Pumps n Valves n Systems

Energy. Natural. Endless.Solutions for Geothermal Applications.

Energy2

Energy source with a future:KSB focuses on geothermal energy.

Geothermal energy is a promising energy source with practically endless potential. This

is why, in the future, an increasing number of geothermal power plants will be built in

order to exploit geothermal energy at depths of up to 5000 m. Steam systems use steam

from natural underground reservoirs directly to generate electricity. Binary cycle systems

are able to produce electricity at lower water temperatures by means of a secondary cycle

or can use the geothermal energy for district heating, for example.

Pumps and valves must operate efficiently and reliably in these systems and also withstand

extreme conditions. High-performance products are required for use in the geothermal

water loop, feed water and condensate transport or in heat recovery for district heating.

KSB offers reliable solutions for geothermal power plants, including pumps and valves

that are ideally suited to the special operating conditions.

Your partner for energy efficiency.As a global market leader in the supply of pumps, valves and systems, KSB is the ideal

partner for plant operators, consultants, planners and engineering contractors. We meet

all the demands placed on our products by geothermal plants, every step of the way

from planning to production right through to installation, commissioning, maintenance

and repair.

In collaboration with renowned scientific institutions, we continuously research and

develop new materials and technologies in order to provide our customers with optimally

designed products. Products with minimum life cycle costs and maximum efficiency:

that is what we at KSB stand for. With more than 15,000 employees, over 160 service

centres and 30 production facilities around the world, we do everything in our power

to support you with reliable and sustainable solutions.

3

Steam systems.Steam systems use geothermal water at temperatures of up to 250 ºC. The steam that reaches the surface drives

the turbine directly.

A variety of pumps and valves are used in these systems: reinjection pumps, which return the cooled geothermal

water back underground; condensate pumps, built from materials able to withstand the mineral-rich geothermal

water; and cooling water pumps that have already proven their worth in many conventional power plants.

With its wide range of pumps and valves, KSB is well equipped to meet the challenges of steam systems.

Steam Systems4

Steam system

(electricity and heat)

5

A Brine reinjection pumpB Condensate pumpC Condensate reinjection pumpD Cooling water pumpE Pump for district heating circuit

1 Shut-off valve2 Non-return valve

Binary cycle systems.A binary cycle geothermal power plant is suitable for geothermal

water temperatures up to 180 °C. The heat is transferred to a

second cycle, an Organic Rankine Cycle (ORC) or a Kalina cycle.

Here, fluids which vaporise at a lower temperature than water

are used to drive a turbine.

Special feed pumps are used to circulate fluids such as isobutane,

isopentane, or water-ammonia mixes in this cycle. Circulating

pumps enable residual heat to be utilised for district heating.

Reinjection pumps ensure that the cooled geothermal water is

returned below ground.

The second cycle is not required if the geothermal heat is pumped

directly through a heat exchanger for use in district heating or in

industrial processes, for example.

Binary Cycle Systems6

7

Binary cycle system

(electricity and heat)

ORC 1) or Kalina cycle

A Brine reinjection pumpD Cooling water pumpE Pump for district heating circuitF Feed water pump

1 Shut-off valve2 Non-return valve

1) Organic Rankine Cycle

HG

M/H

GM

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MTC

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HPK

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Mag

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Etan

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UPA

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Steam systems

Steam cycle

Brine reinjection

Condensate transport

Condensate reinjection

Cooling circuits

District heating

Auxiliary circuits

Binary cycle systems

Water extraction

Reinjection

Feed water and conden-sate transport

Cooling circuits

District heating

Auxiliary circuits

Heat utilisation

Water extraction(geothermal water)

Reinjection

District heating

Pumps

KSB expertise in geothermal systems.The following overview shows the possible applications of KSB pumps, valves and automation solutions.

Pumps and Valves8

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Steam systems

Steam cycle

Brine reinjection

Condensate transport

Condensate reinjection

Cooling circuits

District heating

Auxiliary circuits

Binary cycle systems

Water extraction

Reinjection

Feed water and conden-sate transport

Cooling circuits

District heating

Auxiliary circuits

Heat utilisation

Water extraction(geothermal water)

Reinjection

District heating

Automation Valves

9

Pumps10

Pumps for applications in geothermal systems.

HGM/HGM-RO

Description: Horizontal, radially split, product-lubricated,

multistage ring-section pump with radial impellers, axial

and radial single-entry inlet.

Application: Handling of feed water in power stations,

boiler feed water and condensate in industrial facilities,

desalination of seawater.

Technical data:

DN 25 – 250

Q [m3/h] 1500 max.

H [m] 1400 max.

p [bar] 140 max.

T [ºC] +160 max.

n [min-1] 3600 max.

Multitec/Multitec-RO

Description: Multistage horizontal or vertical centrifugal

pump in ring-section design, long-coupled and close-

coupled variant, with axial or radial suction nozzle, cast

radial impellers. ATEX-compliant version available.

In Duplex or Super Duplex (RO) stainless steel on request.

Application: Water and drinking water supply systems,

general industry, pressure boosting systems, irrigation

systems, in power stations, heating, filter, fire-fighting,

reverse osmosis and washing plants, snow guns, etc. and

desalination of seawater.

Technical data:

DN 32 – 150

Q [m3/h] 850 max.

H [m] 1000 max.

p [bar] 100 max.

T [ºC] -10 to +200

n [min-1] 4000 max.

Omega

Description: Single-stage, axially split volute casing pump.

Application: For handling water with a low solids content,

seawater e.g. in waterworks, irrigation and drainage pumping

stations, desalination systems for water extraction, power

plants, fire-fighting systems, shipbuilding, district heating/

cooling, desalination of seawater. ATEX compliant version

available.

Technical data:

DN 80 – 350

Q [m3/h] 2880 max.

H [m] 210 max.

p [bar] 25 max.

T [ºC] +80 max.

n [min-1] 2900 max.

Movitec V / VS / VC / LHS

Description: Multistage, vertical high-pressure centrifugal

pump in ring-section design with suction and discharge

nozzles of identical nominal diameters arranged opposite to

each other (in-line design), close-coupled. ATEX-compliant

version available.

Application: Spray irrigation, irrigation, washing, water

treatment, fire-fighting and pressure boosting systems,

hot water and cooling water recirculation, boiler feed

systems, etc.

Technical data:

Rp / DN 1 – 2 / 25 – 100

Q [m3/h] 113 max.

H [m] 401 max.

p [bar] 40 max.

T [ºC] +140 max.

n [min-1] 2900 max.

Automation option: PumpDrive

Automation option: Hyamaster, PumpDrive, PumpMeter

Automation option: Hyamaster, PumpMeter

Automation option: Hyamaster, PumpMeter

11

HPK / HPK-L

Description: Horizontal, radially split volute casing pump in back pull-

out design to EN 22 858 / ISO 2858 / ISO 5199, single-stage, single-entry,

with radial impeller. TÜV certification to TRD on option. ATEX-com-

pliant version available.

Application: Handling of hot water and thermal oil in piping or tank

systems, particularly in medium-sized and large hot water heating

systems, forced circulation boilers, district heating systems, etc.

Technical data:

DN 25 – 400

Q [m3/h] 4150 max.

H [m] 185 max.

p [bar] 40 max.

T [ºC]

Hot water +240

Thermal oil +400

MegaCPK

Description: Horizontal, radially split volute casing pump in back

pull-out design to EN 22 858 / ISO 2858 / ISO 5199, single-stage,

single-entry, with radial impeller. Also available as variant with

“wet” shaft. ATEX-compliant version available.

Application: Handling of aggressive liquids in the chemical and

petrochemical industries as well as in refinery.

Technical data:

DN 25 – 250

Q [m3/h] 1160 max.

H [m] 162 max.

p [bar] 25 max.

T [ºC] +400 max.

Magnochem

Description: Horizontal, seal-less, mag-drive volute casing pump

in back pull-out design to ISO 2858 / EN 22 858 / ISO 5199, single-

stage, single-entry, with radial impeller. ATEX-compliant version

available.

Application: Handling of aggressive, toxic, explosive, valuable,

flammable, malodorous or harmful liquids in the chemical, petro-

chemical and general industry.

Technical data:

DN 25 – 250

Q [m3/h] 1250 max.

H [m] 153 max.

p [bar] 25 max.

T [ºC] +300 max.

Etanorm/Etanorm-R

Description: Horizontal, long-coupled, single-stage volute casing

pump (pump size 125 – 500 with two stages) with ratings and main

dimensions to EN 733, in back pullout design, with replaceable

shaft sleeves / shaft protecting sleeves and casing wear rings.

ATEX-compliant version available.

Application: Spray irrigation, irrigation, drainage, district heating,

water supply systems, heating and air-conditioning systems,

condensate transport, swimming pools, fire-fighting systems,

handling of hot water, cooling water, fire-fighting water, oil,

brine, drinking water, brackish water, service water, etc.

Technical data:

DN 32 – 300

Q [m3/h] 1900 max.

H [m] 102 max.

p [bar] 16 max.

T [ºC] +140 max.

Automation option: Hyamaster, PumpDrive

Automation option: PumpMeter, PumpDrive

Automation option: Hyamaster

Automation option: Hyamaster, PumpDrive, PumpMeter

Automation12

UPA

Description: Single- or multistage, single-entry centrifugal pump in

ring-section design for vertical or horizontal installation. Non-return

valve or connection branch on option. Mixed flow hydraulic systems

available with reduced impeller diameters.

Application: Handling of clean or slightly contaminated water in

general water supply, irrigation and spray irrigation systems, maintain-

ing / lowering of ground water levels, in mines, fire-fighting systems,

fountains, etc.

Technical data:

DN 100 – 350

Q [m3/h] 840 max.

H [m] 480 max.

T [ºC] +50 max.

Hyamaster SPS

Description: Control system for pumps with three-phase motors of

all types and makes, consisting of a programmable logic controller

(PLC) with display and control panel and all required power compo-

nents housed in a control cabinet. Applications: Process engineering

circuits, service water supply, cooling.

Application: Process engineering circuits, service water supply, cooling and lubrica-

tion systems, cogeneration plants, heat transfer and district heating stations, water

extraction and treatment, water supply and waste water disposal.

Technical data:

No. of pumps 4 max.

FI 1 per pump

[kW] 650

Voltage [V] 3~400

PumpDrive

Description: Self-cooling frequency inverter which allows the motor

speed to be varied continuously by means of standard signals and

a field bus. Because PumpDrive is self-cooling, it can be mounted on

the motor, on the wall or in a cabinet. Control of up to 6 pumps

without an additional controller (with PumpDrive Advanced).

Application: Cooling circuits, filters, water supply systems, heating,

ventilation and air-conditioning systems, spray irrigation systems,

boiler feed systems, steam generation plants, process engineering

circuits, cooling lubricant supply systems, service water supply

systems and other process engineering applications.

Technical data:

No. of pumps 6 max.

FI 1 per pump/ motor

[kW] 45

Voltage [V] 3~380 to 480

Automation option: Hyamaster, PumpDrive

PumpMeter

Description: The PumpMeter device is an intelligent pressure transmit-

ter for pumps, with on-site display of measured values and operating

data. The device consists of two pressure sensors and a display unit.

It records the load profile of the pump in order to indicate any

potential for optimising energy efficiency and availability.

Application: For monitoring the operation of a centrifugal pump.

Technical data:

No. of pumps 1 max.

Type see pump type series

Installation factory-

mounted, IP65

Voltage 24 V DC

Speedcontrol, monitoring and diagnosis.

Valves 13

Valves for use in geothermal systems.

ECOLINE GL 150-600

ECOLINE GL 800

Description: Globe valve designed to BS 1873. Cast steel A216 WCB, trim 8

(stellite / 13 %Cr) for class 150/300/600, trim 5 (stellite / stellite) for class 600.

Pressure / temperature rating to ASME B16.34. Face-to-face length to ASME

B16.10. Flange dimensions to ASME B16.5. Testing to API 598. Bolted bonnet.

Outside screw and yoke. Graphite packing. Stainless steel / graphite gaskets.

Application: Refineries, power stations, process engineering and general

industry; water, steam, oil, gas. Other applications on request.

Version also available in stainless steel.

Description: Globe valve designed to API 602. Forged steel A105 trim 8 (stel-

lite / 13 %Cr). Pressure/temperature rating to ASME B16.34. Threaded ends

(NPT) to ASME B1.20.1. Socket weld ends (SW) to ASME B 16.11. Testing to

API 598. Bolted bonnet. Outside screw and yoke. Graphite packing. Stainless

steel and graphite gaskets. Reduced bore.

Application: Industrial plants, power stations, process engineering, refineries, oil

and marine engineering; for water, steam, gas, oil and other non-aggressive fluids.

Version also available in stainless steel.

Technical data:

PN [bar] 150/300/600

DN 2“ – 10“

T [ºC] +427 max.

Technical data:

PN [bar] 800

DN ½“ – 2“

T [ºC] +425 max.

ECOLINE GT 150-600

Description: Gate valve designed to ANSI/ASME. Cast steel A 216 WCB, trim 8

(stellite / 13 % Cr) for class 150/300/600; trim 5 (stellite / stellite) for class 600.

Pressure / temperature rating to ASME B16.34. Flange dimensions to ASME B

16.5. Face-toface length to ASME B 16.10. Testing to API 598. Bolted bonnet.

Outside screw and yoke. Non-rotating stem. Flexible wedge. Graphite packing.

Stainless steel / graphite gaskets.

Application: Industrial applications, power stations, process engineering,

refineries, oil and marine engineering; for water, steam, gas, oil and other

nonaggressive fluids.

Version also available in stainless steel.

Technical data:

PN [bar] 150/300/600

DN 2“ – 24“

T [ºC] +427 max.

ECOLINE GT 800

Description: Gate valve designed to ANSI/ASME. Forged steel A105 trim 8

(stellite / 13 % Cr). Pressure / temperature rating to ASME B16.34. Threaded

ends (NPT) to ASME B1.20.1. Socket weld ends (SW) to ASME B 16.11. Testing

to API 598. Bolted bonnet. Outside screw and yoke. Non-rotating stem. Solid

wedge. Graphite packing. Stainless steel and graphite gaskets. Reduced bore.

Application: Industrial plants, power stations, process engineering, refineries,

oil and marine engineering; for water, steam, gas, oil and other non-aggressive

fluids.

Technical data:

PN [bar] 800

DN ½“ – 2“

T [ºC] +425 max.

Version also available

in stainless steel.

Valves14

DANAÏS 150

Description: Double-offset butterfly valve with plastomer seat ring (also

in firesafe design) or metal seat ring. With lever or gearbox, pneumatic

or electric or hydraulic actuator. Body made of cast steel or stainless steel.

Wafer type body (T1) or full-lug type body (T4). Body type T4 is suitable for

dead-end service and downstream dismantling. EN, ASME, JIS connections.

Application: Petroleum, gas, chemical and petrochemical industry, nuclear

power stations, sugar industry, paper industry, geothermal energy, shipbuild-

ing, low-pressure steam, vacuum service. All applications requiring offset disc

butterfly valves.

Technical data:

PN [bar] 25 max.

or Class 150

DN 50 – 1200

T [ºC] -50 to +260

ECOLINE BLT 150-300

Description: 2-piece body, full bore, floating ball concept, flanged (RF),

plastomer sealing (also in fire-safe variant). With lever or gearbox,

pneumatic or electric actuator. Design as per ASME B 16.34.

Application: General industry, power stations, chemical and petrochemical

industry and all associated branches of industry. Paper industry, food industry,

pharmaceutical industry.

Version also available in stainless steel.

Technical data:

PN [bar] 150/300

DN ½“- 8“

15 – 200

T [ºC] -10 to +200

PSA KHG

Description: Flanges (DIN/ASME), butt weld ends, socket weld or threaded

ends, metalseated primary seal, soft secondary seal, double block and bleed,

fully welded design, with lever or gearbox.

Optional: Polyurethane coating, emergency seal, pneumatic or electric

actuators, split body (bolted).

Application: Gases to DVGW Worksheet G260/I and II and combustible

liquids, general industry, petrochemical industry and all related industries,

power stations, gas lines and gas plants, refineries, pipelines, gas storage

facilities, tank farms.

Technical data:

PN [bar] 16/25/40/63/

100/160/250

DN 15 – 200

T [ºC] -60 to +250

ECOLINE SC 150-600

Description: Swing check valve designed to BS 1868. Cast steel A216 WCB, trim

8 (stellite / 13 %Cr) for class 150/300/600, trim 5 (stellite / stellite) for class 600.

Pressure / temperature rating to ASME B16.34. Face-to-face length to ASME

B16.10. Flange dimensions to ASME B16.5. Testing to API 598. Bolted cover.

Internally mounted hinge (2“–12“). Stainless steel and graphite gaskets.

Application: Refineries, power stations, process engineering and general

industry; water, steam, oil, gas. Other applications on request.

Version also available in stainless steel.

Technical data:

Class 150/300/600

NPS 2“ – 24“

T [ºC] +427 max.

15

MAMMOUTH

Description: Centered disc butterfly valve with elastomer liner. With manual

gearbox, electric, hydraulic actuator or counter weight. U-section / double

flanged body with flat faces (T5). EN, ASME, JIS connections possible.

Application: Water supply, water treatment, irrigation, disposal, desalination

(reverse osmosis, MSF), industry. Cooling circuits, fire fighting systems, ship-

building, steel industry, power stations (water, thermal, nuclear). Shut-off and

control duties in all industrial applications.

Technical data:

PN [bar] 6/10/16/20/25

DN 1050 – 4000

T [ºC] 0 to +65

ISORIA10-25

Description: Centered disc butterfly valve with elastomer liner. With lever, manual

gearbox, pneumatic, electric or hydraulic actuator. Wafer type body (T1), semi-lug

type body (T2), full-lug type body (T4), U-section body with flat faces (T5). Body

types T2, T4 and T5 are suitable for downstream dismantling and dead-end service

with counterflange. EN, ASME, JIS connections possible.

Application: Shut-off and control duties in all industrial and energy applications.

Technical data:

PN [bar] 10 – 25

DN 40 – 1000

T [ºC] -10 to +200

Description: Flanged end diaphragm valve; shut-off and sealing to atmosphere

by completely enclosed spring-supported diaphragm. Body with or without lining.

Position indicator with integrated stem protection. All moving parts are separated

from the fluid by the diaphragm. Maintenance-free.

Application: In building services, industrial plants and power stations; suitable

for drinking water, service water, air, oil, technical gases, from fluids handled in

the food and beverages industry to abrasive and aggressive products in chemical

and process engineering.

SISTO-KB

Description: Flanged end diaphragm valve; shut-off and sealing to atmosphere

by diaphragm; straight-way pattern, body with or without lining, position

indicator with integrated stem protection. DN125–200 with threaded bush.

All moving parts are separated from the fluid by the diaphragm.

Maintenance-free.

Application: In building services, industrial plants, power stations; suitable

for abrasive and aggressive products such as service water, waste water, acids,

alkaline solutions, sludges and suspensions.

Technical data:

PN [bar] 10

DN 15 – 200

T [ºC] -20 to +140

SISTO-16

Technical data:

PN [bar] 16

DN 15 – 200

T [ºC] -20 to +160

KSB AktiengesellschaftJohann-Klein-Straße 967227 Frankenthal (Germany) www.ksb.com

More space for solutions.

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Representative:

Alexander PütterichTel +49 (6233) 86-1816Fax +49 (6233) 86-3451alexander.puetterich@ksb.com

Your local KSB representative: