Engineering & Design for OPTIMUM PERFORMANCE Up-front engineering of tooling systems Specialized product development, consultation & 3-D mold design Over 30 Engineers/Designers linked to over 100 Toolmakers Unigraphics Manufacturing Bundle Design Bundle Moldwizard Bundle Pro / Engineer Pro/Manufacturing Pro/Moldesign Pro/Foundation Pro/Mechanica Pro/Toolkit Pro/Intralink 3-D Mold, Product Design & Tool Design SDRC Master Series Artisan AutoCAD Autodesk Mechanical Desktop AutoCAD LT SolidWorks SolidDesigner Work NC MasterCam SurfCAM Vericut Delivering a mold every day of the year - on time, every time 2 mold building facilities totaling over 100,000 sq. ft MGS Technical Center 60,000+ square feet Pictured above approximately 7,000 sq. ft Moldmakers Incorporated 40,000+ square feet Pictured above approximately 12,000 sq. ft Over 40% of the molds we build every year are Multishot Our 8 automation cells offer: Sophisticated equipment in unattended mode with predictable and precise results Remote control of operations System information flow In-process quality checks - Multi Cavity - Multi-Shot - Auto Unscrewing - Hot Runner - Insert Molding - Thin Wall - Prototypes - Stack Molds - Blow Molds - Multi Cavity - Multi-Shot - Auto Unscrewing - Hot Runner - Insert Molding - Thin Wall - Prototypes - Stack Molds - Blow Molds - Multi Cavity - Multi-Shot - Auto Unscrewing - Hot Runner - Insert Molding - Thin Wall - Prototypes - Stack Molds - Blow Molds - Multi Cavity - Multi-Shot - Auto Unscrewing - Hot Runner - Insert Molding - Thin Wall - Prototypes - Stack Molds - Blow Molds Complete Mold & Part Qualification Services De-coupled molding practices New mold qualification Documentation & recommendations Problem mold analysis Sampling Prototype sample lots Development lots Engineered pilot runs Market entry quantities Short Runs Process studies and evaluations Process capability analysis New process development Highly engineered resins Development Critical dimensions Capabilities studies First article inspection Statistical analysis Consultation Coordinate Measuring Machine Vision, Optical Comparitor Surface Plate Measurement Moisture & Melt Flow Analysis A dvanced P roduct Q uality P lanning State of the art Metrology Lab for full product qualification APQP Coordinate Measuring Machine Vision, Optical Comparitor Surface Plate Measurement Moisture & Melt Flow Analysis A dvanced P roduct Q uality P lanning State of the art Metrology Lab for full product qualification APQP Coordinate Measuring Machine Vision, Optical Comparitor Surface Plate Measurement Moisture & Melt Flow Analysis A dvanced P roduct Q uality P lanning State of the art Metrology Lab for full product qualification APQP Tooling: Prototype / Pilot / Production Molds Gauges / Inspection Fixtures Degating Fixtures / EOAT Turn Key Manufacturing Systems Vertically Integrated Technologies providing: Equipment: Portable Injection Units Rotary Platens / Presses / Robotics Specialty Molding Machines Engineering: Process Development Quality Assurance Tooling: Prototype / Pilot / Production Molds Gauges / Inspection Fixtures Degating Fixtures / EOAT Turn Key Manufacturing Systems Vertically Integrated Technologies providing: Equipment: Portable Injection Units Rotary Platens / Presses / Robotics Specialty Molding Machines Engineering: Process Development Quality Assurance Tooling: Prototype / Pilot / Production Molds Gauges / Inspection Fixtures Degating Fixtures / EOAT Turn Key Manufacturing Systems Vertically Integrated Technologies providing: Equipment: Portable Injection Units Rotary Platens / Presses / Robotics Specialty Molding Machines Engineering: Process Development Quality Assurance The Total Manufacturing Solution Multishot - Thin Wall - Insert - In-Mold Decorating - Blow Molding Press Tonnage: Hydraulic & Electric Injection Molding Presses All Presses are Multishot Capable via UMS Portable Injection Units Assembly Fully automatic Semi-automatic Pad Printing Painting Full automation systems Sonic welding Shielding Hot stamping Inspection Secondary Operations Assembly Fully automatic Semi-automatic Pad Printing Painting Full automation systems Sonic welding Shielding Hot stamping Inspection Secondary Operations TecStar Illinois Industrial Blow Molding Incorporating the MGS Engineering for Optimum Performance philosophy to blow molding production Enhanced cycle times using state of the art cooling technologies for cost effective manufacturing Industrial Blow Molding Co-Extrusion - up to 4 layers In-Mold Labeling (IML) Automated finishing Product Manufacturing for Homecare through Medical Continuous Extrusion Shuttle Blow Molding Flexibility Can be transported between injection molding machines in less than one hour Adaptability Mounts vertically to save floor space Increases Molding Capabilities Facilitates in-mold assembly Reduces secondary operations Converts a Single Shot Press into a MULTISHOT PRESS Patented MGS Portable Injection Units MGS Portable Injection Units Patented Converts a Single Shot Press into a MULTISHOT PRESS Flexibility Can be transported between injection molding machines in less than one hour Adaptability Mounts vertically to save floor space Increases Molding Capabilities Facilitates in-mold assembly Reduces secondary operations MGS Portable Injection Units Patented Converts a Single Shot Press into a MULTISHOT PRESS Flexibility Can be transported between injection molding machines in less than one hour Adaptability Mounts vertically to save floor space Increases Molding Capabilities Facilitates in-mold assembly Reduces secondary operations Faster mold rotations = decreased cycle times Accurate braking system Advanced cooling system Low maintenance No additional machining required on platen with our flush mounted design Patent Pending MGS Rotary Platens Servo motors also available Faster mold rotations decreased cycle times Accurate braking system Advanced cooling system Ease of installation Low maintenance MGS Rotary Platens Increased production Faster mold rotations decreased cycle times Accurate braking system Advanced cooling system Horizontal Rotary Platen Patent Pending Indexing (Rotary Stripper) Plate 2 separate and unique cores 2 separate and unique cavities Simultaneous injection 3 sets of common cores 2 separate and unique cavities Simultaneous injection 120 degree rotation Patent Pending Indexing (Rotary Stripper) Plate 6 axis robot Multi-directional EOAT Foil registration system Conveyor system In Mold Foil (IMF) Decorating The MGS Multishot Process can reduce the need for assembly and secondary ops - resulting in piece part price reductions, improved product quality & shorter product lead-times. Program Management Using a proactive approach to: Personnel Coordination Process Documentation Project Scheduling Insuring a single, direct line of communication between the customer and MGS Designers, Engineers, Toolmakers and Process Technicians. Program Management Using a proactive approach to: Personnel Coordination Process Documentation Project Scheduling Insuring a single, direct line of communication between the customer and MGS Designers, Engineers, Toolmakers and Process Technicians. Training Augmenting the efforts of area technical colleges, the MGS Internal Trade Program successfully develops the skills and attitudes of the next generation of professional Toolmakers, Designers, Manufacturing Process Engineers, Mold Set-up Technicians and Program Managers. Training Augmenting the efforts of area technical colleges, the MGS Internal Trade Program successfully develops the skills and attitudes of the next generation of professional Toolmakers, Designers, Manufacturing Process Engineers, Mold Set-up Technicians and Program Managers. Automotive Water Treatment Appliance Cosmetic Computer Container / Closure Electrical Construction Mechanical Medical/Healthcare Telecommunications Energy Markets Served Healthcare / Medical Automotive Consumer / Electronics Hand Tools / Power Tools MID (Molded Interconnect Device) Selective Metal Plating Cosmetic Packaging Telecommunications Insert Molding In Mold Foil (IMF) Decorating