Engine Performance Testing

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    (3) Noise / Vibration

    Noise :- measured directly - subject to noise regulations.

    Vibration :- can be detrimental, leading to failure of major and auxiliary

    engine parts; engine must be dynamically balanced anti - vibration mounts prevent vibration transmission ; field of study in it's own right

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    (4) Engine Efficiencies

    Mechanical efficiency ( as above )

    Thermal efficiency (h th) =m x LCV fuel

    In practical terms an engine's fuel efficiency is measured byit's Specific Fuel Consumption (SFC), also calledBRAKE Specific Fuel Consumption (BSFC), recognising thatthe engines power output is measured using a 'brake'.

    Fuel flow (kg/h)Brake Power (kW)

    W

    Volumetric efficiency (a measure of how well the engine'breathes')

    Vol. eff. ( h vol) =Induced air volume flow rate (m /min)

    Engine capacity x RPM 2-stroke

    3

    [kg/kWh]

    RPM/2 4-stroke

    BSFC =

    NB: Engine capacity = total swept volume of theengine = L x A x n (n = number of cylinders)

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    (5) Exhaust Emissions

    The nature of the exhaust emissions is dependent upon the fuelused, the quality of the combustion process, and the presenceof contaminant substances such as sulphur or oil additives.

    Most IC engine fuel molecules consist of approximately equalnumbers of Carbon and Hydrogen atoms - and can be repre-sented by the chemical formula C 6H6

    The combustion process consists of these fuel molecules

    breaking down and combining with the oxygen of the air to giveenergy (in the form of the heat of combustion) and the productsof combustion.

    If the combustion process were ideal or complete all of thecarbon would oxidise to CO 2, and all of the hydrogen wouldoxidise to give water (in the form of steam) H 2O.As a chemical equation we would write:

    C6H6 + y (0.21O 2 + 0.79N 2) > a CO 2 + b H 2O + c O 2 + d N 2

    moleculeof fuel

    moleculeof air

    air/fuel ratio(molecular)

    excessoxygen

    The value of y is critical to the combustion process.The chemically correct value which results in completecombustion and no excess oxygen is known as thestoichiometric air/fuel ratio (AFR).Above this value the peak combustion temperature reduces;

    below this value partially oxidised products are formed -in particular pure carbon (soot) and carbon monoxide CO.

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    (6) Stability / Controlability

    Usually has to be evaluated in conjunction with the load it isdriving

    Engine / Load Matching

    t o r q u e

    speed

    torque/speedcharacteristicof a ship

    torque/speed characteristics ofthe engine at different throttlesettings (or gears)

    Stable operating points

    unstable operating point(stall!)