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Engine Construction and Principles of Operation
Chapter 4
Objectives
Explain simple engine operation. List the qualities of gasoline that make it an
efficient fuel for small engines. Explain why gasoline is atomized in the small
engine. Identify the basic components of a small
engine and describe the function of each part.
How does an Engine Work?
Gasoline
Hydrocarbon fuel (mix of hydrogen and carbon)
Gas should Ignite readily, burn cleanly, resist detonation Vaporize easily w/o vapor lock Free of dirt, water, and abrasives
Octane Number
Ability to resist detonation
Low Compression = Regular
High Compression = Premium
Video 1
Video 2
Octane Number
Lead
Oxygenates
Ethanol
How does gasoline burn?
Liquid?
Vapor?
Atomizing
Containing Our Explosion
Minimizing Lost Energy
Combustion Chamber
Questions on Page 71
Cylinder Block
Keeps all parts aligned
Cast Iron
Aluminum Alloy
Cooling Fins
Function
Design
Crankshaft
Major rotating part of the engine
Forged or Cast Steel with precisely machined and ground bearings
Crankshaft
Counterweights
Crankpin or Connecting Rod Journal
Throw
Flywheel
PTO
Crankcase
Rigid and Strong
Keep Parts Aligned
Hold Oil and Keep Out Dirt
Piston
Straight line driving member of the engine
Subject to direct heat from combustion
Piston
Adequate clearance to allow for expansion
Piston rings Compression Ring:
Scraper Ring (Compression):
Oil Ring:
Piston
Ring grooves
Characteristics of a Piston
Wrist Pin (Piston Pin):
Retainers
Connecting Rod
Connects piston to crankshaft
Bearings
Bearing Cap
Intake and Exhaust Ports
Ports (Two Stroke)
Poppet Valves
Poppet Valves
Intake (Usually Larger):
Exhaust:
Poppet Valves
Valve Face
Valve Seat
Valve Stem
Poppet Valves
Valve Guide
Valve Spring
Valve Rotator
Retainer (Keeper) Pin Collar Keyhole
Valve Lifter or Tappet
Link b/w camshaft lobe and valve stem
Camshaft
Timing Gear
Lobe
Compression Release
Position?
Flywheel
Three Functions Momentum
Cooling
Ignition/Accessories
Objectives
Explain simple engine operation. List the qualities of gasoline that make it an
efficient fuel for small engines. Explain why gasoline is atomized in the small
engine. Identify the basic components of a small
engine and describe the function of each part.