accordance
with contract documents
15 Site Fill (C-8A) PT Hutama Karya
This contract covers the necessary earthwork to prepare
the constiuction site The major components of the work
under the site fill contract are site preparation
dewatering excavation and fills Please refer to
paragraph (F) Construction of Section V for progress
against this contract
16 Pile and Pile Caps (C-8B) PT Pembangunan Perumahan
This contract includes proviaing all labor supervision
administration and management construction equipment
material and services necessaryto perform the pile and
pile caps construction complete and in acoordance with
12
the specifications drawings and other contract
documents Major components for the work include
excavation for Pile and Pile Caps Cast-in-place
concrete Pile and Pile Caps and Pile load tests
Please refer to paragraph (F) Construction of
Section V for progress against ihis contract
17 Site Deyelopment - Civil (C-8C) PT Adhi Karya
This contract shall include furnishing all materialsshy
providing all labor supervision administration and
management and provide all construction equipment
materials and services necessary to perform the site
development construction complete and in accordance
with the specifications drawings and other contract
documents Major components of the work include
Earthwork Piling Crushed rock surfacing Construction
fencing Cast - in - place concrete Precast concrete
Dock fenders and Concrete tank foundations PleaseoreFer
to paragraph (F) Construction of Section V for
progress against this contract
18 Site Development-Mechanical (C-8C) PT Boma Bisma Indra
This contract shall include furnishing all materialsz
providing all labor supervision administration and
management and provide all construction equipment
materials and services necessary to perform the 7ite
development construction complete and in accordance
with the specifications drawings and other contract
documents Major components of the work include
Earthwork Water Wells Water storage tanks and Fuel
Oil storage tanks Please refer to paragraph (F)
Construction of Section V for progress against this
contract
13
19 General Construction (C-8H) MWK International Ltd and
EE Black Ltd (MWK-B)
Conformed Contract NoPJ191PST75 for this work was
issued on 13 September 1975 The contract shall include
furnishing all equipment and materials except those speshy
cifically listed in the specification as being furnished
by the Owner and supplying all construction equipment
materialssuppliers and services necessary to perform
the General Mechanical and Electrical construction
complete in accordance with the specifications drawings
and other contract documents
20 Submarine Oil Pipeline (C-8D) Bouygues Offshore
Conformed Contract NoPJ009PST77 for this work was
issued on 8 February 1977 The contract includes the
provision of all investigative and design services
furnishing all equipment and materials providing all
labor supervision administration and management and
supplying all construction equipment materials supplies
and services necessary to design constructing and placing
into successful operation the Submarine Oil Pipeline
complete and in accordance with the contract documents
21 Pile and Pile Caps - Submarine Oil Installation (C-8E)
PT EE Black Indonesia Construction
Conformed Contract NoSPP010TUPI Kiterm Jateng77-78
77 for this work was issued on 1 September 1977 The
contract shall include furnishing all materials providing
all labor supervision administration and management
and provide all construction equipment materials and
services necessary to perform the pile and pile caps
construction for the Submarine Oil Installation complete
in accordance with the specification drawings and other
contract documents
i4~
E DELIVERY OF EQUIPMENT AND MATERIAL
There are still several items of equipment and material
which have not been received from General Electric Com-any
These items are being airfreighted as they become available
from the factory The Engineer has requested an updated
status report from GE
F CONSTRUCTION
1 C-8A SIte Fill (Contractor PT Hutama Karya)
The site fill contract was completed in 1975
2 C-8B Pile and Pile Caps (Contractor PT Pembangunan
Perumahan)
The contractor completed his work in October 1976
3 C-8C Civil Site Development (Contractor PT Adhi Karya)
The contractor completed his work in October 1976
4 C-8C Mechanical Site Development (Contractor PT Boma
Bisma Indra)
The contract was considered completed in November 1977
15
5 C-8D Submarine Oil Pipeline (Contractor Bouygues Offshore)
A number of punch list items remain to be attended to
otherwise the installation is ready for the first offloading
A request has been placed on Pertamina for the first tanker
6 C-8E Piles and Pile Caps Submarine Oil Installation
(Contractor PT EE Black Indonesia Construction)
This contract was completed in October 1973
7 C-8H General Construction (Contractor MWK International V
and EE Black Ltd (MWK-B)
CIVIL
1 Power Plant Building
The contractor continued attending to Punch List Items
2 Discharge Canal
No further action has been taken and a reminder will be
sent to the contractor
MECHANICAL
1 Boilers Units 1 and 2
The Forney representative arrived and new burner tips
were installed This made a big difference to the output
of boiler nol Also a number of modifications were
made to the electrical circuits The problem still
16
rewains on the Flame Detector Cooling Fan and we expect
this will be replaced with a larger unit As turbine
No2 is still down it was not possible to ch-ck the
performance of Boiler no2 with the new tips The
problem with the Fuel Oil Temperature Controller response
is being investigated
2 Turbine Generators 1 and 2
Turbine No2 was opened and uhe position of the steam
leaks ascertained It was found that the machine was
out of alignment and this has been rectified It is
now anticipated that we will be ready to roll about
the end of February
3 Heating Ventilating and Air-Conditioning
The replacement compressor is still being awaited and temshy
porary air-conditioning has been provided for the laboratory
ELECTRICAL
All CCPDs have now been installed and the outstanding GE
items are being installed as and when they arrive
G START-UP
No2 unit is expected to be ready about the end of February
One or two instruments remain to be calibrated after which
we will be ready to do a performance test on Unit 1
17
H OVERALL SCHEDULE
The attached sheet PS-2 Progress Schedule - Construction
and Erection will show actual progress of maor items
as compared to the progress schedule
I COST ESTIMATE
The Overall Project Estimate was updated in November 1978
to reflect the estimated final costs for the Semarang Steam
Power Pldnt Units 1 and 2 Also the Forecast of Disbursements
for Engineering Construction Management and Training Service
(DF-2) has been updated to reflect the estimated final
engineering costs
J PROJECT DIFFICULTIES
Most difficulties have now been overcome Problems
remaining are the fibercast pipingthe Fuel Oil Temperature
Controller and the installation of outstanding GE items
18
VI EXHIBITS
A PS-I Progress Schedule Specification and Procurement
Schedule of Specification for equipment procurement items
lists important dates concerning the progress of equipment
tendering up to replacement of order for all materials
procured in the USA by specification number actual dates
are reflected against scheduled dates
B PS-2 Progress Schedule Construction and Erection
A bar chart with the construction curve overlay which shows
the estimated and actual construction progress
C LC-l General Information Contracts and Letters of Credit
Schedule which lists the contracts suppliers and contract
cost for US Dollar financed portion of the project Also
lists the Letters of Commitment and Letters of Credit numbers
amounts and dates
D DF-I Financial Plan and Cash Flow - US Dollars (Thousands)
Reflects the rounded-off forecast cash flow by specification
number for the project
19
E DF-2 Cash Flow - Engineering Construction Management and
Training
Reflects the rounded-off forecast of disbursements for
Engineering services
F DF-2A Engineerihg Construction Management and Training
Cash Flow
Reflects the actual disbursement for Engineering services
G DF-3 Overall Project Estimate
Reflects the overall cost of the Semarang Steam Power Plant
divided into US Dollars and Indonesian Rupiah
H Training Schedule
A ba chart which reflects the training schedule for the Semarang
Plant Trainees
I General Project Schedule
Bar chart which reflects the overall schedule of the Semarang
Steam Power Plant
J Organization Chart - Engineering Staff
Diagram which lists the key US and Indonesian based personnel
assigned to the project
K Engineering Manpower Schedule
Bar chart which reflects the estimated Engineering man-months
for the project
20
L SS-I Shipping Statement Cumulative
Schedule which identifies each shipment by invoice number
name of vessel date of shipment FAS cost and ocean
freight cost
M Drawing A-O001 Site Arrangement General Layout
This drawing shows the overall arrangement and General Layout
of the Semarang Project Site
N Drawing A-1005 Plant Arrangement and Building Section
This drawing shows the general arrangement and building area
for the Semarang Project
21
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---------- --------------------------------
SF AS COST OF
SPEC DESCPIPTION NAME OF BILL OF0RJOFT PO GPOSS ASIA FSCOTFAPT V DATE INVOICE NO VALUE OF TOTAL OCEAN FREIGHT
MATERIAL AND LADING OF WEIGHT CATE DELIVERED AND C|F 0MA EXIT LONG TONS SEMARANG AT SITE DATE I VALUE A D OTHERNO L DATE
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NAMEOF EIGHTS ARRIVALOF TASPLC DESCRIPTION NAMEsVESSEL BDTLOF PORTOF AND LADING OF EIGHT DATE DELIVERED AND
NO MATERIAL AOL DATE EXIT ONG TONS SEMARANG AT SITE DATEFLAG
IUND
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3 e ring USA Flag i17 r77 USA
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1 1Ct A-rCrt Air Hdlng UnitReg ____L___ __________
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C- EH 1 x Thinners SSAFlld 24er3kS-D-652M 7017 Oakland 22 May77 30 Jun77 SEPE-1101
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C-EH 4 Ca Cndenser Tues Cleaning Indcasakti No5 Singapore 6770 19 Mar77 18 May77 SEE-1089 Ind Flag 112Mar77 I 1 Apr77
C-Si I Ccnt-176 Pcs Plant Equipment SSA~erican Mail 0703S3 Seattle 1399 4 May77 i 3 Jun77 SEPE-1102 USA Flag s Apr77 USA 1 13 Apr177
--------T ---------------------------C-8H 2Cont-S Crts Air Hfandling Units I SSAnna Mrk SFO-Y-134 Oakland t 1194 Jun77 4 Ju7 1 USAFlag 14 Apr77 USA 25 A --- --- r--
N-1 lcx Clutch Bearing Gaskets Emer AirI Serttig00sPA 84977 Seattle 006 ay77 6 Jul77 SEPE-I04 1 25 Apr77 USA j-25 A r T
CSI SP cprie---------------------------------------------------------- -------------------------------------- IC- 911 S Is Ccppr Nire I SS Pres Taf 0702 SetlS- bullrsTat I 402-0742 Seq 402attle 2a lecztrical Supplies USA Flag 18 Apr77 USIA Jun77 6 JI77 SEPE-1103
shy ------------------------------------- I _20 Apr77 C-S3 3 cs Pipe Hangers SresFlsrrison 070520 New YorkIJ S A3 M yF a 7 090 9 Jul77 SEPEI0 A ng77 5EPE-II7USA-_la_3 _ay77
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-- LTZ VA S AS CITY l I U A J AOPIA I IA -- -ultI General Construction
a t z Pj1911ISTT5 AGLCFcr tV SIP cr u CP$S AD
L TTES FC [ LI O 0 1033625 GCEt A irip-b -FIp b- ND NLDON S IAC
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8610230 87S0000
364443 370686
6145927 6550000
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11537195 148820O
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12506901 128114 124 0
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ELADING OF EIGT ATE DELIVERED AND CARGO A ID OTHER tAL PO amp DATEI EXIT LCNG TfIS I SEMARANG AT SITE DATE SFUNDS FU-AS
1169277 1251800 0 76045
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16 May771 RI Copper Wire USA Flag 6 May77 USA
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2 Fdls Steel Pipe SSHongkonE Mail 070547 Seattle 312 2 Aug77 9 Sep77 SEPE-1110 561844 600000 0 35051
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-------------- ------------- ----------------------------------------- ------------I-----------shy
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27 Feb 76 1 Skid-Exitation Cubicles 472 Invoice No207330 5128386
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M-34A Flexible Hose Assembly SSGreen Valley 1 Baltimore 016 7 Jan 76 20 Mar 76 Invoice No9-121 1000000 1010806 3920 436 USA Flag 5 NoV 75 USA 12 Sep 75
Boiler Tubes 4 Boiler Parts 1444 Invoice No9-123 5700000 6135118 35620 39380 30 Sep 75
Boiler Tubes amp Boiler Parts 1321 Invoice No9-124 3700000 4061099 297469 33052 Surer HeaterPlateTeesBoiler Pts 2103 Invoice No9-125 8700000 9483208 650190 72243 M1scellaneous Pipe 634 -Invoice No9-126 600000 758121 138145 15349
30 Sep 75 Stainless Steel LubricPlates 001 Invoice No10-126 SOO00 50472 134 01S
Oct 75 019 Invoice No10129 100000 102863 1984 220
SP9Oct Th I Boiler TubesSeparators and Steel 1037 Invoice No10-132 13300000 4643037 1181953 131328I Pipe 10 Oct 75
M-34A Stuctural Steel Treads SSGreen Island 3 Houston 10907 7 Jan 76 5-7 Feb76 Invoice No9-127 11000000 15199911 3692293 410255 USA Flag 13 Nov 75 USA i30 Sep 17S
AxS1ut-off Valves (Rockwell) 031 Invoice No10-130 400000 407503 4403 489Steel Suports 026 Invoice No10-131 1 12200 15269 2674 297 i 9 Oct 175
N-34A To (2) sets of Furney Burner SSGreen Valley 2 Houston 1482 7 3an 76 6 Feb 76 Invoice No9-119 31100000 31827243 473983 52665 Co trol Equipment USA Flag 13 Nov 175 10 Sep 76
M-34A Grtting SSGreen Valley 1 Houston 2635 7 Jan 76 2-13 Feb76lnvoice No10-140 3400000 37608SS 302692 33632USA Flag 13 Nov 75 USA 8 Oct 75
-34A Safety Valves SSMagsaysay 1 New Orleans 193 13 Feb 76 10 Mar 76 7ice N10-138 2000000 2046817 30329 3370
i USA Flag 25 Nov 75 USA 7 Oct 175
M-34A Boiler Structural Members SSMagsaysay 1 Houston 1572 13 Feb 6 10 Mar 76 Invoice No11-140 4400000 4620169 172610 19179 USA Flag 5 Dec 75 USA 10 Nov 7S
- II ------------------------------------------shy-I----------------~---------------------M-34A Stacks SSDong Nam - U15-1 [Uls1 76 M15Ja16532n Har 76 Invoice No11-16S 12200000 17527809 4724207 524912
Flues amp Licts 26 Dec 75 Korea InvoiceNo11-166 15100000 18026889 2546060 282896 2 6 Nov 175
--------------------------------------------------- ------------ ------ 6N-----------------------shy[ Foster heeler World Service Co BLACK amp VEATCH INTEkNATIONAL UNITED STATES OF AMERICA PROJECTKANSAS CITY MISSOURI JSA JAKARTA INDONESIA A I D LOAN 497 H 024 6104
EUj f4T - Steam Generator PERUSAHAAN UIAUMLISTRIK NEGARA DRAWING OGNTRACTNO Pj096 ST74 AGENCYOF MINISTRY GF PUBLIC WORKS AND POWER SHIPPING STATEMENT
- GOVEnNMENT OF REPUBLIC CF INOONESIALE of CPDIr NO 01033024PL
100 WW(2 0W) SEMARANG STEAM POWERPLANT UNITS 192 CUMULATIVE
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OF WIGHT AE 0LIVERED AN CARGO CIF A 0 OTHER TIAFLAG NOamp OATE ExiT LONG TONS SEMARANG AT SITE DATE us j VALUE FUNDS FUNDS
-3A I Pkg ReplacemenC Parts Airfreight AwB- 0261545 BaZtimore 001 19 Dec77 4 Feb78 10-112 S1o Csrge S010320 Oct77
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iII I__ __ _ _ __ _ _ _ _ - ____ _ _ _ _ __ _ _ _ _ ____
BLACK I ACH ITER AtICNAL UNIED STATES OF AMERICA PPOJLCT ser- G-eoer orld Service Co KANSAS CITY -3SCLuR xA AIKAPTA INDONESIA A I D LCAN -I - H - C 61 0
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S-IOA 2 Pieces Overbead Crane
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SINDONESIA
NAME OF
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SS Pres HarrisUSA Flag
KLM Royal Dutch Air Lines
I
8VL OF p01 GROSS ARRIVAL DATE INVOICE NOLAING DI WEIGHT DATE DELIVERED AND
NOampDATE EfIT LONG TONS SEMARAN AT SITE DATE
1 Norfork 4634 19 Oct75 P3 Oct 75 92983 1 Aug75 USA 28 Ma175
Y-ND-4251 lNevYork 037 12 Jun76 5 Aug76 0909616 Apr76 JSAj 622 )Mar7
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NAME OF DSII OLL OF VESSEL LADIG
AG Neamp DATEL A G I SS Adria aersk-i USA Flag 30 Sep 5
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Turbine No2 opened for inspection
The cumulative man month effort by the Semarang office
through December 197d was 321162 man months
Mr ME Moore traveled to Jakarta to discuss project
matters with PLN Pusat Per-onnel
Mr CG Box visited Jakarta to discuss Lettersof
Commitment and Lettersof Credit Amendments with PLN Pusat
and USAID Personnel
Mr AJ Baran Shift Supervisor Operating Engineer
returned to the United States on 28 January 1979
II VENDOR REPRESENTATIVES
A DC Mesner Associates
Mr DC Mesner arrived in Semarang on 10 May 1976 to test
and commission the Hoist amp Derrick This representative
departed Semaran on 19 May 1976
B Foster Wheeler World Services Corporation
Mr HA Kornegay Construction Consultant for Foster Wheeler
Corporation reported to the projecte site on 3 June 1976
This representative was released by PLN on 10 September 1977
The Foster Wheeler start-up and service Engineer Mr J Slomka
arrived on 15 November 1977 for check-out of the Steam
Generator equipment prior to operation Mr Slomka departed
Semaran-g on 1 July 197d and returned for sta-u
on 30 August 1972I During the latter part of November 1978
he was released by MWK-B for return to the United States
Trin Forney Engii eri rig Company Iepresentative Mr W OBrien
arrived in Simrarin4g in Jattary ]979 with the new Burner Tips
for the Boilers The tips were installed and other items
regarding operation of the Boilers where reviewed during
Mr OBriens visit
C Dresser Industries Inc
The Service Repiesentative from Dresser Industries Inc
Mr Harvey Dice arrived in Semarang on 2 February 1977
for final check-out and initial operation of the Turbine
Room Crane This representative departed Semarang on
12 February 1977
D Bailey Meter Company
The Bailey Meter Serviceman Mr KL Havron arrived in
Semarang on 6 December 1977 to check out the Control and
Instrument Equipment being supplied by this manufacturer
Mr Havron departed Semarang on 30 June 1978
Mr JC North arrived in Semarang on 23 August 1978
to continue the check-out work for the Control and
Instrument Equipment prior to start-up This work was
completed during December 1978 and the Representative
returned to the United States
E Bingham Willamette Company
Mr Larry Laverdure the Service RepresenLative for both
the Boiler Feed Pumps and the Circulating Water Pumps
completed the initial check-out of this equipment between
16 November 1977 and 10 December 1977 and returned to the
United States
Mr Laverdure r-eturned to Semarang on 30 March 197b to test
subject eouipment prior to start-up This portion of the work
was completed and the representative departed Semarang
on 22 April 1978
5
A final visit was made to the jobsite by Mr Laverdure between
July 10 and July 21 1978
F General Electric Company (Electrical Equipment)
The Manufacturers Representative for the Electrical Equipment
and Atixiliaries Contract (E-10A) Mr G Restrepo arrived
in Semarang on 29 November 1977 Mr Restrepos portion of
testing and energization of the Llectrical equipment has been
concluded and he departed Semarang on 7 July 1975
G General Electric Company (Turbine Generator Equipment)
Mr GI Ottman the GE Turbine Erector reported completion
of his portion of the work and departed Semarang in May 1978
The start-up Engineer for the Turbine Generator Mr H Schulz
arrived in Semarang on 28 February 1978 to check-out the
equipment prior to initial operation Mr H Schulz departed
Semarang on 1 July 1978 and returned for start-up on
15 August 1976
The excitation check-out Engineer Mr L Patchett arrived
15 August 197 to check out this system prior to start-upon
During November 1975 Mr Patchett was released by MWK-B and
has returned to the United States
H Riley Beaird Inc
The Service Representative for the Desalination Equipment
Mr Gerald E Rainey completed the initial check-out of
this equipment between 8 December 1977 and 15 December 1977
and returned to the United States
Mr Rainey returned to Semarang on 9 March 1978 to test and
start-up subject equipment This work has been completed and
the representative departed Semarang on 14 April 1976
6
A final visit was made to the jobsite by Mr Rainey during
October 1978
I Southwestern Engineering Company
A Service Representative from this manufacturer may not be
required at this time
IV VISITORS TO SITE
During January 1979 the following individuals visited the
Semarang Steam Power Plant Project site
N a m e Company or Organization Purpose of Visit
Mr W OBrien Forney Engineering To install new Burner
Tips and review
Boiler Problems
V PROGRESS OF WORK
A DESIGN
The 15 June 1976 issue of the Project Design Report 6104-A--)C
for Units 1 and 2 of the Semarang Steam Power Plant provides
the comprehensive design criteria for this project
B STATUS OF TENDERS
The actual status of each tender is shown on the attached PS-I
report (Progress Schedule - Specification and Procurement)
The tenders which have been finalized have resulted in signed
contracts details of which are contained in paragraph (D)
Status of Contracts Section V of this report
7
C TRAINING
The Maintenance and Operator Trainees continued following
the progress and observing the testing and check-out of
the B1S equipment The first off-loading from the oil
tanker is scheduled for early next month
The Trainees continued to gain experience from the dayshy
to-day operations of the plant
The Maintenance Trainees continae to spend a portion of
their time observing the testing calibration alignment
check-out and start-up of equipment and systems Trainees
are now performing routine maintenance Their duties also
include trouble shooting lubrication of equipment
cleaning of strainers ignitors pump repairs valves
repairs etc
The materials section continues to record tag and store
spare parts as they are turned over by the contractor
They are also storing and re-issuing supplies and tools
which have been transferred from PLNs Krapyak warehouse
A Chemist froi Jakarta visited the project site during
the reporting period to give instructions on the methods
for testing wattr and steam samples
D STATUS OF CONTRACTS
As of January 1979 the following contracts have been
awarded for supply of equipment and material for the
construction of the Semarang Steam ower Plant
1 Electrical Equipment (E-10A) General Electric Company
Conformed contract NoPJ067PST7h for this equipment was
issued on 25 June 1974 The contract shall include
electrical equipment and material all in accordance with
the specification an contract documents
2 Turbine Generator (M-10A) General Electric Company
Conformed contract NoPj086PST74 for this equipment was
issued on 28 June 1974 The contract shall include
furnishing of Units 1 and 2 Turbine Generators and Lube
Oil conditioners and hydrogen generation equipment common
to both units 1 and 2 all in accordance with the
specification and contract documents
3 Steam Generators (M-34A) Foster Wheeler World Services
Corporation
Conformed contract NoPj096PST74 for this equipment
was issued on 29 June 1974 The contract shall include
furnishing delivering to the Semarang Steam Power Plant
Site Units 1 and 2 steam generators and auxiliaries all as
specified in the specifications and in accordance with
the contract documents
4 Control and Instrument Equipment (K-2A) Bailey Meter Company
Conformed Contract NoPJ094PST71 1 for this equipment was
issued on 28 June 1974 The contract shall include
9
furnishing control and instrument equipment deliverei
to the Port cf Semarang Indonesia all in accordance
with the contract documents
5 Turbine Room Crane (S-10A) Dresser Crane
Conformed contract NoPj103PST74 for this equipment
was issued on 10 July 1974 The contract shall include
furnishing the turbine room crane delivered to the
Port of Semarang Indonesia all in accordance with thlt
contract documents
6 Circulating Water Pumps (M-12A) Bingham-Willamette Company
Conformed Contract NoPJ104PST74 for this equipment
was issued on 10 July 1974 The contract shall include
three (3) circulating water pumps and motors common to
both Units 1 and 2 and for providing services and
miscellaneous materials all in accordance with the
contract documents
7 Surface Condensers (M-12A) Southwestern Engineering
Company
Conformed Contract NoPJ106PST74 for this equipment
was issued on 20 July 1974 The contract shall include
the following major equipment for each of the genera tinf
units one (1) surface condenser for each unit shop
tubed one (1) air ejector and one (1) steam space
priming ejector for each unit two (2) condensate pump
and motors for each unit All material shall be
delivered to the Port of Semarang Indonesia and must be
in accordance with the contract documents
8 Traveling Screens (M-12A) FMC Ccrporation
Conformed Contract NoPj117PST7h for this equipment
was issued on 26 July 1974 The contract shall include
a total of three (3) traveling water screens with
10
accessories delivered to the Port of Semarang Indoieicvt
in accordance with the contract documents
9 Desalination Equipment (M-12B) Riley-Beaird inc
Conformed Contract NoPj101PST74 for this equipment
was issued on 10 July 1974 The contract shall include
one (1) flash evaporator one (1) desalination plant
one (1) package steam generator and miscellaneous
materials delivered to the Port of Semarang Indonesia
in accordance with the contract documents
10 Heat Exchangers (M-12B) Struthers Wells Corporation
Conformed contract NoPJ102PST74 for this equipment
was issued on 10 July 1974 The contract shall include
the following major items two (2) low pressure feedwnter
heaters for each unit two (2) high pressure feedwatoe
heaters for each unit and two (2) auxiliary cooling wier
heat exhangers for each unit All material shall be
delivered to the Port of Semarang Indonesia and must be
in accordance with the contract documents
11 Boiler Feed Pumps (M-26A) Bingham-Willamette Comnany
Conformed Contract NoPJ100PST74 for this equipment
was issued on 10 July 1974 The contract shall include
four (4) boiler feed pumps delivered to the Port of
Semarang Indonesia in accordance with the contract
documents
12 Auxiliary Pumps (M-26A) Worthington Sales Company
Conformed Contract NoPj118PST74 for this equipment
was issued on 26 July 1974 The contract shall include
furnishing the auxiliary pumps delivery of same to the
Port of Semarang Indonesia and unloadingfrom transport
11
providing services and miscellaneous materials all
complete and in accordance with the contract documents
13 Hoist amp Derrick (S-10) DC Mesner Associates
Conformed Contract NoPj161PST74 for this equipment
was issued on 24 September 974 The contract shall
include one (1) hoist and derrick delivered to the Port
of Semarang Indonesia in accordance with the contract
documents
14 Fabricated Steel Steel Sheet Piling and Reinforcing Steel (S-20A) bristol Steel amp Iron Works Inc
Conformed Contract NoPJ188PST74 for this material
was issued on 2 November 1974 The contract shall
include furnishing fabricated structural steel floor
grating and stair treads handrailing reinforcing steel
and steel sheet piling materials delivery of same to
the Port of Semarang Indonesiaproviding services and
miscellaneous materials detail and erection drawings
and engineering data all complete and in accordance
with contract documents
15 Site Fill (C-8A) PT Hutama Karya
This contract covers the necessary earthwork to prepare
the constiuction site The major components of the work
under the site fill contract are site preparation
dewatering excavation and fills Please refer to
paragraph (F) Construction of Section V for progress
against this contract
16 Pile and Pile Caps (C-8B) PT Pembangunan Perumahan
This contract includes proviaing all labor supervision
administration and management construction equipment
material and services necessaryto perform the pile and
pile caps construction complete and in acoordance with
12
the specifications drawings and other contract
documents Major components for the work include
excavation for Pile and Pile Caps Cast-in-place
concrete Pile and Pile Caps and Pile load tests
Please refer to paragraph (F) Construction of
Section V for progress against ihis contract
17 Site Deyelopment - Civil (C-8C) PT Adhi Karya
This contract shall include furnishing all materialsshy
providing all labor supervision administration and
management and provide all construction equipment
materials and services necessary to perform the site
development construction complete and in accordance
with the specifications drawings and other contract
documents Major components of the work include
Earthwork Piling Crushed rock surfacing Construction
fencing Cast - in - place concrete Precast concrete
Dock fenders and Concrete tank foundations PleaseoreFer
to paragraph (F) Construction of Section V for
progress against this contract
18 Site Development-Mechanical (C-8C) PT Boma Bisma Indra
This contract shall include furnishing all materialsz
providing all labor supervision administration and
management and provide all construction equipment
materials and services necessary to perform the 7ite
development construction complete and in accordance
with the specifications drawings and other contract
documents Major components of the work include
Earthwork Water Wells Water storage tanks and Fuel
Oil storage tanks Please refer to paragraph (F)
Construction of Section V for progress against this
contract
13
19 General Construction (C-8H) MWK International Ltd and
EE Black Ltd (MWK-B)
Conformed Contract NoPJ191PST75 for this work was
issued on 13 September 1975 The contract shall include
furnishing all equipment and materials except those speshy
cifically listed in the specification as being furnished
by the Owner and supplying all construction equipment
materialssuppliers and services necessary to perform
the General Mechanical and Electrical construction
complete in accordance with the specifications drawings
and other contract documents
20 Submarine Oil Pipeline (C-8D) Bouygues Offshore
Conformed Contract NoPJ009PST77 for this work was
issued on 8 February 1977 The contract includes the
provision of all investigative and design services
furnishing all equipment and materials providing all
labor supervision administration and management and
supplying all construction equipment materials supplies
and services necessary to design constructing and placing
into successful operation the Submarine Oil Pipeline
complete and in accordance with the contract documents
21 Pile and Pile Caps - Submarine Oil Installation (C-8E)
PT EE Black Indonesia Construction
Conformed Contract NoSPP010TUPI Kiterm Jateng77-78
77 for this work was issued on 1 September 1977 The
contract shall include furnishing all materials providing
all labor supervision administration and management
and provide all construction equipment materials and
services necessary to perform the pile and pile caps
construction for the Submarine Oil Installation complete
in accordance with the specification drawings and other
contract documents
i4~
E DELIVERY OF EQUIPMENT AND MATERIAL
There are still several items of equipment and material
which have not been received from General Electric Com-any
These items are being airfreighted as they become available
from the factory The Engineer has requested an updated
status report from GE
F CONSTRUCTION
1 C-8A SIte Fill (Contractor PT Hutama Karya)
The site fill contract was completed in 1975
2 C-8B Pile and Pile Caps (Contractor PT Pembangunan
Perumahan)
The contractor completed his work in October 1976
3 C-8C Civil Site Development (Contractor PT Adhi Karya)
The contractor completed his work in October 1976
4 C-8C Mechanical Site Development (Contractor PT Boma
Bisma Indra)
The contract was considered completed in November 1977
15
5 C-8D Submarine Oil Pipeline (Contractor Bouygues Offshore)
A number of punch list items remain to be attended to
otherwise the installation is ready for the first offloading
A request has been placed on Pertamina for the first tanker
6 C-8E Piles and Pile Caps Submarine Oil Installation
(Contractor PT EE Black Indonesia Construction)
This contract was completed in October 1973
7 C-8H General Construction (Contractor MWK International V
and EE Black Ltd (MWK-B)
CIVIL
1 Power Plant Building
The contractor continued attending to Punch List Items
2 Discharge Canal
No further action has been taken and a reminder will be
sent to the contractor
MECHANICAL
1 Boilers Units 1 and 2
The Forney representative arrived and new burner tips
were installed This made a big difference to the output
of boiler nol Also a number of modifications were
made to the electrical circuits The problem still
16
rewains on the Flame Detector Cooling Fan and we expect
this will be replaced with a larger unit As turbine
No2 is still down it was not possible to ch-ck the
performance of Boiler no2 with the new tips The
problem with the Fuel Oil Temperature Controller response
is being investigated
2 Turbine Generators 1 and 2
Turbine No2 was opened and uhe position of the steam
leaks ascertained It was found that the machine was
out of alignment and this has been rectified It is
now anticipated that we will be ready to roll about
the end of February
3 Heating Ventilating and Air-Conditioning
The replacement compressor is still being awaited and temshy
porary air-conditioning has been provided for the laboratory
ELECTRICAL
All CCPDs have now been installed and the outstanding GE
items are being installed as and when they arrive
G START-UP
No2 unit is expected to be ready about the end of February
One or two instruments remain to be calibrated after which
we will be ready to do a performance test on Unit 1
17
H OVERALL SCHEDULE
The attached sheet PS-2 Progress Schedule - Construction
and Erection will show actual progress of maor items
as compared to the progress schedule
I COST ESTIMATE
The Overall Project Estimate was updated in November 1978
to reflect the estimated final costs for the Semarang Steam
Power Pldnt Units 1 and 2 Also the Forecast of Disbursements
for Engineering Construction Management and Training Service
(DF-2) has been updated to reflect the estimated final
engineering costs
J PROJECT DIFFICULTIES
Most difficulties have now been overcome Problems
remaining are the fibercast pipingthe Fuel Oil Temperature
Controller and the installation of outstanding GE items
18
VI EXHIBITS
A PS-I Progress Schedule Specification and Procurement
Schedule of Specification for equipment procurement items
lists important dates concerning the progress of equipment
tendering up to replacement of order for all materials
procured in the USA by specification number actual dates
are reflected against scheduled dates
B PS-2 Progress Schedule Construction and Erection
A bar chart with the construction curve overlay which shows
the estimated and actual construction progress
C LC-l General Information Contracts and Letters of Credit
Schedule which lists the contracts suppliers and contract
cost for US Dollar financed portion of the project Also
lists the Letters of Commitment and Letters of Credit numbers
amounts and dates
D DF-I Financial Plan and Cash Flow - US Dollars (Thousands)
Reflects the rounded-off forecast cash flow by specification
number for the project
19
E DF-2 Cash Flow - Engineering Construction Management and
Training
Reflects the rounded-off forecast of disbursements for
Engineering services
F DF-2A Engineerihg Construction Management and Training
Cash Flow
Reflects the actual disbursement for Engineering services
G DF-3 Overall Project Estimate
Reflects the overall cost of the Semarang Steam Power Plant
divided into US Dollars and Indonesian Rupiah
H Training Schedule
A ba chart which reflects the training schedule for the Semarang
Plant Trainees
I General Project Schedule
Bar chart which reflects the overall schedule of the Semarang
Steam Power Plant
J Organization Chart - Engineering Staff
Diagram which lists the key US and Indonesian based personnel
assigned to the project
K Engineering Manpower Schedule
Bar chart which reflects the estimated Engineering man-months
for the project
20
L SS-I Shipping Statement Cumulative
Schedule which identifies each shipment by invoice number
name of vessel date of shipment FAS cost and ocean
freight cost
M Drawing A-O001 Site Arrangement General Layout
This drawing shows the overall arrangement and General Layout
of the Semarang Project Site
N Drawing A-1005 Plant Arrangement and Building Section
This drawing shows the general arrangement and building area
for the Semarang Project
21
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---------- --------------------------------
SF AS COST OF
SPEC DESCPIPTION NAME OF BILL OF0RJOFT PO GPOSS ASIA FSCOTFAPT V DATE INVOICE NO VALUE OF TOTAL OCEAN FREIGHT
MATERIAL AND LADING OF WEIGHT CATE DELIVERED AND C|F 0MA EXIT LONG TONS SEMARANG AT SITE DATE I VALUE A D OTHERNO L DATE
FLAG _ Us FUNDS FUNDS _ usi$ USI
C-S 113 ea - 1s Pipes SS Ever Tough 235451 23 Jn7 21 Feb78 SHG-1001 - 28-299754 ea - 16 Pipes for Main Line 16 Jan 78 1 122 ea - Fipes for Flushing Line| 7 Dec77
27 Cs
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14 Feb78 9 Mar73 SXG-1002 to 15040538(SMG-10O3 and
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4 Jan78
C-83 2 Cs Transformer MS Kissisipi 3 Le Havre 479 SIIG-1021 - 18772611 Cs Ther=eters French SMG-1022 9 Feb78
1 ) Elect Cable1 Cs SG-10231 Ca Elect Cable for Oath SMC-1004 4 Jan78
C-8D i436-18 Pipe Beauty 4larine SH-3 Singapore
17 Ar78 721333 410-10 Pipe T0pGr78 Brunei SH-it 1808690 26 Apr7817 Mat78 Singapore SMG-10259 tint78
C Tooring amp Access SH-2Buoys runei SG-1026 1 Box Access4 Anchors 17 ear78 57650 9 Ar78
C-so 140 - Concrete coated Pipe 181 0 Brooktor BOS-1 Singapore 61377 13Apr-Tg 20 Apr78 SIG-1024 2591S473 165 - ditto 10 0 7 Apr73 i9 Hat78 12917533S1Ctn I Unit Float Type Level Gage I004 SMG-1027 1039t6
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475 Ctns Plasto Joint 812 SG108 99664S 3 30 Coils Iron Strip 165HC108 33 Bxs Eletrades 1058 S15-1029 1946836144 Btls LPG Gas 1 Apr78
L---------------------------------- ---------------------------------------------------
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I Crt- Fibr6glass Insul 7 Apr78 I 7 Apr78 1 Crt- Elect Supplies Jl1 I Bfm-Wire
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Cement USA Flag 28 Mar78 USA 1 I 10 Apr78
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C-8H 6 Pkg Plant Equipment ISS Empoh 41 Singapore 34 30 Apr78 30 May78 HA-0003 No Charge 17432 - 12892 26 Apr78 21 Apr178
---~~------------------------------------------------------------------------------------- ---------- -----------C-Sk 2 Bxs Steel Fencing SS Idaho B-49025A San Frincisco 140 4 Jun78 22 Jun78 SEPE-1134 No Charge 46436 bullbull932
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I Case-Turbine regulator stem 1~20 Feb 176 i2
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1 Pc-Assembled Turbine 5849 Invoice No207331 101579800
27 Feb 76 1 Skid-Exitation Cubicles 472 Invoice No207330 5128386
27 Feb 76
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iII I__ __ _ _ __ _ _ _ _ - ____ _ _ _ _ __ _ _ _ _ ____
BLACK I ACH ITER AtICNAL UNIED STATES OF AMERICA PPOJLCT ser- G-eoer orld Service Co KANSAS CITY -3SCLuR xA AIKAPTA INDONESIA A I D LCAN -I - H - C 61 0
Steam Generator A PERSAHAA LT i _V NGAA DRAW rIG =- _NO PJ056PST74 GEI CF M-V SF Pa_ ANDsPOWER SHIPPING STATEMENTGOVERNMEZ~t CF QEP-JELIC rFiNDOtnSIA
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S-10A 1 Box- Crane PrtX
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Heat sink 2 Surge Suppressor 1 Resistor Tube 1 Transformer Control Cable
-----t--- -------bl -----
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SINDONESIA
NAME OF
or AND
FLAGn0 lATERALLAG
SS Green Ialand
USA Flag
SS Pres HarrisUSA Flag
KLM Royal Dutch Air Lines
I
8VL OF p01 GROSS ARRIVAL DATE INVOICE NOLAING DI WEIGHT DATE DELIVERED AND
NOampDATE EfIT LONG TONS SEMARAN AT SITE DATE
1 Norfork 4634 19 Oct75 P3 Oct 75 92983 1 Aug75 USA 28 Ma175
Y-ND-4251 lNevYork 037 12 Jun76 5 Aug76 0909616 Apr76 JSAj 622 )Mar7
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699500 7125
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20406Tl 226a
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SHIPPING STATEMENT
SPEC
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17 Cases doist amp Derrick Equip
NAME OF DSII OLL OF VESSEL LADIG
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2225
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SEMAAANG
125 OCt75 19
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S-20A 181 Bundles of Steel Reinforcing SS Green Harno 1 31859 29 May-751 27 5un 75 1 l6115800 53688Lk2 0 658382O
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SHIPPING STATEMENT
ES 1
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S --
Turbine No2 opened for inspection
for the Boilers The tips were installed and other items
regarding operation of the Boilers where reviewed during
Mr OBriens visit
C Dresser Industries Inc
The Service Repiesentative from Dresser Industries Inc
Mr Harvey Dice arrived in Semarang on 2 February 1977
for final check-out and initial operation of the Turbine
Room Crane This representative departed Semarang on
12 February 1977
D Bailey Meter Company
The Bailey Meter Serviceman Mr KL Havron arrived in
Semarang on 6 December 1977 to check out the Control and
Instrument Equipment being supplied by this manufacturer
Mr Havron departed Semarang on 30 June 1978
Mr JC North arrived in Semarang on 23 August 1978
to continue the check-out work for the Control and
Instrument Equipment prior to start-up This work was
completed during December 1978 and the Representative
returned to the United States
E Bingham Willamette Company
Mr Larry Laverdure the Service RepresenLative for both
the Boiler Feed Pumps and the Circulating Water Pumps
completed the initial check-out of this equipment between
16 November 1977 and 10 December 1977 and returned to the
United States
Mr Laverdure r-eturned to Semarang on 30 March 197b to test
subject eouipment prior to start-up This portion of the work
was completed and the representative departed Semarang
on 22 April 1978
5
A final visit was made to the jobsite by Mr Laverdure between
July 10 and July 21 1978
F General Electric Company (Electrical Equipment)
The Manufacturers Representative for the Electrical Equipment
and Atixiliaries Contract (E-10A) Mr G Restrepo arrived
in Semarang on 29 November 1977 Mr Restrepos portion of
testing and energization of the Llectrical equipment has been
concluded and he departed Semarang on 7 July 1975
G General Electric Company (Turbine Generator Equipment)
Mr GI Ottman the GE Turbine Erector reported completion
of his portion of the work and departed Semarang in May 1978
The start-up Engineer for the Turbine Generator Mr H Schulz
arrived in Semarang on 28 February 1978 to check-out the
equipment prior to initial operation Mr H Schulz departed
Semarang on 1 July 1978 and returned for start-up on
15 August 1976
The excitation check-out Engineer Mr L Patchett arrived
15 August 197 to check out this system prior to start-upon
During November 1975 Mr Patchett was released by MWK-B and
has returned to the United States
H Riley Beaird Inc
The Service Representative for the Desalination Equipment
Mr Gerald E Rainey completed the initial check-out of
this equipment between 8 December 1977 and 15 December 1977
and returned to the United States
Mr Rainey returned to Semarang on 9 March 1978 to test and
start-up subject equipment This work has been completed and
the representative departed Semarang on 14 April 1976
6
A final visit was made to the jobsite by Mr Rainey during
October 1978
I Southwestern Engineering Company
A Service Representative from this manufacturer may not be
required at this time
IV VISITORS TO SITE
During January 1979 the following individuals visited the
Semarang Steam Power Plant Project site
N a m e Company or Organization Purpose of Visit
Mr W OBrien Forney Engineering To install new Burner
Tips and review
Boiler Problems
V PROGRESS OF WORK
A DESIGN
The 15 June 1976 issue of the Project Design Report 6104-A--)C
for Units 1 and 2 of the Semarang Steam Power Plant provides
the comprehensive design criteria for this project
B STATUS OF TENDERS
The actual status of each tender is shown on the attached PS-I
report (Progress Schedule - Specification and Procurement)
The tenders which have been finalized have resulted in signed
contracts details of which are contained in paragraph (D)
Status of Contracts Section V of this report
7
C TRAINING
The Maintenance and Operator Trainees continued following
the progress and observing the testing and check-out of
the B1S equipment The first off-loading from the oil
tanker is scheduled for early next month
The Trainees continued to gain experience from the dayshy
to-day operations of the plant
The Maintenance Trainees continae to spend a portion of
their time observing the testing calibration alignment
check-out and start-up of equipment and systems Trainees
are now performing routine maintenance Their duties also
include trouble shooting lubrication of equipment
cleaning of strainers ignitors pump repairs valves
repairs etc
The materials section continues to record tag and store
spare parts as they are turned over by the contractor
They are also storing and re-issuing supplies and tools
which have been transferred from PLNs Krapyak warehouse
A Chemist froi Jakarta visited the project site during
the reporting period to give instructions on the methods
for testing wattr and steam samples
D STATUS OF CONTRACTS
As of January 1979 the following contracts have been
awarded for supply of equipment and material for the
construction of the Semarang Steam ower Plant
1 Electrical Equipment (E-10A) General Electric Company
Conformed contract NoPJ067PST7h for this equipment was
issued on 25 June 1974 The contract shall include
electrical equipment and material all in accordance with
the specification an contract documents
2 Turbine Generator (M-10A) General Electric Company
Conformed contract NoPj086PST74 for this equipment was
issued on 28 June 1974 The contract shall include
furnishing of Units 1 and 2 Turbine Generators and Lube
Oil conditioners and hydrogen generation equipment common
to both units 1 and 2 all in accordance with the
specification and contract documents
3 Steam Generators (M-34A) Foster Wheeler World Services
Corporation
Conformed contract NoPj096PST74 for this equipment
was issued on 29 June 1974 The contract shall include
furnishing delivering to the Semarang Steam Power Plant
Site Units 1 and 2 steam generators and auxiliaries all as
specified in the specifications and in accordance with
the contract documents
4 Control and Instrument Equipment (K-2A) Bailey Meter Company
Conformed Contract NoPJ094PST71 1 for this equipment was
issued on 28 June 1974 The contract shall include
9
furnishing control and instrument equipment deliverei
to the Port cf Semarang Indonesia all in accordance
with the contract documents
5 Turbine Room Crane (S-10A) Dresser Crane
Conformed contract NoPj103PST74 for this equipment
was issued on 10 July 1974 The contract shall include
furnishing the turbine room crane delivered to the
Port of Semarang Indonesia all in accordance with thlt
contract documents
6 Circulating Water Pumps (M-12A) Bingham-Willamette Company
Conformed Contract NoPJ104PST74 for this equipment
was issued on 10 July 1974 The contract shall include
three (3) circulating water pumps and motors common to
both Units 1 and 2 and for providing services and
miscellaneous materials all in accordance with the
contract documents
7 Surface Condensers (M-12A) Southwestern Engineering
Company
Conformed Contract NoPJ106PST74 for this equipment
was issued on 20 July 1974 The contract shall include
the following major equipment for each of the genera tinf
units one (1) surface condenser for each unit shop
tubed one (1) air ejector and one (1) steam space
priming ejector for each unit two (2) condensate pump
and motors for each unit All material shall be
delivered to the Port of Semarang Indonesia and must be
in accordance with the contract documents
8 Traveling Screens (M-12A) FMC Ccrporation
Conformed Contract NoPj117PST7h for this equipment
was issued on 26 July 1974 The contract shall include
a total of three (3) traveling water screens with
10
accessories delivered to the Port of Semarang Indoieicvt
in accordance with the contract documents
9 Desalination Equipment (M-12B) Riley-Beaird inc
Conformed Contract NoPj101PST74 for this equipment
was issued on 10 July 1974 The contract shall include
one (1) flash evaporator one (1) desalination plant
one (1) package steam generator and miscellaneous
materials delivered to the Port of Semarang Indonesia
in accordance with the contract documents
10 Heat Exchangers (M-12B) Struthers Wells Corporation
Conformed contract NoPJ102PST74 for this equipment
was issued on 10 July 1974 The contract shall include
the following major items two (2) low pressure feedwnter
heaters for each unit two (2) high pressure feedwatoe
heaters for each unit and two (2) auxiliary cooling wier
heat exhangers for each unit All material shall be
delivered to the Port of Semarang Indonesia and must be
in accordance with the contract documents
11 Boiler Feed Pumps (M-26A) Bingham-Willamette Comnany
Conformed Contract NoPJ100PST74 for this equipment
was issued on 10 July 1974 The contract shall include
four (4) boiler feed pumps delivered to the Port of
Semarang Indonesia in accordance with the contract
documents
12 Auxiliary Pumps (M-26A) Worthington Sales Company
Conformed Contract NoPj118PST74 for this equipment
was issued on 26 July 1974 The contract shall include
furnishing the auxiliary pumps delivery of same to the
Port of Semarang Indonesia and unloadingfrom transport
11
providing services and miscellaneous materials all
complete and in accordance with the contract documents
13 Hoist amp Derrick (S-10) DC Mesner Associates
Conformed Contract NoPj161PST74 for this equipment
was issued on 24 September 974 The contract shall
include one (1) hoist and derrick delivered to the Port
of Semarang Indonesia in accordance with the contract
documents
14 Fabricated Steel Steel Sheet Piling and Reinforcing Steel (S-20A) bristol Steel amp Iron Works Inc
Conformed Contract NoPJ188PST74 for this material
was issued on 2 November 1974 The contract shall
include furnishing fabricated structural steel floor
grating and stair treads handrailing reinforcing steel
and steel sheet piling materials delivery of same to
the Port of Semarang Indonesiaproviding services and
miscellaneous materials detail and erection drawings
and engineering data all complete and in accordance
with contract documents
15 Site Fill (C-8A) PT Hutama Karya
This contract covers the necessary earthwork to prepare
the constiuction site The major components of the work
under the site fill contract are site preparation
dewatering excavation and fills Please refer to
paragraph (F) Construction of Section V for progress
against this contract
16 Pile and Pile Caps (C-8B) PT Pembangunan Perumahan
This contract includes proviaing all labor supervision
administration and management construction equipment
material and services necessaryto perform the pile and
pile caps construction complete and in acoordance with
12
the specifications drawings and other contract
documents Major components for the work include
excavation for Pile and Pile Caps Cast-in-place
concrete Pile and Pile Caps and Pile load tests
Please refer to paragraph (F) Construction of
Section V for progress against ihis contract
17 Site Deyelopment - Civil (C-8C) PT Adhi Karya
This contract shall include furnishing all materialsshy
providing all labor supervision administration and
management and provide all construction equipment
materials and services necessary to perform the site
development construction complete and in accordance
with the specifications drawings and other contract
documents Major components of the work include
Earthwork Piling Crushed rock surfacing Construction
fencing Cast - in - place concrete Precast concrete
Dock fenders and Concrete tank foundations PleaseoreFer
to paragraph (F) Construction of Section V for
progress against this contract
18 Site Development-Mechanical (C-8C) PT Boma Bisma Indra
This contract shall include furnishing all materialsz
providing all labor supervision administration and
management and provide all construction equipment
materials and services necessary to perform the 7ite
development construction complete and in accordance
with the specifications drawings and other contract
documents Major components of the work include
Earthwork Water Wells Water storage tanks and Fuel
Oil storage tanks Please refer to paragraph (F)
Construction of Section V for progress against this
contract
13
19 General Construction (C-8H) MWK International Ltd and
EE Black Ltd (MWK-B)
Conformed Contract NoPJ191PST75 for this work was
issued on 13 September 1975 The contract shall include
furnishing all equipment and materials except those speshy
cifically listed in the specification as being furnished
by the Owner and supplying all construction equipment
materialssuppliers and services necessary to perform
the General Mechanical and Electrical construction
complete in accordance with the specifications drawings
and other contract documents
20 Submarine Oil Pipeline (C-8D) Bouygues Offshore
Conformed Contract NoPJ009PST77 for this work was
issued on 8 February 1977 The contract includes the
provision of all investigative and design services
furnishing all equipment and materials providing all
labor supervision administration and management and
supplying all construction equipment materials supplies
and services necessary to design constructing and placing
into successful operation the Submarine Oil Pipeline
complete and in accordance with the contract documents
21 Pile and Pile Caps - Submarine Oil Installation (C-8E)
PT EE Black Indonesia Construction
Conformed Contract NoSPP010TUPI Kiterm Jateng77-78
77 for this work was issued on 1 September 1977 The
contract shall include furnishing all materials providing
all labor supervision administration and management
and provide all construction equipment materials and
services necessary to perform the pile and pile caps
construction for the Submarine Oil Installation complete
in accordance with the specification drawings and other
contract documents
i4~
E DELIVERY OF EQUIPMENT AND MATERIAL
There are still several items of equipment and material
which have not been received from General Electric Com-any
These items are being airfreighted as they become available
from the factory The Engineer has requested an updated
status report from GE
F CONSTRUCTION
1 C-8A SIte Fill (Contractor PT Hutama Karya)
The site fill contract was completed in 1975
2 C-8B Pile and Pile Caps (Contractor PT Pembangunan
Perumahan)
The contractor completed his work in October 1976
3 C-8C Civil Site Development (Contractor PT Adhi Karya)
The contractor completed his work in October 1976
4 C-8C Mechanical Site Development (Contractor PT Boma
Bisma Indra)
The contract was considered completed in November 1977
15
5 C-8D Submarine Oil Pipeline (Contractor Bouygues Offshore)
A number of punch list items remain to be attended to
otherwise the installation is ready for the first offloading
A request has been placed on Pertamina for the first tanker
6 C-8E Piles and Pile Caps Submarine Oil Installation
(Contractor PT EE Black Indonesia Construction)
This contract was completed in October 1973
7 C-8H General Construction (Contractor MWK International V
and EE Black Ltd (MWK-B)
CIVIL
1 Power Plant Building
The contractor continued attending to Punch List Items
2 Discharge Canal
No further action has been taken and a reminder will be
sent to the contractor
MECHANICAL
1 Boilers Units 1 and 2
The Forney representative arrived and new burner tips
were installed This made a big difference to the output
of boiler nol Also a number of modifications were
made to the electrical circuits The problem still
16
rewains on the Flame Detector Cooling Fan and we expect
this will be replaced with a larger unit As turbine
No2 is still down it was not possible to ch-ck the
performance of Boiler no2 with the new tips The
problem with the Fuel Oil Temperature Controller response
is being investigated
2 Turbine Generators 1 and 2
Turbine No2 was opened and uhe position of the steam
leaks ascertained It was found that the machine was
out of alignment and this has been rectified It is
now anticipated that we will be ready to roll about
the end of February
3 Heating Ventilating and Air-Conditioning
The replacement compressor is still being awaited and temshy
porary air-conditioning has been provided for the laboratory
ELECTRICAL
All CCPDs have now been installed and the outstanding GE
items are being installed as and when they arrive
G START-UP
No2 unit is expected to be ready about the end of February
One or two instruments remain to be calibrated after which
we will be ready to do a performance test on Unit 1
17
H OVERALL SCHEDULE
The attached sheet PS-2 Progress Schedule - Construction
and Erection will show actual progress of maor items
as compared to the progress schedule
I COST ESTIMATE
The Overall Project Estimate was updated in November 1978
to reflect the estimated final costs for the Semarang Steam
Power Pldnt Units 1 and 2 Also the Forecast of Disbursements
for Engineering Construction Management and Training Service
(DF-2) has been updated to reflect the estimated final
engineering costs
J PROJECT DIFFICULTIES
Most difficulties have now been overcome Problems
remaining are the fibercast pipingthe Fuel Oil Temperature
Controller and the installation of outstanding GE items
18
VI EXHIBITS
A PS-I Progress Schedule Specification and Procurement
Schedule of Specification for equipment procurement items
lists important dates concerning the progress of equipment
tendering up to replacement of order for all materials
procured in the USA by specification number actual dates
are reflected against scheduled dates
B PS-2 Progress Schedule Construction and Erection
A bar chart with the construction curve overlay which shows
the estimated and actual construction progress
C LC-l General Information Contracts and Letters of Credit
Schedule which lists the contracts suppliers and contract
cost for US Dollar financed portion of the project Also
lists the Letters of Commitment and Letters of Credit numbers
amounts and dates
D DF-I Financial Plan and Cash Flow - US Dollars (Thousands)
Reflects the rounded-off forecast cash flow by specification
number for the project
19
E DF-2 Cash Flow - Engineering Construction Management and
Training
Reflects the rounded-off forecast of disbursements for
Engineering services
F DF-2A Engineerihg Construction Management and Training
Cash Flow
Reflects the actual disbursement for Engineering services
G DF-3 Overall Project Estimate
Reflects the overall cost of the Semarang Steam Power Plant
divided into US Dollars and Indonesian Rupiah
H Training Schedule
A ba chart which reflects the training schedule for the Semarang
Plant Trainees
I General Project Schedule
Bar chart which reflects the overall schedule of the Semarang
Steam Power Plant
J Organization Chart - Engineering Staff
Diagram which lists the key US and Indonesian based personnel
assigned to the project
K Engineering Manpower Schedule
Bar chart which reflects the estimated Engineering man-months
for the project
20
L SS-I Shipping Statement Cumulative
Schedule which identifies each shipment by invoice number
name of vessel date of shipment FAS cost and ocean
freight cost
M Drawing A-O001 Site Arrangement General Layout
This drawing shows the overall arrangement and General Layout
of the Semarang Project Site
N Drawing A-1005 Plant Arrangement and Building Section
This drawing shows the general arrangement and building area
for the Semarang Project
21
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C-ampi Plant EquipmentDTols amp Spare Pts I SSHawaii LASEM-I Long Beach 16658 12 Dec75 6 Feb76 SEPE-1001 14840470 16909000 0 1973421 29 Nov 75 USA 5 Dec 75
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C-IM Plant Equipment amp Material SSKorean Mail 226 Seattle 2130 4 Mar 76 17 Mar 76 SEPE-1002 j 6930081 7361400 0 393224 12 Dec 75 USA 17 Dec 75
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1 Bx Glass Lens 2 Bxs Pipe Hangers S Assy 1 Bx Overhead Sprinkler Pipe 1 Bx Electrical Supplies 1 Bx Pipe Fittings 2 Bdls Pipe 4 Bxs Pipe amp Fittings
C-Si 4 las - FitF ayTest Lead Call- Aand Carried by bration Kitultimeter M- Ivan Converse Vlbroground neter Record I
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FNDO K IE R- AL LTD INC D E ENr- ATIO K AtN BLACK LTD
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14 C Pj19 PST7SI0
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1 PORT GROSS ARRIVAL DATE Or WEIGHT DATE DELIPVRED
EXIT LONG TONS SEMARANG At WIlC
igp 325 12 Dec77 30 Dec77
kndgap78 157 10Ji 7 1
Oakland 157 10 Jan78 14 Icb78 USA
Singapore 204 29 Dec77 21 Jan78
i~nare 73 6Jn78 1
Singapore 731 6 10 F-b78
Seattle 24 Jan78 14 Feb78
USA
3 Feb78 24 Feb78Seattle 532 San Francisco USA
USA
Seattle 006 2 Jan78 14 Feb78 USA
__
S LACK amp VEATCH INTERNATIONALP LSAS CITY w aC-SA JAKARTA IND NESI
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LS - 012 Nov77
SEr-e2
SEPE1129 30 Nov77 0
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291Dec7
SEPE-524
16 Jan78
SpE-130
9 JantT8
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F rA TN0~OTAL
VALUE OF CARGO ClF
2741L6 20-4
141951 92700~4
1811951 1972700
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1175116 1196866
I 2b7 1131728065591
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No Charamp 133568
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UNITED STATES4 7 - 264A I ) LOAN OF AMERICA-
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----- ------------------------------------------
AS COSTOF OFSPEC DESCRIPTION P9AMSILL OF PORT GROSS ARRIVAL DATE INVOIKE NO VALUE TOTAL OCEAN FREIGHT OI VESSEL LADING 0 WEIGHT DATE DELIVERED AND CARGO C I F A 10 OTHERhO MATERIAL AND NO L DATE EXIT LONG TONS SEMARANG AT SITE DATE s VALUE us FUNDS FUNDSFLAG us I Liss
C-8H I Box- Hand Qiandrants 5SAlbert aersk OAK-F-610 Oakland 0 119 7 ASE - 131o Chrge 3I986 - 339dGlass Panels USA Flag 2 Feb78 iUSA 0 rI7I Apr78 13 Feb78
AlI= Window v Glass I Locking Devices
C-EH 7 Fkgs- Plant Equipment Kuta uao1 4 9 Mnr7 30 Mar78 478 78 296173 304130 - 6666
C-IS 11 Fkgs Plant Equi-ent SS K~~ta Xulia 6 Singapore i 1012 9 Mar78 30 Mar78 LS- 015 330779 336455 - 3750
14 Mmr7 7___Kr78 C-EH 13 Pcs Plant Equi=ent SS Bonavind 8 iSin6gpore 723 23 Mar 17 14 Apr78 BA-001 e 206 -19364 hre
j Tii----- r01 --
C-lH Cs a nt 78 1188877 1202813 8833 2 Plts) Plant Equipment SS Indrasakti S -18 Singapore S5 14 Apr78 6 May 18 Apr78
8 Apr78 i I I I-- - - - - - -
C-DH I C-t- Eltct Supplies 55Inerssakti SMR-21 Singapore 291 14 Apr178 6 May78 HA-0002 No Charge 13900 - 10800
I Crt- Fibr6glass Insul 7 Apr78 I 7 Apr78 1 Crt- Elect Supplies Jl1 I Bfm-Wire
C-SH S Bxs - Gypsum Plaster G Stucco SS Montana B-48S8 A Sah Francisco 792 30 Apr78 I 22 May78 SEPE-1132 No Charge 157816 - 155824
Cement USA Flag 28 Mar78 USA 1 I 10 Apr78
C-811 3 PCs Lighting Fixtures SS Idaho 41731-A Seattle 031 4 Jun78 22 Ju78 SEPE-1133 So Charge 19842 - A8913 11 Apr78 USA 17 Apr78
C-8H 6 Pkg Plant Equipment ISS Empoh 41 Singapore 34 30 Apr78 30 May78 HA-0003 No Charge 17432 - 12892 26 Apr78 21 Apr178
---~~------------------------------------------------------------------------------------- ---------- -----------C-Sk 2 Bxs Steel Fencing SS Idaho B-49025A San Frincisco 140 4 Jun78 22 Jun78 SEPE-1134 No Charge 46436 bullbull932
I Box Paint 23 Apr78 USA 28 Jul78 17 May78
I I ti I
a PAOECT
BLACK L VEATCH INTENATIONAL UNITED STATES OF AMERICA 610EC International Ltd Ine A I 0 LOAN 9T - N - C2 61 04v c MWK and EE Black Ltd KANSAS CITY MISSOURI USA JAKARTA INDONESIA
EuIMwENT General Construction PERUSAHAAN UMUM L15TAiIK tGARA DRAWING
SHIPPING STATEMENT cOVERYMENt 07 REPUBLIC OF INDONESIA SS -
LETTER CF CREDIT NO 01033625 SEMARANG STEAM POWER PLANT CUMULATIVE 10MW( 27w0w) UNITS I AND 2
CLZTPACT NO PJ 191PSTT5 AGENCY OF INSTRY OF PUBLIC WORKS AND POWER
c-H18
-- -------
-------------- ----------------------------------------- --------------------- -------- ------------------ --------------------
S NAMIEOF FAS COST OF
EECRIPTION -BILL AC OF PORT GROSS ARRIVAL DATE INVOICE NO VALUEOF TOTAL OCEAN FREIGHT
OF VESSEL LADING OF WEIGHT DATE DELIVERED AND CCOFFLAG NO amp DATE EXIT LONG TONS SEMARANG AT SITE DATE UARGO VALUE AD TNER N0~FA usERA FUNDS I S I us US$ FUNDS
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C-gl 1i Bx Oil Deflector iSS Michigan B-49768A Seattle 437 14 Jun78 26 Jun78 SEPE-IIz No Charge 176770 169660 I 8x Public Address System IUSA Flag 6 May78 USA 17 May78 IBx Pipe Fitting
2 Bxs Plastic Pipe amp Fitting I Bx Alu=iniu Angle I Bx Misc Electrical Supplies
j1 Bx Spring Hangers I Bx SuIphuric Acid
C-SP I Crt Mobil Paint - SS Ezpoh Sem-63 Singapore 1226 21 Jun78 ld Aug70 IIA-0004 No Charge 85994 4604
1 Crt Unistruct Channel ampAPI Pipe 114 Jun78 1 Jum78 I Crt Electrical Supplies
ill Crts Irsulatzn Materials
- t--------------- -------- -----shy 1------------- L------------- ------------ ----------------------- ----------------- ---------
Aug7 8u461632$11SS Cs ) Plant Equipment SS I14 55J17 S$13500C-HI2 Cls Kutamulia u7Singapore 064 15 Jul78 A 245616 S2459116 =~ SS 80 Singapore801bull
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C-SH I Pkg Electrical Supplies S Empoh 80 Singapore 019 13 Jul7d 26 Aug78 HA-0005 No Charge 6935 6 0SO 81Jul78 27 Jun78
-1Crt rnted Matter SS Idaho 8 -A 9 Jul78_ SB-A9 SeaSan Franc 047 28 Sep78 Sk21E36 No Charge 217-58 20400 1 Crt T- eslroter e s2USA Flag 12 25 Jul78
8C-5- 110 itsD- Cell Batteries yming i -L -A Seattle 854 26 Aug7d 14 Sep7 SEPE-1138 No Charge 141147 124297
2 Crt e Fittings _ UA Flag 12 Jul75L USA 18 Jul78
C-1Es kg Caied 150 Cartridge SS King Sun s16 Singapore 008 28 Jul78 5 Sep78 lA-OOO7 o Charge 2067 - 17100 19 Jul __ 33 Jul7T
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17 Aug781
BLACK amp VEATIN INTERNATIONAL UNI7EDSTATES OF AMERICAVENDOR MW4K-INTFRNAT1OAL LTDINC AND EEBLACK LTD PANHS CITY MtSSOJR USA JAXARTA INDONESIA A I D LOAN 497 - H - C26 04
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hAM r OF TCWO F SP OESvRIP1sEL BILL orSS o TOTALARRIVAL IN VALUEOF OCAt- FREIST
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--- L---------------------------------------- t----------igpr --------- -------------shy------------------ Au7
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I II C-EH 1 Bx 1fiscelleneous Equipment S Ik gurl SEM-158 Singapore Oo 18 Sep78 27 Oct7i HA-0)014 1 No cnarge 397- 3
5 Oct78 _ _ _ _ 5Oct7j _ _ __
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1ig6re Oct78 02 5 Ot-7 Iamp25
C-SS C- Plat Fuipment S Indrajaya SM-9 Singapore Ma 9 Oct78 I0 Nov78 68928 S$75928 I - oo16oct78 ____I hI
C-SI 3 Crts IronSteel Fencing SS Artiur Maersk OAKF-120 Oakland 278 9 Dec78 8 Jan79 SEPE-1140 No Charge - 89472 USA Flag 18 Oct78 USA 9 Oct78 N
------------------ ---------------------------------- 7---------- amp---------------- ---- - ----- J----CSH 2 RI Electrical ire SS Niaga XI SEN-190 ISingspore 033 1 Dec78 28 Dec78 HA-0016 No Charge 3535 262021 Nov78 I [ 5O0ct7 o-
C-9H I Pkg-I Pc Sound Control Glass SS Nlaga XI SEN-189 Singapore 016 1 Dec78 28 Dec78 HA-0016A 17700 2ampF Panel 21 Nov78 i 1 Nov78 20320 2620
------------ ----------- I
LTDINC AND EE BLACK LTD L BLWK-INT-PNATIONAVEATCH INTERNATIONAL UhNE0r ts OF AMF IJCABLAC a SA CITY ur S JAXADTA INDONESIA A I D LOAN 17 - H - C21 0 4
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VERN General Electric Co BLACr amp VEATCH INTERNATIONA- UNITED STATES OF AMERICA PROJECT
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1 Case-Turbine Sole plate Assemb-I
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I Case-Turbine regulator stem 1~20 Feb 176 i2
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1 Pc-Assembled Turbine 5849 Invoice No207331 101579800
27 Feb 76 1 Skid-Exitation Cubicles 472 Invoice No207330 5128386
27 Feb 76
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27 Feb 763 Cases-Saturation Current Transf 399 IInvoice No207329 99980 $o500020303f B 65000(
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2 Cases-Sol- Plates Unit two turb i8 Mar 76 and generator
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iII I__ __ _ _ __ _ _ _ _ - ____ _ _ _ _ __ _ _ _ _ ____
BLACK I ACH ITER AtICNAL UNIED STATES OF AMERICA PPOJLCT ser- G-eoer orld Service Co KANSAS CITY -3SCLuR xA AIKAPTA INDONESIA A I D LCAN -I - H - C 61 0
Steam Generator A PERSAHAA LT i _V NGAA DRAW rIG =- _NO PJ056PST74 GEI CF M-V SF Pa_ ANDsPOWER SHIPPING STATEMENTGOVERNMEZ~t CF QEP-JELIC rFiNDOtnSIA
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S-IOA 2 Pieces Overbead Crane
3 Boxes Parts
S-10A 1 Box- Crane PrtX
S-IOA 3 Resistor Tube 1 Tuning relay
1 Rectifier Assy 1 rectifier
Heat sink 2 Surge Suppressor 1 Resistor Tube 1 Transformer Control Cable
-----t--- -------bl -----
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Turbire
SINDONESIA
NAME OF
or AND
FLAGn0 lATERALLAG
SS Green Ialand
USA Flag
SS Pres HarrisUSA Flag
KLM Royal Dutch Air Lines
I
8VL OF p01 GROSS ARRIVAL DATE INVOICE NOLAING DI WEIGHT DATE DELIVERED AND
NOampDATE EfIT LONG TONS SEMARAN AT SITE DATE
1 Norfork 4634 19 Oct75 P3 Oct 75 92983 1 Aug75 USA 28 Ma175
Y-ND-4251 lNevYork 037 12 Jun76 5 Aug76 0909616 Apr76 JSAj 622 )Mar7
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1h900000 1731025C
699500 7125
No Marge
OCErAKFVE[IGT
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20406Tl 226a
70T 788
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SHIPPING STATEMENT
SPEC
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17 Cases doist amp Derrick Equip
NAME OF DSII OLL OF VESSEL LADIG
AG Neamp DATEL A G I SS Adria aersk-i USA Flag 30 Sep 5
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GROSS WEIGHT
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2225
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SEMAAANG
125 OCt75 19
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2980 Set 75
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DESCRIPTION SPE IVESLN NAMEOFNl O
TIA PORTF GROSSI-ALUE AP DATDATE
INVICINVOICE NA FASVOAFARRIVALSOF TOTAL COST OFOCEAN FREIGHT
OF AVS LADING OF WEIrHT DATE DELIVlED AND CARGO C I F AID OTHER
N I FLAG NO amp DATE EAIT LONG TONS SEMARANG AT SITE DATE u VALUE FUNDS bull FUNDS
S-20A 181 Bundles of Steel Reinforcing SS Green Harno 1 31859 29 May-751 27 5un 75 1 l6115800 53688Lk2 0 658382O
Bars IUSA Fla 7 Mar 75 USA 1Apr11 75
181Bundles of Steel Reinforcing SS Green HarbOr I I Norfork 33327 29 MaY 75 t 27 Jun 75 Bars- USA Flag 6 jn 75 US AJ
S-20A 156 Sheet Piles amp Grating SS lJatisari 1 Norfork 22931 I 1 Dec75117 Dec75 2 216678O 266O86O9 0 1b3711
n Fl n Scp75 USA I Oct75 i
S-20A (1263) Pieces StrucSteel (Unit 1) SS Hadji ASi 1 Norfork i 4186391
14i Dec75 USAj 5 Jan 76 72105 7 Mar 76 19-30 176 85915200 955641713
(2381) Pieces StrucSteel (Unit 2)1 SS Hadji ASIm Indonesian FIg
I 2
14 Dec75 Norfork
USA I 5 35976
II I
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1BLAC K ampVEATCH 1fIPATONAC ~ UNITEn- STATES OF AMERICA PROJECT
Bristol Steel ampIron Work Inc AtjA CIT0 MwSSCLPI USA -9ARTA INDONESIA AID LOAN 4 97 H 02A 6104 EU -ET Fabricated Steel PERSASAA- U-- LI$5Iv IEIARA DRAWIN -
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AGENCYCF MINISTRI CF PUBLIC WORKSAND POWER
jGOVERNMENT CF REPUBLIC OF INDONESIA amp2CMLTI
SHIPPING STATEMENT
ES 1
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Turbine No2 opened for inspection
A final visit was made to the jobsite by Mr Laverdure between
July 10 and July 21 1978
F General Electric Company (Electrical Equipment)
The Manufacturers Representative for the Electrical Equipment
and Atixiliaries Contract (E-10A) Mr G Restrepo arrived
in Semarang on 29 November 1977 Mr Restrepos portion of
testing and energization of the Llectrical equipment has been
concluded and he departed Semarang on 7 July 1975
G General Electric Company (Turbine Generator Equipment)
Mr GI Ottman the GE Turbine Erector reported completion
of his portion of the work and departed Semarang in May 1978
The start-up Engineer for the Turbine Generator Mr H Schulz
arrived in Semarang on 28 February 1978 to check-out the
equipment prior to initial operation Mr H Schulz departed
Semarang on 1 July 1978 and returned for start-up on
15 August 1976
The excitation check-out Engineer Mr L Patchett arrived
15 August 197 to check out this system prior to start-upon
During November 1975 Mr Patchett was released by MWK-B and
has returned to the United States
H Riley Beaird Inc
The Service Representative for the Desalination Equipment
Mr Gerald E Rainey completed the initial check-out of
this equipment between 8 December 1977 and 15 December 1977
and returned to the United States
Mr Rainey returned to Semarang on 9 March 1978 to test and
start-up subject equipment This work has been completed and
the representative departed Semarang on 14 April 1976
6
A final visit was made to the jobsite by Mr Rainey during
October 1978
I Southwestern Engineering Company
A Service Representative from this manufacturer may not be
required at this time
IV VISITORS TO SITE
During January 1979 the following individuals visited the
Semarang Steam Power Plant Project site
N a m e Company or Organization Purpose of Visit
Mr W OBrien Forney Engineering To install new Burner
Tips and review
Boiler Problems
V PROGRESS OF WORK
A DESIGN
The 15 June 1976 issue of the Project Design Report 6104-A--)C
for Units 1 and 2 of the Semarang Steam Power Plant provides
the comprehensive design criteria for this project
B STATUS OF TENDERS
The actual status of each tender is shown on the attached PS-I
report (Progress Schedule - Specification and Procurement)
The tenders which have been finalized have resulted in signed
contracts details of which are contained in paragraph (D)
Status of Contracts Section V of this report
7
C TRAINING
The Maintenance and Operator Trainees continued following
the progress and observing the testing and check-out of
the B1S equipment The first off-loading from the oil
tanker is scheduled for early next month
The Trainees continued to gain experience from the dayshy
to-day operations of the plant
The Maintenance Trainees continae to spend a portion of
their time observing the testing calibration alignment
check-out and start-up of equipment and systems Trainees
are now performing routine maintenance Their duties also
include trouble shooting lubrication of equipment
cleaning of strainers ignitors pump repairs valves
repairs etc
The materials section continues to record tag and store
spare parts as they are turned over by the contractor
They are also storing and re-issuing supplies and tools
which have been transferred from PLNs Krapyak warehouse
A Chemist froi Jakarta visited the project site during
the reporting period to give instructions on the methods
for testing wattr and steam samples
D STATUS OF CONTRACTS
As of January 1979 the following contracts have been
awarded for supply of equipment and material for the
construction of the Semarang Steam ower Plant
1 Electrical Equipment (E-10A) General Electric Company
Conformed contract NoPJ067PST7h for this equipment was
issued on 25 June 1974 The contract shall include
electrical equipment and material all in accordance with
the specification an contract documents
2 Turbine Generator (M-10A) General Electric Company
Conformed contract NoPj086PST74 for this equipment was
issued on 28 June 1974 The contract shall include
furnishing of Units 1 and 2 Turbine Generators and Lube
Oil conditioners and hydrogen generation equipment common
to both units 1 and 2 all in accordance with the
specification and contract documents
3 Steam Generators (M-34A) Foster Wheeler World Services
Corporation
Conformed contract NoPj096PST74 for this equipment
was issued on 29 June 1974 The contract shall include
furnishing delivering to the Semarang Steam Power Plant
Site Units 1 and 2 steam generators and auxiliaries all as
specified in the specifications and in accordance with
the contract documents
4 Control and Instrument Equipment (K-2A) Bailey Meter Company
Conformed Contract NoPJ094PST71 1 for this equipment was
issued on 28 June 1974 The contract shall include
9
furnishing control and instrument equipment deliverei
to the Port cf Semarang Indonesia all in accordance
with the contract documents
5 Turbine Room Crane (S-10A) Dresser Crane
Conformed contract NoPj103PST74 for this equipment
was issued on 10 July 1974 The contract shall include
furnishing the turbine room crane delivered to the
Port of Semarang Indonesia all in accordance with thlt
contract documents
6 Circulating Water Pumps (M-12A) Bingham-Willamette Company
Conformed Contract NoPJ104PST74 for this equipment
was issued on 10 July 1974 The contract shall include
three (3) circulating water pumps and motors common to
both Units 1 and 2 and for providing services and
miscellaneous materials all in accordance with the
contract documents
7 Surface Condensers (M-12A) Southwestern Engineering
Company
Conformed Contract NoPJ106PST74 for this equipment
was issued on 20 July 1974 The contract shall include
the following major equipment for each of the genera tinf
units one (1) surface condenser for each unit shop
tubed one (1) air ejector and one (1) steam space
priming ejector for each unit two (2) condensate pump
and motors for each unit All material shall be
delivered to the Port of Semarang Indonesia and must be
in accordance with the contract documents
8 Traveling Screens (M-12A) FMC Ccrporation
Conformed Contract NoPj117PST7h for this equipment
was issued on 26 July 1974 The contract shall include
a total of three (3) traveling water screens with
10
accessories delivered to the Port of Semarang Indoieicvt
in accordance with the contract documents
9 Desalination Equipment (M-12B) Riley-Beaird inc
Conformed Contract NoPj101PST74 for this equipment
was issued on 10 July 1974 The contract shall include
one (1) flash evaporator one (1) desalination plant
one (1) package steam generator and miscellaneous
materials delivered to the Port of Semarang Indonesia
in accordance with the contract documents
10 Heat Exchangers (M-12B) Struthers Wells Corporation
Conformed contract NoPJ102PST74 for this equipment
was issued on 10 July 1974 The contract shall include
the following major items two (2) low pressure feedwnter
heaters for each unit two (2) high pressure feedwatoe
heaters for each unit and two (2) auxiliary cooling wier
heat exhangers for each unit All material shall be
delivered to the Port of Semarang Indonesia and must be
in accordance with the contract documents
11 Boiler Feed Pumps (M-26A) Bingham-Willamette Comnany
Conformed Contract NoPJ100PST74 for this equipment
was issued on 10 July 1974 The contract shall include
four (4) boiler feed pumps delivered to the Port of
Semarang Indonesia in accordance with the contract
documents
12 Auxiliary Pumps (M-26A) Worthington Sales Company
Conformed Contract NoPj118PST74 for this equipment
was issued on 26 July 1974 The contract shall include
furnishing the auxiliary pumps delivery of same to the
Port of Semarang Indonesia and unloadingfrom transport
11
providing services and miscellaneous materials all
complete and in accordance with the contract documents
13 Hoist amp Derrick (S-10) DC Mesner Associates
Conformed Contract NoPj161PST74 for this equipment
was issued on 24 September 974 The contract shall
include one (1) hoist and derrick delivered to the Port
of Semarang Indonesia in accordance with the contract
documents
14 Fabricated Steel Steel Sheet Piling and Reinforcing Steel (S-20A) bristol Steel amp Iron Works Inc
Conformed Contract NoPJ188PST74 for this material
was issued on 2 November 1974 The contract shall
include furnishing fabricated structural steel floor
grating and stair treads handrailing reinforcing steel
and steel sheet piling materials delivery of same to
the Port of Semarang Indonesiaproviding services and
miscellaneous materials detail and erection drawings
and engineering data all complete and in accordance
with contract documents
15 Site Fill (C-8A) PT Hutama Karya
This contract covers the necessary earthwork to prepare
the constiuction site The major components of the work
under the site fill contract are site preparation
dewatering excavation and fills Please refer to
paragraph (F) Construction of Section V for progress
against this contract
16 Pile and Pile Caps (C-8B) PT Pembangunan Perumahan
This contract includes proviaing all labor supervision
administration and management construction equipment
material and services necessaryto perform the pile and
pile caps construction complete and in acoordance with
12
the specifications drawings and other contract
documents Major components for the work include
excavation for Pile and Pile Caps Cast-in-place
concrete Pile and Pile Caps and Pile load tests
Please refer to paragraph (F) Construction of
Section V for progress against ihis contract
17 Site Deyelopment - Civil (C-8C) PT Adhi Karya
This contract shall include furnishing all materialsshy
providing all labor supervision administration and
management and provide all construction equipment
materials and services necessary to perform the site
development construction complete and in accordance
with the specifications drawings and other contract
documents Major components of the work include
Earthwork Piling Crushed rock surfacing Construction
fencing Cast - in - place concrete Precast concrete
Dock fenders and Concrete tank foundations PleaseoreFer
to paragraph (F) Construction of Section V for
progress against this contract
18 Site Development-Mechanical (C-8C) PT Boma Bisma Indra
This contract shall include furnishing all materialsz
providing all labor supervision administration and
management and provide all construction equipment
materials and services necessary to perform the 7ite
development construction complete and in accordance
with the specifications drawings and other contract
documents Major components of the work include
Earthwork Water Wells Water storage tanks and Fuel
Oil storage tanks Please refer to paragraph (F)
Construction of Section V for progress against this
contract
13
19 General Construction (C-8H) MWK International Ltd and
EE Black Ltd (MWK-B)
Conformed Contract NoPJ191PST75 for this work was
issued on 13 September 1975 The contract shall include
furnishing all equipment and materials except those speshy
cifically listed in the specification as being furnished
by the Owner and supplying all construction equipment
materialssuppliers and services necessary to perform
the General Mechanical and Electrical construction
complete in accordance with the specifications drawings
and other contract documents
20 Submarine Oil Pipeline (C-8D) Bouygues Offshore
Conformed Contract NoPJ009PST77 for this work was
issued on 8 February 1977 The contract includes the
provision of all investigative and design services
furnishing all equipment and materials providing all
labor supervision administration and management and
supplying all construction equipment materials supplies
and services necessary to design constructing and placing
into successful operation the Submarine Oil Pipeline
complete and in accordance with the contract documents
21 Pile and Pile Caps - Submarine Oil Installation (C-8E)
PT EE Black Indonesia Construction
Conformed Contract NoSPP010TUPI Kiterm Jateng77-78
77 for this work was issued on 1 September 1977 The
contract shall include furnishing all materials providing
all labor supervision administration and management
and provide all construction equipment materials and
services necessary to perform the pile and pile caps
construction for the Submarine Oil Installation complete
in accordance with the specification drawings and other
contract documents
i4~
E DELIVERY OF EQUIPMENT AND MATERIAL
There are still several items of equipment and material
which have not been received from General Electric Com-any
These items are being airfreighted as they become available
from the factory The Engineer has requested an updated
status report from GE
F CONSTRUCTION
1 C-8A SIte Fill (Contractor PT Hutama Karya)
The site fill contract was completed in 1975
2 C-8B Pile and Pile Caps (Contractor PT Pembangunan
Perumahan)
The contractor completed his work in October 1976
3 C-8C Civil Site Development (Contractor PT Adhi Karya)
The contractor completed his work in October 1976
4 C-8C Mechanical Site Development (Contractor PT Boma
Bisma Indra)
The contract was considered completed in November 1977
15
5 C-8D Submarine Oil Pipeline (Contractor Bouygues Offshore)
A number of punch list items remain to be attended to
otherwise the installation is ready for the first offloading
A request has been placed on Pertamina for the first tanker
6 C-8E Piles and Pile Caps Submarine Oil Installation
(Contractor PT EE Black Indonesia Construction)
This contract was completed in October 1973
7 C-8H General Construction (Contractor MWK International V
and EE Black Ltd (MWK-B)
CIVIL
1 Power Plant Building
The contractor continued attending to Punch List Items
2 Discharge Canal
No further action has been taken and a reminder will be
sent to the contractor
MECHANICAL
1 Boilers Units 1 and 2
The Forney representative arrived and new burner tips
were installed This made a big difference to the output
of boiler nol Also a number of modifications were
made to the electrical circuits The problem still
16
rewains on the Flame Detector Cooling Fan and we expect
this will be replaced with a larger unit As turbine
No2 is still down it was not possible to ch-ck the
performance of Boiler no2 with the new tips The
problem with the Fuel Oil Temperature Controller response
is being investigated
2 Turbine Generators 1 and 2
Turbine No2 was opened and uhe position of the steam
leaks ascertained It was found that the machine was
out of alignment and this has been rectified It is
now anticipated that we will be ready to roll about
the end of February
3 Heating Ventilating and Air-Conditioning
The replacement compressor is still being awaited and temshy
porary air-conditioning has been provided for the laboratory
ELECTRICAL
All CCPDs have now been installed and the outstanding GE
items are being installed as and when they arrive
G START-UP
No2 unit is expected to be ready about the end of February
One or two instruments remain to be calibrated after which
we will be ready to do a performance test on Unit 1
17
H OVERALL SCHEDULE
The attached sheet PS-2 Progress Schedule - Construction
and Erection will show actual progress of maor items
as compared to the progress schedule
I COST ESTIMATE
The Overall Project Estimate was updated in November 1978
to reflect the estimated final costs for the Semarang Steam
Power Pldnt Units 1 and 2 Also the Forecast of Disbursements
for Engineering Construction Management and Training Service
(DF-2) has been updated to reflect the estimated final
engineering costs
J PROJECT DIFFICULTIES
Most difficulties have now been overcome Problems
remaining are the fibercast pipingthe Fuel Oil Temperature
Controller and the installation of outstanding GE items
18
VI EXHIBITS
A PS-I Progress Schedule Specification and Procurement
Schedule of Specification for equipment procurement items
lists important dates concerning the progress of equipment
tendering up to replacement of order for all materials
procured in the USA by specification number actual dates
are reflected against scheduled dates
B PS-2 Progress Schedule Construction and Erection
A bar chart with the construction curve overlay which shows
the estimated and actual construction progress
C LC-l General Information Contracts and Letters of Credit
Schedule which lists the contracts suppliers and contract
cost for US Dollar financed portion of the project Also
lists the Letters of Commitment and Letters of Credit numbers
amounts and dates
D DF-I Financial Plan and Cash Flow - US Dollars (Thousands)
Reflects the rounded-off forecast cash flow by specification
number for the project
19
E DF-2 Cash Flow - Engineering Construction Management and
Training
Reflects the rounded-off forecast of disbursements for
Engineering services
F DF-2A Engineerihg Construction Management and Training
Cash Flow
Reflects the actual disbursement for Engineering services
G DF-3 Overall Project Estimate
Reflects the overall cost of the Semarang Steam Power Plant
divided into US Dollars and Indonesian Rupiah
H Training Schedule
A ba chart which reflects the training schedule for the Semarang
Plant Trainees
I General Project Schedule
Bar chart which reflects the overall schedule of the Semarang
Steam Power Plant
J Organization Chart - Engineering Staff
Diagram which lists the key US and Indonesian based personnel
assigned to the project
K Engineering Manpower Schedule
Bar chart which reflects the estimated Engineering man-months
for the project
20
L SS-I Shipping Statement Cumulative
Schedule which identifies each shipment by invoice number
name of vessel date of shipment FAS cost and ocean
freight cost
M Drawing A-O001 Site Arrangement General Layout
This drawing shows the overall arrangement and General Layout
of the Semarang Project Site
N Drawing A-1005 Plant Arrangement and Building Section
This drawing shows the general arrangement and building area
for the Semarang Project
21
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C-ampi Plant EquipmentDTols amp Spare Pts I SSHawaii LASEM-I Long Beach 16658 12 Dec75 6 Feb76 SEPE-1001 14840470 16909000 0 1973421 29 Nov 75 USA 5 Dec 75
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C-IM Plant Equipment amp Material SSKorean Mail 226 Seattle 2130 4 Mar 76 17 Mar 76 SEPE-1002 j 6930081 7361400 0 393224 12 Dec 75 USA 17 Dec 75
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C-FM Plant Equip-900 Plt(27000 Bgs) SSSangkulirang iUBSE-I Ube 60268 16Jan 76 2 a 71SP-04 4 14 14240 1150
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C-S Plant Equipment 8 Material SSMc Kinney MrskSFO-F-130 Oakland 1242 i21 Feb 76 24 Mar 76 SEPE-1006 2472048 2700000 0 212582I 9 d~Jn 76 U 15 Jan 76bull~~ USAS ~ an7
----------------------- ------- -------------------- r----------- ------------------- ------------------------C-H Plant Equip-43 Bdl Steel Beams ISSAlb-t Mrsk SFO-F-1S0 Oakland 17 Mar76 SEPE-1007 4485000 0 383691224878
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TI------ I-------- --- - -- - -C- SH Plant Equipment amp Material SSWyoming iSFSEM-3 j San Francisco 26952 11 Mar 76 14 Apr76 SEPE-1010 34556969 40810000 0 6041840
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C-Ui Plant Equipment 8 Material SSWyoming 12 ISan Franciscol 8567 11 Mar76 14 Apr76 SEPE-1011 9265347 10100700 0 783082 14 Feb 76 USA 26 Feb176
C--H Plant Equipment 8 Material SSSvenborg Mrsk SFO-F-181 Oakland 346 11 ay76 18 Jun76 SEPE-1012 1223748 I 1334800 0 10414326 Feb76 USA 4Mar76
F-r 1-TEFFATIOAL LTD INC AND BACI WEATC INTERNATIONAL UNITEOSTATES O AERICA PROJECT EE BLACY LAD ANSAS CITY ISCLR USA JAF tTA tOONESIA A 1 LO N 97 H 024 6104
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C-81 Plant Equipment Material SS4 Dant 2 S ar 76 I5-6 Apr 76 SEPE-1013 4344938 4739800 0 37033413 Ma 76 k 22 Mat 76 1
C-H Plant Equipm-ent amp Material SSM Pant SFSEM-301 Seattle 2140 4 A 76 -rI29 Jul 76 SEPE-1014 8339421 9382900 0 988985 L Ma 176 _USA 1 25 Mar 76
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C-ampi Plant Equipment - Insulation --- SSAdrian Maersk SFO-y- Oakland 212 27 May 76 22 Jun 76 SEPE-IOIS 912230 1223000 0 3014562S ar 76 USA 2 Apr 76
C-amp14 10 R1sSteel Concrete Reinforc SSAlbert Maersk SFO-F-211 Oakland 146 12 Jun 76 17 Jul76 SEPE-1016 883459 980100 0 91569 Wire 9 Apr 76 USA 15 Apr 76
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C-Ill SO Pkgs DcorsSteel sutr SSOregon 1 San Francisco1 117May 764 Ju ------ SEPE-1018--------- 15119235 16286600 1827624 n16 07 SE-1815235 6260 0 1083082 ShapesCastingeaterGrinders 17 Apr 76 USA 23 Apr 76
C-8I 889 Crtns Lighting Fixtures SSWyo=ing 601 Seattle 1104 25 Jun 76 a Oct 76 SEPE-1017 2599253 3375000 0 756535 i 21 Apr 76 USA 23 Apr 76
C-9Hl Plant Equipment(A)89 Pcs SSOregon LASE_4-1 Long Beach 21975 15 May 76 6 Jul 76 SEPE-1019 43131411 [46904070 0 3529930 (B)613 Pcs-- 14 Apr 76 USA 29 Apr 76
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C- 8H 1 Pc KD 10 Tons Crane wEnd Truck SSSvenborg Mrsk BAL-B-002 Baltimore 374 3 Jul 76 6 Jul 76 SEPE-1020 2969183 3095300 0 110099 1 Pc End Truck for Crane III APR 76 USA i29 Apr 176
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~~~~~~~~~~~~~~~~------------------------- -----------shy---------------------- --------------------------- I------------- 7-------------C- BH 550 Bags Cement SSSvenborg Mrsk SFO-F-350 0akland 1 2630 27 May 76 6 Jul 76 SEPE-1021 2973387 3269200 0 278895
21 Pcs Fire Hydrants 3 MAY 76 USA I May 76 - - -~------
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------------------------------------------------------ ------------------- ------------- ------------------------------------------------
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1 1 oFPO D FS ___________ NAMEOF COS OF VESSEL BIL OF PORT CROSS ARRIVAL DATE TOTAL OCEAN FREIGHT
OD LI F NOCE NO LUE OFOF LADING OF IEIGHT DATE DELIVERED AND CA F AIZ OTHERSEMRAG CRG0 MATERIAL FLAG NO DATE EXIT LONG -TOCNS SEMARAN AT SITE DATEG VALUE FUNDS FUNOSi I us Us
C-SH 9 Cont Flat Steel SheetsCorrugat SSSvenborg Mrsk SFO-Y-071 Oakland 14540 27 May76 S Jul 76 SEPE-1023 24307878 2 Steel Sheets Steel Building Panel I 2 1965451
Cl PCs Plant Equipment SSAmerican Mail WS-NE 2313 Sraltle 5609 16 Jul 176 S Oct76 SEPE-l024 I 19263380 2030801 0 940025 -- - - -- - 15 May 76 USA i27- May 176- -- - - - -- - - - -- - - - UFA I 5 SEPE--10241----------2031 180 07602 C- 1 P SSPres Kennedy WS-E 231 Seattle 1426 16 Jul 76i9 Oct 7 SEPE-1025 6327256 6530000 0 168951
I ay 76 USA 1 Jun 76 -I-- --------- -- -------------C-SH I Flat Rack Corrugated Steel SSAdrian Maersk SFO-396 Oakland 6574 12 Jul 761 SLPE-1026 23343194 24236600 0 767981
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NAMEOF EIGHTS ARRIVALOF TASPLC DESCRIPTION NAMEsVESSEL BDTLOF PORTOF AND LADING OF EIGHT DATE DELIVERED AND
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--------T ---------------------------C-8H 2Cont-S Crts Air Hfandling Units I SSAnna Mrk SFO-Y-134 Oakland t 1194 Jun77 4 Ju7 1 USAFlag 14 Apr77 USA 25 A --- --- r--
N-1 lcx Clutch Bearing Gaskets Emer AirI Serttig00sPA 84977 Seattle 006 ay77 6 Jul77 SEPE-I04 1 25 Apr77 USA j-25 A r T
CSI SP cprie---------------------------------------------------------- -------------------------------------- IC- 911 S Is Ccppr Nire I SS Pres Taf 0702 SetlS- bullrsTat I 402-0742 Seq 402attle 2a lecztrical Supplies USA Flag 18 Apr77 USIA Jun77 6 JI77 SEPE-1103
shy ------------------------------------- I _20 Apr77 C-S3 3 cs Pipe Hangers SresFlsrrison 070520 New YorkIJ S A3 M yF a 7 090 9 Jul77 SEPEI0 A ng77 5EPE-II7USA-_la_3 _ay77
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1169277 1251800 0 76045
SUSA Flag 124 Apr77 USA 3 May77 C-Fa 23 Bxs RD Furniture ISSArthur aerak BAL-F-525 Zaltimore 288 21 Jun77 9 Jul77 SEPE-1106
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317 21 Sep77 17 Oct77 SEPE-1122 3 Aug77
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C-SH 4 Bxs Window S door parts SS Adrian Maersk USA Flag
OAK=F-655 24 Aug77
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555275 576100 0 17P44
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C-Si 4 las - FitF ayTest Lead Call- Aand Carried by bration Kitultimeter M- Ivan Converse Vlbroground neter Record I
form amp Tape etc
FNDO K IE R- AL LTD INC D E ENr- ATIO K AtN BLACK LTD
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14 C Pj19 PST7SI0
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igp 325 12 Dec77 30 Dec77
kndgap78 157 10Ji 7 1
Oakland 157 10 Jan78 14 Icb78 USA
Singapore 204 29 Dec77 21 Jan78
i~nare 73 6Jn78 1
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USA
3 Feb78 24 Feb78Seattle 532 San Francisco USA
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Seattle 006 2 Jan78 14 Feb78 USA
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F rA TN0~OTAL
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1811951 1972700
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I Crt- Fibr6glass Insul 7 Apr78 I 7 Apr78 1 Crt- Elect Supplies Jl1 I Bfm-Wire
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Cement USA Flag 28 Mar78 USA 1 I 10 Apr78
C-811 3 PCs Lighting Fixtures SS Idaho 41731-A Seattle 031 4 Jun78 22 Ju78 SEPE-1133 So Charge 19842 - A8913 11 Apr78 USA 17 Apr78
C-8H 6 Pkg Plant Equipment ISS Empoh 41 Singapore 34 30 Apr78 30 May78 HA-0003 No Charge 17432 - 12892 26 Apr78 21 Apr178
---~~------------------------------------------------------------------------------------- ---------- -----------C-Sk 2 Bxs Steel Fencing SS Idaho B-49025A San Frincisco 140 4 Jun78 22 Jun78 SEPE-1134 No Charge 46436 bullbull932
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I I ti I
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BLACK L VEATCH INTENATIONAL UNITED STATES OF AMERICA 610EC International Ltd Ine A I 0 LOAN 9T - N - C2 61 04v c MWK and EE Black Ltd KANSAS CITY MISSOURI USA JAKARTA INDONESIA
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SHIPPING STATEMENT cOVERYMENt 07 REPUBLIC OF INDONESIA SS -
LETTER CF CREDIT NO 01033625 SEMARANG STEAM POWER PLANT CUMULATIVE 10MW( 27w0w) UNITS I AND 2
CLZTPACT NO PJ 191PSTT5 AGENCY OF INSTRY OF PUBLIC WORKS AND POWER
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C-gl 1i Bx Oil Deflector iSS Michigan B-49768A Seattle 437 14 Jun78 26 Jun78 SEPE-IIz No Charge 176770 169660 I 8x Public Address System IUSA Flag 6 May78 USA 17 May78 IBx Pipe Fitting
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IUC- ( 2-SOMA) UNITS I AND 2
FAS
INVOICE NO VALUE OA AN CARGO C-FL
DATE I VALUE_ _
327295 13559
Ja-n73 327296 36742 19 Jan78 1315332
327297 112461
Jan-78 327298 383344 19 Jan76
327299 38664
19 Jan 75
329006 4100 41100
1 Feb78
328768 11800 31 Jan78 33 692 50000
332d70 2160 23 Feb78 81230
332t69 430
23 Feb78 32b767 2200
31 Jan78
342077 699156 771792 12 Apr78
340054 262450
31 Mar75
339745 360832 ] i032334 30 Mar75 ] 33971 35071
30 Mar78
60E-28 No Chirge
May78
UNTD SATES OF AMERICA610
A I C LCAN 497 - H - 024
SHIPPING STATEMENT CUMULATINE
COST OF
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FUNDS FUNDS _N_UND _
us -US)
15-9 1662
62190 6910
39087 433-
OPAWNG
SS shy
FP-i nA
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---------------------------------- ------------------
----------
------------
SPE DESCRIPTION OFLU VESECF BIL OF IOA ICAC BIiAME Pa R GROSS I DATE INVOICE FREIGHTCOF VESSEL LADING OF VEGHI
NO As TOTAL OCEAN FREIGHTCIlE DELIVERED AND CARGO C F 0 OTHER
40 amp DATE Elit TONSLCrG SEMARANGFLAG AT SITE DATE VALUEusS 6 FUNDS fUNDS1 USI us$ E-10A I Cs- Bus Support IKL 1074-28254074deg New York 009 20 JulTd 19 Aug78 605194 No Ciarge
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E-1OA Ctn Flex Connectors XLN 074-28254144 New York 002 argshy18 Jul78 19 Aug78 605341 OUSA 0 1 J 1 1 10 Jul78
---- --- --- -- --- -- - - - - -US A I 0 19 Jul78 - N f --- - ------------- --E-IOA Electro Switch Coils O74-225130b New York Ju78 Ot70 k2632271KL
---7--------- - ---- --- 0001 26Jl7 1 ct7 19 Ju78 i -No Caarge------ USA
E-1IA Relay Coils KLM 074-2825451t New York - 21I -0564 Oct78
_ USA_8_Au__ No C]arge -F-IOA C-ile for Lockout Relays KLM CI74-2125S505 New York 1 25 Aug78 11 Oct70 605607
1USA 3 Aug78 _ o C ___e -p-arinted Circuit Cards JAL i131-6266L652 J 28 Nov78 No Chsrge
S-10A i Cs Turbine Parts iSSPres Madison 17256b New York USA Flag 3 Aug7d USA 052 1 26 Sep78 18 Oct78
337 8702Cs Turbine Parts 6 91o52 7 Jun78 )i96616 39541 4394353029 872T34
bull 9 Jun78
QA 1 Pk Breaker Cuntrol Switch 7 23 New York 0003 11 Sep78 25 Sep78 364076 4200 ts422 19bO 220 __--- _____ USA 15 Aug78
E-1OA ICs Turbine Parts SSPres Pierce 173495 New York OSS P 0 0362274
CUSA Flag 19 Aug78 USA 3Aug78Crt Turbine Parts 359080 0 0 Ctn Turbine Parts
356708 10664 17130
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E-lOA i3Pkgs Paints amp Flaable Liquids KLM 07-28254704 New York 001 9 Oct78 1 Nov78 365557 23228 32189-- J - - - 0 8961 24 Aug78
-------------------------------------------------------I--------------------------------------------------------------------------
VERN General Electric Co BLACr amp VEATCH INTERNATIONA- UNITED STATES OF AMERICA PROJECT
EI PMENI Electricsl Equipment I(AN5AS CITY -15SCU1I USA JAKART INDONESIA A I D LOAN 497 - 14 - 26104
CCNRACT NO Ecu SA As4 e M LISTRI rHEARA DRAWINGPj087PST74 AuAGErCf Or MINISTRV CF PUBLIC WORAS AND POWERLETE003293LGOVERN+MENTO CE t O SHIPPING STATEMENTOF REPU-BLiC OF INOCNESALETTER OF CREZIT NO 01032973PL SLIAARANC STEAM POWER PLANT CUMULATIVE SS - I
130MW ( 7 Sol UITS I AND 2
E-1OA 7
--
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NAEO F A$gtiCGTC SF DES PTIGN AE OF BILL OF PORT GROSS ARRIVAL DATE INVOICE NOoiF VSSEL A TOTALO OATAS ILU CT F TANo LADING OF WEiGHT OAIE OTTLOiAFEO OfDEIVIEDELIVERED AND C LIF
FLAG Oamp DATE EXIT LONG TONS SMARANG AT SITE DATE CARGO VALUE ADC -- - -- e I us __ F S FI
E-IOA 1 Cs LTC Sotor for Transformer KL H 0174-28254822 INew Yortj 002 9 Oct78 4 Nov78 3679751 30100 41886USA 0 95838 Scp78
E-10A oornmI lot - 8 relays ars KLM 074-28254612 New York 016euroA-605645 6 NO Ckargeotor nameplates
8 Aug78
E-1OA 1 pig - 074ei
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New York N35 52903 57S07023 7 valvec bull 1 5 o 72USA 3IS Sep078
---- ----- _-------- ------- ------------ - - - shy- - - - shy -E-I0A 1iCt- rip Coil KL
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SUSA I 5 Sep78I-1A ry Interlcks 74-2254973Yrk 005iew 4 Nov78 37051 o30000 3533T 0
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USA 364996 262920 1 I22 Aug 78
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03VEr9t73t OF RL UPI4 C OF iN-OAESIA
-- - - -- - --- -- -- --- -- - ----- --------- --
------------------ -------------- ----- -------------- ------------- ---
1 I FA COFCNAE F OCEAI FPEIGH SPEC ESCrITION BILL OF PORT CPOcSS ARRIV L DATE IRVnICI NO VALU OF TOTAL
VESSEL LADING OF -WE IGHT DATE DELIVEPED Ato C Go C IF OTHER0 ER1AL FLAG NO L DATF EXIT LDNG I0S E RANG AT SIEDATE us VALUE FAI 0 bull L5
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1 Ctn Spring Charging Motors II378200 Tank Breathers 33Nov78 Control Switch Assy -Scal Beads f5 rd a r e
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E-0-2-ea-B-hngfr------Bas---- -- --------------- --- --------------shy------------------- -------- [ --------------shy74 24 7 7 2 6
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------ ----- F--------- - - -
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LFT12 CF CPERIy NO 01032973PL OM 2 sn UNIITS I AND 2
E-10A9
--------------------------- --
A M E OFi~~N A SO C S TAFI
SPEC DESCRIPTION BIIL OF PORT GROSS ARRIVAL DATE INVOICE NO TOTALF OF LADING OF WEIGHT DATE DELIVERED AND CARGO iF AID OTHER
MATERIAL FLAG O A EZIT LONG TONS SEMARANG AT SITE DATE US f VALUE FUNDS J FUNDS
I-A1 Pc - Assembled Generator SS Green Harbour No2 Baltimore 11378 25 Jrn76 29 Jul76 Invoice No205500 72500000 USA Flag 6 Apr 76 USA 20 Feb 76
1 Case-Turbine Sole plate Assemb-I
i grout plugs amp Jacking bolt grout plugs etc
2 Cases-Generator Hydrogen Cooler 1 Crate-Turbine Oil Conditioner 784 Invoice No205501 5614300
I Case-Turbine regulator stem 1~20 Feb 176 i2
seal I
1 Pc-Assembled Turbine 5849 Invoice No207331 101579800
27 Feb 76 1 Skid-Exitation Cubicles 472 Invoice No207330 5128386
27 Feb 76
2 Cases-Anchor bolts for Unit 1amp2 J 127 noi 127-Invoice No207332 408736
27 Feb 763 Cases-Saturation Current Transf 399 IInvoice No207329 99980 $o500020303f B 65000(
2 Cases-Parts for Turbine One Feb 76 i27
1 Case-Parts for Turbine One r generator one
1 Case-Stop Valve Unit one Gen 2 Cases-Parts for Unit two Turb i
and generator 1 2046 Invoice No208764 10638584
2 Cases-Sol- Plates Unit two turb i8 Mar 76 and generator
1 Case-Stop Valve for unit 2 Turb 1 Case-Flexible support for Unit
one Turbine
2 Cases- Parts for unit one Turb and Generator
1 Eox-Parts for generator Unit 1
1 Skd-Colector housing for I Uni 1 generator J 185 Invoice N0208765 1251224
I Bdl-Pipe assemblfor unit I Gen J 8 5a74 1 Pkg-nit
t wo excitation Cubicle 8ar -76
I Pkg-Unit two Exci Cubicles 474 Invoice No2093571 28386 - - - - - - -- Oar7 - shy--------------- L--- Mar_______O ______76_______
General Electric Company -F F VEATCI INTE PN ATIONAL UITED STATES OF AmERICA PROjECTE^- Turbine Generator VASAS C T MISSCURI UtA JAVAPTA NZ NESIA Al 0 LCAN 49 H 021- 6104 CaC -C Pi 036PST74 A ~Li5IRIF DAANGNEGAPA
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SINDONESIA
NAME OF
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Turbine No2 opened for inspection
A final visit was made to the jobsite by Mr Rainey during
October 1978
I Southwestern Engineering Company
A Service Representative from this manufacturer may not be
required at this time
IV VISITORS TO SITE
During January 1979 the following individuals visited the
Semarang Steam Power Plant Project site
N a m e Company or Organization Purpose of Visit
Mr W OBrien Forney Engineering To install new Burner
Tips and review
Boiler Problems
V PROGRESS OF WORK
A DESIGN
The 15 June 1976 issue of the Project Design Report 6104-A--)C
for Units 1 and 2 of the Semarang Steam Power Plant provides
the comprehensive design criteria for this project
B STATUS OF TENDERS
The actual status of each tender is shown on the attached PS-I
report (Progress Schedule - Specification and Procurement)
The tenders which have been finalized have resulted in signed
contracts details of which are contained in paragraph (D)
Status of Contracts Section V of this report
7
C TRAINING
The Maintenance and Operator Trainees continued following
the progress and observing the testing and check-out of
the B1S equipment The first off-loading from the oil
tanker is scheduled for early next month
The Trainees continued to gain experience from the dayshy
to-day operations of the plant
The Maintenance Trainees continae to spend a portion of
their time observing the testing calibration alignment
check-out and start-up of equipment and systems Trainees
are now performing routine maintenance Their duties also
include trouble shooting lubrication of equipment
cleaning of strainers ignitors pump repairs valves
repairs etc
The materials section continues to record tag and store
spare parts as they are turned over by the contractor
They are also storing and re-issuing supplies and tools
which have been transferred from PLNs Krapyak warehouse
A Chemist froi Jakarta visited the project site during
the reporting period to give instructions on the methods
for testing wattr and steam samples
D STATUS OF CONTRACTS
As of January 1979 the following contracts have been
awarded for supply of equipment and material for the
construction of the Semarang Steam ower Plant
1 Electrical Equipment (E-10A) General Electric Company
Conformed contract NoPJ067PST7h for this equipment was
issued on 25 June 1974 The contract shall include
electrical equipment and material all in accordance with
the specification an contract documents
2 Turbine Generator (M-10A) General Electric Company
Conformed contract NoPj086PST74 for this equipment was
issued on 28 June 1974 The contract shall include
furnishing of Units 1 and 2 Turbine Generators and Lube
Oil conditioners and hydrogen generation equipment common
to both units 1 and 2 all in accordance with the
specification and contract documents
3 Steam Generators (M-34A) Foster Wheeler World Services
Corporation
Conformed contract NoPj096PST74 for this equipment
was issued on 29 June 1974 The contract shall include
furnishing delivering to the Semarang Steam Power Plant
Site Units 1 and 2 steam generators and auxiliaries all as
specified in the specifications and in accordance with
the contract documents
4 Control and Instrument Equipment (K-2A) Bailey Meter Company
Conformed Contract NoPJ094PST71 1 for this equipment was
issued on 28 June 1974 The contract shall include
9
furnishing control and instrument equipment deliverei
to the Port cf Semarang Indonesia all in accordance
with the contract documents
5 Turbine Room Crane (S-10A) Dresser Crane
Conformed contract NoPj103PST74 for this equipment
was issued on 10 July 1974 The contract shall include
furnishing the turbine room crane delivered to the
Port of Semarang Indonesia all in accordance with thlt
contract documents
6 Circulating Water Pumps (M-12A) Bingham-Willamette Company
Conformed Contract NoPJ104PST74 for this equipment
was issued on 10 July 1974 The contract shall include
three (3) circulating water pumps and motors common to
both Units 1 and 2 and for providing services and
miscellaneous materials all in accordance with the
contract documents
7 Surface Condensers (M-12A) Southwestern Engineering
Company
Conformed Contract NoPJ106PST74 for this equipment
was issued on 20 July 1974 The contract shall include
the following major equipment for each of the genera tinf
units one (1) surface condenser for each unit shop
tubed one (1) air ejector and one (1) steam space
priming ejector for each unit two (2) condensate pump
and motors for each unit All material shall be
delivered to the Port of Semarang Indonesia and must be
in accordance with the contract documents
8 Traveling Screens (M-12A) FMC Ccrporation
Conformed Contract NoPj117PST7h for this equipment
was issued on 26 July 1974 The contract shall include
a total of three (3) traveling water screens with
10
accessories delivered to the Port of Semarang Indoieicvt
in accordance with the contract documents
9 Desalination Equipment (M-12B) Riley-Beaird inc
Conformed Contract NoPj101PST74 for this equipment
was issued on 10 July 1974 The contract shall include
one (1) flash evaporator one (1) desalination plant
one (1) package steam generator and miscellaneous
materials delivered to the Port of Semarang Indonesia
in accordance with the contract documents
10 Heat Exchangers (M-12B) Struthers Wells Corporation
Conformed contract NoPJ102PST74 for this equipment
was issued on 10 July 1974 The contract shall include
the following major items two (2) low pressure feedwnter
heaters for each unit two (2) high pressure feedwatoe
heaters for each unit and two (2) auxiliary cooling wier
heat exhangers for each unit All material shall be
delivered to the Port of Semarang Indonesia and must be
in accordance with the contract documents
11 Boiler Feed Pumps (M-26A) Bingham-Willamette Comnany
Conformed Contract NoPJ100PST74 for this equipment
was issued on 10 July 1974 The contract shall include
four (4) boiler feed pumps delivered to the Port of
Semarang Indonesia in accordance with the contract
documents
12 Auxiliary Pumps (M-26A) Worthington Sales Company
Conformed Contract NoPj118PST74 for this equipment
was issued on 26 July 1974 The contract shall include
furnishing the auxiliary pumps delivery of same to the
Port of Semarang Indonesia and unloadingfrom transport
11
providing services and miscellaneous materials all
complete and in accordance with the contract documents
13 Hoist amp Derrick (S-10) DC Mesner Associates
Conformed Contract NoPj161PST74 for this equipment
was issued on 24 September 974 The contract shall
include one (1) hoist and derrick delivered to the Port
of Semarang Indonesia in accordance with the contract
documents
14 Fabricated Steel Steel Sheet Piling and Reinforcing Steel (S-20A) bristol Steel amp Iron Works Inc
Conformed Contract NoPJ188PST74 for this material
was issued on 2 November 1974 The contract shall
include furnishing fabricated structural steel floor
grating and stair treads handrailing reinforcing steel
and steel sheet piling materials delivery of same to
the Port of Semarang Indonesiaproviding services and
miscellaneous materials detail and erection drawings
and engineering data all complete and in accordance
with contract documents
15 Site Fill (C-8A) PT Hutama Karya
This contract covers the necessary earthwork to prepare
the constiuction site The major components of the work
under the site fill contract are site preparation
dewatering excavation and fills Please refer to
paragraph (F) Construction of Section V for progress
against this contract
16 Pile and Pile Caps (C-8B) PT Pembangunan Perumahan
This contract includes proviaing all labor supervision
administration and management construction equipment
material and services necessaryto perform the pile and
pile caps construction complete and in acoordance with
12
the specifications drawings and other contract
documents Major components for the work include
excavation for Pile and Pile Caps Cast-in-place
concrete Pile and Pile Caps and Pile load tests
Please refer to paragraph (F) Construction of
Section V for progress against ihis contract
17 Site Deyelopment - Civil (C-8C) PT Adhi Karya
This contract shall include furnishing all materialsshy
providing all labor supervision administration and
management and provide all construction equipment
materials and services necessary to perform the site
development construction complete and in accordance
with the specifications drawings and other contract
documents Major components of the work include
Earthwork Piling Crushed rock surfacing Construction
fencing Cast - in - place concrete Precast concrete
Dock fenders and Concrete tank foundations PleaseoreFer
to paragraph (F) Construction of Section V for
progress against this contract
18 Site Development-Mechanical (C-8C) PT Boma Bisma Indra
This contract shall include furnishing all materialsz
providing all labor supervision administration and
management and provide all construction equipment
materials and services necessary to perform the 7ite
development construction complete and in accordance
with the specifications drawings and other contract
documents Major components of the work include
Earthwork Water Wells Water storage tanks and Fuel
Oil storage tanks Please refer to paragraph (F)
Construction of Section V for progress against this
contract
13
19 General Construction (C-8H) MWK International Ltd and
EE Black Ltd (MWK-B)
Conformed Contract NoPJ191PST75 for this work was
issued on 13 September 1975 The contract shall include
furnishing all equipment and materials except those speshy
cifically listed in the specification as being furnished
by the Owner and supplying all construction equipment
materialssuppliers and services necessary to perform
the General Mechanical and Electrical construction
complete in accordance with the specifications drawings
and other contract documents
20 Submarine Oil Pipeline (C-8D) Bouygues Offshore
Conformed Contract NoPJ009PST77 for this work was
issued on 8 February 1977 The contract includes the
provision of all investigative and design services
furnishing all equipment and materials providing all
labor supervision administration and management and
supplying all construction equipment materials supplies
and services necessary to design constructing and placing
into successful operation the Submarine Oil Pipeline
complete and in accordance with the contract documents
21 Pile and Pile Caps - Submarine Oil Installation (C-8E)
PT EE Black Indonesia Construction
Conformed Contract NoSPP010TUPI Kiterm Jateng77-78
77 for this work was issued on 1 September 1977 The
contract shall include furnishing all materials providing
all labor supervision administration and management
and provide all construction equipment materials and
services necessary to perform the pile and pile caps
construction for the Submarine Oil Installation complete
in accordance with the specification drawings and other
contract documents
i4~
E DELIVERY OF EQUIPMENT AND MATERIAL
There are still several items of equipment and material
which have not been received from General Electric Com-any
These items are being airfreighted as they become available
from the factory The Engineer has requested an updated
status report from GE
F CONSTRUCTION
1 C-8A SIte Fill (Contractor PT Hutama Karya)
The site fill contract was completed in 1975
2 C-8B Pile and Pile Caps (Contractor PT Pembangunan
Perumahan)
The contractor completed his work in October 1976
3 C-8C Civil Site Development (Contractor PT Adhi Karya)
The contractor completed his work in October 1976
4 C-8C Mechanical Site Development (Contractor PT Boma
Bisma Indra)
The contract was considered completed in November 1977
15
5 C-8D Submarine Oil Pipeline (Contractor Bouygues Offshore)
A number of punch list items remain to be attended to
otherwise the installation is ready for the first offloading
A request has been placed on Pertamina for the first tanker
6 C-8E Piles and Pile Caps Submarine Oil Installation
(Contractor PT EE Black Indonesia Construction)
This contract was completed in October 1973
7 C-8H General Construction (Contractor MWK International V
and EE Black Ltd (MWK-B)
CIVIL
1 Power Plant Building
The contractor continued attending to Punch List Items
2 Discharge Canal
No further action has been taken and a reminder will be
sent to the contractor
MECHANICAL
1 Boilers Units 1 and 2
The Forney representative arrived and new burner tips
were installed This made a big difference to the output
of boiler nol Also a number of modifications were
made to the electrical circuits The problem still
16
rewains on the Flame Detector Cooling Fan and we expect
this will be replaced with a larger unit As turbine
No2 is still down it was not possible to ch-ck the
performance of Boiler no2 with the new tips The
problem with the Fuel Oil Temperature Controller response
is being investigated
2 Turbine Generators 1 and 2
Turbine No2 was opened and uhe position of the steam
leaks ascertained It was found that the machine was
out of alignment and this has been rectified It is
now anticipated that we will be ready to roll about
the end of February
3 Heating Ventilating and Air-Conditioning
The replacement compressor is still being awaited and temshy
porary air-conditioning has been provided for the laboratory
ELECTRICAL
All CCPDs have now been installed and the outstanding GE
items are being installed as and when they arrive
G START-UP
No2 unit is expected to be ready about the end of February
One or two instruments remain to be calibrated after which
we will be ready to do a performance test on Unit 1
17
H OVERALL SCHEDULE
The attached sheet PS-2 Progress Schedule - Construction
and Erection will show actual progress of maor items
as compared to the progress schedule
I COST ESTIMATE
The Overall Project Estimate was updated in November 1978
to reflect the estimated final costs for the Semarang Steam
Power Pldnt Units 1 and 2 Also the Forecast of Disbursements
for Engineering Construction Management and Training Service
(DF-2) has been updated to reflect the estimated final
engineering costs
J PROJECT DIFFICULTIES
Most difficulties have now been overcome Problems
remaining are the fibercast pipingthe Fuel Oil Temperature
Controller and the installation of outstanding GE items
18
VI EXHIBITS
A PS-I Progress Schedule Specification and Procurement
Schedule of Specification for equipment procurement items
lists important dates concerning the progress of equipment
tendering up to replacement of order for all materials
procured in the USA by specification number actual dates
are reflected against scheduled dates
B PS-2 Progress Schedule Construction and Erection
A bar chart with the construction curve overlay which shows
the estimated and actual construction progress
C LC-l General Information Contracts and Letters of Credit
Schedule which lists the contracts suppliers and contract
cost for US Dollar financed portion of the project Also
lists the Letters of Commitment and Letters of Credit numbers
amounts and dates
D DF-I Financial Plan and Cash Flow - US Dollars (Thousands)
Reflects the rounded-off forecast cash flow by specification
number for the project
19
E DF-2 Cash Flow - Engineering Construction Management and
Training
Reflects the rounded-off forecast of disbursements for
Engineering services
F DF-2A Engineerihg Construction Management and Training
Cash Flow
Reflects the actual disbursement for Engineering services
G DF-3 Overall Project Estimate
Reflects the overall cost of the Semarang Steam Power Plant
divided into US Dollars and Indonesian Rupiah
H Training Schedule
A ba chart which reflects the training schedule for the Semarang
Plant Trainees
I General Project Schedule
Bar chart which reflects the overall schedule of the Semarang
Steam Power Plant
J Organization Chart - Engineering Staff
Diagram which lists the key US and Indonesian based personnel
assigned to the project
K Engineering Manpower Schedule
Bar chart which reflects the estimated Engineering man-months
for the project
20
L SS-I Shipping Statement Cumulative
Schedule which identifies each shipment by invoice number
name of vessel date of shipment FAS cost and ocean
freight cost
M Drawing A-O001 Site Arrangement General Layout
This drawing shows the overall arrangement and General Layout
of the Semarang Project Site
N Drawing A-1005 Plant Arrangement and Building Section
This drawing shows the general arrangement and building area
for the Semarang Project
21
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NAMEOF EIGHTS ARRIVALOF TASPLC DESCRIPTION NAMEsVESSEL BDTLOF PORTOF AND LADING OF EIGHT DATE DELIVERED AND
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C-Si I Ccnt-176 Pcs Plant Equipment SSA~erican Mail 0703S3 Seattle 1399 4 May77 i 3 Jun77 SEPE-1102 USA Flag s Apr77 USA 1 13 Apr177
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---- --- --- -- --- -- - - - - -US A I 0 19 Jul78 - N f --- - ------------- --E-IOA Electro Switch Coils O74-225130b New York Ju78 Ot70 k2632271KL
---7--------- - ---- --- 0001 26Jl7 1 ct7 19 Ju78 i -No Caarge------ USA
E-1IA Relay Coils KLM 074-2825451t New York - 21I -0564 Oct78
_ USA_8_Au__ No C]arge -F-IOA C-ile for Lockout Relays KLM CI74-2125S505 New York 1 25 Aug78 11 Oct70 605607
1USA 3 Aug78 _ o C ___e -p-arinted Circuit Cards JAL i131-6266L652 J 28 Nov78 No Chsrge
S-10A i Cs Turbine Parts iSSPres Madison 17256b New York USA Flag 3 Aug7d USA 052 1 26 Sep78 18 Oct78
337 8702Cs Turbine Parts 6 91o52 7 Jun78 )i96616 39541 4394353029 872T34
bull 9 Jun78
QA 1 Pk Breaker Cuntrol Switch 7 23 New York 0003 11 Sep78 25 Sep78 364076 4200 ts422 19bO 220 __--- _____ USA 15 Aug78
E-1OA ICs Turbine Parts SSPres Pierce 173495 New York OSS P 0 0362274
CUSA Flag 19 Aug78 USA 3Aug78Crt Turbine Parts 359080 0 0 Ctn Turbine Parts
356708 10664 17130
i- 29 Jun78
E-lOA i3Pkgs Paints amp Flaable Liquids KLM 07-28254704 New York 001 9 Oct78 1 Nov78 365557 23228 32189-- J - - - 0 8961 24 Aug78
-------------------------------------------------------I--------------------------------------------------------------------------
VERN General Electric Co BLACr amp VEATCH INTERNATIONA- UNITED STATES OF AMERICA PROJECT
EI PMENI Electricsl Equipment I(AN5AS CITY -15SCU1I USA JAKART INDONESIA A I D LOAN 497 - 14 - 26104
CCNRACT NO Ecu SA As4 e M LISTRI rHEARA DRAWINGPj087PST74 AuAGErCf Or MINISTRV CF PUBLIC WORAS AND POWERLETE003293LGOVERN+MENTO CE t O SHIPPING STATEMENTOF REPU-BLiC OF INOCNESALETTER OF CREZIT NO 01032973PL SLIAARANC STEAM POWER PLANT CUMULATIVE SS - I
130MW ( 7 Sol UITS I AND 2
E-1OA 7
--
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-- -- - -- - -- -- - -- - -- -- - -- - -- - -- -- - -- --- -- --- - -- --- -- - -- - -- -- - -- - --- -- -- ----
NAEO F A$gtiCGTC SF DES PTIGN AE OF BILL OF PORT GROSS ARRIVAL DATE INVOICE NOoiF VSSEL A TOTALO OATAS ILU CT F TANo LADING OF WEiGHT OAIE OTTLOiAFEO OfDEIVIEDELIVERED AND C LIF
FLAG Oamp DATE EXIT LONG TONS SMARANG AT SITE DATE CARGO VALUE ADC -- - -- e I us __ F S FI
E-IOA 1 Cs LTC Sotor for Transformer KL H 0174-28254822 INew Yortj 002 9 Oct78 4 Nov78 3679751 30100 41886USA 0 95838 Scp78
E-10A oornmI lot - 8 relays ars KLM 074-28254612 New York 016euroA-605645 6 NO Ckargeotor nameplates
8 Aug78
E-1OA 1 pig - 074ei
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New York N35 52903 57S07023 7 valvec bull 1 5 o 72USA 3IS Sep078
---- ----- _-------- ------- ------------ - - - shy- - - - shy -E-I0A 1iCt- rip Coil KL
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SUSA I 5 Sep78I-1A ry Interlcks 74-2254973Yrk 005iew 4 Nov78 37051 o30000 3533T 0
USA 126 Sep78
E-l0A I Pkgs Neutidl Bushing SS PresHarrison 1174-696 New York 016 366370 29086
USA 364996 262920 1 I22 Aug 78
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03VEr9t73t OF RL UPI4 C OF iN-OAESIA
-- - - -- - --- -- -- --- -- - ----- --------- --
------------------ -------------- ----- -------------- ------------- ---
1 I FA COFCNAE F OCEAI FPEIGH SPEC ESCrITION BILL OF PORT CPOcSS ARRIV L DATE IRVnICI NO VALU OF TOTAL
VESSEL LADING OF -WE IGHT DATE DELIVEPED Ato C Go C IF OTHER0 ER1AL FLAG NO L DATF EXIT LDNG I0S E RANG AT SIEDATE us VALUE FAI 0 bull L5
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1 Ctn Spring Charging Motors II378200 Tank Breathers 33Nov78 Control Switch Assy -Scal Beads f5 rd a r e
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---KLM- -- --------------------------- I1 Jan 3788 ----- --- NI--shy
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LFT12 CF CPERIy NO 01032973PL OM 2 sn UNIITS I AND 2
E-10A9
--------------------------- --
A M E OFi~~N A SO C S TAFI
SPEC DESCRIPTION BIIL OF PORT GROSS ARRIVAL DATE INVOICE NO TOTALF OF LADING OF WEIGHT DATE DELIVERED AND CARGO iF AID OTHER
MATERIAL FLAG O A EZIT LONG TONS SEMARANG AT SITE DATE US f VALUE FUNDS J FUNDS
I-A1 Pc - Assembled Generator SS Green Harbour No2 Baltimore 11378 25 Jrn76 29 Jul76 Invoice No205500 72500000 USA Flag 6 Apr 76 USA 20 Feb 76
1 Case-Turbine Sole plate Assemb-I
i grout plugs amp Jacking bolt grout plugs etc
2 Cases-Generator Hydrogen Cooler 1 Crate-Turbine Oil Conditioner 784 Invoice No205501 5614300
I Case-Turbine regulator stem 1~20 Feb 176 i2
seal I
1 Pc-Assembled Turbine 5849 Invoice No207331 101579800
27 Feb 76 1 Skid-Exitation Cubicles 472 Invoice No207330 5128386
27 Feb 76
2 Cases-Anchor bolts for Unit 1amp2 J 127 noi 127-Invoice No207332 408736
27 Feb 763 Cases-Saturation Current Transf 399 IInvoice No207329 99980 $o500020303f B 65000(
2 Cases-Parts for Turbine One Feb 76 i27
1 Case-Parts for Turbine One r generator one
1 Case-Stop Valve Unit one Gen 2 Cases-Parts for Unit two Turb i
and generator 1 2046 Invoice No208764 10638584
2 Cases-Sol- Plates Unit two turb i8 Mar 76 and generator
1 Case-Stop Valve for unit 2 Turb 1 Case-Flexible support for Unit
one Turbine
2 Cases- Parts for unit one Turb and Generator
1 Eox-Parts for generator Unit 1
1 Skd-Colector housing for I Uni 1 generator J 185 Invoice N0208765 1251224
I Bdl-Pipe assemblfor unit I Gen J 8 5a74 1 Pkg-nit
t wo excitation Cubicle 8ar -76
I Pkg-Unit two Exci Cubicles 474 Invoice No2093571 28386 - - - - - - -- Oar7 - shy--------------- L--- Mar_______O ______76_______
General Electric Company -F F VEATCI INTE PN ATIONAL UITED STATES OF AmERICA PROjECTE^- Turbine Generator VASAS C T MISSCURI UtA JAVAPTA NZ NESIA Al 0 LCAN 49 H 021- 6104 CaC -C Pi 036PST74 A ~Li5IRIF DAANGNEGAPA
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PORT
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GROSS
WEIGHT ONG TONSL
2234
ARRIVAL DATE INVOICE NO
DATE DELIVERED AND 5EMARANG ATSITE DATET s T A Eu 17631 Jan 71 24 Mar 00036
FASVAL UE OF
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s
7421000
TOTAL
C I F
VALUEV A U
18309491
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SHIPPING STATEMENT
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Turbine No2 opened for inspection
C TRAINING
The Maintenance and Operator Trainees continued following
the progress and observing the testing and check-out of
the B1S equipment The first off-loading from the oil
tanker is scheduled for early next month
The Trainees continued to gain experience from the dayshy
to-day operations of the plant
The Maintenance Trainees continae to spend a portion of
their time observing the testing calibration alignment
check-out and start-up of equipment and systems Trainees
are now performing routine maintenance Their duties also
include trouble shooting lubrication of equipment
cleaning of strainers ignitors pump repairs valves
repairs etc
The materials section continues to record tag and store
spare parts as they are turned over by the contractor
They are also storing and re-issuing supplies and tools
which have been transferred from PLNs Krapyak warehouse
A Chemist froi Jakarta visited the project site during
the reporting period to give instructions on the methods
for testing wattr and steam samples
D STATUS OF CONTRACTS
As of January 1979 the following contracts have been
awarded for supply of equipment and material for the
construction of the Semarang Steam ower Plant
1 Electrical Equipment (E-10A) General Electric Company
Conformed contract NoPJ067PST7h for this equipment was
issued on 25 June 1974 The contract shall include
electrical equipment and material all in accordance with
the specification an contract documents
2 Turbine Generator (M-10A) General Electric Company
Conformed contract NoPj086PST74 for this equipment was
issued on 28 June 1974 The contract shall include
furnishing of Units 1 and 2 Turbine Generators and Lube
Oil conditioners and hydrogen generation equipment common
to both units 1 and 2 all in accordance with the
specification and contract documents
3 Steam Generators (M-34A) Foster Wheeler World Services
Corporation
Conformed contract NoPj096PST74 for this equipment
was issued on 29 June 1974 The contract shall include
furnishing delivering to the Semarang Steam Power Plant
Site Units 1 and 2 steam generators and auxiliaries all as
specified in the specifications and in accordance with
the contract documents
4 Control and Instrument Equipment (K-2A) Bailey Meter Company
Conformed Contract NoPJ094PST71 1 for this equipment was
issued on 28 June 1974 The contract shall include
9
furnishing control and instrument equipment deliverei
to the Port cf Semarang Indonesia all in accordance
with the contract documents
5 Turbine Room Crane (S-10A) Dresser Crane
Conformed contract NoPj103PST74 for this equipment
was issued on 10 July 1974 The contract shall include
furnishing the turbine room crane delivered to the
Port of Semarang Indonesia all in accordance with thlt
contract documents
6 Circulating Water Pumps (M-12A) Bingham-Willamette Company
Conformed Contract NoPJ104PST74 for this equipment
was issued on 10 July 1974 The contract shall include
three (3) circulating water pumps and motors common to
both Units 1 and 2 and for providing services and
miscellaneous materials all in accordance with the
contract documents
7 Surface Condensers (M-12A) Southwestern Engineering
Company
Conformed Contract NoPJ106PST74 for this equipment
was issued on 20 July 1974 The contract shall include
the following major equipment for each of the genera tinf
units one (1) surface condenser for each unit shop
tubed one (1) air ejector and one (1) steam space
priming ejector for each unit two (2) condensate pump
and motors for each unit All material shall be
delivered to the Port of Semarang Indonesia and must be
in accordance with the contract documents
8 Traveling Screens (M-12A) FMC Ccrporation
Conformed Contract NoPj117PST7h for this equipment
was issued on 26 July 1974 The contract shall include
a total of three (3) traveling water screens with
10
accessories delivered to the Port of Semarang Indoieicvt
in accordance with the contract documents
9 Desalination Equipment (M-12B) Riley-Beaird inc
Conformed Contract NoPj101PST74 for this equipment
was issued on 10 July 1974 The contract shall include
one (1) flash evaporator one (1) desalination plant
one (1) package steam generator and miscellaneous
materials delivered to the Port of Semarang Indonesia
in accordance with the contract documents
10 Heat Exchangers (M-12B) Struthers Wells Corporation
Conformed contract NoPJ102PST74 for this equipment
was issued on 10 July 1974 The contract shall include
the following major items two (2) low pressure feedwnter
heaters for each unit two (2) high pressure feedwatoe
heaters for each unit and two (2) auxiliary cooling wier
heat exhangers for each unit All material shall be
delivered to the Port of Semarang Indonesia and must be
in accordance with the contract documents
11 Boiler Feed Pumps (M-26A) Bingham-Willamette Comnany
Conformed Contract NoPJ100PST74 for this equipment
was issued on 10 July 1974 The contract shall include
four (4) boiler feed pumps delivered to the Port of
Semarang Indonesia in accordance with the contract
documents
12 Auxiliary Pumps (M-26A) Worthington Sales Company
Conformed Contract NoPj118PST74 for this equipment
was issued on 26 July 1974 The contract shall include
furnishing the auxiliary pumps delivery of same to the
Port of Semarang Indonesia and unloadingfrom transport
11
providing services and miscellaneous materials all
complete and in accordance with the contract documents
13 Hoist amp Derrick (S-10) DC Mesner Associates
Conformed Contract NoPj161PST74 for this equipment
was issued on 24 September 974 The contract shall
include one (1) hoist and derrick delivered to the Port
of Semarang Indonesia in accordance with the contract
documents
14 Fabricated Steel Steel Sheet Piling and Reinforcing Steel (S-20A) bristol Steel amp Iron Works Inc
Conformed Contract NoPJ188PST74 for this material
was issued on 2 November 1974 The contract shall
include furnishing fabricated structural steel floor
grating and stair treads handrailing reinforcing steel
and steel sheet piling materials delivery of same to
the Port of Semarang Indonesiaproviding services and
miscellaneous materials detail and erection drawings
and engineering data all complete and in accordance
with contract documents
15 Site Fill (C-8A) PT Hutama Karya
This contract covers the necessary earthwork to prepare
the constiuction site The major components of the work
under the site fill contract are site preparation
dewatering excavation and fills Please refer to
paragraph (F) Construction of Section V for progress
against this contract
16 Pile and Pile Caps (C-8B) PT Pembangunan Perumahan
This contract includes proviaing all labor supervision
administration and management construction equipment
material and services necessaryto perform the pile and
pile caps construction complete and in acoordance with
12
the specifications drawings and other contract
documents Major components for the work include
excavation for Pile and Pile Caps Cast-in-place
concrete Pile and Pile Caps and Pile load tests
Please refer to paragraph (F) Construction of
Section V for progress against ihis contract
17 Site Deyelopment - Civil (C-8C) PT Adhi Karya
This contract shall include furnishing all materialsshy
providing all labor supervision administration and
management and provide all construction equipment
materials and services necessary to perform the site
development construction complete and in accordance
with the specifications drawings and other contract
documents Major components of the work include
Earthwork Piling Crushed rock surfacing Construction
fencing Cast - in - place concrete Precast concrete
Dock fenders and Concrete tank foundations PleaseoreFer
to paragraph (F) Construction of Section V for
progress against this contract
18 Site Development-Mechanical (C-8C) PT Boma Bisma Indra
This contract shall include furnishing all materialsz
providing all labor supervision administration and
management and provide all construction equipment
materials and services necessary to perform the 7ite
development construction complete and in accordance
with the specifications drawings and other contract
documents Major components of the work include
Earthwork Water Wells Water storage tanks and Fuel
Oil storage tanks Please refer to paragraph (F)
Construction of Section V for progress against this
contract
13
19 General Construction (C-8H) MWK International Ltd and
EE Black Ltd (MWK-B)
Conformed Contract NoPJ191PST75 for this work was
issued on 13 September 1975 The contract shall include
furnishing all equipment and materials except those speshy
cifically listed in the specification as being furnished
by the Owner and supplying all construction equipment
materialssuppliers and services necessary to perform
the General Mechanical and Electrical construction
complete in accordance with the specifications drawings
and other contract documents
20 Submarine Oil Pipeline (C-8D) Bouygues Offshore
Conformed Contract NoPJ009PST77 for this work was
issued on 8 February 1977 The contract includes the
provision of all investigative and design services
furnishing all equipment and materials providing all
labor supervision administration and management and
supplying all construction equipment materials supplies
and services necessary to design constructing and placing
into successful operation the Submarine Oil Pipeline
complete and in accordance with the contract documents
21 Pile and Pile Caps - Submarine Oil Installation (C-8E)
PT EE Black Indonesia Construction
Conformed Contract NoSPP010TUPI Kiterm Jateng77-78
77 for this work was issued on 1 September 1977 The
contract shall include furnishing all materials providing
all labor supervision administration and management
and provide all construction equipment materials and
services necessary to perform the pile and pile caps
construction for the Submarine Oil Installation complete
in accordance with the specification drawings and other
contract documents
i4~
E DELIVERY OF EQUIPMENT AND MATERIAL
There are still several items of equipment and material
which have not been received from General Electric Com-any
These items are being airfreighted as they become available
from the factory The Engineer has requested an updated
status report from GE
F CONSTRUCTION
1 C-8A SIte Fill (Contractor PT Hutama Karya)
The site fill contract was completed in 1975
2 C-8B Pile and Pile Caps (Contractor PT Pembangunan
Perumahan)
The contractor completed his work in October 1976
3 C-8C Civil Site Development (Contractor PT Adhi Karya)
The contractor completed his work in October 1976
4 C-8C Mechanical Site Development (Contractor PT Boma
Bisma Indra)
The contract was considered completed in November 1977
15
5 C-8D Submarine Oil Pipeline (Contractor Bouygues Offshore)
A number of punch list items remain to be attended to
otherwise the installation is ready for the first offloading
A request has been placed on Pertamina for the first tanker
6 C-8E Piles and Pile Caps Submarine Oil Installation
(Contractor PT EE Black Indonesia Construction)
This contract was completed in October 1973
7 C-8H General Construction (Contractor MWK International V
and EE Black Ltd (MWK-B)
CIVIL
1 Power Plant Building
The contractor continued attending to Punch List Items
2 Discharge Canal
No further action has been taken and a reminder will be
sent to the contractor
MECHANICAL
1 Boilers Units 1 and 2
The Forney representative arrived and new burner tips
were installed This made a big difference to the output
of boiler nol Also a number of modifications were
made to the electrical circuits The problem still
16
rewains on the Flame Detector Cooling Fan and we expect
this will be replaced with a larger unit As turbine
No2 is still down it was not possible to ch-ck the
performance of Boiler no2 with the new tips The
problem with the Fuel Oil Temperature Controller response
is being investigated
2 Turbine Generators 1 and 2
Turbine No2 was opened and uhe position of the steam
leaks ascertained It was found that the machine was
out of alignment and this has been rectified It is
now anticipated that we will be ready to roll about
the end of February
3 Heating Ventilating and Air-Conditioning
The replacement compressor is still being awaited and temshy
porary air-conditioning has been provided for the laboratory
ELECTRICAL
All CCPDs have now been installed and the outstanding GE
items are being installed as and when they arrive
G START-UP
No2 unit is expected to be ready about the end of February
One or two instruments remain to be calibrated after which
we will be ready to do a performance test on Unit 1
17
H OVERALL SCHEDULE
The attached sheet PS-2 Progress Schedule - Construction
and Erection will show actual progress of maor items
as compared to the progress schedule
I COST ESTIMATE
The Overall Project Estimate was updated in November 1978
to reflect the estimated final costs for the Semarang Steam
Power Pldnt Units 1 and 2 Also the Forecast of Disbursements
for Engineering Construction Management and Training Service
(DF-2) has been updated to reflect the estimated final
engineering costs
J PROJECT DIFFICULTIES
Most difficulties have now been overcome Problems
remaining are the fibercast pipingthe Fuel Oil Temperature
Controller and the installation of outstanding GE items
18
VI EXHIBITS
A PS-I Progress Schedule Specification and Procurement
Schedule of Specification for equipment procurement items
lists important dates concerning the progress of equipment
tendering up to replacement of order for all materials
procured in the USA by specification number actual dates
are reflected against scheduled dates
B PS-2 Progress Schedule Construction and Erection
A bar chart with the construction curve overlay which shows
the estimated and actual construction progress
C LC-l General Information Contracts and Letters of Credit
Schedule which lists the contracts suppliers and contract
cost for US Dollar financed portion of the project Also
lists the Letters of Commitment and Letters of Credit numbers
amounts and dates
D DF-I Financial Plan and Cash Flow - US Dollars (Thousands)
Reflects the rounded-off forecast cash flow by specification
number for the project
19
E DF-2 Cash Flow - Engineering Construction Management and
Training
Reflects the rounded-off forecast of disbursements for
Engineering services
F DF-2A Engineerihg Construction Management and Training
Cash Flow
Reflects the actual disbursement for Engineering services
G DF-3 Overall Project Estimate
Reflects the overall cost of the Semarang Steam Power Plant
divided into US Dollars and Indonesian Rupiah
H Training Schedule
A ba chart which reflects the training schedule for the Semarang
Plant Trainees
I General Project Schedule
Bar chart which reflects the overall schedule of the Semarang
Steam Power Plant
J Organization Chart - Engineering Staff
Diagram which lists the key US and Indonesian based personnel
assigned to the project
K Engineering Manpower Schedule
Bar chart which reflects the estimated Engineering man-months
for the project
20
L SS-I Shipping Statement Cumulative
Schedule which identifies each shipment by invoice number
name of vessel date of shipment FAS cost and ocean
freight cost
M Drawing A-O001 Site Arrangement General Layout
This drawing shows the overall arrangement and General Layout
of the Semarang Project Site
N Drawing A-1005 Plant Arrangement and Building Section
This drawing shows the general arrangement and building area
for the Semarang Project
21
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---------- --------------------------------
SF AS COST OF
SPEC DESCPIPTION NAME OF BILL OF0RJOFT PO GPOSS ASIA FSCOTFAPT V DATE INVOICE NO VALUE OF TOTAL OCEAN FREIGHT
MATERIAL AND LADING OF WEIGHT CATE DELIVERED AND C|F 0MA EXIT LONG TONS SEMARANG AT SITE DATE I VALUE A D OTHERNO L DATE
FLAG _ Us FUNDS FUNDS _ usi$ USI
C-S 113 ea - 1s Pipes SS Ever Tough 235451 23 Jn7 21 Feb78 SHG-1001 - 28-299754 ea - 16 Pipes for Main Line 16 Jan 78 1 122 ea - Fipes for Flushing Line| 7 Dec77
27 Cs
20 Bxs 20 Bs Plant Material MS Asahan 3 Le Harre 16Z7n3 Cont 19 Jan75 French
14 Feb78 9 Mar73 SXG-1002 to 15040538(SMG-10O3 and
5 t SMG-1005 to SMG-1020
4 Jan78
C-83 2 Cs Transformer MS Kissisipi 3 Le Havre 479 SIIG-1021 - 18772611 Cs Ther=eters French SMG-1022 9 Feb78
1 ) Elect Cable1 Cs SG-10231 Ca Elect Cable for Oath SMC-1004 4 Jan78
C-8D i436-18 Pipe Beauty 4larine SH-3 Singapore
17 Ar78 721333 410-10 Pipe T0pGr78 Brunei SH-it 1808690 26 Apr7817 Mat78 Singapore SMG-10259 tint78
C Tooring amp Access SH-2Buoys runei SG-1026 1 Box Access4 Anchors 17 ear78 57650 9 Ar78
C-so 140 - Concrete coated Pipe 181 0 Brooktor BOS-1 Singapore 61377 13Apr-Tg 20 Apr78 SIG-1024 2591S473 165 - ditto 10 0 7 Apr73 i9 Hat78 12917533S1Ctn I Unit Float Type Level Gage I004 SMG-1027 1039t6
) 9 Mar78 I1Ctn Tranceiver w Access O05 SMG-1032 566394
475 Ctns Plasto Joint 812 SG108 99664S 3 30 Coils Iron Strip 165HC108 33 Bxs Eletrades 1058 S15-1029 1946836144 Btls LPG Gas 1 Apr78
L---------------------------------- ---------------------------------------------------
- - Cont act finance in French c rrency I
I Aou t converted Into US$ - FF1 - US$ 021 217 ( Excha ge per 1 FebS_ 1 1978
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NAMEOF EIGHTS ARRIVALOF TASPLC DESCRIPTION NAMEsVESSEL BDTLOF PORTOF AND LADING OF EIGHT DATE DELIVERED AND
NO MATERIAL AOL DATE EXIT ONG TONS SEMARANG AT SITE DATEFLAG
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C-Si I Ccnt-176 Pcs Plant Equipment SSA~erican Mail 0703S3 Seattle 1399 4 May77 i 3 Jun77 SEPE-1102 USA Flag s Apr77 USA 1 13 Apr177
--------T ---------------------------C-8H 2Cont-S Crts Air Hfandling Units I SSAnna Mrk SFO-Y-134 Oakland t 1194 Jun77 4 Ju7 1 USAFlag 14 Apr77 USA 25 A --- --- r--
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1169277 1251800 0 76045
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Cement USA Flag 28 Mar78 USA 1 I 10 Apr78
C-811 3 PCs Lighting Fixtures SS Idaho 41731-A Seattle 031 4 Jun78 22 Ju78 SEPE-1133 So Charge 19842 - A8913 11 Apr78 USA 17 Apr78
C-8H 6 Pkg Plant Equipment ISS Empoh 41 Singapore 34 30 Apr78 30 May78 HA-0003 No Charge 17432 - 12892 26 Apr78 21 Apr178
---~~------------------------------------------------------------------------------------- ---------- -----------C-Sk 2 Bxs Steel Fencing SS Idaho B-49025A San Frincisco 140 4 Jun78 22 Jun78 SEPE-1134 No Charge 46436 bullbull932
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27 Feb 76 1 Skid-Exitation Cubicles 472 Invoice No207330 5128386
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27 Feb 763 Cases-Saturation Current Transf 399 IInvoice No207329 99980 $o500020303f B 65000(
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Boiler Tubes 4 Boiler Parts 1444 Invoice No9-123 5700000 6135118 35620 39380 30 Sep 75
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M-34A Stuctural Steel Treads SSGreen Island 3 Houston 10907 7 Jan 76 5-7 Feb76 Invoice No9-127 11000000 15199911 3692293 410255 USA Flag 13 Nov 75 USA i30 Sep 17S
AxS1ut-off Valves (Rockwell) 031 Invoice No10-130 400000 407503 4403 489Steel Suports 026 Invoice No10-131 1 12200 15269 2674 297 i 9 Oct 175
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