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Engine Construction and Principles of Operation Chapter 4

Engine Construction and Principles of Operation Chapter 4

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Page 1: Engine Construction and Principles of Operation Chapter 4

Engine Construction and Principles of Operation

Chapter 4

Page 2: Engine Construction and Principles of Operation Chapter 4

Objectives

Explain simple engine operation. List the qualities of gasoline that make it an

efficient fuel for small engines. Explain why gasoline is atomized in the small

engine. Identify the basic components of a small

engine and describe the function of each part.

Page 3: Engine Construction and Principles of Operation Chapter 4

How does an Engine Work?

Page 4: Engine Construction and Principles of Operation Chapter 4

Gasoline

Hydrocarbon fuel (mix of hydrogen and carbon)

Gas should Ignite readily, burn cleanly, resist detonation Vaporize easily w/o vapor lock Free of dirt, water, and abrasives

Page 5: Engine Construction and Principles of Operation Chapter 4

Octane Number

Ability to resist detonation

Low Compression = Regular

High Compression = Premium

Video 1

Video 2

Page 6: Engine Construction and Principles of Operation Chapter 4

Octane Number

Lead

Oxygenates

Ethanol

Page 7: Engine Construction and Principles of Operation Chapter 4

How does gasoline burn?

Liquid?

Vapor?

Atomizing

Page 8: Engine Construction and Principles of Operation Chapter 4

Containing Our Explosion

Minimizing Lost Energy

Combustion Chamber

Page 9: Engine Construction and Principles of Operation Chapter 4

Questions on Page 71

Page 10: Engine Construction and Principles of Operation Chapter 4

Cylinder Block

Keeps all parts aligned

Cast Iron

Aluminum Alloy

Page 11: Engine Construction and Principles of Operation Chapter 4
Page 12: Engine Construction and Principles of Operation Chapter 4

Cooling Fins

Function

Design

Page 13: Engine Construction and Principles of Operation Chapter 4
Page 14: Engine Construction and Principles of Operation Chapter 4

Crankshaft

Major rotating part of the engine

Forged or Cast Steel with precisely machined and ground bearings

Page 15: Engine Construction and Principles of Operation Chapter 4

Crankshaft

Counterweights

Crankpin or Connecting Rod Journal

Throw

Flywheel

PTO

Page 16: Engine Construction and Principles of Operation Chapter 4

Crankcase

Rigid and Strong

Keep Parts Aligned

Hold Oil and Keep Out Dirt

Page 17: Engine Construction and Principles of Operation Chapter 4

Piston

Straight line driving member of the engine

Subject to direct heat from combustion

Page 18: Engine Construction and Principles of Operation Chapter 4
Page 19: Engine Construction and Principles of Operation Chapter 4

Piston

Adequate clearance to allow for expansion

Piston rings Compression Ring:

Scraper Ring (Compression):

Oil Ring:

Page 20: Engine Construction and Principles of Operation Chapter 4

Piston

Ring grooves

Characteristics of a Piston

Wrist Pin (Piston Pin):

Retainers

Page 21: Engine Construction and Principles of Operation Chapter 4

Connecting Rod

Connects piston to crankshaft

Bearings

Bearing Cap

Page 22: Engine Construction and Principles of Operation Chapter 4

Intake and Exhaust Ports

Ports (Two Stroke)

Poppet Valves

Page 23: Engine Construction and Principles of Operation Chapter 4

Poppet Valves

Intake (Usually Larger):

Exhaust:

Page 24: Engine Construction and Principles of Operation Chapter 4
Page 25: Engine Construction and Principles of Operation Chapter 4
Page 26: Engine Construction and Principles of Operation Chapter 4

Poppet Valves

Valve Face

Valve Seat

Valve Stem

Page 27: Engine Construction and Principles of Operation Chapter 4

Poppet Valves

Valve Guide

Valve Spring

Valve Rotator

Retainer (Keeper) Pin Collar Keyhole

Page 28: Engine Construction and Principles of Operation Chapter 4

Valve Lifter or Tappet

Link b/w camshaft lobe and valve stem

Page 29: Engine Construction and Principles of Operation Chapter 4

Camshaft

Timing Gear

Lobe

Compression Release

Position?

Page 30: Engine Construction and Principles of Operation Chapter 4

Flywheel

Three Functions Momentum

Cooling

Ignition/Accessories

Page 31: Engine Construction and Principles of Operation Chapter 4

Objectives

Explain simple engine operation. List the qualities of gasoline that make it an

efficient fuel for small engines. Explain why gasoline is atomized in the small

engine. Identify the basic components of a small

engine and describe the function of each part.