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An Overview• A global US$ 780 million EPC conglomerate, founded in 1988
• Providing services in Energy, Infrastructure and Defence sectors
• Present across Middle East & Africa, Asia Pacific, South Asia, the
Caspian, UK and China
• International offices in 14 countries
• Listed on the BSE and NSE in India
• Multicultural workforce of 9,951 employees
• Equipment assets worth US$ 263 million
• Listed in the ENR Global Ranking of Top 250 International
Contractors consequently for 10 years
• Revenues : US$ 780 million
• Order Backlog : US$ 1.40 billion
Punj Lloyd Group
Providing EPC Services for ENERGY
OIL & GAS• Pipelines
• Tanks & Terminals• Onshore Field Development
PROCESS• Refineries• Chemicals• Polymers &
Petrochemicals
RENEWABLES• Solar
• Biofuels• Water Treatment
Punj Lloyd Group
Providing EPC Services for INFRASTRUCTURE
BUILDINGS• Commercial, Industrial
Institutional & Residential Complexes• Healthcare
INFRASTRUCTURE• Subway & Metro Systems
• Airports• Highways & Expressways
• Bridges, Flyovers & Interchanges• Railways
• Tunnels & Caverns• Landside Development of
Seaports• Water Treatment Facilities
POWER• Nuclear• Thermal
• Solar• Transmission &
Distribution
Punj Lloyd Group
Providing Services for DEFENCE
• Small Arms
• Homeland Security
• Land Systems
• Aerospace
• Component Manufacturing
Skills and Capabilities
Total Delivery Capability
Feasibility Study Master Plan Technology
Packages Concept Design /
FEED Cost Estimates Detailed Multi-
disciplinary Design Validation
Procurement ServicesMaterial Management
Project Management Construction
Management Construction
Services Commissioning Start-up / Training
Ongoing technical support
Turnaround support O&M Technology
improvements De-bottlenecking Plant Expansions
Engineering Procurement Construction Post Completion
ENGINEERING PROCUREMENT CONSTRUCTION POST COMPLETION
Post Completion
• Ongoing technical support
• Turnaround support• O&M
• Technology improvements
• De-bottlenecking• Plant Expansion
• Statutory inspection
LIFE TIME SUPPORT
Manpower – Punj Lloyd Group Punj Lloyd boasts of a rich multicultural team from different nationalities, adapting to the local customs andtraditions of the region. It is the people of Punj Lloyd responsible for the creation of many global iconic landmarks.Readily mobilised, they are willing to take up the challenges of execution in diverse geographies, often in toughterrain and hostile weather.
Punj Lloyd PL Engineering Total
PROJECT MANAGEMENT 417 1 418
PROJECT SERVICES / Execution 8212 4 8216
ENGINEERING 289 12 301
MANAGEMENT 30 0 30
SUPPORT SERVICES 983 3 986
Grand Total 9931 20 9951
Beating Deadlines
Belgaum - Maharashtra Highway 5 months ahead of schedule
Vadodara - Halol Expressway 4 months ahead of schedule
Dahej Vijaipur Pipeline 42” x 506 km in 9 months
South Sumatra to West Java Pipeline, Indonesia 32” x 26.62 km of lowering in 1 day
OGC Pipeline, Oman 32” x 25.5 km of lowering in 1 day
Gas Export Pipeline, Oman 48” x 21 km of lowering in 1 day
LNG Storage & Regasification Facilities, Dabhol Early completion
Jamnagar - Loni LPG Pipeline 8 months ahead of schedule
Balongan - Jakarta Pipeline 2 months ahead of schedule
Motor Spirit Quality Upgradation, Haldia Refinery Completion in 18 months
Global Experience
Bahrain Bangladesh China Georgia Hong Kong India
Kazakhstan Kenya Kuwait Libya Myanmar Malaysia
Oman Qatar Indonesia Saudi Arabia Singapore Thailand
Turkey UAE UK Yemen
Organisational Structure
Dotted line reporting to MD
MD & Chairman
Group CEO
HR & Admin Supply Chain Operations Infra
Operations Oil & Gas
Defence
Plant & equipment
Procurement
Engineering Roads
Buildings
Plant, Process & Nuclear Power
Tankage
Country Mgr
Oman
Group Finance
Strategic Initiatives/ Biz Development**
Sub Contract Management
Bridges & special Strs.
Power
Railways
Chairman’s Office
Re-structuring
Corp Affairs
Country Mgr
Saudi & Bahrain Aero Euro
ManufacturingIT
Corporate Communication
CEO’s OfficeMIS & Process
Legal & CS
QHSE
Finance & Commercial
CFO
Accounting and Control
Banking & Treasury
Contract & Claims
BD, Estimation & Tendering
BD, Estimation & Tendering
Internal Audit
Pipeline & HDD
Order Backlog (Consolidated)USD Mn
Order Backlog comprises unexecuted orders as on Mar 31, 2018 plus new orders received after that date.* Excluding orders of Libya worth Rs. 6,845 crores which are not seeing traction.
B&I *54%
Pipeline & Tankage
27%
Power12%
Process6%
Defence1%
Offshore0%
PLE0%
Order backlog Mar-18
B&I * 750.73
Pipeline & Tankage 379.74
Power 168.54
Process 82.50
Defence 18.98
Offshore -
PLE -
Total 1,400.48
Segment Revenue (Consolidated) – FY18USD Mn
Pipeline & Tankage
60%
B&I16%
Process9%
Power7%
Others4%
Offshore2%
PL Infra1%
PLE1%
Revenue FY18
Pipeline & Tankage 464.52
B&I 127.46
Process 74.43
Power 56.55
Others 29.05
Offshore 16.50
PL Infra 6.24
PLE 4.66
Total 780.40
Safety Statistics
Frequency Rate =
Severity Rate =
No. of LTI Cases
Total Manhours worked
Mandays Lost due to LTI
Total Manhours worked
x 2,00,000
x 2,00,000
Formula
Particulars
Total Manhours Worked
Lost Time Injuries
Lost Workdays
Fatalities
Frequency Rates
Severity Rate
25
2013
69,713,135
1
10
0
0.00
0.03
17
50,514,022
0
0
0.00
0
0.00
5
2014
33,895,642
0
3
0.02
47
0.28
13
2015
1,88,88,711
0
4
0.04
54
0.57
2012 2016
16,479,382
0
0
0.00
0
0.00
Safety MilestonesSafety is Paramount :• in design• in construction• inside / outside the workplace
Achieving Safety Targets through :• safety audits• training• safety records / benchmarking
Recognition and Awards :• ISO 9001 : 2015• OHSAS 18001• ISO 14001 : 2015
Man-hours without lost time injury :
21.5 million Polysilicon Project, Qatar
20 million Paradip LSTK Project, India
20 million J3 Project, Jamnagar, India
13 million Dabhol-Bangalore, India
12.9 million HCU/HGU, Haldia Refinery, India
12 million Dabhol Power/LNG Terminal, India
11.2 million Dahej-Vijaipur, India
10 million Shah Gas Gathering, Abu Dhabi
10 million Sabah Sarawak, Malaysia
10 million YLNG , Yemen
9 million SGI/SGP Project, Kazakhstan
8 million Fuel Systems, NDIA, Qatar
7.5 million LNG Expansion Project, Dahej, India
7 million OGD III Abu Dhabi
5 million Habshan 3, Abu Dhabi
5 million ISPRL, Mangalore, India
4.5 million Oman Gas Company
4 million BTC, Turkey
4 million Peciko Field Dev., Indonesia
2.5 million BTC, Georgia
Buildings & Infrastructure Cumulative Data
Excavation - Cu Mtr, 10825000
Emabankment - Cu Mtr, 37364431
Subgrade - Cu Mtr, 9128387
Aggregate Base Course - Cu Mtr, 6192828
Bituminous Course -Cu Mtr, 2195951
DLC and PQC - Cu Mtr, 1913996
RCC - Cu Mtr, 2159491
Structural Work -MT, 140016 Reinforce Earth Wall
- Sq Mtr, 1684635
Buildings - Landmark Projects
Medical College and Hostel Complex, AIIMS, Raipur, India: Construction of medical, dental and nursing colleges, six hostel buildings, warden residence, auditorium etc.Built-up Area : 800,000 sft.
Medanta, The Medicity, India:Construction of 21 storeyed OPD block, two 18 storeyed IPD block, nine storeyed OT blocks, seven storeyed admin and night lounge blocks.• Built-up Area : 215,200 sft.
HEALTHCARE
• Capitol Heights, residential & retail complex, TRIF Real Estate & Development, India: Excavation and auxiliary work across 10 acres, construction of four residential towers – two 23 storeyed and two 20 storeyed along with a retail complex
• Residential Built-up Area : 0.952 million sft.• Retail Built-up Area : 0.64 million sft.
RESIDENTIAL / COMMERCIAL COMPLEXES
Transportation
• Total Road Length built by Punj Lloyd - 3,637 lane km
• We have delivered over 19 highway projects, some falling under the prestigious Golden Quadrilateral in India.
Enhancing commuter’s travel experience in :
Subway and metro systems
Airports Bridges, Flyovers & Interchanges
Highways & Expressways
Tunnels & Caverns
Transportation – Landmark ProjectsSubway & Metro Systems
• Design and construction of elevated viaduct including structural work of four stations for Delhi Metro Rail Corporation
• Construction of elevated structures – viaducts and ramp for Delhi Metro Rail Corporation
• Construction of eight stations and viaduct for Bangalore Metro Rail Corporation
Airports• Greenfield airport project in Sikkim, India – Construction of a
high altitude airport at a height of 1,410 m sea level. Thescope of work involve excavation of 100 m depth and earthfilling of slopes of 80 m height, stabilised with GeogridReinforced Retaining Wall. A large volume of earthwork, 65lac m3, involved blasting in hard rock apart from excavationin soft rock and soil
Transportation – Landmark Projects
• Four/six laning of Raipur - Simga section of NH 31, Chhattisgarh, India
• Four laning of Simaria - Khagaria section of NH 31, Bihar, India• Rehabilitation and upgradation of Talebani - Sambalpur section
of NH 6, Odisha, India• Four laning of Tallewal - Barnala section of NH 71, Punjab, India• Four laning of the Gorakhpur - Gopalganj section of NH-
28, Bihar, India• Rehabilitation and upgradation of two and four laning of Bhutan
border at Pasakha to Bangladesh border - Asian Highway contract, Ministry of Road Transport & Highways, India
• Upgradation of National Highway No. 9, GMR Hyderabad Vijayawada Expressways, India
• Upgradation of the Belgaum-Maharashtra Border Highway Section of NH-4 in Karnataka, India
Major Projects - India
Highways & Expressways
Major Projects - Overseas
• Upgradation of 2 lane, Yargi-Kalewa Road section on EPC mode, Myanmar for NHAI
Oil & Gas
Onshore & OffshorePipelines Tanks & Terminals
Onshore Field Development & Gas Processing
Process
Pipelines• Acknowledged as one of the leading pipeline contractors in the world
• Laid more than 12,775 km pipeline world over
• Known as ‘All terrain experts’ with experience of laying pipelines in mountains, deserts, swamps and shallow water
• Owns and maintains 10 spreads of pipeline equipment upto 56” dia
• Owns 18 automatic welding machines. Punj Lloyd introduced this technology in India
• Owns HDD equipment upto 400 MT
• Owns a flotilla of pipelaying barges capable of laying pipe invarying depths
Welding (inch dia), 96657324
Trench (Cu Mtr), 36424793
ROW (Cu Mtr), 38319378
Total Number of Joints, 1277513
Total Pipeline laid in KM, 12775
Major Pipeline Projects
• EPCC of 48” dia, 265 km gas pipeline, Oman Gas Export Line, Petroleum Development Oman
• Construction of 46” dia, 53 km crude oil pipeline and 42” dia 53 km gas pipeline, BTC and South Caucasus pipeline, Spie Capag - PetrofacInternational, Georgia
• EPCC of 42” dia, 207 km and 34” dia, 124 km, Baku Tbilisi Ceyhan Crude oil pipeline, Botas/BTC Co., Turkey
• EPCC of 40” dia, 205 km Myanmar China oil pipeline, South East Asia Crude Oil Pipeline Company, Myanmar
• EPCC of 36” dia, 512 km Sabah Sarawak Gas pipeline, Petronas Carigali SdnBhd, Malaysia
• EPCC of 36”, 12” and 8” dia, 97.2 km Doha Urban Relocation Gas pipelines, Qatar Petroleum, Qatar
• EPC of 36” dia, 124 and 87 km twin pipeline, Strategic Gas Transmission, Qatar Petroleum, Qatar
• EPCC of 32” dia, 301 km Fahud Sohar Gas pipeline of Oman Gas Company, Oman
• Design and construction of 32” dia, 270 km and 28” dia, 4 km South Sumatra to West Java gas pipeline, PT Perusahaan Gas Negara, Indonesia
Large Dia Projects - Overseas
Major Pipeline ProjectsOverseas Projects
• EPC of 32” dia, 270 km South Sumatra to West Java onshore pipeline, PT Perusahaan Gas Negara, Indonesia
• EPC of 24” dia, 40 km looplines, 32” dia, 252 km loopline, Oman Gas Co., Oman• EPCC of 22” dia, 183 km Myanmar China oil pipeline, South East Asia Crude Oil
Pipeline Company, Myanmar• EPC of 20”/16” dia, 60 km jetfuel pipeline and jetfuel receiving tankfarm of 141000
m3, Falcon Jetfuel Pipeline and Bulk Terminal Facilities, UAE • Construction of 16” dia, 210 km Balongan Jakarta multi product pipeline, PT Trihasra
Bimanusa, Indonesia• Construction of 16” dia, 177 km crude oil KAM
pipeline, PetroKazakhstan, Kazakhstan• Construction of 16” dia, 128 km multi product pipeline, Kumpunan Juri Teknik Sdn
Bhd, Malaysia
• Construction of 16”, 20 dia, 105 km Onshore Gas Development Phase II pipeline, Easter Bechtel Co., UAE
• Construction of 16” dia, 82 km Asab Gas Development Phase II pipeline, Easter Bechtel Co., UAE
• EPC of 14” dia, 300 km Natural Gas Liquid (NGL) pipeline, ORPIC, Oman
• EPCC of 14” dia, 129 km, 10” dia, 5 km dense phase ethylene pipelines and 3” dia, 5 km butane pipeline from Ras Laffan to Mesaieed pipelines, Ras Laffa Olefins Co., UAE
Large Dia Projects - Overseas
Major Pipeline ProjectsIndian Projects
• Construction of 48” dia, 145 km Dahej Vijaipur upgradation, GAIL India• Construction of 48” dia, 186 km East West Gas pipeline, Reliance Gas
Transportation Infrastructure• Construction of 48” dia, 120 km East West Gas pipeline, Reliance Gas
Transportation Infrastructure• EPCC of 42” dia 506 km Dahej Vijaipur gas pipeline, GAIL India• Laying and Construction of Steel Pipeline, 36” dia, 206 km Dhamra Angul pipeline
Ph II, Odisha, GAIL India• EPCC of 36” dia, 825 km Dabhol Bangalore gas pipeline, GAIL India• EPCC of 36” dia, 335 km gas pipeline Bijapur-Dadri-Burda gas pipeline, GAIL India• Construction of 30” dia, 144 km Dahej Uran pipeline gas pipeline, GAIL India• EPCC of 30” dia, 113 km Dabhol Panvel pipeline gas pipeline, GAIL India• EPC of 24” dia, 103 km Darod Jafrabad oil pipeline, Gujarat State Petronet Ltd, India• EPC of 24” dia, 57 km crude oil pipeline and 8” dia, 57 km gas pipeline, Mangla
Development pipeline I & II, Cairn Energy India • Construction of 24/20” dia, 363 km Mangalore Bangalore pipeline, Petronet
MHB, India• Construction of 22” dia, 339 km and 14” dia, 218 km Kandla Bhatinda product
pipeline, Skoda Export/Indian Oil Corp., India
Large Dia Projects - India
Major Pipeline Projects
• Construction of 18” dia, 434 km, 16” dia, 73 km and 8” dia, 36 km pipelines, Mundra Delhi, HPCL
• Construction of 18”, 253 km Mumbai Manmad multi product pipeline, BPCL
• Construction of 18” dia, 75 km Hazira Ankleshwar gas pipeline, Gujarat Gas
• Construction of 18” dia, 55 km and 18” dia, 57 km Vijaipur Kota gas pipeline, GAIL India
• Construction of 16”/12” dia, 435 km Jamnagar Loni LPG pipeline, GAIL India
• Construction of 16” dia, 332 km Mumbai-Manmad-Manglya oil pipeline, BPCL
• Construction of 14” dia, 189 km Mumbai Manmad multi product pipeline, BPCL
• EPCC of 14” dia, 182 km and 12” dia, 161 km Pune-Solapur oil pipeline, HPCL
• Construction of 14” dia, 160 km Mumbai Pune product pipeline, HPCL• Construction of 14” dia, 80 km Kalol Navagam oil pipeline, ONGC
Indian ProjectsLarge Dia Projects - India
Offshore Pipelines • EPCC of 30” dia, 3.5 km and 36” dia, 28 km oil pipeline for
ONGC, India
• EPCC of 20" dia, 40 Km Offshore crude transmission line for Al Khafji, Saudi Arabia (Field jointly owned by Saudi Arabia and Kuwait)
• EPCC of 20” dia, 24 km gas pipeline from Uran to Trombay for ONGC, India
• EPCC of 28” dia, 30 km gas pipeline and two terminal stations having scraper receivers, scraper launchers for PT Perusahaan Gas Negara, Indonesia
• EPCC of 20” dia, 25 km and 10” dia 15 km pipeline for Gujarat State Petroleum Corporation, India
• EPCC of 8/12/14” dia 122 km rigid submarine pipeline for ONGC, India
• Construction of 10” dia, 18 km pipeline for Bharat Petroleum Corporation, India
Tanks & Terminals
Achievements & Highlights
Built 10.5 million m3 of Storage Capacity Crude / Cryogenic LNG & LPG Tanks
Only Indian Contractor to have executed LPG/Cryogenic tanks on EPC basis including mechanical, civil and insulation work
Constructed India’s first LNG Storage & Regasification Terminal
Involved in the construction of 3 LNG terminals in India –Dabhol, Hazira & Dahej
One of the few Companies in India to have In-House LPG Tanks / Refrigerated Tanks Design Capability
Double Wall, Full Containment, Refrigerated Tanks – LTCS Steel Construction
- Double Wall, Double Containment, LNG Tanks*
External Double Deck & Single Deck Floating Roof Tanks
- Internal Single Deck Floating Tank - Fixed Roof Dome / Cone, C.SFloating Roof
Internal Single Deck Floating Tank - Fixed Roof Dome / Cone, AluminiumFloating Roof
- Fixed Dome / Cone / Column Supported Cone Roof Tanks
- Aluminium Geodesic Dome Roof Tanks*
* Design of LNG Tanks and Aluminium Geodesic Dome Roof is outsourced.
Engineered & Constructed by Punj Lloyd
Tanks & Terminals
Competence on Engineering Codes :
Tank
Des
ign
Cod
es American Codes: API 650, API 620, API 625, API 653 etc.
European Code: EN 14015
Indian Code : IS 803, IS 875, IS 1893 etc..
Tank
Roo
f St
ruct
ure American Codes: UBC, ASCE -07, AISC 360, API 650,
API 620
European Code: EN 14015, Indian Code: IS 800, IS 875, IS 1893 etc.
Software: STADD Pro V8i
In- HouseEngineering
0.00
0.05
0.10
0.15
0.20
0.25
0 1 2 3 4 5 6 7 8 9 10
Spec
tral
Acc
eler
atio
n, S
d(g
)
Spectral Period (s)
Convective Spectrum (at 0.5% Damping)
Impulsive Spectrum (at 5% damping)
Tanks & Terminals
Tanks & Terminals
Cryogenic Tank CapabilityLNG
• LNG Tanks (2x180,000 m3) at IOCL terminal, Ennore, India for MitsubishiHeavy Industries, Japan
• LNG Storage (3x160,000m3) and Regasification Terminal Dabhol, India for Skanska
• LNG Storage (2x148,000m3) Tank Expansion Dahej, India for IHI• Low Storage (2x160,000 m3) for Receiving Terminal Hazira, India for Shell
LPG• Propane / Butane / Propylene Storage Tanks (2x25000 MT i.e 48451
m3), for Mundra LPG Terminal Project, Mundra, Gujarat• Propane / Butane / LPG Storage (2 x 26,000 m3) LPG Terminal
Project, Ennore, Tamil Nadu, India for Indian Oil Petronas Pvt. Ltd• Propylene Storage (2 x 13,000 m3) Panipat Naphtha Cracker Project,
Panipat, Haryana, India for IOCL & IOTL• LPG Storage (2 x 40993 m3) Cryogenic Storage Tank Package at
Reliance Jamnagar Complex, Gujarat, India
Note: *Design of LNG Tanks is outsourced. Only Construction by PLL.
Pressurized & Atmospheric Tanks - Major Projects
• Design and construction of 44 storage tanks of 13,40,272 m3 capacity including External DDFR, External SDFR, Dome Roof Tanks, Cone Roof Tanks, IFRTs with C.S IFR and Aluminium IFR etc - RAPID Project, Malaysia
• Design and construction of 13 storage tanks of 2,42,852 m3 capacity including 11 External DDFR and 2 Cone Roof Tanks - Expansion and revamping of Ahmadi Depot, KNPC, Kuwait
• Design and construction of 7 storage tanks of 1,34,556 m3 capacity including 4 Aluminium Geodesic Roof and 3 C.S Dome Cone Roof Tanks -Project Falcon, UAE
• Design and construction of 9 storage tanks of 15,800 m3 capacity including 7 Aluminium and 2 Dome Roof Tanks, 20 storage tanks including Aluminium, Column Supported Cone Roof Tanks & External SDFR Tanks -MSQ Up-gradation, IOCL Barauni Refinery, India
• Design and construction of 20 storage tanks of 2,93,395 m3 capacity including IFRT (Aluminium), Column Supported Cone Roof Tanks & External SDFR Tanks - Singapore Parallel Train Project, JurongIsland, Singapore
• Design and construction of 8 storage tanks of 1,54,591 m3 capacity including Dome Roof & 3 Column Supported Cone Roof & SDFR Tanks -Saudi Kayan Petrochemical Complex, Saudi Arabia
Tanks & Terminals
• Design and construction of 19 storage tanks of capacity - Dome and Cone Roof Tanks - Storage Tanks for Onshore Gas Development Phase – III, Abu Dhabi
• Design and construction of 15 storage tanks of 2,40,000 m3 capacity including C.S Dome Roof & Geodesic Aluminium Dome Roof Tanks - Fuel Oil & White Oil storage tanks for Tankstore Phase V Expansion on Pulau Busing Island, Singapore
• Design and construction of 59 IFRT storage tanks of capacity 12,23,700 m3
capacity Geodesic Aluminium Dome Roof with Aluminium IFR - Fuel Oil Storage Tanks for Bulk Liquid Products Terminal on Jurong Island, Singapore
• Design and construction of 9 storage tanks of 4,40,000 m3 capacity - External DDFR and Cone Roof Tanks - Paradip, Orissa, India
• Design and construction of 9 Column Supported Cone Roof Tanks of capacity 6,36,332 M3 Steel Water Storage Tanks for Fujairah Water and Power Project, UAE
• Design and construction of 7 IFRT Storage Tanks, External SDFR and Cone Roof Tanks of 51,349 m3 capacity - Sulphur Block & Offsite / Utilities, IOCL, Guwahati, India
• Design and construction of 19 storage tanks of 2,15,837 m3 capacity - External SDFR and Cone Roof Tanks at Numaligarh Refinery, India
• Design and construction of 7 Column Supported Cone Roof Tanks of 89,064 m3
capacity - Kochi Refinery, India
Tanks & Terminals
• Design and construction of 21 storage tanks including C.S Dome Roof & Geodesic Aluminium Dome Roof Tanks of 4,52,000 m3
capacity - Fuel Oil & White Oil Storage Tanks for Bulk Liquid Products Terminal on Jurong Island, Singapore
• Design and construction of 12 storage tanks including External SDFR, IFRT (Aluminium) & Dome Roof Tanks of Tanks of 1,37,040 m3 capacity - Panipat Naphtha Cracker Project, India
• Design and construction of 23 External DDFR Tanks of 10,80,379 m3
capacity - Marine Tank Farm at Reliance Refinery, Jamnagar - India
• Design and construction of 11 storage tanks of 9,34,937 m3 capacity -External DDFR and Cone Roof Tanks Crude Oil Tank Farm at EssarRefinery, Vadinar, Gujarat - India
Onshore Field Development & Gas Processing• EPC of Tie-ins for Abu Dhabi Company for Onshore Oil
Operations, Abu Dhabi
• EPC of Shah Gas Gathering – Package 1 for Abu Dhabi Gas Development Co. Ltd, Abu Dhabi
• EPC of Spiking Compressor for Abu Dhabi Company for Onshore Oil Operations, Abu Dhabi
• Construction of flowlines and transfer line for Huwailah Field Development for Abu Dhabi Company for Onshore Oil Operations, Abu Dhabi
• Construction of wellheads, flowlines, manifold, transfer line and related work for Jarn Yaphour Field Development for Abu Dhabi National Oil Company, Abu Dhabi
• EPC of Peciko Field Development Phase 4 for TotalFinaElf, Indonesia
• EPC Service for Betara Complex Development, Sumatra, Indonesia
• EPC of Gas Field Development for Oil India Limited, India
Offshore Platforms• EPC of three wellhead platforms and laying of three segments of 24” dia, 18 km offshore
gas pipeline for Pertamina Hulu Energy, Indonesia
• Platform Deck Removal and installation of Well Head Platform for Pertamina HuluEnergy, Indonesia
• EPC of four wellhead platforms and laying of 57 km rigid pipeline and 10.5 km flexible submarine pipeline and associated work for Heera Redevelopment Offshore Platform, ONGC, India
• EPC of Betara Complex Development Project for Petro China International, Indonesia
• EPC of South Utility Platform for Total E&P Indonesie, Indonesia • Engineering, procurement, fabrication and loadout of a offshore six leg platform (Poleng
Process Platform) for Korea Development Co., Indonesia
Refineries• Specialized in LSTK / Composite and Up-gradation projects
• Ability to work in live plants within restricted spaces and under tight schedules, while maintaining highest standards of health, safety, quality and environment
• Extensive Experience in almost all major Process Units including :
• Sulphur Recovery Block
• Delayed Coker
• Visbreaker
• Hydrocracker & Hydrogen
• Motor Spirit Up gradation
• Completed more than 17 refinery modernisation projects
• Expertise in Brownfield and Greenfield projects
Excavation (Cu Mtr) -772014
RCC (Cu Mtr) -
425382Supply (MT) -59993
Erection (IM) -67737
Welding (ID) -
5008756
Erection (IM) -
10638255
Total Equipment erection -
MT, 40133
Refineries – Major Projects• EPCC Package for Sulphur Block - Sulphur Refinery Unit (SRU -
80TPD), Amine Regeneration Unit (ARU – 260 TPH), the Sour Water Stripper (SWS – 65 TPH ), 132 KV Switchyard along with utilities & offsite facilities for Haldia Refinery, Indian Oil Corporation
• EPCC of Motor Spirit Quality Upgradation Project (Naphtha Splitter –385,000 MT/YR, Naphtha Hydrotreater – 82,000 MT/YR, Reformer Splitter – 182,000 MT/YR, ISOM – 122,000MT/YR, Selective Hyrodegenration – 200,000 MT/YR, FCC Gasoline Splitter – 200,000 MT/YR, Hydrodesulphurization – 160,000 MT/YR) for HaldiaRefinery, Indian Oil Corporation
• EPCC of Hydrocracker Unit 1.7 MMTPA & Hydrogen Generation Unit 70 TTPA at Haldia Refinery, Indian Oil Corporation
• EPCC Package for Sulphur Block - 2 x100 TPD Sulphur Recovery Unit including Tail Gas Treatment Unit, 60 m3/hr Sour Water Stripper and 250 TPH capacity Amine Regeneration Unit on a single point responsibility basis at Manali Refinery, Chennai Petroleum Corporation Ltd.
• EPCC package for Process Facilities and Utilities for underground cavern and top side facilities for top side and inside Cavern for Indian Strategic Petroleum Reserves Ltd
Refineries• EPCC of Kero Treatment Unit, Sulphur Recovery Unit, FCC LPG Treatment
Unit, FCC light naphtha treatment unit, alkylation unit, butane isomerisationunit, spent acid regeneration unit and flue gas desulphurisation unit for lumpsum turnkey package-B of the Paradip Refinery, India Oil Corporation Ltd
• EPCC Package of 165KTPA Coker LPG treating unit, offsite & utility facility for Paradip Refinery, Indian Oil Corporation Ltd.
• Installation of ISBL units, setting up of Crude and Vacuum Distillation units, Gasoline and saturated gas plant, Catalytic Hydro-De-sulphurisationand Isomerisation units and construction related procurement for NagarjunaOil Corporation Ltd. The Cuddalore Refinery project will have a capacity of 6 MMTPA.
• EPCC for CDSP Delayed Coker Unit Plant, capacity - 3 MMTPA. 4 Coke Drums – 2000 MT (Each 500MT, 10m dia. x 41m High)
• EPCC of Delayed Coker Unit and LPG Merox Block for 3.7 MMTPA Delayed Coker Unit and 150 TMTPA LPG Merox Unit for VadodaraRefinery, Indian Oil Corporation Ltd
• EPCC of Sulphur Block, Amine Regeneration Unit, Sour Water Stripper, Tail Gas Treating Unit and Sulphur Recovery Unit of Grassroot Refinery, Bharat Oman Refinery Ltd., India
• EPCC for MSQ Up-gradation Project of Barauni Refinery - Reformate Splitter Unit (RSU - 274,000 TPA), Naphtha Hydrotreating Unit (NHDT 183,000 TPA), C5 – C6 Isomerization Unit (ISOM -126,000 TPA), Prime G+: 322,000 TPA (LCN) + 81,000 TPA (HCN). Nitrogen Generation Unit: 850 Nm³/hr capacity for Indian Oil Corporation Ltd.
Refineries• EPCC for Delayed Coker Unit (3.7 MMTPA) and Coker LPG
Merox Block (150 TMTPA) for IOCL Vadodara Refinery
• EPCC for Sulphur Block (SRU - 360 TPD , ARU- 470 TPH, TGTU – 360 TPD, SWSU – 125 TPH & 49TPH) for BORL Bina Refinery
• EPC of 2 MP Gas Compression Trains at Onshore Plant at Senipah with a Gas Capacity of 450 MMSCFD (Each Train)
• EPC for Visbreaker Unit (3,600 MT/SD), SRU (2 x 90 TPD) along with ARU and SWSU for CPCL Refinery
• EPC for Sulphur Block (SRU - 5TPD along with ARU,SWSU and offsite Utilities) of IOCL Guwahati Refinery
• EPCC for MTBE Plant (37,000 TPA) at Gujarat Refinery
Nuclear
Rajasthan Atomic Power Project (units 3 & 4)Supply, fabrication, erection, testing and commissioning of indoor piping and associated work for 2 x 220 MW Nuclear Power Plant at Kota for Nuclear Power Corporation of India Ltd
Rajasthan Atomic Power Project (units 3 & 4)Supply, fabrication, erection of piping, equipment and instrumentation of active process cooling water system for2 x 220 MW Nuclear Power Plant at Kota for Nuclear Power Corporation of India Ltd
NuclearPrimary Piping Package for 2x700 MW Nuclear Power for Nuclear Power Corporation of India Limited, Mumbai
KAPP, Surat (Gujarat) and RAPP, Kota (Rajasthan)
• Supply, fabrication, erection & testing of equipment, pipes, fittings, valves, instrumentation items, structural steel and pre-commissioning support for Nuclear Island system
Salient Features Supply
• 200 km of piping ranging from 15 NB to 650 NB (thickness up to 50 mm)
• 70,000 Pipe fittings
• 14,000 Valves with seismic, radiation and thermal qualifications
• 5,000 Equipment
Erection• 8,00,000 Inch-Dia of Fabrication work
• 12,00,000 Inch-Mtr of Erection work
• 6,000 MT of Equipment Erection
Manufacture of Critical Components for Nuclear Power at MSID
Non Channel VenturimeteresSize : 20NB, 50NB, 65NB, 100NB, 200NB, 300NB & 400NB
Material : A350LF2 C-1, SS304L
Critical Operations : Machining of intricate ID profile and achieving
surface roughness Ra 0.4
Description : Flow measuring device in moderator system,
Customer : NPCIL
Channel VenturimetersSize: 50NB, 65NB & 100NB
Material : A350LF2 C-1
Critical Operations : Machining of intricate ID profile and
achieving surface roughness Ra 0.4
Description : Nuclear Reactor channel Flow measuring
device, High precision inside surface machining
Customer : NPCIL
Fabrication of Structural Assemblies for Nuclear Power at MSID
Size : 5000Kg per assembly
Material : MS/SS
Critical Operations : Accurate welding, assembly and
finishing surface treatment
Description : Parts used in Nuclear Power Plants
Customer : NPCIL
Thermal• EPC of 2 x 300 MW Power Plant, Haldia Energy Ltd., West Bengal
• EPC of 2 x 300 MW Thermal Power Project, Dhariwal Infrastructure Pvt. Ltd., Chandrapur, Maharashtra
• EPC of 2 x 270 MW Thermal Power Station, GVK Power (GoindwalSahib) Ltd, Tarn Taran, Punjab
• EPC of 2 x 250 MW Thermal Power Station, Rajasthan Rajya VidhyutUtpadan Nigam Ltd., Chhabra, Rajasthan
• Civil and structural work for 4 x 250 MW Jindal Power Plant, Chhattisgarh
• Civil and structural work for 6 x 600 MW Thermal Power Plant, KSK Mahanadi Power Corporation, Chhattisgarh
• EPC of 2 x 18 MW Coal Fired Power Project, PT. Citra KusumaPerdana, Indonesia
• EPC of 2x30 MW Coal Fired Power Project, Poyry Energy Ltd, Indonesia
Renewables• Punj Lloyd is capable of developing, engineering and executing renewable energy based projects• The company’s key focus in renewables is on Solar Photovoltaics (including Polysilicon and Solar Thermal)• The Group is also focused on special projects to develop non conventional sources of energy - Bio-fuel and Polysilicon
Project Experience• Qatar’s first Polysilicon plant 7200 MTPY capacity from Qatar Technologies• Commissioned World’s largest wheat based ethanol plant in the UK• Solar PV Lighting, India - Reliance Industries• Five Turnkey Rooftop Solar Power Projects - Govt. of Punjab (2010-11)• 36 MW (12x3) Solar PV Power Projects in Rudrapur under Uttarakhand State Solar Policy (2016-17)• 42 MW (21x2) Solar PV Power Projects in Mansa under Punjab State Solar Policy (2014-16)• 5 MW Solar PV Power Project in Bap, Jodhpur under Jawaharlal Nehru National Mission (2011-12)• 435 KWp, 495 kWp & 200 KWp Rooftop Solar PV project for Chandigarh Renewable Energy, Science & Technology
Promotion Society (2012-15)
Manufacture of Components for Hydro Electric Turbines at MSID
Spring Bar Size : 1402 x 69 x 68 (28Kg)
Material : JIS G4053 SCM435
Critical Operations : Profile milling
Description : Component used in Steam Turbines
Customer : Toshiba
Pressing PlatesSize : 1625 x 670 x 25 (200Kg)
Material : S690 QL
Critical Operations : Profile cutting using Water-jet machining
and hole drilling
Description : Component used in Hydroelectric Turbines
Customer : AHPL
Transmission and Distribution
NTPC• Supply and erection for rural electrification work for construction/
augmentation of substations, installation of distribution transformersand providing service connections to BPL consumers in Puri andKoraput
Power Grid Corporation of India Limited (PGCIL)• Augmentation of the existing 33/11 kV sub-station, construction of
11kV outgoing bay, construction of new 11kV line, LTlines, installation of distribution transformers and service connectionto BPL consumers in districts of Odisha – Jajpur, Khorda andGanjam under the Rajiv Gandhi Gramin Vidyutikaran Yojna(RGGVY)
Madhya Pradesh Power Transmission Co Ltd• Won its first transmission project for construction of new 220 kV
and 132 kV sub-stations, transmission lines and feeder bay work inBhopal region
Equipment Assets• Large fleet of equipment for ready mobilisation
• Equipment assets valued at USD 263 million
• The company owns equipment to cater to every terrain and every project need:
Amphibian : including swamp excavators, dredgers, marsh buggies, flexiyoke work barges, swamp cranes
Pipeline - 10 spreads of equipment Road - 07 sets of bituminous road equipment
- 3 sets of concrete paving equipment Offshore - 3 pipelaying barges HDD drilling Rig - 3 of 250 T, 1 of 400 T capacity Other Onshore Piling Rigs – 6 of different capacities
• Young equipment fleet – minimum downtime with skilled and trained staff
• Single largest equipment lifted : 590 MT
Asset ManagementMaintenance
• Upgradation of two lanes, undivided carriageway with paved shoulders of NH-31 from Khagaria to Purnea in Bihar on BOT Annuity basis, National Highways Authority of India
• Design, engineering and construction for strengthening and widening of NH-4 of Belgaum Maharashtra border section, National Highways Authority of India
• Development of a 5 MW Solar Power Plant under Jawaharlal Nehru National Mission with a PPA of 25 years with NTPL Vidyut Vyapar Nagam, Baap, Rajasthan
Equipment Yard & Maintenance Facilities
Inventory maintained on ORACLE based ERP system Equipment managed by Oracle Enterprise Asset Management
Central India Middle East
Equipment yard in Abu Dhabi
Facilities in Banmorespread over 20,000 sq mtr.
Track Repair and Engine Maintenance facility area -
7,000 sq mtr., equipped with 40 tonne EOT crane
DefenceFocus areas in Defence: Small Arms Homeland Security Land Systems : Air Defence and Artillery Aerospace Component Manufacturing
• Strategic partnerships with many international companies including a Joint Venture with IWI for Small Arms
• Over 120 K Sq Ft of manufacturing area comprising a high precision Manufacturing and Systems Integration Division, a Small Arms Manufacturing plant and a fabrication yard
Holds seven licences for : Small Arms Guns, Rocket and Missile Artillery Systems and related Equipment Electro optical systems, Fire control systems, C31 systems and power
packs associated with armored fighting vehicles Conversion of civilian aircraft into aircraft for defence application; Precision
manufacture of aero structure and Dynamic Components for Aviation and Land System Products; Fabrication and manufacture of aero-structure, airframes and accessories using composites
Journey in Defence
Built capability from component manufacturing to full systems
2006 2009 2011 2012 2013 2014 2015 2016 2017
• Procurement of the first Defence
License• Opening up of
Defence for Private sector participation
Bid on ZUUpgrade
Program as prime
ISO 9001 (Quality)ISO 14001 (Environment)ISO 18001(OHSAS)ISO 50001 (Energy)AS 9100C (Aerospace)
Home Land
Security, Small
Arms JV
PLR Small Arms Manufacturing
Unit Established
Lease of Land for setting up
DefenceManufacturing
Manufacturing plant
commissioned
Component Manufacturing, first Export order, Bid for
Artillery Upgrade
L1 ZU UpgradeL1 Home Land
Security IWI FDI
Contract for Full Body Truck Scanners awarded by Ministry
of Home Affairs
Component Manufacturing Up-Grade Programs Complete Systems
2013 2014 2015 2016-17 2017-20
Manufacturing capability growth chart
CapabilityBuilt capability from component manufacturing to full systems
ZU 23 AirDefenceUpgrade
Diff
icul
ty
Simple Fabrication
Machining
DefenceSub-Assembly
130 to 155 upgrade Artillery
Full BodyTruck Scanners
Air DefenceGuns
Mounted System (Artillery)
Aero-structures Nuclear Reactor Core
Parts Structural Parts, Engine
Parts, Jigs & Fixtures for Aviation
Manufacturing & Systems Integration Division (MSID) Malanpur
• World class manufacturing facility, spread over 65 acres of land
• Certified with AS 9100, ISO 9001-2008, ISO 14001-2004, OHSAS 18001-2007, ISO 50001-2011
• Capable of undertaking high speed and heavy duty machining
• Capable of handling exotic metals
• Lean and flexible Manufacturing Systems, ERP system
• Machines include 5 Axes Double Column Gantry, Floor Type, and Horizontal Machining Centres along with 5 Axes Mill Turn Centre and Water Jet Cutting Machine imported from Italy, France and USA
• CAR Bottom Furnace for heat treatment
• TIG and MIG welding facilities
• Lab testing equipment includes CMM from Zeiss Germany
• Full Fledged Metrology and Metallurgy labs
Small Arms Manufacturing FacilityMalanpur
• India’s first Private Sector Small Arms Manufacturing Facility in the support of “Make in India” initiative
• World class manufacturing facility with a focus on state-of-the-art technology.
• A joint venture between Punj Lloyd Industries Ltd and Israel Weapon Industries (IWI)
• Firearms range of :
Assault Rifles Tavor and X95
Sniper Rifles Galil
Light Machine Gun Negev
Sub Machine Gun Uzi
• The IWI Assault Rifles are in service in India with the Special Forces units of the Indian Army (Para SF), Navy (MARCOS), Air Force (GARUD), CRPF (CoBRA) and multi state armed police forces.
Component Manufacturing - Clients Energy
• Hydro ( Andritz Hydro)• Wind ( Inox)• Gas ( Toshiba & BHEL) • Nuclear (NPCIL)
Aviation & Aerospace• Hindustan Aeronautics Ltd• Mahindra Aerospace• RRCAT
Defence• Gun Carriage Factory, Jabalpur• SAAB• Israel Weapon Industries Ltd
Transportation & Mining• Indian Railways• METSO
Shipping
• Fincantieri
Corporate Social Responsibility (CSR)• Regular community improvement activities including
local infrastructure development, traffic awareness and safety meetings, medical and dental check-up camps
• Recruitment opportunities provided to many locals. New recruits exhaustively trained and empowered with skills required for future employment
• HIV/ AIDS, an integral part at all sites globally. Ongoing workshops on HIV/AIDS awareness at sites globally
• Promoting education with Dayawanti Punj Model School in Sitamarhi, a backward region of north India
• Affiliated to the Central Board of Secondary Education (CBSE), the school equips the students with the intellectual and practical skills necessary to carve a career and meet the challenges of a professional life
Dayawanti Punj Model School, Sitamarhi - Allahabad
Life Enrichment programme for construction workers• Stems from our belief that 'Each life is precious'. It is a programme which
aims at the holistic welfare of workers with a special focus on wealth HIV/AIDS
• Creating awareness about HIV/AIDS and other diseases, providing medical facilities, first aid training, adopting safety practices at work, training in Yoga for health and relaxation
• Introduced first in 2007 at Medicity, Gurgaon, International Finance Corporation, a member of the World Bank Group, offered to support the programme
• With the launch of Phase II of Life Enrichment Programme in 2008 it was introduced at three other sites namely, Panipat, Haldia and Vadodara
Corporate Social Responsibility (CSR)
Awards• ENR Rankings - Ranked no. 144 under International contractors category by ENR.com in
2017
• Excellence in Infrastructure by Economic Times - 2014
• Construction World – One of most admired company of the Year 2013
• D&B Axis Bank Infra Award for best project 2012 - East West Gas Pipeline
• Construction Week - Engineering Company of the Year 2011
• Infrastructure Company of the year - 2010 (CNBC/Essar)
• Infrastructure Excellence Award’ in association with in the Oil & Gas category for the Dahej-Vijaipur Gas Pipeline – 2009
• Chemtech Award – Outstanding contribution to Engineering – 2009
• Top Indian company ‘Construction – Infrastructure Development’ Dun & Bradstreet -RoltaCorporate Awards 2008
• Best Infrastructure Award NDTV Profit Business Leadership Awards October 2008
Awards – Punj Lloyd
• 20 x Construction Excellence Awards (BCA, 1987 to 2005)
• 138 x Safety Performance Gold / Silver / Merit Awards (MOM, 1985 to 2005)
• British Safety Council 5 Star Award for last five years Engineering
Construction Industry Association (ECIA)
• Safe Working Award (1995)
• National Productivity Award (PSB, 1994)
• Overseas Enterprise Award (EDB, 1997)
2003 - Safety Award - IPLOCA
2004 - Safety Award – BTC Pipeline Project
2016 – Runner-up for the Shah Gas Development Project Package 1
2017 - Best Contractor Award – RAPID, Malaysia
Greentech Awards:2005-06 - Environmental Excellence - Gold 2007 - Safety - Gold 2008 - Environment Excellence - Platinum
- Safety Gold2009 - Environment Excellence - Gold2010 - Safety Award - Gold
Accreditation
OHSAS 18001:2007 Health & Safety
ISO 14001:2015 Environmental Management
ISO 9001:2015 Quality Management
Our Pledge
• The Safety of People
• The Protection of the Environment
• The Assurance of Speed and the Control of your cost
• The Quality of our Service
• The Success of your Project
Thank you
Punj Lloyd Group78 Institutional Area, Sector 32, Gurgaon 122001, India
T +91 124 2620123 l F +91 124 2620111 l [email protected] l www.punjlloydgroup.com