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Engenius Erectors Private Limited ….A Brief outline

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Page 1: Engenius Erectors Private Limitedengeniuserectors.com/pdf/EEPL.pdf · Engenius Erectors Private Limited. Formation ... •First BHEL 600 MW Stator lifted in very short time at North

Engenius Erectors Private Limited

….A Brief outline

Page 2: Engenius Erectors Private Limitedengeniuserectors.com/pdf/EEPL.pdf · Engenius Erectors Private Limited. Formation ... •First BHEL 600 MW Stator lifted in very short time at North

Engenius Erectors Private Limited.

Formation

•Founded in 1978, as a Partnership firm Engenius Enterprises, the Firm focused it‟s

activities to cater to the growing need of Power.

•The dearth for a qualified construction group in power plants, by then, gave impetus

for expanding the organisation.

• With the participation of like minded engineers the Firm was converted to a Private

Limited Company “Engenius Erectors”.

•With „Quality in Service‟ as the motto, the company steadily grew to become a reliable

organisation in the Power Plant Industry.

.

Page 3: Engenius Erectors Private Limitedengeniuserectors.com/pdf/EEPL.pdf · Engenius Erectors Private Limited. Formation ... •First BHEL 600 MW Stator lifted in very short time at North

Growth

The reputation built around by the team and the confidence of the clientele

towards the company made it possible to become a main contractor for

•BHEL, the leading power plant equipment supplier in India, for the

construction of Turbo-generator sets & auxiliaries of 200MW to 1000MW

capacity power plants.

•Siemens, a multinational power plant equipment supplier in India for the

construction of Turbo-generator sets & auxiliaries of 25MW to 60MW

capacity power plants.

•Nuclear Power Corporation of India, for the construction of 220MW to

500MW condensers and plant piping. Overhauling of their TG sets at

MAPS, RAPS, KGS and KAPS.

•Jaiprakash Associates Limited for the construction of Turbo-generator

sets & auxiliaries including air cooled condensers for their captive power

plants in India.

•Thermal power stations all over the country for maintenance and

renovation works.

THE ORGANISATION …..

Page 4: Engenius Erectors Private Limitedengeniuserectors.com/pdf/EEPL.pdf · Engenius Erectors Private Limited. Formation ... •First BHEL 600 MW Stator lifted in very short time at North

THE ORGANISATION……

Meeting challenging quality requirements

•The intention was to grow and form a very stable and strong nucleus

comprising of professionals in the trade

•The consistent and regular orders from clients such as Nuclear Power

Corporation, BHEL etc where quality and safety are the bye-words speaks

about the organizations quality commitments

Current Status

•The projects executed so far and the present assignments on hand give

testimony to the skills of the highly experienced field personnel

.

•A team consisting of 70 highly experienced engineers and field personnel

qualified in their respective trades.

• A team excellently trained to meet stringent quality control and safety

requirements.

Page 5: Engenius Erectors Private Limitedengeniuserectors.com/pdf/EEPL.pdf · Engenius Erectors Private Limited. Formation ... •First BHEL 600 MW Stator lifted in very short time at North

First in the field

•Construction of the largest capacity axial flow turbo-blowers in

India, for Vishakapatnam Steel Plant at Visakhapatnam

•Construction of the first combined cycle gas based power station in

India for Ahmedabad Electricity Company Ltd. at Vatva

•Execution of the first Life Extension Programme in India, for Power

Plant Equipment at Neyveli Lignite Power Corporation’s Thermal

Station I, Neyveli, Tamilnadu.

•First BHEL 600 MW Stator lifted in very short time at North Chennai

Thermal Power station, North Chennai, Tamilnadu.

THE ORGANISATION …..

Page 6: Engenius Erectors Private Limitedengeniuserectors.com/pdf/EEPL.pdf · Engenius Erectors Private Limited. Formation ... •First BHEL 600 MW Stator lifted in very short time at North

Some challenging assignments...

At Neyveli Thermal Station- 1 in association with Technoprom Exports,

Russia

1. In-situ rewinding of 50 MW turbo-generator rotor,

2. In-situ repair, replacement of stator core packets for 100 MW generator stator

at Neyveli Thermal Station- 1,

3. Repair of rotor discs and re-blading of 100 MW HP Turbine rotor in-situ.

At Karnafauli Hydro Station, Bangladesh, in association with ABB Sae Sadelmi,

Italy

1. Complete changing of generator core & rewinding in-situ for 50 MW hydro-

generator

THE ORGANISATION …..

Page 7: Engenius Erectors Private Limitedengeniuserectors.com/pdf/EEPL.pdf · Engenius Erectors Private Limited. Formation ... •First BHEL 600 MW Stator lifted in very short time at North

Key Members…..

A. H. Mohajir, Managing Director

An electrical engineer with 40 years of experience in Power

Plant Erection and Maintenance.

P. V. Sai, Director

A mechanical engineer with considerable experience in

engineering and design of plant rotating parts.

Javeed Mehkri,Director

A commerce graduate with wide experience in marketing

Heavy Electrical Equipment.

K.Ramalingam, General Manager

A diploma engineer in electrical with 37 years of experience in

Power Plant Erection & Maintenance .

Page 8: Engenius Erectors Private Limitedengeniuserectors.com/pdf/EEPL.pdf · Engenius Erectors Private Limited. Formation ... •First BHEL 600 MW Stator lifted in very short time at North

Key Members…..

G. Balasubramanium, Senior Deputy Manager

A Graduate with 26 years of experience in Power Plant Erection and

Maintenance at various projects sites.

Imran Mohajir, Sr.Executive Management

A Post-Graduate with 15 years of experience in planning and

execution.

D. Easter Raj, Manager (F & A)

A Post Graduate with 16 years of experience in Finance and

Administrative Operations.

Page 9: Engenius Erectors Private Limitedengeniuserectors.com/pdf/EEPL.pdf · Engenius Erectors Private Limited. Formation ... •First BHEL 600 MW Stator lifted in very short time at North

Key Members…..

R. Nanthakumaran,Manager (Constructions)

A Graduate with 22 years of experience in Power Plant

Erection and Maintenance at various projects sites.

Dexter Horne, Manager (Constructions)

A Post-Graduate with 15 years of experience in planning and

execution.

R. Anandakrishnan, Manager (Constructions)

A Diploma in Engineering with 20 years of experience in

Power Plant Erection and Maintenance.

S.Upendra Kumar, Manager (Constructions)

A Diploma in Engineering with 18 years of experience in

Power Plant Erection and Maintenance.

.

Page 10: Engenius Erectors Private Limitedengeniuserectors.com/pdf/EEPL.pdf · Engenius Erectors Private Limited. Formation ... •First BHEL 600 MW Stator lifted in very short time at North

Key Members…..

Akshay Kumar Ojha, Manager (Constructions)

A Graduate with 12 years of experience in Power Plant

Erection and Maintenance.

K.V.Abraham, Manager (Constructions)

A Diploma in Engineering with 34 years of experience in

Power Plant Construction.

K. Tholkappian, Manager (Constructions)

A Diploma in Engineering with 16 years of experience in

Power Plant Erection and Maintenance.

.

Page 11: Engenius Erectors Private Limitedengeniuserectors.com/pdf/EEPL.pdf · Engenius Erectors Private Limited. Formation ... •First BHEL 600 MW Stator lifted in very short time at North

Our Current Assignments …

• Erection of 800 MW STG at Gadarwara STPS of NTPC, Madhya Pradesh.

• Material Unloading & Erection of FR 5 GTG, 100 TPH HRSG & 150 TPH UB

at CPCL Manali, Tamilnadu.

• Erection of 660 MW STG including TG Cycle Piping at Bara Unit 2, Allahabad.

• Erection of 660 MW STG including TG Cycle Piping at Bara Unit 3, Allahabad.

•Erection of 500 MW Piping at BHAVINI Nuclear PFBR, Kalpakkam, Tamilnadu.

• Erection of 150 MW STG of Unit VI at Lapanga, Sambalpur, Orissa.

Page 12: Engenius Erectors Private Limitedengeniuserectors.com/pdf/EEPL.pdf · Engenius Erectors Private Limited. Formation ... •First BHEL 600 MW Stator lifted in very short time at North

Quality Policy

Towards this end following are our objectives:

To offer services that fulfills the customer’s requirements first time, on time, every

time.

• To continuously review and maintain an effective Quality Assurance Programme

• To standardized all our internal activities.

• To deploy qualified and trained personnel.

• To inculcate Safety and Quality consciousness by the total involvement of all the

employees.

Page 13: Engenius Erectors Private Limitedengeniuserectors.com/pdf/EEPL.pdf · Engenius Erectors Private Limited. Formation ... •First BHEL 600 MW Stator lifted in very short time at North

Health Safety & Environment Policy

EEPL Management is committed to the following safety aspects:

• Management of EEPL is committed for Better Health, Safety & Environmental in all

facts of Business and Project activities.

• Compliance to legislation and regulations.

• Setting objectives and targets to eliminate control or minimize risks due to occupational

hazards.

• Erection To develop HSE awareness, the management provides information, instructions,

training and education to employees to achieve better in HSE.

• Selecting proper personnel equipments.

Page 14: Engenius Erectors Private Limitedengeniuserectors.com/pdf/EEPL.pdf · Engenius Erectors Private Limited. Formation ... •First BHEL 600 MW Stator lifted in very short time at North

List of Erection Works Executed

Page 15: Engenius Erectors Private Limitedengeniuserectors.com/pdf/EEPL.pdf · Engenius Erectors Private Limited. Formation ... •First BHEL 600 MW Stator lifted in very short time at North

LIST OF ERECTION WORKS EXECUTED

S/No. TYPE OF WORK PERFORMED PLANT

CAPACITY / MAKE

CUSTOMER DETAIL

DATE OF

START

DATE OF COMPLETION

1. Erection, Testing & Commissioning of TG set & Auxiliaries including Piping at MAPS, Kalpakkam

235 MW GE / BHEL

BHEL for DAE Jan ’79 Jul ’81

2. Erection, Testing & Commissioning of TG sets & Auxiliaries including Piping at Bhilai Steel Plant

2 x 30 MW SIEMENS /

BHEL

BHEL for BSP

Feb ’80 Sep ’83

3. Erection , Testing & Commissioning of TG set & Auxiliaries including Piping at Bhilai Steel Plant

18MW SIEMENS /

BHEL

BHEL for BSP May ’81 Nov ’83

4. Erection, Testing & Commissioning of TG set & Auxiliaries including Piping Unit I, VI at Talcher, Thermal Station

110 MW BHEL

BHEL for OSEB

Nov ’81 Feb ’83

5. Erection, Testing & Commissioning of TG set & Auxiliaries incl. Piping & Inst. Unit I at RTPS, Raichur.

210 MW KWU / BHEL

BHEL for KPCL

Oct ’83 Mar ’85

6 Erection, Testing & Commissioning of TG sets & Auxiliaries at TNPL, Karur

8 & 18 MW SIEMENS

TNPL Jun ’84 Oct ‘84

Page 16: Engenius Erectors Private Limitedengeniuserectors.com/pdf/EEPL.pdf · Engenius Erectors Private Limited. Formation ... •First BHEL 600 MW Stator lifted in very short time at North

LIST OF ERECTION WORKS EXECUTED

S/No. TYPE OF WORK PERFORMED PLANT

CAPACITY / MAKE

CUSTOMER DETAIL

DATE OF

START

DATE OF COMPLETION

7. Erection, Testing & Commissioning of TB set & Auxiliaries including Piping at Bhilai Steel Plant

3063 Nm3 / Minute

MAN-GHH

BHEL for BSP Sep ’85 Mar ’87

8. Erection, Testing & Commissioning of Electrical & Instrumentation for TB Set & Aux. at BSP Bhilai

3063 Nm³ / Minute

MAN-GHH

BHEL for BSP

Sep ‘85 Mar ’87

9. Erection, Testing & Commissioning of TB sets & Auxiliaries including Piping Unit I & II, at Vizag Steel Plant

2 x 6067 Nm³/ Min. DEMAG

BHEL for VSP Jul ’87 Mar ’89

10. Erection, Testing & Commissioning of 7 Nos. BFP & Auxiliaries at Vizag Steel Plant

330 Tonne / Hrs. each

BHEL

BHEL for VSP Jul ’87 Dec ‘89

11. Erection, Testing & Commissioning of Power Cycle Piping Unit I at Ramagundam Super Thermal Station

500 MW KWU / BHEL

BHEL for NTPC

Sep ’87 Sep ’88

12. Erection, Testing & Commissioning of TG set & Auxiliaries including Piping for Unit III, MTPS Mettur

210 MW RUSSIAN /

BHEL

BHEL for TNEB

Oct ’87 Mar ‘89

Page 17: Engenius Erectors Private Limitedengeniuserectors.com/pdf/EEPL.pdf · Engenius Erectors Private Limited. Formation ... •First BHEL 600 MW Stator lifted in very short time at North

LIST OF ERECTION WORKS EXECUTED

S/No. TYPE OF WORK PERFORMED PLANT

CAPACITY / MAKE

CUSTOMER DETAIL

DATE OF

START

DATE OF COMPLETION

13. Erection, Testing & Commissioning of 6 Nos. Cooling Water Pump at MTP, Mettur

BHEL BHEL for TNEB

Sep ’88 Feb ’90

14. Erection, Testing & Commissioning of TG set & auxiliaries for Unit IV at MTPS Mettur

210 MW RUSSIAN /

BHEL

BHEL for TNEB

Nov ‘88 Feb ’90

15. Erection, Testing & Commissioning of TB set incl. Piping and Insulation of Unit III, at Vizag Steel Plant, Vizag

6067 Nm3/ Minute. DEMAG

BHEL for VSP Apr ‘89 Sep ’90

16. Erection, Testing & Commissioning of BFP, CEP & Piping for Unit IV at TS-II, NLC, Neyveli

BHEL BHEL for NLC May ’89 Sep ’90

17. Erection, Testing & Commissioning of Unit III TG set and auxiliaries including Piping at RTPS, Raichur

210 MW KWU / BHEL

BHEL for KPCL

Sep ’89 Mar ‘91

18. Erection, Testing & Commissioning of GTG sets & STG set at AECO, Vatwa, Ahmedabad

2 x Fr. 6 GTG & 1 X

33 MW STG

BHEL for AECO

Nov ’89 Oct ’91

Page 18: Engenius Erectors Private Limitedengeniuserectors.com/pdf/EEPL.pdf · Engenius Erectors Private Limited. Formation ... •First BHEL 600 MW Stator lifted in very short time at North

LIST OF ERECTION WORKS EXECUTED

S/No. TYPE OF WORK PERFORMED PLANT

CAPACITY / MAKE

CUSTOMER DETAIL

DATE OF

START

DATE OF COMPLETION

19. Erection, testing & Commissioning of 40 TPH Thermax Boiler at SPB, Erode

40 TPH Babcock

SPB-PC Dec ’89 Apr ’90

20. Erection, Testing & Commissioning of Unit – IV TG set & Aux. Equip-ment incl. Piping at TTPS. Tuticorin

210 MW KWU / BHEL

BHEL for TNEB

Feb ’90 Feb ’92

21. Erection, Testing & Commissioning of 3 MW TG at Ponni sugars, Erode

3 MW TRIVENI

EMCONS for SPB

May ‘90 Jun ’90

22. Erection, Testing & Commissioning of Unit-VI & VII TG set & Aux. Equipment including Piping at TS II, NLC, Neyveli.

210 MW KWU/ BHEL

BHEL for NLC Oct ’90 Sep ’92

23. Erection Testing & Commissioning of GTG sets & STG set at Utran, Surat

3 x Fr. 6 GTG &

45MW STG

BHEL for GEB May ‘91 Dec ’93

24. Erection, Testing & Commissioning of Unit-II TG set & Aux. Equipment incl. Piping at NMTPS, Madras

210 MW KWU / BHEL

BHEL for TNEB

Jan ’93 Jun ’95

Page 19: Engenius Erectors Private Limitedengeniuserectors.com/pdf/EEPL.pdf · Engenius Erectors Private Limited. Formation ... •First BHEL 600 MW Stator lifted in very short time at North

LIST OF ERECTION WORKS EXECUTED

S/No. TYPE OF WORK PERFORMED PLANT

CAPACITY / MAKE

CUSTOMER DETAIL

DATE OF

START

DATE OF COMPLETION

25. Erection, Testing & Commissioning of Unit-IV TG set & Aux. Equip-ment incl. Piping at RTPS, Raichur

210 MW MHI, Japan

BHEL / MHI for KPCL

Jun ’93 Sep ‘94

26. Supply of Manpower for CBPS / PGPP Malaysia

2 x Fr. 6 GTG sets

BHEL

BHEL for TENEGA

Jul ’93 Jan ’94

27. Erection, Testing & Commissioning of Generator, Condenser & Aux. Incl. Piping at TATA Power Ltd. Trombay

80 MW BHEL

BHEL for Tata Power

Nov ’93 Mar ’95

28. Erection, Test & Commissioning of Unit-I TG set & aux. Equipment incl. Piping at KAIGA

235 MW BHEL

BHEL for NPC Apr ‘94 Sep ’00

29. Erection of Sulphur smelter Agitator, IAT & DT Acid Circulation pumps at Coromandel Fertilizers Ltd., Visakhapatnam

Sulphuric Acid Plant

NICCO for CFL

Apr ’94 May ’94

30. Erection of Structures & Mechanical works for Induration Plant at ESSAR Pelletisation Plant, Vizag

Lurgi Pelletisation

Plant

Onaway for ESSAR Ltd.

Jul ’94 Jul ’95

Page 20: Engenius Erectors Private Limitedengeniuserectors.com/pdf/EEPL.pdf · Engenius Erectors Private Limited. Formation ... •First BHEL 600 MW Stator lifted in very short time at North

LIST OF ERECTION WORKS EXECUTED

S/No. TYPE OF WORK PERFORMED PLANT

CAPACITY / MAKE

CUSTOMER DETAIL

DATE OF

START

DATE OF COMPLETION

31. Erection, Testing & Commissioning of GTG set, Chimney & Piping at Reliance Industries Patalganga

1x Fr. 6 GTG GE /

BHEL

BHEL for RIL Sep ’94 Apr ’95

32. Erection, Testing & Commissioning of TG set & Aux. Equipment incl. Piping at KAGITHAPURAM

10.5 MW BHEL

BHEL for TNPL

Dec ’94 Jan ‘96

33. Fabrication & Erection of Unit I & II Condensers at NPC, KAIGA

2 x 235 MW BHPV

BHPV for NPC Dec ’94 Mar ’99

34. Erection, Testing & Commissioning of Unit II TG set & Aux. Equipment including piping at NPC. KAIGA

235 MW BHEL

BHEL / IPCL for NPC

Apr ’95 Oct ’99

35. Erection, Testing of Compressors, Static Equipment, LP Pre-heater & Chimney at CSU Project, Phase II, ONGC Gandhar Petro Complex

DEMAG & BHPV

BHPV for ONGC

May ‘95 May ’97

36. Erection & Commissioning of MEA pump with drive Turbine & Aux. At Coromandel Fert. Ltd, VIZAG

2 MW CFL May ‘95 May ‘95

Page 21: Engenius Erectors Private Limitedengeniuserectors.com/pdf/EEPL.pdf · Engenius Erectors Private Limited. Formation ... •First BHEL 600 MW Stator lifted in very short time at North

LIST OF ERECTION WORKS EXECUTED

S/No. TYPE OF WORK PERFORMED PLANT

CAPACITY / MAKE

CUSTOMER DETAIL

DATE OF

START

DATE OF COMPLETION

37. Erection & Commissioning of Main Steam Piping at JK Corporation, Rayagada, Orissa

12 MW J.K. Corp. Ltd. Jun ’95 Dec ’95

38. Erection, Testing & Commissioning of Unit I TG set & Aux. Equipment incl. Piping at Suratgarh

250 MW KWU / BHEL

BHEL for RESB

Sep ’95 Jun ’98

39. Erection of Ball mill for Phosphoric Acid Plant at CFL, Vizag

Phosph. Plant

CFL Sep ‘95 Nov ’95

40. Erection, Testing & Commissioning of GTG set and STG set at ONGC-CPF, Gandhar

1 x Fr. 6 1 x 12 MW

BHEL for ONGC

Sep’ 96 Dec ’97

41. Erection, Testing & Commissioning of Unit VII TG set, Auxiliaries & piping at WTPS Wanakbori

210 MW KWU / BHEL

BHEL for GEB Sep ’96 Mar ’99

42. Erection, Testing & Commissioning of STG sets Auxiliaries. & Piping at GAIL UPPC, Pata (UP)

1x 15.5 MW 1x 25.6 MW

BHPV for BHEL/GAIL

Sep ’96 Jun ’98

Page 22: Engenius Erectors Private Limitedengeniuserectors.com/pdf/EEPL.pdf · Engenius Erectors Private Limited. Formation ... •First BHEL 600 MW Stator lifted in very short time at North

LIST OF ERECTION WORKS EXECUTED

S/No. TYPE OF WORK PERFORMED PLANT

CAPACITY / MAKE

CUSTOMER DETAIL

DATE OF

START

DATE OF COMPLETION

43. Erection, Testing & Commissioning of GTG sets & auxiliaries at Reliance Industries Ltd., Jamnagar

6 x 30 MW Frame 6

BHEL for RIL Feb ‘97 Dec ’98

44. Erection, Testing & Commissioning of Unit I & II TG sets & auxiliaries at JTPCL, Bellary, Karnataka

2 x 130 MW BHEL for JTCPL

Jun ’97 Jun ’99

45. Erection, Testing & Commissioning of 27 MW Combined Cycle Power Plant at Santej, Gujarat

2 x 10 MW 1 x 7 MW

THERMAX for Arvind Mills

Sep ’97 Dec ’98

46. Erection, Testing & Commissioning of 27 MW Combined Cycle Power Plant at Naroda, Gujarat

2 x 10 MW 1 x 7 MW

THERMAX for Arvind Mills

Nov ’97 Mar ’99

47. Erection, Testing & Commissioning of GTG sets & auxiliaries at Kayankulam CCPP, Kerala

2 x 110 MW Frame 9

BHEL for NTPC

Apr ’98 Feb ’99

48. Erection, Alignment, Welding and Testing of control valves at JTPCL, Bellary, Karnataka for Energy Overseas International Inc.

2 x 130 MW EOIL for JTPCL

Mar ‘98 Mar ’99

Page 23: Engenius Erectors Private Limitedengeniuserectors.com/pdf/EEPL.pdf · Engenius Erectors Private Limited. Formation ... •First BHEL 600 MW Stator lifted in very short time at North

LIST OF ERECTION WORKS EXECUTED

S/No. TYPE OF WORK PERFORMED PLANT

CAPACITY / MAKE

CUSTOMER DETAIL

DATE OF

START

DATE OF COMPLETION

49. Erection and Commissioning of 80P Blower, Drive Turbine and Aux. Incl. Piping and Electrical at Coromandel Fertilisers Ltd., Vizag

4 MW Elliot Make

CICB For CFL

Sep ’98 Oct ’98

50. Erection, Testing & Commissioning of Unit 2 TG set & Aux. Equipment incl. Piping at Suratgarh

250 MW KWU / BHEL

BHEL for RESB

Jan ’99 Mar ’00

51. Erection, Testing & Commissioning of 1 No. GTG Fr-6, 2 Nos. Gas compressors & their aux. Incl. Piping at Kovilkalappal CCPP, Mannargudi, Tamilnadu

GTG Frame-6 And Gas

compressor

BHEL for TNEB

Jun ’00 Mar ’01

52. Erection, Testing & Commissioning of 1 No. 38, MW STG & its Aux. Incl. Piping at Kovilkalappal CCPP, Mannargudi, Tamilnadu.

38 MW STG

BHEL for TNEB

Jun ’00 Mar ’01

53. Erection, Testing & Commissioning of 24.62 MW STG at TNPL, Karur, Tamilnadu

24.62 MW STG

BHEL for TNPL

Oct ‘00 Apr ’01

Page 24: Engenius Erectors Private Limitedengeniuserectors.com/pdf/EEPL.pdf · Engenius Erectors Private Limited. Formation ... •First BHEL 600 MW Stator lifted in very short time at North

LIST OF ERECTION WORKS EXECUTED

S/No. TYPE OF WORK PERFORMED PLANT

CAPACITY / MAKE

CUSTOMER DETAIL

DATE OF

START

DATE OF COMPLETION

54. Erection, Testing & Commissioning of Unit 3 & 4 TG sets & Aux. Equipments incl. Piping at Suratgarh TPS, Rajasthan

2 x 250 MW BHEL for RSEB

Sep ’00 Unit 3 Mar ’02 Unit 4 May ’02

55. Erection, Testing & Commissioning of Unit 2 TG set & Auxiliaries Equipment Incl. Piping at Simhadri TPS, Visakhapatnam, A P

500 MW BHEL for NTPC

Feb ’01 Sep ’02

56. Material Handling, Fabrication, Erection & commissioning of Secondary Steam Piping at Tarapur Atomic Power Project, Tarapur

500 MW Unit- 3&4

BHEL for NTPC

Feb ‘01 Mar’06

57. Fabrication, Erection, Assy. & Testing of Steam Condensers 2 Nos. at Tarapur Atomic Project

500 MW Unit- 3

BHPV for NPCIL

Feb ’01 Jan’06

58. Supply, Erection of Power Cycle Piping and 12.5 MW STG Sets & Aux. Equipment at Grasim Industries Ltd., Ariyalur, Tamil Nadu

12.5 MW BSES for GIL Dec ’02 May ‘03

59. Erection, Testing & Commissioning of Unit-3 TG set & Aux. Equipment Piping at Rihand STPP, UP

500 MW BHEL for NTPC

May ’03 Feb ‘05

Page 25: Engenius Erectors Private Limitedengeniuserectors.com/pdf/EEPL.pdf · Engenius Erectors Private Limited. Formation ... •First BHEL 600 MW Stator lifted in very short time at North

LIST OF ERECTION WORKS EXECUTED

S/No. TYPE OF WORK PERFORMED PLANT

CAPACITY / MAKE

CUSTOMER DETAIL

DATE OF

START

DATE OF COMPLETION

60. Erection, Testing & Commissioning of Unit-6 TG set & Aux. Equipment incl. Piping at Kaniha Super Thermal Power Plant, Orissa

500 MW BHEL for NTPC

May ’03 Feb ‘05

61. Revamping & Commissioning of Unit 1, 2 & 3 Turboblowers & Unit 2 STG at Mideast Integrated Steel Ltd., Jajpur, Orissa

3 x 4 MW DEMAG & 4.8 MW TG

Kirloskar

MISL, Orissa Nov ‘04 Dec ’07

62. Supply of pipes, fabrication, erection and welding of ASDV piping including supports in Unit 4 at Tarapur Atomic Power Plant

500 MW Nuclear Power Corp. Ltd.

Jan’ 05 May’05

63. Erection of 27 MW Turbogenerator Set at Birla Corp. Chanderia Cement Plant, Chittaurgarh, Rajasthan

27 MW Siemens

Siemens for Birla Corp.

Jan ‘05 Jul ‘05

64. Erection of 27 MW Turbogenerator Set at Birla Corp. Satna Cement Plant, Madhya pradesh

27 MW Siemens

Siemens for Birla Corp.

Mar ‘05 Sep‘05

Page 26: Engenius Erectors Private Limitedengeniuserectors.com/pdf/EEPL.pdf · Engenius Erectors Private Limited. Formation ... •First BHEL 600 MW Stator lifted in very short time at North

LIST OF ERECTION WORKS EXECUTED

S/No. TYPE OF WORK PERFORMED PLANT

CAPACITY / MAKE

CUSTOMER DETAIL

DATE OF

START

DATE OF COMPLETION

65. Fabrication, Erection, Testing & Commissioning of 2 Nos. Steam Condensers with air Evacuation System & LP extraction Piping of Unit 5 & 6 at Rajasthan Atomic Power Project, Kota, Rajasthan

2x 220 MW Nuclear Power Corp. Ltd.

Feb’ 05 Unit 5- Nov’ 09 & Unit 6 – Mar’

10

66. Erection of Turbogenerator set with Air cooled & Water cooled Condenser for Captive Power Plant- III at Jaypee Cement Rewa, Madhya Pradesh

38.5 MW Jayaprakash Enterprises

Ltd.

Oct’05 Sep’06

67. Erection, Testing and commissioning of TG set & Auxiliaries at Navdurga Fuels Pvt. Ltd., Raigarh, Chattisgarh.

4 MW Triveni

Navdurga Fuels Pvt. Ltd.

Oct’05 Mar’06

68. Erection, Testing & Commissioning of Unit-3 & 4 TG set & Aux. Equipment incl. Piping at Kaiga Atomic Power Plant, Karnataka

2x 235 MW BHEL for Nuclear Power

Corp. Ltd.

Oct’05 Unit-3 : Apr’07 Unit-4: Dec’10

Page 27: Engenius Erectors Private Limitedengeniuserectors.com/pdf/EEPL.pdf · Engenius Erectors Private Limited. Formation ... •First BHEL 600 MW Stator lifted in very short time at North

LIST OF ERECTION WORKS EXECUTED

S/No. TYPE OF WORK PERFORMED PLANT

CAPACITY / MAKE

CUSTOMER DETAIL

DATE OF

START

DATE OF COMPLETION

69. Supply of pipes, fabrication, erection and welding of ASDV piping including supports in Unit 3 at tarapur Atomic power Plant

500 MW Nuclear Power Corp. Ltd.

Nov’ 05 Jan’06

70. Erection, Testing & Commissioning of 2 Nos. of Turbogenerator Set at SISCOL, Mecheri, Salem Dist., Tamilnadu

2x 30 MW Siemens

JSW Power Pvt. Ltd.

Jan’06 Dec’06

71. Erection, Testing & Commissioning of Turbogenerator Set at Aryan Coal Plant site, Chakabura, Korba Dist., Chattisgarh

30 MW Siemens

Siemens for Aryan Coal

Pvt. Ltd.

Feb ‘06 Dec ‘06

72. Erection, Testing & Commissioning of Turbogenerator Set at Vandana Global Ltd., Raipur Dist., Chattisgarh

33 MW Siemens

Vandana Global Ltd.

Feb’06 Jan’07

73. Erection, Testing & Commissioning of Unit-1 & 2 TG set & Aux. Equipment incl. Piping at Jindal Stainless Ltd., Duburi, Orissa

2x 125 MW BHEL for JSL May’06 Nov’08

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LIST OF ERECTION WORKS EXECUTED

S/No. TYPE OF WORK PERFORMED PLANT

CAPACITY / MAKE

CUSTOMER DETAIL

DATE OF

START

DATE OF COMPLETION

74. Erection & commissioning of 2 x 4 Nos. of Deck Cranes on Hull No. 11115 & 11116 (MV Good Providence & MV Good Princess) at Hindustan Shipyard Ltd., Visakhapatnam

30,000 T Bulk

Carriers

HSL for Good Earth Maritime Ltd., Chennai

Sep’ 06 Aug’07

75. Erection, Testing & Commissioning of Unit-1 & 2 TG set & Aux. Equipment incl. Piping at NTPC-SAIL Power Pvt. Ltd., Bhilai, Chattisgarh

2x 250 MW

BHEL for NTPC SAIL

Pvt. Ltd.

Jan’07 UNIT-1: Apr’08 UNIT-2: Mar’09

76. Erection & commissioning of 4 Nos. of Deck Cranes on Hull No. 11117 (MV Good Pacific) at Hindustan Shipyard Ltd., Visakhapatnam

30,000 T Bulk Carrier

HSL for Good Earth Maritime Ltd., Chennai

Jan’ 07 Mar ‘07

77. Erection, Testing & Commissioning of Turbogenerator Set with associated Auxiliaries, piping, Aircooled & water cooled condensers at Captive Power Plant, Jaypee Cement Ltd., Sidhi, Madhya Pradesh

35MW Siemens

Jaiprakash Enterprises

Ltd.

Jan’08 Dec’08

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LIST OF ERECTION WORKS EXECUTED

S/No. TYPE OF WORK PERFORMED PLANT

CAPACITY / MAKE

CUSTOMER DETAIL

DATE OF

START

DATE OF COMPLETION

78. Erection, Testing & Commissioning of Unit-1 & 2 Motor Driven Turbo-Blowers & Aux. Equipment at JSW Steel Ltd., Bellary, Karnataka

2x 40 MW MAN Turbo

& ABB Motor

JSW Steel Ltd Apr’08 Sep’08

79. Erection, Testing & Commissioning of Turbogenerator Set with associated Auxiliaries, piping, Aircooled & water cooled condensers at Captive Power Plant, Jaypee Cement Ltd., Dalla, Uttar Pradesh

27MW Siemens

Jaiprakash Enterprises

Ltd.

Apr’08 Feb’09

80. Erection, Testing & Commissioning of Turbogenerator Set with associated Auxiliaries, piping, Aircooled & water cooled condensers at Captive Power Plant, Jaypee Cement Ltd., Chunnar Uttar Pradesh

38MW Japrakash Enterprises

Ltd.

May’08 Mar’09

81. Erection, Testing & Commissioning of Unit 1 & 2 Turbogenerator Set with Auxiliaries & associated piping at TPS-II , Neyvelli Lignite Corporation Ltd., Neyvelli, Tamilnadu

2x 250 MW BHEL for NLC Ltd.

Jul’08 Both the Units Commissioned

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LIST OF ERECTION WORKS EXECUTED

S/No. TYPE OF WORK PERFORMED PLANT

CAPACITY / MAKE

CUSTOMER DETAIL

DATE OF

START

DATE OF COMPLETION

82. Transportation, Erection, Testing & Commissioning of Piping with associate hangers and supports, static equipment and its auxiliaries of Unit 2 at Kudankulam Nuclear Power Plant, Tiruneveli Dist. Tamilnadu

2 x 1000 MW

Nulcear

BHEL for NPCIL

Oct ’08 Completed Feb’15

83. Transportation, Erection, Testing & Commissioning of HP/PCP & LP Piping incl. supply and application of protective wrapping, coating for CW piping, anti-corrossive painting etc. for Unit 1 & 2 Turbogenerator at TS-II Expansion of Neyveli Lignite Corp. Ltd., Tamilnadu

2 x 250 MW BHEL for NLC Oct’08 Unit 1-Mar’11 Unit 2- Mar’15

84. Erection & commissioning of VMFN Project at National Aeronautical Lab., Bengaluru, Karnataka

L & T Powai for NAL

Jan’09 Feb’09

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LIST OF ERECTION WORKS EXECUTED

S/No. TYPE OF WORK PERFORMED PLANT

CAPACITY / MAKE

CUSTOMER DETAIL

DATE OF

START

DATE OF COMPLETION

85. Erection & commissioning of 4 Nos. of Deck Cranes on Hull No. 11118 (MV Good Piligrim) at Hindustan Shipyard Ltd., Visakhapatnam

30,000 T Bulk Carrier

HSL for Good Earth Maritime Ltd., Chennai

Feb’ 09 Jul’09

86. Erection, Testing & Commissioning of Steam Turbine, Generator, Pumps, Piping & Other Auxiliaries of Unit-3 & 4 At NTPC, Simhadri, Visakhapatnam (AP)

2 x 500 MW BHEL for NTPC Ltd.

Mar’09 Unit 3-Mar 10 Unit 4-Dec’11

87. Erection, Testing & Commissioning of Piping of 1x 27 MW Steam Turbine-Generator at Dalmia Cements Ltd., Ariyalur (TN)

Piping of 1 x 27 MW

Siemens for Dalmia

Cement Ltd.

Aug’09 Mar’10

88. Erection, Testing & Commissioning of 2 x 25 MW Steam Turbine-Generator & Auxiliaries at Empee Sugars Ltd., Ambasamudram (TN)

2 x 25 MW Siemens for Empee

Sugars Ltd.

Sep’09 June’10

89. Receipt, Unloding, Storing & Stacking at Storage yard materials & Component of 1 x 500 MW TG Set in Main Plant at FBRT Site, Bhavani, Kalpakkam (Tamilnadu)

1 x 500 MW

BHEL For DAE

Jan’ 10 Dec’13

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LIST OF ERECTION WORKS EXECUTED

S/No. TYPE OF WORK PERFORMED PLANT

CAPACITY / MAKE

CUSTOMER DETAIL

DATE OF

START

DATE OF COMPLETION

90. Erection, Testing & Commissioning of Steam Turbine, Generator, Pumps, Piping & Other Auxiliaries of Unit-2 at RTPS, Bellary, Karnataka

1 x 500 MW BHEL for KPCL

May’10 Jan’12

91. Erection, Testing & Commissioning

of 22.5 MW Turbogenerator Set with associated Auxiliaries, piping, Air cooled Condenser at Captive Power Plant-II, Jaypee Cement Ltd., Bhuj, Gujarat

22.5 MW Siemens

Jaiprakash Enterprises

Ltd.

May’10 Apr’11

92. Erection, Testing & Commissioning

of 22.5 MW Turbogenerator Set with associated Auxiliaries, piping, Air cooled Condenser at Captive Power Plant-II, Jaypee Cement Ltd., Wanakbori, Gujarat

22.5 MW Siemens

Jaiprakash Enterprises

Ltd.

June’10 Mar’11

93. Erection, Testing & Commissioning of Unit-1 (BF#4) Motor Driven Turbo-Blowers & Aux. Equipment at JSW Steel Ltd., Bellary, Karnataka

1x 40 MW MAN Turbo

& ABB Motor

JSW Steel Ltd Jul’10 Mar’11

94. Erection, Testing & Commissioning

of 2X60 MW Turbogenerator Set with associated Auxiliaries, piping, Air cooled Condenser at Captive Power Plant, Jaypee Cement Ltd., Sidhi, Madhya Pradesh

2X60 MW BHEL

Jaiprakash Enterprises

Ltd.

Aug’10 Unit1-Jun’12 Unit2-Aug’12

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LIST OF ERECTION WORKS EXECUTED

S/No. TYPE OF WORK PERFORMED PLANT

CAPACITY / MAKE

CUSTOMER DETAIL

DATE OF

START

DATE OF COMPLETION

95 Erection, Testing & Commissioning of Steam Turbine, Generator, Part of CW Piping, CW Pumps & Other BOI of Unit-2 at North Chennai TPS, Athipattu, Tamil nadu.

1 x 600 MW BHEL for TNEB

Sep’11 Unit 2 synchronized

on Dec’12

96 Erection, Testing & Commissioning

of 30 MW Steam Turbine, Generator with associated Auxiliaries at Chettinadu Cements Ltd, Kallur, Chincholi, Karnataka.

30 MW Siemens

Chettinadu Cements Ltd.

Jul ’10 Jul’12.

97 Erection, Testing & Commissioning

of 19 MW Steam Turbine, Generator with associated Auxiliaries at Ponni Sugars Erode Ltd, Erode, Tamil nadu

19 MW Siemens

Ponni Sugars Erode Ltd

Oct’11 Jul’12

98 Erection, Testing & Commissioning of Steam Turbine, Generator, auxiliaries & Other BOI at BHAVINI Kalpakkam PFBR, Kalpakkam Nuclear Power Project, Tamil nadu.

500 MWe

BHAVINI Dec’11 In progress.

99 Erection, Testing & Commissioning of Piping & Insulation work including supply & application of final painting at BHAVINI Kalpakkam PFBR, Kalpakkam Nuclear Power Project, Tamil nadu.

500 MW BHEL

BHAVINI May’12 In progress

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LIST OF ERECTION WORKS EXECUTED

S/No. TYPE OF WORK PERFORMED PLANT

CAPACITY / MAKE

CUSTOMER DETAIL

DATE OF

START

DATE OF COMPLETION

100 Handling at site stores, transportation, erection, alignment, welding, testing & commissioning including final painting of Steam turbine, Generator and its Aux and other BOI for UNIT 1 of 2X500 MW at NTPL, Tuticorin, Tamilnadu.

500 MW BHEL for NTPL

Jun’12 Completed Mar’15

101 Handling at site stores,

transportation, erection, alignment, welding, testing & commissioning including final painting of PART Circulating Water (CW) system for Unit 1 & 2 at 2X500 MW at NTPL, Tuticorin, Tamilnadu.

500 MW BHEL for NTPL

Aug’12 Synchronized Apr’15

102 Erection, Testing & Commissioning of Steam Turbine, Generator, auxiliaries & Other BOI of Unit 2 at Aditya Aluminium Plant, Lapanga, Sambalpur, Orissa.

150 MW BHEL for AAP

Feb’13 Completed Jul’14

103 Erection, Testing & Commissioning of Steam Turbine, Generator, auxiliaries & Other BOI of Unit 1 at Aditya Aluminium Plant, Lapanga, Sambalpur, Orissa.

150 MW BHEL for AAP

Jul’13 Completed Dec’14

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LIST OF ERECTION WORKS EXECUTED

S/No. TYPE OF WORK PERFORMED PLANT

CAPACITY / MAKE

CUSTOMER DETAIL

DATE OF

START

DATE OF COMPLETION

104

Erection, Testing & Commissioning of Steam Water Seprators for 1X500 Mw set at Bhavini Kalpakkam PFBR, Tamilnadu.

500 MW BHEL for Bhavini

Sep’12 Completed

105 Erection, Testing & Commissioning of Steam Turbine, Generator, auxiliaries & Other BOI of Unit-2 at Jindal India Thermal Power Ltd, Derang, Angul, Orissa.

600 MW BHEL for JITPL

Sep’13 Completed Feb’15

106 Erection, Testing & Commissioning of Steam Turbine, Generator, auxiliaries & Other BOI including TG cycle piping of Unit 2 at Prayagraj Power Generation Company Ltd., Bara , District-Allahabad (Uttar Pradesh).

660 MW BHEL for PPGCL

Jul’13 In Progress

107 Erection, Testing & Commissioning of Steam Turbine, Generator, auxiliaries & Other BOI including TG cycle piping of Unit 3 at Prayagraj Power Generation Company Ltd., Bara , District-Allahabad (Uttar Pradesh).

660 MW BHEL for PPGCL

Jan’14 In Progress

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LIST OF ERECTION WORKS EXECUTED

S/No. TYPE OF WORK PERFORMED PLANT

CAPACITY / MAKE

CUSTOMER DETAIL

DATE OF

START

DATE OF COMPLETION

108 Erection, Testing & Commissioning of Steam Turbine, Generator, auxiliaries & Other BOI of Unit 6 at Aditya Aluminium Plant, Lapanga, Sambalpur, Orissa.

150 MW BHEL for AAP

Aug’ 14 In Progress

109 Erection, Testing & Commissioning of Steam Turbine, Generator, auxiliaries & Air Cooled Condenser package with auxilliaries for New CPP at Balaji, Andhra Pradesh.

22.5 MW (Siemens)

Jaiprakash Enterprises

Ltd.

Sep’14 Completed Aug’15

110 Erection, Testing & Commissioning of Steam Turbine, Generator, auxiliaries at 2X800 MW Gadarwara STPS, NTPC Project Madhya Pradesh.

800 MW

BHEL for NTPC.

Oct’15 In progress

111 Material Unloading & Erection, of Frame 5 GTG, 100 TPH HRSG and 150 TPH UB at CPCL Manali, Tamilnadu.

FR-V GTG

BHEL for CPCL.

Mar’16 In progress.

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List of Maintenance Works Executed

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LIST OF MAINTENANCE WORKS EXECUTED

S/No. TYPE OF WORK PERFORMED PLANT

CAPACITY / MAKE

CUSTOMER DETAIL

DATE OF

START

DATE OF COMPLETION

1. Replacement of Boiler Airheaters Economisers for Unit I at ETPS, Ennore

60 MW TNEB Oct ’79 Dec ’79

2. Replace of Boiler Airheaters, Economisers for Unit III at ETPS, Ennore

110 MW TNEB Mar ‘80 May ‘80

3. Replacement of Boiler Airheaters, Economisers for Unit V at ETPS, Ennore

110 MW TNEB Jan ’81 Mar ’81

4. Capital Maintenance of Unit I TG set & BFP at TTPS, Tuticorin.

210 MW BHEL for TNEB

Sep ’83 Nov ’83

5. Overhauling of TG Set Unit III at ETPS, Ennore

110 MW BHEL for TNEB

Jan ’84 Mar ’84

6. Replacement of TG Rotor at TNPL, Kagithapuram, Tamilnadu

18 MW TNPL Feb ’86 Feb ’86

7. Overhauling of TG set Unit VII at TS-1, NLC, Neyveli

100 MW NLC Aug ’87 Nov ’87

E0524

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LIST OF MAINTENANCE WORKS EXECUTED

S/No. TYPE OF WORK PERFORMED PLANT

CAPACITY / MAKE

CUSTOMER DETAIL

DATE OF

START

DATE OF COMPLETION

8. Overhauling of TG set Unit I at MAPS, Kalpakkam

235 MW NPCIL Nov ’87 Jan ’88

9. Capital Maintenance of TG set Unit I at MTPS, Mettur

210 MW BHEL for TNEB

Dec ’87 Jan ’88

10. Capital Maintenance of TG set Unit II, at MAPS, Kalpakkam

235 MW MAPS Jan ’88 Apr ’88

11. Overhauling of TG set Unit IX at TS-I, NLS, Neyveli

100 MW NLC Feb ‘89 Oct ’89

12. Capital Maintenance of TG set Unit II, at MTPS, Mettur

210 MW BHEL for TNEB

Aug ’89 Oct ’89

13. Overhauling of TG set Unit III at NLC, TS-1, Neyveli

50 MW NLC Aug ’89 Nov ’89

14. Overhauling to TG set Unit I at MTPS, Mettur

210 MW BHEL for TNEB

Oct ’89 Nov ’89

15. Repair & Replacement of TB II Rotor at VSP, Vizag Steel Plant

6067 Nm³/ minute

BHEL for VSP Apr ’90 May ‘90

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LIST OF MAINTENANCE WORKS EXECUTED

S/No. TYPE OF WORK PERFORMED PLANT

CAPACITY / MAKE

CUSTOMER DETAIL

DATE OF

START

DATE OF COMPLETION

16. Overhauling of TG set at TNPL, Kagithapuram

8 MW TNPL Oct ’90 Nov ’90

17. Overhauling of TG set Unit I at MAPS, Kalpakkam

235 MW NPCIL Jan ’91 Apr ’91

18. Overhauling of Boiler Grates at TNPL, Kagithapuram, Tamilnadu

TNPL May ‘91 May ‘91

19. Capital Maintenance of 210 MW TG set Unit III at MTPS, Mettur

210 MW BHEL for TNEB

Oct ’91 Nov ’91

20. Overhauling of TB Unit III at VSP, Vizag

6067 Nm³/min

BHEL for VSP Sep ’91 Sep ’91

21. Inspection of Blower Rotor TB III at Visakhapatnam Steel Plant

6067 Nm³/Min. Blower

BHEL for VSP Sep ’91 Sep ’91

22. Capital Maintenance of TG set & Aux. At TNPL, Kagithapuram

18 MW TNPL Oct ’91 Oct ’91

23. Repair works of Unit IV Generator at TS II NLC, Neyveli

210 MW BHEL for NLC Nov ’91 Nov ’91

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LIST OF MAINTENANCE WORKS EXECUTED

S/No. TYPE OF WORK PERFORMED PLANT

CAPACITY / MAKE

CUSTOMER DETAIL

DATE OF

START

DATE OF COMPLETION

24. Capital Maintenance of Turbo Blowers 1 & 2 at Visakhapatnam Steel Plant.

6067 Nm³ / min.

VSP Dec ’91 Jan ’92

25. Capital Maintenance of Turbo Blowers 3 at Visakhapatnam Steel Plant

6067 Nm³ / min.

VSP Jun ’92 Jun ’92

26. Overhauling of TG set Unit II at MAPS, Kalpakkam

235 MW NPCIL Jul ’92 Nov ’92

27. Renewal of HP module of Unit- V TG set at NALCO, Angul, Orissa

120 MW BHEL-SAS for NALCO

Aug ’92 Oct ’92

28. Overhauling of TG set Unit - II at RTPS, Raichur, Karnataka

210 MW BHEL- SAS for KPCL

Nov ’92 Jan ’93

29. Capital Maintenance of 210 MW TG set Unit II at RTPS, Raichur.

210 MW BHEL for KPCL

Nov ’92 Jan ’93

30. Replacement of Ammonia converter cartridge & loading of catalyst at CFL Visakhapatnam (AP)

300 TPD CFL May ‘93 Jun ’93

31. Overhauling of IP & LP modules & Aux. of TG Unit- I at NALCO, Angul

120 MW BHEL for NALCO

Jul ’93 Oct ’93

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LIST OF MAINTENANCE WORKS EXECUTED

S/No. TYPE OF WORK PERFORMED PLANT

CAPACITY / MAKE

CUSTOMER DETAIL

DATE OF

START

DATE OF COMPLETION

32. Overhauling of TG set Unit-I at MAPS, Kalpakkam, Tamilnadu

235 MW NPCIL Jul ’93 Jan ’94

33. Capital Maintenance of 120 MW TG set Unit- I HP module at NALCO, Angul, Orissa

120 MW BHEL for NALCO

Aug ‘93 Oct’ 93

34. Overhauling of TG set 210 MW Unit-I at MTPS, Mettur, Tamilnadu

210 MW BHEL for TNEB

Aug ’93 Oct ’93

35. Capital Maintenance of TG set Unit-III & Aux. at Vizag Steel Plant, Visakhapatnam, Andhra Pradesh

60 MW VSP Sep ’93 Oct ’93

36. Overhauling of Turbo Blower at CFL, Visakhapatnam

4 MW Elliot Make

NICCO for CFL

Jan ’94 Mar ’94

37. Capital Maintenance of TG set Unit- I & Aux. at Vizag Steel Plant, Visakhapatnam, Andhra Pradesh

60 MW VSP Feb ’94 Mar ’94

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LIST OF MAINTENANCE WORKS EXECUTED

S/No. TYPE OF WORK PERFORMED PLANT

CAPACITY / MAKE

CUSTOMER DETAIL

DATE OF

START

DATE OF COMPLETION

38. Overhauling of Cargo Oil Pumps & drive Turbines of MT Visveswar-ayya at Chokhani Dry Dock

3 x 300 HP Chokani Intl. For SCI

Apr ’94 May ‘94

39. Overhauling of LP Turbine Unit-II at MAPS, Kalpakkam

235 MW NPCIL Jun ’94 Sep ’94

40. Overhauling of 210 MW TG set Unit-II at MTPS, Mettur,

210 MW BHEL for TNEB

Aug ’94 Nov ’94

41. Unit V Generator Field Balancing work at TTPS, Tuticorin

210 MW BHEL for TNEB

Aug ’94 Sep ’94

42. Overhauling of TG set Unit-I at NALCO, Damanjodi.

18.5 MW NALCO Aug ’94 Sep ‘94

43. Overhauling Grate of Boiler No.2 at TNPL, Kagithapuram

TNPL Nov ’94 Dec ’94

44. Inspection & Overhauling of TG set Unit II at MAPS, Kalpakkam

235 MW MAPS Apr.’95 Sep.’95

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LIST OF MAINTENANCE WORKS EXECUTED

S/No. TYPE OF WORK PERFORMED PLANT

CAPACITY / MAKE

CUSTOMER DETAIL

DATE OF

START

DATE OF COMPLETION

45. Overhauling of Cargo Oil pump & Turbine of MT Sarojini Naidu at Chokani International Limited Shipyard, Chennai

3 x 300 HP Chokhani Intl. For SCI

May ‘95 Jun ’95

46. Inspection & repair of Unit-IV Generator Rotor at RTPS, Raichur

210 MW MHI

BHEL for KPCL

Jun ’95 Sep ’95

47. Inspection & Overhauling of 5.4 MW TG set at J.K. Paper, Rayagada, Orissa

5.4 MW J. K. Corp. Oct ’95 Dec ’95

48. Overhauling of TG set Unit-III and Aux.. at NALCO, Damanjodi

18.5 MW NALCO Dec ’95 Jan ’96

49. Inspection & Overhauling of Unit-I LP Turbine at MAPS, Kalpakkam

235 MW NPCIL Apr ’96 Jun ’96

50. Overhauling of Generator, Exciter & Aux. Of Unit-I at VSTPP, Vindyachal

210 MW BHEL for NTPC

Jul ’96 Aug ’96

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LIST OF MAINTENANCE WORKS EXECUTED

S/No. TYPE OF WORK PERFORMED PLANT

CAPACITY / MAKE

CUSTOMER DETAIL

DATE OF

START

DATE OF COMPLETION

51. Overhaul of TG set Unit IV at MTPS, Mettur

210 MW BHEL for TNEB

Sep ’96 Oct ’96

52. Overhauling of TG set & Pumps Unit- IV at RTPS, Raichur,

210 MW MHI

BHEL for KPCL

Sep ’96 Oct ’96

53. Overhauling of TG set Unit-II at Madras Refinery Ltd.,

20 MW BHEL-SR for MRL

Sep ’96 Oct ’96

54. Overhauling of TG Set Unit – VI at Korba TPS, Chattisgarh

500 MW BHEL-SAS for NTPC

Nov ’96 Dec ’96

55. Overhauling of TG- II Unit and its accessories at TPP, Visakhapatnam Steel Plant

60 MW VSP Nov ’96 Dec ’96

56. Overhauling of TG set Unit – III at Mettur TPS, Tamilnadu

210 MW BHEL-SAS for TNEB

Nov ’96 Dec ’96

57. Generator repair works of Unit – IV at Tuticorin TPS, Tamilnadu

210 MW BHEL-SAS for TNEB

Sep ’97 Sep ’97

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LIST OF MAINTENANCE WORKS EXECUTED

S/No. TYPE OF WORK PERFORMED PLANT

CAPACITY / MAKE

CUSTOMER DETAIL

DATE OF

START

DATE OF COMPLETION

58. Overhauling of HP, LP Turbines of Unit-I at Karkarpara APS, Gujarat

235 MW NPCIL Oct ’97 Oct ’97

59. Overhauling of TG set of Unit-I at Kalpakkam APS, Tamilnadu

235 MW NPCIL Nov ’97 Mar ’98

60. Overhauling of TG set of Unit – IV at Mettur TPS, Tamilnadu

210 MW BHEL-SAS for TNEB

Dec ’97 Jan ’98

61. Inspection of Condensing Turbine at JK Corporation, Rayagada

12 MW JK Corp. Ltd. Apr ’98 Apr ’98

62. Overhauling of 5 Nos. of Cargo Oil Pumps & Turbines of MT J.N. Vyas for Hindustan shipyard Ltd.

5x 500 HP HSL for SCI Jan ’99 Feb ’99

63. Overhauling of 5 Nos. of Cargo Oil Pumps & Turbines of MT R. A. Kidwai for Hindustan Shipyard Ltd.

5x 500 HP HSL for SCI Mar ’99 Apr ’99

64. Overhauling of TG set of Unit – II at Kalpakkam APS, Tamil nadu

235 MW NPCIL Mar ’99 May ‘99

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LIST OF MAINTENANCE WORKS EXECUTED

S/No. TYPE OF WORK PERFORMED PLANT

CAPACITY / MAKE

CUSTOMER DETAIL

DATE OF

START

DATE OF COMPLETION

65. Preservation, restoration & re-assembling of Unit – 1 TG at Kaiga APS, Karnataka

235 MW NPCIL Nov ’99 Jun ’01

66. Hot gas path inspection of GTG- 1 & 2 at Spectrum Godavari Combined Cycle Power Plant, Kakinada, Andhra Pradesh

2 x 48 MW Westing-

house

Rolls Royce for Spectrum

GCCP

Jul ‘99 Aug ‘99

67. Overhauling of TG set of Unit-I at Kalpakkam APS, Tamilnadu

236 MW NPCIL Jan ’00 Jun ’00

68. Mechanical maintenance of main plant, Aux. & Offsite at NTPC, Kayamkulam, Kerala

Frame-9 GTG

NTPC Feb ’00 Dec ’00

69. Attending to High Vibrations & Overhauling of Unit- 2 at Kaiga APS, Karnataka

235 MW NPCIL Feb ’00 Mar ’00

70. Overhauling of Emergency core cooling Pumps and PHT pumps of Unit 1 & 2 at KGS

Nuclear Reactor

NPCIL Mar ’00 Mar ’00

71. AMC for Routine maintenance of Pumps in Turbine areas at Suratgarh TPS, Rajasthan

250 MW RSEB Jun ’00 Jun ‘03

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LIST OF MAINTENANCE WORKS EXECUTED

S/No. TYPE OF WORK PERFORMED PLANT

CAPACITY / MAKE

CUSTOMER DETAIL

DATE OF

START

DATE OF COMPLETION

72. Hot gas path inspection of GT- 1 at Godavari CCPP, Kakinada

48 MW Westing-

house

Rolls Royce for Spectrum

GCCP

Oct ‘00 Oct ‘00

73. Replacement of Rotary Dryers of A & B Trains at Coromandel fertilizers Ltd., Visakhapatnam

Complex Fertiliser

Plant

L &T for CFL Nov ’00 Mar ‘01

74. Insitu Inspection of Unit – I HP & LP Turbine Rotors at Kalpakkam APS, Tamilnadu

235 MW NPCIL Aug ’01 Aug ’01

75. Repair of HP Turbine & Generator Rotors & overhauling of TG set Unit-I at Kaiga APS, Karnataka

235 MW NPCIL Sep ’01 Oct ’01

76. Overhauling of Cargo Oil Pumps and Drive Turbines on MT Basveshwara at Hindustan Shipyard Ltd.

4 x 600 HP HSL for SCI Dec ‘01 Jan ‘02

77. Overhauling of HP, LP Turbines and blade replacement in Unit-2 at Kaiga Atomic Power Plant, Karnataka

235 MW NPCIL Mar ‘02 Apr ‘02

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LIST OF MAINTENANCE WORKS EXECUTED

S/No. TYPE OF WORK PERFORMED PLANT

CAPACITY / MAKE

CUSTOMER DETAIL

DATE OF

START

DATE OF COMPLETION

78. Overhauling of Valves in reactor and TG Areas of Unit 2 at Madras Atomic Power Station, Kalpakkam

235 MW NPCIL Jun ‘02 Jan ‘03

79. Major Overhaul of TG-2 at NALCO, Damanjodi, Orissa

18.5 MW NALCO Jun ‘02 Jun ‘02

80. Inspection of Gas Turbine M 701 F at PSEG- PPN , Thirucadaiyur, Nagipattinam, Tamilnadu

260 MW Mitsubushi

PSEG Global Jul ‘02 Aug ‘02

81. Dismantling and Servicing of Generator Transformer of Unit-2 at Madras Power Station

235 MW NPCIL Oct ‘02 Jan ‘03

82. Overhauling of HP, LP Turbine and replacement of Gasket in Unit-1 at Kaiga A P Station, Karnataka

235 MW NPCIL Dec ‘02 Jan ‘03

83. Major Overhaul & slip ring Replacement of TG-1 at NALCO, Damanjodi, Orissa

18.5 MW NALCO Dec ‘02 Jan ‘03

84. Overhauling of HP, LP Turbine and CCW Pumps & IDCT Fan Motors in Unit 2 at Kaiga Atomic Power Station, Karnataka

235 MW NPCIL Jan ‘03 Feb ‘03

E0524

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LIST OF MAINTENANCE WORKS EXECUTED

S/No. TYPE OF WORK PERFORMED PLANT

CAPACITY / MAKE

CUSTOMER DETAIL

DATE OF

START

DATE OF COMPLETION

85. Inspection and overhauling of Gas

Turbine Generator at Tanir Bavi Power Company Pvt. Ltd., Mangalore, Karnataka

General Electrical LM 6000

GMR Tanir Bavi Pvt. Ltd.

Apr ‘03 May ‘03

86. Overhauling of TG set in Power Block at JK paper Mill, Rayagada, Orissa

5.4 MW JK Corp. Ltd. May ‘03 May ‘03

87. Replacement of Generator at JK

Paper Mill, Rayagada, Orissa 12 MW JK Corp. Ltd. Jul ‘03 Jul ‘03

88. Inspection and Overhauling of Gas

Turbine Generator 1 & 2 and Minor Inspection of Steam Turbine at Tanir Bavi Power Company Pvt. Ltd., Mangalore, Karnataka

General Electrical LM 6000

GE International Inc. for GMR

Tanir Bavi Pvt. Ltd.

Feb ‘04 Mar ‘04

89. Overhauling of TG-3 Unit and Auxiliaries at NALCO Damanjodi, Orissa

18.5 MW NALCO May ‘04 May ‘04

90. Hot Gas Path Inspection of GT 2 at

Godavari CCPP, Kakinada, Andhra Pradesh

48 MW Westing House

Rolls Royce for Spectrum

GCCP

Aug ‘04 Sep ‘04

91. Inspection and overhauling of HP, LP turbines, generator and auxiliaries at Unit-3 TG set at Rajasthan Atomic Power Station, Rajasthan

235 MW NPCIL Aug ‘04 Aug ‘04

E0524

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LIST OF MAINTENANCE WORKS EXECUTED

S/No. TYPE OF WORK PERFORMED PLANT

CAPACITY / MAKE

CUSTOMER DETAIL

DATE OF

START

DATE OF COMPLETION

92. Inspection and overhauling of HP, LP turbines, generator and auxiliaries at Unit-4 TG set at Rajasthan Atomic Power Station, Rajasthan

235 MW NPCIL Apr ‘05 Apr ‘05

93. Replacement, erection & commissioning of Rotary Granulator A- Train at Coromandel Fertilisers Ltd., Visakhapatnam

Complex Fertiliser

Plant

L & T for CFL Apr ‘05 May ‘05

94. Minor Inspection of Gas Turbine Generator Unit 1 at Tanir Bavi Power Company Pvt. Ltd., Mangalore, Karnataka

General Electrical LM 6000

GMR Tanir Bavi Pvt. Ltd.

Oct’05 Oct’05

95. Overhauling of Blower & Turbine in sulphuric Acid Plant at Coromandel Fertilisers Ltd., Visakhapatnam AP

4 MW Elliot USA

CFL Apr’06 Apr’06

96. Inspection and overhauling of HP, LP turbines, generator and auxiliaries at Unit-3 TG set at Rajasthan Atomic Power Station, Rajasthan

235 MW NPCIL Aug’06 Sep’06

E0524

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LIST OF MAINTENANCE WORKS EXECUTED

S/No. TYPE OF WORK PERFORMED PLANT

CAPACITY / MAKE

CUSTOMER DETAIL

DATE OF

START

DATE OF COMPLETION

97. Emergency capital repair of TG-4

Turbine & Auxiliaries at RINL, Visakhapatnam Steel Plant, AP

67.5 MW VSP Sep’06 Oct’06

98. De-erection of Damaged Stator

placing outside Turbine Building for repair in Unit 3 at Kaiga Atomic Power Station, Karnataka

235 MW NPCIL Dec’07 Jan’08

99. Replacement of Kaiga # 3 Generator with Generator of Kaiga # 4 at Kaiga Atomic Power Station, Karnataka

235 MW NPCIL Jan ‘08 Mar’08

100. Capital Repair of TG-3 Turbine &

Auxiliaries at RINL, Visakhapatnam Steel Plant, AP

60 MW VSP Mar’08 Apr’08

101. Inspection of HP & LP rotors and

generator of unit 2 TG set at MAPS, Kalpakkam, Tamilnadu

235 MW

NPCIL Aug’08 Sep’08

102. Inspection of Turbine HP & LP Rotor & Generator of Unit 1 of 235 MW TG Set at MAPS, Kalpakkam APS, Tamilnadu

235 MW NPCIL Nov’09 Nov’09

103. Removal and re-installation of

Generator Rotor in Unit -4 at Kaiga Atomic Power Station, Karnataka

235 MW NPCIL Mar ‘10 Apr’10

E0524

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LIST OF MAINTENANCE WORKS EXECUTED

S/No. TYPE OF WORK PERFORMED PLANT

CAPACITY / MAKE

CUSTOMER DETAIL

DATE OF

START

DATE OF COMPLETION

104 Removal and re-assembly of Gas

Turbine Generator Unit 1 at GMR Energy Ltd, Barge Mounted Power Plant, East Godavari, Andhrapradesh

GMR Energy Ltd

Jul ‘10 Aug ‘10

105 Removal, Inspection & installation

of HP & LP Rotor, inspection of bearings, maintenance works on generator of Unit 2 of 235 MW TG Set at MAPS, Kalpakkam, Tamilnadu

235 MW NPCIL Nov ‘10 Jan ‘11

106 Servicing of Reduction Gear Box of Gas Turbine Generator Unit 3 at GMR Energy Ltd, Barge Mounted Power Plant, East Godavari, Andhrapradesh

GMR Energy Ltd

May ‘11 May ’11

107 In-situ inspection of HP & LP

Turbine, bearings, overhauling of generator, HP Governor Valves of Unit 1 of 235 MW TG Set at MAPS, Kalpakkam, Tamilnadu

235 MW NPCIL Jun ‘11 Jul ‘11

108 Dismantling, overhauling & box up

of Unit-3 Turbine, Generator & its governing system at Kaiga Atomic Power Station-3, Karnataka.

235 MW

NPCIL Jul ‘11 Aug ‘11

E0524

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LIST OF MAINTENANCE WORKS EXECUTED

S/No. TYPE OF WORK PERFORMED PLANT

CAPACITY / MAKE

CUSTOMER DETAIL

DATE OF

START

DATE OF COMPLETION

109 Repair & replacement of broken

Turbine Rotor Shaft at TG #5 RINL Vishakhapatnam. Andhra Pradesh.

67.5 MW RINL VSP May ‘14 Completed Jul’14

110 Dismantling & Removal of Old

Generator Stator of Unit 1, Erection & Commissioning of new Generator & Exciter at JITPL, Derang, Angul, Odhisa.

600 MW JITPL Dec ‘14 Completed Feb’15

111 Replacement of LP Rotor and bearing No.4 with spare one in Unit-2 at 2 x 250 MW at NLC TS-II Expn,, Neyveli, Tamil nadu

250 MW NLC Dec ‘14 Completed Feb’15

112 Dismantling of LP Rotor (1&2) and de-blading of free end blades and re-assembly after completion of MPI and NFT at JITPL, Derang, Angul, Odhisa.

600 MW BHEL for JITPL

Jan ‘15 Completed Jan’15

113 Inspection and of MAPS2 HP Turbine and LP Turbine, Decoupling of LP-Gen rotor for facilitating threading out of generator rotor, inspection of Generator rotor end bells. inspection and replacement of generator hydrogen seals.

235 MW NPCIL MAPS

Nov ‘15 Completed Jan’16

114 Inspection & Overhauling works of LP Turbine 150 MW TG -5 at Hindalco, Mahan CPP, Bargawan, Singraulli, Madhya Pradesh.

150 MW Hindalco MAHAN

May ‘16 Completed Jun’16

E0524

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List of Rehabilitation Works Executed

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LIST OF REHABILITATION WORKS EXECUTED

S/No. TYPE OF WORK PERFORMED PLANT

CAPACITY / MAKE

CUSTOMER DETAIL

DATE OF

START

DATE OF COMPLETION

1. Retrofit of Boiler Air heaters, Economisers & Super heaters for Unit III & IV at ETPS. Ennore

110 MW BHEL for TNEB

Nov’ 83 Mar’ 84

2. Rehabilitation, testing & Commissioning of 4 MW TG set at SPB, Erode

4 MW Brown Boveri

EMCONS for SPB

Mar’ 90 Apr’ 90

3. Rehabilitation / Life Extension Work of TG sets Unit I and IX at TS-1, NLC, Neyveli.

50 MW & 100 MW

RUSSIAN

TPE / ABL for NLC

Sep ’92 Aug ’94

4. Repair & reblading of 100 MW HP Rotor Unit VIII at TS-1, NLC, Neyveli

100 MW NLC Nov ’93 Dec ’93

5. Core repair and Rewinding of Generator Stator Unit VII at TS-1, NLC, Neyveli

100 MW TPE / ABL for NLC

Mar ‘94 Sep ‘94

6. RLA study of Boilers Unit II, III, IV & V at Dhuvaran TPS, Dhuvaran

31.75 MW ABB-ABL for GEB

Feb ’95 Feb ’96

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LIST OF REHABILITATION WORKS EXECUTED

S/No. TYPE OF WORK PERFORMED PLANT

CAPACITY / MAKE

CUSTOMER DETAIL

DATE OF

START

DATE OF COMPLETION

7. Rehabilitation, Erection, Testing & Commissioning of Turbo Alternator at J. K. Corporation Ltd. Rayagada, Orissa

12 MW J K Corp. Jun ’95 Dec ’95

8. Retrofitting of Boiler Burners for Cargo Oil Tanker Ship MT Sarojini Naidu (SAACKE Gmbh-Burners) at Chokani International Limited, Shipyard, Chennai

CIL Jul ’95 Aug ’95

9. Rehabilitation work of Unit I & II Hydro Generators at Karnafulli HPP, Bangladesh

60 MW ABB Italy Jul ’95 Dec ’95

10. Reblading of LP Rotor of Unit III at TTPS, Tuticorin

210 MW ABB India Jul ’95 Jul ’95

11 Life Extension Work of Boiler Unit VIII A & VIIA at TS-1, NLC, Neyveli

50 MW ABL for NLC Nov ’95 Aug ’97

12. Pressure Hull Survey of Submarine INS Vagli for Hindustan Shipyard Ltd.

HSL for Indian Navy

May ’98 Jun ’98

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LIST OF REHABILITATION WORKS EXECUTED

S/No. TYPE OF WORK PERFORMED PLANT

CAPACITY / MAKE

CUSTOMER DETAIL

DATE OF

START

DATE OF COMPLETION

13. Retrofitting of Bentley Axial Displacement probe in place of hydraulic relay device on steam driven turboblower at Neelachal Ispat Nigam Ltd., Duburi Orissa

12 MW MAN Turbo

Power Concept for

NINL

Aug’06 Aug’06

14. Conversion of oxygen Compressor Train to Nitrogen service in Air Separation Plant of RINL, Visakhapatnam Steel Plant, AP

67,000 NM3/Hr.

MAN TURBO for VSP

Dec’06 Dec’06

15. Retrofitting of Woodward Electronic Governor in place of hydraulic governor device on SKODA Turbogenerator set as Essar Power Ltd., Pellet Plant, Visakhapatnam AP

35 MW Power Concept Ltd.

for EPL

Oct’07 Oct’07

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LIST OF CLIENTS…….

1. Bharat Heavy Electricals Limited (Chennai, Nagpur, New Delhi, Secunderabad, Hyderabad)

2. Nuclear Power Corporation of India Limited ( MAPS, RAPS, TAPP, KGS, KAPS)

3. Tamilnadu Electricity Board (Ennore Thermal Power Station, Tamilnadu)

4. Neyveli Lignite Corporation (Neyveli, Tamilnadu)

5. Tamilnadu Newsprint & Papers Limited (Kagithapuram, Tamilnadu)

6. SPB Projects and Consultancy Limited (Chennai)

7. RINL, Vishakapatnam Steel Plant (Visakhapatnam, Andhra Pradesh)

8. National Aluminium Company Limited (Damanjodi, Orissa)

9. ACC-Babcock Limited (New Delhi)

10. Technoprom Exports (New Delhi)

11. Chokani International Limited (Chennai)

12. Onaway Engineering (Visakhapatnam)

13. Bharat Heavy Plates & Vessels Limited (Visakhapatnam, Andhra Pradesh)

14. Coromandel Fertilizers Limited (Visakhapatnam, Andhra Pradesh)

15. J.K. Paper Mills (Rayagada, Orissa)

16. ABB India (Chennai)

17. ABB Sae Sadelmi (Italy)

18. Hindustan Shipyard Limited (Visakhapatnam, Andhra Pradesh)

19. Shipping Corporation of India (Mumbai)

20. Energy Overseas International INC.

21. BSES Limited, NOIDA (Uttar Pradesh) 22.

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LIST OF CLIENTS…….

22. Rolls Royce Industrial Power India Ltd (Kakinada, Andhra Pradesh) 23. GE Power Services (India) Pvt. Ltd, New Delhi 24. Demag Delaval Industrial Turbomachinery Pvt. Ltd., ( Now SIEMENS Vadodara, Gujarat) 25. Jayaprakash Associates Limited (New Delhi) 26. JSW Steel Limited, Tornagallu (Bellari, Karnataka) 27. MAN Turbo India Pvt. Ltd ( Vadodara, Guajrat) 28. GMR Energy Limited (Kakinada, Andra Pradesh)