K686012706-09-06

ENGINE OIL COOLER

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AUTOMATIC TRANSMISSION KIT82210700

MANUAL TRANSMISSION KIT82210701

TOOLS REQUIRED:

B

E

C

C

A

A

B

M12

10mm

D

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1 2

3 4

5 6

DISCONNECT BATTERY ATNEGATIVE POST.

RAISE VEHICLE TO APPROPRIATE WORKINGHEIGHT ON HOIST.

DRAIN ENGINE COOLANT. DRAIN ENGINE OIL.

REMOVE (6) SKID PLATE BOLTS. REMOVE LEFT SIDE SPLASH GUARD.

10mm

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9

REMOVE OIL FILTER.REMOVE OIL FILTER INSERTUSING A M12 HEX KEY AND DISCARD.

M12

M12

A

B

INSTALL OIL COOLER “A” SLIDING NEW INSERT “B”THROUGH OIL COOLER OPENING, TORQUE TO 49N.m (35 ft.-lbs.) INSTALL OIL FILTER.

OVER3 MONTHS

OR6,000 MILES

UNDER3 MONTHSOR UNDER6,000 MILES

ENGINE OIL COOLER MUST BEROTATED AND LOCKED IN PLACEAS SHOWN.

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49 N.m(35 ft.-lbs.)

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MANUAL TRANSMISSION ONLY

FOR AUTOMATIC TRANSMISSION SEE STEP 13.

REMOVE RADIATOR HOSE BRACKET WITH 10mmSOCKET AND PLASTIC PUSHPIN. REMOVE UPPERAND LOWER RADIATOR HOSES AND DISCARD.

10mm

FOLLOW SAME ROUTING PROCEDURE FOR INSTALLATION AS REMOVAL OF COMPONENTS.

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10mm

MANUAL TRANSMISSION ONLY

FOR AUTOMATIC TRANSMISSION SEE STEP 13.

FOLLOW SAME ROUTING PROCEDURE FOR INSTALLATION AS REMOVAL OF COMPONENTS.

INSTALL PUSH GROMMET IN RADIATOR HOSE ASSEMBLEY “D” INTO BODY BRACKET AND REINSTALLBRACKET WITH 10mm BOLT. LUBRICATE INSIDE OF EACH END OF RADIATOR HOSES. INSTALL NEW UPPERRADIATOR HOSE “D” TO RADIATOR AND ENGINE BLOCK AND CONNECT BOTH LARGE ENDS WITH THECLAMPS. NEXT INSTALL NEW LOWER RADIATOR HOSE “C” AND CONNECT BOTH LARGE ENDS WITH CLAMPSTO RADIATOR AND ENGINE BLOCK.

D

C

49 N.m (35 ft.-lbs.)

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K686012706-09-06

12

MANUAL TRANSMISSION ONLY

FOR AUTOMATIC TRANSMISSION SEE STEP 13.

STEP 9 A

D

C

FOLLOW SAME ROUTING PROCEDURE FOR INSTALLATION AS REMOVAL OF COMPONENTS.

CONNECT SMALLER END OF UPPER RADIATOR HOSE “D” TO OILCOOLER. CONNECT SMALLER ENDOF LOWER RADIATOR HOSE “C” TO OIL COOLER. SECURE SMALL END OF UPPER RADIATOR HOSEWITH CLIP TO TRANSMISSION FLUID DIPSTICK SHAFT.

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13

14

AUTOMATIC TRANSMISSION ONLY

STEP 9

A

A

STEP 9

E

AUTOMATIC TRANSMISSION ONLY

DISCONNECT LOWER RADIATOR HOSE AND SMALL HOSE ATTACHED TO CVT UNIT AND DISCARD.

LUBRICATE INSIDE OF EACH END OF NEW RADIATOR HOSES.INSTALL NEW LOWER RADIATOR HOSE “C” AND CONNECT BOTH LARGE ENDS WITH CLAMPS TORADIATOR AND ENGINE BLOCK. CONNECT SMALLER END TO OIL COOLER “A”. INSTALL SMALL HOSE“E” TO CVT UNIT AND OIL COOLER.

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C

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17 18

19 20

OFF STARTRUNACC

RE-INSTALL DRIVER’S SIDE SPLASH SHIELD.RE-INSTALL SKID PLATE WITH (6) BOLTSTORQUE TO 35 N.m (25 ft.-lbs.).

AFTER ALL CONNECTIONS ARE MADE, LOWERVEHICLE. RECONNECT BATTERY AT NEGATIVE POST.

RE-FILL COOLANT AND ENGINE OIL,SEE OWNER’S MANUAL FOR PROPERSPECIFICATIONS. START VEHICLE AND CHECK FOR LEAKS.

OILCOOLANT

10mm

35 N.m(25 ft.-lbs.)

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AUTOMATIC TRANSMISSION KIT82210700

MANUAL TRANSMISSION KIT82210701

BEFORE OIL COOLER INSTALLATION AFTER OIL COOLER INSTALLATION

BEFORE OIL COOLER INSTALLATION AFTER OIL COOLER INSTALLATION

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A

D

A C

C E