Energy Management with SIMATIC B.DataFrom Energy Transparency to Energy Efficiency

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Energy Management with SIMATIC B.DataFrom Energy Transparency to Energy Efficiency

Ensure Your Company’s Competitiveness ...

Efficient compliance with legal regulations

• Every company is obliged to comply with legal regulations regarding energy consumption

• Utilize an energy management system according to DIN EN ISO 50001 such as SIMATIC B.Data

• Successfully create transparency throughout your company’s energy balance

Reduction of operating costs

• Successfully counteract your company’s rising energy costs

• Minimize your energy costs through reduced consumption and optimized energy procurement

• SIMATIC B.Data provides all required energy data

Assurance of competitive advantage

• Increase your competitiveness through continuously reduced energy costs

• Government grants and tax concessions for energy and electricity taxes create financial leeway for investments in the core business

• Improve your market value and your company’s image through certified energy management according to DIN EN ISO 50001

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… with SIMATIC B.Data for Efficient Energy Management

• EE measures

• Monitoring

• Controlling

• Billing

• Purchasing

• Forecasting

• Monitoring

• Short-term analyses

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Electricity Water

ET 200SP AI energy meter 7KM PAC3200/4200 SITRANS Further devices

Gas Compressed air Steam … Further media

Energy data management (production and infrastructure)

Monitoring on plant level

Energy data acquisition (production and infrastructure)

SIMATIC B.Data

SIMATIC HMI

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SIMATIC B.Data – Your Advantages at a Glance

Learn more about SIMATIC B.Datawww.siemens.com/bdata

Further information on the B.Data Start Packagewww.siemens.com/bdata-start-package

More about the SIMATIC WinCC SCADA systemwww.siemens.com/wincc

Energy management made easy with SIMATICwww.siemens.com/simatic-energy-management

Benefit from energy-efficient productionsiemens.com/operational-energymanagement

References are available herewww.siemens.com/simatic-energy-management-references

Flexible and automatic analyses and reports

Efficient energy procurement

Investment protection

Compliance with legal regulations

Reduction of operating costs Assurance of

competitive advantage

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SIMATIC B.Data offers:

Compliance with legal regulations through:

• TÜV-tested energy data acquisition system according to DIN EN ISO 50001: www.siemens.com/bdata-tuev-certificate

• Support with energy consumption reduction• Environmental reporting on plant and product level• Support with CO2 emission reduction

Reduction of operating costs through:

• Energy performance indicators (EnPI) for the detection of energy waste such as leakages and unnecessary consumption such as standby consumption

• Optimized energy procurement • Cost-by-cause energy cost billing• Continuous and characteristic curve-oriented analysis

Assurance of competitive advantage through:

• Reduced production costs• Reduced energy consumption and CO2 emission• Sustainability and “green image”

Efficient energy procurement through:

• Consumption forecasts for all media• Support with selection of the optimum energy supplier• Optimized energy supply contracts through tariff simulation• Verification of the purchase invoice

Flexible and automatic analyses and reports

• Preparation and evaluation of energy data for easy analysis of the energy situation• Automatic reporting • Automatic provision of energy-relevant data – also on mobile terminal devices

Investment protection through:

• Scalability of SIMATIC B.Data, for basic getting started today and expansions in the future

• Seamless integration in SIMATIC automation• Open interfaces for the connection of third-party systems and devices

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Increase Your Operating Equipment’s Efficiency

SIMATIC B.Data supports you with your machines’ efficiency analysis. Instead of the analysis of complex raw values, SIMATIC B.Data summarizes the values and provides them as conclusive performance indicators.

These indicators show your machine’s condition, which can be used for optimized maintenance planning amongst others.

Equipment energy performance indicators (EEnPI) for machines

• Rapid evaluation of the energy situation (analogous to OEE analysis)

• Direct allocation of losses to failures in the production process

• Analysis of value-adding and non-value-adding energy

• Rapid rectification of inefficiencies: Standby, pollution, defects

EEnPI overview kWh €Machine 106.09 21.22

Availability losses 19.52 3.90

Performance losses 1.86 0.37

Quality losses 8.28 1.66

Value-adding energy 76.42 15.2872 %

Efficiency monitoring with SIMATIC B.Data

• Modeling for pump, refrigerating plant, compressed air, etc.

• Immediate indication of deviations from target consumption for timely rectification of causes

• Representation of a dynamic target value for exact working point analysis

• According to DIN EN ISO 50006 – assess-ment of the actual energy situation based on defined baselines

kWh90.0080.0070.0060.0050.0040.0030.0020.0010.0000.00

Availability losses

Quality losses

Value-adding energy

Performance losses

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Four Examples from our Worldwide References

SIMATIC B.Data is successfully employed by renowned companies in the most various sectors worldwide to ensure compliance with legal regulations as well as sustainable energy consumption and cost reductions.

You too can ensure your company’s competitive advantage through energy-optimized operations control. Our team of experts supports you with the implementation of SIMATIC B.Data.

SKF – roller bearing manufacturer Schmitz Werke – textile industry

Customer benefits

• ISO 50001-compliant processes• Realization of economic targets (reduced energy

consumption and ecological release)• Verification of the energy efficiency of machines

(pump solutions)• Easy definition of energy efficiency projects• Basis for energy awareness through performance

indicator representation and energy visualization

Customer benefits

• Easy identification of energy efficiency measures (closed current and compressed air leakage)

• Amortization of the energy management system through identification of energy eaters directly following the installation of SIMATIC B.Data

• Reduced personnel costs through automatic acquisition• Additional cost savings of 5% possible

Saint Gobain Oberland – glass industry Infratec – industry park

Customer benefits

• Savings in the double-digit million range per year – through tax cap for energy-intensive users and renewable energies levy

• Optimized production (glass melting tanks)• Support of investment considerations based on

energy consumption• Automatic and comfortable reporting• Scalability for future expansions

Customer benefits

• Annual reduction of operating costs by 380,000 € to 446,000 € through savings relating to tax cap for energy-intensive users

• Expectation of further cost savings through efficient energy saving measures

• Considerably increased energy efficiency• Detailed allocation of energy consumptions

Energy management with SIMATIC B.Data

• The solution for energy monitoring and controlling

• The decisive contri-bution to increasing the energy efficiency and productivity of your plants – and thus to improving your competitiveness

Subject to changes Order No.: DFFA-B10048-00-7600 Dispo 06303 Printed in Germany gB 150013 DB 08151.0 © Siemens AG 2015

The information provided in this brochure contains merely general descriptions or characteristics of performance which in actual case of use do not always apply as described or which may change as a result of further development of the products. An obligation to provide the respective characteristics shall only exist if expressly agreed in the terms of contract.

All product designations may be trademarks or product names of Siemens AG or supplier companies whose utilization by third parties for their own purposes may violate the rights of the owners.

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SIMATIC Energy management at a glance!

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