Engine Mini Pack - AJW · ENGINE: CFM56-3B2 ESN: 721526 POSITION ONE LPC, HPC, COMBUSTION CHAMBER, HPT, LPT June 30, 2015 . This file is the property of Eastok Avia FZC and its contents

A J Walter Leasing Limited, Exchange House, 54-58 Athol Street, Douglas, IM1 1JD, Isle of Man,

T: +44 1685 708572 E: [email protected] W: www.ajw-aviation.com

Engine Mini Pack Engine Model: CFM56-3B2

ESN: 721526

Time Since New: 62,278

Cycles Since New: 39,418

Time Since Last Shop Visit: 11,818

Cycles Since Last Shop Visit: 6,774

Location: Jordan

Available Immediately

A J Walter Leasing Limited, Exchange House, 54-58 Athol Street, Douglas, IM1 1JD, Isle of Man, T: +44 1685 708572 E: [email protected] W: www.ajw-aviation.com

SECTION 1

LLP SHEETS

ENGINE MODEL:

SERIAL NUMBER: AIRCRAFT REG:

POSITION:

TOTAL TIME SINCE NEW:

TOTAL CYCLES SINCE NEW: TIME SINCE SHOP VISIT:

CYCLES SINCE SHOP VISIT: DATA PLATE THRUST RATING:

EFFECTIVE DATE:

IN Description P/N

211 BOOSTER SPOOL 335-009-306-0

213 FAN DISK 335-014-553-0

221 FAN SHAFT 335-006-414-0

312 HPC FRONT SHAFT 1275M37P02

313 HPC STAGE 1/2 SPOOL 1589M66G02

314 HPC STAGE 3 DISK 1590M59P01

315 HPC STAGE 4/9 SPOOL 1588M89G03

316 HPC REAR AIR SEAL 1319M25P02

521 HPT FRONT SHAFT 1385M90P04

522 HPT FRONT AIR SEAL 1282M72P05

525 HPT ROTOR DISK 1475M29P02

526 HPT REAR SHAFT 1864M91P02

542 LPT STAGE 1 DISK 301-331-126-0

543 LPT STAGE 2 DISK 301-331-227-0

544 LPT STAGE 3 DISK 301-331-322-0

545 LPT STAGE 4 DISK 301-331-429-0

546 LPT CONICAL SUPPORT 305-056-116-0

551 LPT SHAFT 301-330-067-0

552 LPT STUB SHAFT 301-330-626-0

CFM56-3B2

721526 5Y-BZL LH

62278:11

39,418 11818:11 6,774 22100 POUNDS (CAT B) 31.01.16

S/N Total

Cvcles

PA164966 6,774 JN00525 23,617 DC055998 19,496

GWN0804R 17,310 GWNPV887 13,645 XAEF2297 16,616 GWN0917M 14,146 GFF5EGET 6,774

GWNGK578 13,645 XAEJ5247 6,774 GWNGM885 12,939 TMTTH701 14,146

BB345134 22,608 BB370967 22,608 88370939 22,608 88371732 22,608 DB143578 22,608

LA135119 13,023

B8387368 22,608

Limit

A B C 2C1 FAN ROTOR

30,000 30,000 30,000 30,000 25,100 20,500 30,000 30,000 30,000

HIGH COMPRESSOR ROTOR

20,000 20,000 20,000 20,000 20,000 20,000 20,000 20,000 20,000 20,000 20,000 20,000 20,000 20,000 15,800 20,000 18,000 15,000 16,800

HIGH PRESSURE TURBINE ROTOR

20,000 17,300 17,000 20,000 20,000 15,800 15,100 13,100 20,000 18,500 16,600 16,600 20,000 20,000 20,000

LOW PRESSURE TURBINE ROTOR

25,000 25,000 25,000 25,000 25,000 25,000 25,000 25,000 25,000 25,000 25,000 25,000 25,000 25,000 25,000 20,000

30,000 30,000 30,000 20,000 25,000 25,000 25,000

(

Life Used Life Remaining

A B C 2C1 A B C 2C1

0 6,774 0 0 23,226 23,226 23,226 0 23,617 0 0 1772 1,483 1,211

12,722 6,774 0 0 10,504 10,504 10,504

10,536 6,774 0 0 2,690 2,690 2,690 2,690 0 6,774 0 6,871 6,355 6,355 6,355 6,355

9,842 6,774 0 0 3,384 3,384 3,384 3,384 0 14,146 0 0 5,854 5,854 4,625 0 6,774 0 0 12,473 11,226 9,355 10,478

0 6,774 0 6,871 5,297 4,582 4,503 5,297 6,774 0 0 11,425 9,026 8,626 7,484

0 6,774 0 6,165 5,249 4,855 4356 4356 0 14,146 0 0 5,854 5,854 5,854

3,427 19,181 0 0 2,392 2,392 2,392 3,427 19,181 0 0 2,392 2,392 2,392 3,427 19, 181 0 0 2,392 2,392 2,392 3,427 19,181 0 0 2,392 2,392 2,392 3,427 19,181 0 0 2,392 2,392 2,392 1,914

0 13,023 0 0 16,977 16,977 16,977 11,318 3,427 19,181 0 0 2,392 2,392 2,392

1,772 1,483 1,211 1,914


SECTION 2

NON INCIDENT STATEMENT/NON GOVERNMENT USE STATEMENT


SECTION 3

LAST OPERATOR DOCUMENTS


SECTION 4

ECM


SECTION 5

BORESCOPE REPORT

AIRCRAFT: B737-400

MSN: 24550

REG:5Y-BZL

ENGINE: CFM56-3B2

ESN: 721526

POSITION ONE

LPC, HPC,

COMBUSTION CHAMBER,

HPT, LPT

June 30, 2015

This file is the property of Eastok Avia FZC and its contents should not be disclosed to the

third parties without correspondent authorization

BORESCOPE INSPECTION REPORT

ENG TYPE: CFM56-3B2

ESN: 721526, (POS. 1) TSN: 62278 / CSN: 39418 ; TSLSV: 11818 / CSLSV: 6774

STA: HGA, SOMALILAND DATE: June 30, 2015

GENERAL INSPECTION REFERENCE AMM 72-00-00

Exterior Inspection LH fan cowl , starter duct & start valve, hydraulic lines and wire harness are all secure with no broken mounts. RH fan cowl, igniter boxes & leads, PMC and anti-ice ducts and oil tank are secure and no broken mounts. Accessory Drive Gearbox Starter, hydraulic pump, CSD, generator, angle gearbox, fuel pump and MEC are secure with no evidence of leaks. No damage to the plumbing or tubes. Compressor Cases No damage to the LP compressor bleed valves. No visible bent or broken HP variable stator vanes, no damage to the VSV actuators, customer service ducts have no cracks or evidence of leaking, no damage to the over board bleed valves, fuel nozzles and tubes have no evidence of leaking. Exhaust Cases HP & LP turbine cooling tubes have no dents, no evidence of leaks or cracked manifold lugs. Exhaust Cone has a many dents due to FOD.

SUGGESTED ACTION: None

LOW PRESSURE COMPRESSOR INSPECTION REF. AMM 72-00-00

38 LPC 1 FAN LE of the fan blades are smooth to the touch. No missing material or heavy rubs around the running seal. Acoustical panels were secure with no loose or missing fasteners. EXIT GUIDE VANES No discrepancies noted at this time.

68 LPC 2 BLADES No discrepancies noted at this time. 68 LPC 3 BLADES No discrepancies noted at this time. 68 LPC 4 BLADES No discrepancies noted at this time. SUGGESTED ACTION: None

HIGH PRESSURE COMPRESSOR INSPECTION REF. AMM 72-00-00

38 HPC 1 Blades No discrepancies noted at this time. 53 HPC 2 Blades No discrepancies noted at this time. 60 HPC 3 Blades No discrepancies noted at this time.

68 HPC 4 Blades No discrepancies noted at this time. 75 HPC 5 Blades No discrepancies noted at this time. 82 HPC 6 Blades Some blades have small nicks on LE on area B measuring less than 0.04 inch in depth are permitted. 82 HPC 7 Blades Some blades have small nicks on LE on area A and B measuring less than 0.04 inch in depth are permitted. 80 HPC 8 Blades Some blades have small nicks on LE on area A and B measuring less than 0.04 inch in depth are permitted. 76 HPC 9 Blades Three blades have nicks on LE, area A measuring less than 0.04 inches deep. SUGGESTED ACTION: None

COMBUSTOR REFERENCE INSPECTION AMM 72-00-00

BULKHEAD No discrepancies noted at this time.

DEFLECTORS Several deflectors have the edge burns – within AMM limit.

FUEL NOZZLES Some nozzles and sleeves have carbon

deposits – within AMM limit.

INNER & OUTER LINERS

- Several axial cracks across one panel on Outer and Inner Liners;

- Missing coating and lightly burn.

HPT NGV’s

- Missing coating. Some vanes have a Light burn on LE – within AMM limits.

- Several Vanes have axial cracks on TE in the braze joints of the airfoil-to-platform surfaces – within AMM limits.

SUGGESTED ACTION: None

HIGH PRESSURE TURBINE INSPECTION REF. AMM 72-00-00

72 HPT BLADES LE & TE Missing coating. Concave side radial tip cracks on several blades.

- Four blades have missing material 2/3 of their length – not permitted.

- Two blades have missing material full of their length – not

permitted.

- Two blades have missing material 1/3 of their length and

№1 Radial Cavity open – not permitted.

HPT SHROUDS Shows the signs of heavy burn.

SUGGESTED ACTION: UNSEVISEABLE. Engine must be shipped to Engine Shop for repair.

LOW PRESSURE TURBINE INSPECTION REF. AMM 72-00-00 . 174 LPT 1 BLADES and NGV’s Unserviceable visible damages on each of the airfoils due to FOD ( material gone from HPT blades) passed through the engine's LPT section.

162 LPT 2 BLADES and NGV’s Unserviceable visible damages on each of the airfoils due to FOD ( material gone from HPT blades) passed through the engine's LPT section. 157 LPT 3 BLADES and NGV’s Unserviceable visible damages on each of the airfoils due to FOD ( material gone from HPT blades) passed through the engine's LPT section.

160 LPT 4 BLADES and NGV’s Unserviceable visible damages on each of the airfoils due to FOD ( material gone from HPT blades) passed through the engine's LPT section.

SUGGESTED ACTION: UNSEVISEABLE. Engine must be shipped to Engine Shop for repair.


SECTION 6

AIRWORTHINESS DIRECTIVES (AD)

Documents

Engine Mini Pack - AJW · ENGINE: CFM56-3B2 ESN: 721526 POSITION ONE LPC, HPC, COMBUSTION CHAMBER, HPT, LPT June 30, 2015 . This file is the property of Eastok Avia FZC and its contents