37
Form No. 79049B 6/03 CLARKE TECHNOLOGY Printed in the U.S.A. READ THIS BOOK This book has important information for the use and safe operation of this machine. Failure to read this book prior to operating or attempting any service or maintenance procedure to your Clarke Technology machine could result in injury to you or to other personnel; damage to the machine or to other property could occur as well. You must have training in the operation of this machine before using it. If your operator(s) cannot read English, have this manual explained fully before attempting to operate this machine. Si Ud. o sus operadores no pueden leer el Inglés, se hagan explicar este manual completamente antes de tratar el manejo o servicio de esta máquina. All directions given in this book are as seen from the operator’s position at the rear of the machine. For new books write to: ALTO U.S. Inc., 2100 Highway 265, Springdale, Arkansas 72764. Operator's Manual ENCORE S28/L28 S33/L33 S38/L38

ENCORE Operator's S28/L28 S33/L33 S38/L38...Form No. 79049B 6/03 CLARKE TECHNOLOGY Printed in the U.S.A. READ THIS BOOK This book has important information for the use and safe operation

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Page 1: ENCORE Operator's S28/L28 S33/L33 S38/L38...Form No. 79049B 6/03 CLARKE TECHNOLOGY Printed in the U.S.A. READ THIS BOOK This book has important information for the use and safe operation

Form No. 79049B 6/03 CLARKE TECHNOLOGY Printed in the U.S.A.

READ THIS BOOKThis book has important information for the use and safe operation of this machine. Failure to read thisbook prior to operating or attempting any service or maintenance procedure to your Clarke Technologymachine could result in injury to you or to other personnel; damage to the machine or to other propertycould occur as well. You must have training in the operation of this machine before using it. If youroperator(s) cannot read English, have this manual explained fully before attempting to operate thismachine.

Si Ud. o sus operadores no pueden leer el Inglés, se hagan explicar este manual completamente antesde tratar el manejo o servicio de esta máquina.

All directions given in this book are as seen from the operator’s position at the rear of the machine.

For new books write to: ALTO U.S. Inc., 2100 Highway 265, Springdale, Arkansas 72764.

Operator'sManual

ENCORES28/L28S33/L33S38/L38

Page 2: ENCORE Operator's S28/L28 S33/L33 S38/L38...Form No. 79049B 6/03 CLARKE TECHNOLOGY Printed in the U.S.A. READ THIS BOOK This book has important information for the use and safe operation

Page -26- CLARKE TECHNOLOGY Operator's Manual -Encore S28/L28/S33/L33/S38/L38

Clarke Technology Encore 28/33/38Accessories - 6/02

ACCESSORIESDescription Part No.Power Wand System Kit 10674AESP Recycle System Kit 10675ASoft Caster Asm. 52127AClarke Technology Care Kit 14607ASqueegee Asm., Optional 29" (28 model only) 18818ADrive Wheel, Foam Filled 59955AStature Electric Parking Brake Kit 10676AImperial Electric Parking Brake Kit 10684A

Brushes: Size Description Part No.17" Poly 11424B17" Grit-Heavy 11425B17" Grit-Medium 11430B17" Grit-Lite 10384A17" Soft Nylon 11428B14" Poly 11427B14" Grit-Heavy 11426B14" Grit-Medium 11431B14" Grit-Lite 10383A14" Soft Nylon 11429B19" Poly 11434B19" Grit-Heavy 11433B19" Grit-Medium 11432B19" Grit-Lite 10385A19" Soft Nylon 11435B

Pad Drivers:Size Part No.19" 17524B17" 17520C14" 17521C

Manual Numbers for Translations:Part No. Description Part No. Description Part No. Description79049B-FR French 79049B-DK Danish 79049B-DE German79049B-ES Spanish 79049B-NL Dutch 79049B-SE Swedish79049B-NO Norwegian 79049B-CZ Czk 79049B-IT Italian79049B-PT Portuguese 79049B-FI Finnish

Optional Squeegee BladesMachine Blade Type Material Length Part No.

28 Inner Optional Urethane, Ribbed (60) 25.88" 30951A28 Inner Optional Urethane, Notched, 1/16" (80) 25.88" 30955A28 Inner Optional Urethane, Ribbed (60) 35.88" 30952A28 Inner Optional-Grout Urethane, Notched 1/16" (80) 35.88" 30957A33 Inner Optional Urethane, Ribbed (60) 40.25" 30953A33 Inner Optional-Grout Urethane, Notched 1/16" (80) 41.00" 30958A38 Inner Optional Urethane, Ribbed (60) 46.00" 30954A38 Inner Optional-Grout Urethane, Notched, 1/16" (80) 46.00" 30959A28 Outer Optional Nitrile, Solid (40) 28.12" 30938A28 Outer Optional Nitrile, Solid (40) 38.50" 30936A33 Outer Optional Nitrile, Solid (40) 42.12" 30937A38 Outer Optional Nitrile, Solid (40) 48.00" 30939A

Page 3: ENCORE Operator's S28/L28 S33/L33 S38/L38...Form No. 79049B 6/03 CLARKE TECHNOLOGY Printed in the U.S.A. READ THIS BOOK This book has important information for the use and safe operation

Page -30- CLARKE TECHNOLOGY Operator's Manual -Encore S28/L28/S33/L33/S38/L38

CLARKE TECHNOLOGY Encore S28/S33/S38 and L28/L33/L38Squeegee/Swing Arm Assembly Drawing 5/04

Drawing # 16616A - L / Drawing # 16617A - S

* Apply antiseize to threads

12

3

4

2

6750

8

6

16

9

10

1511

1213

14

17

18

19

20

2122

293132

33

27 10

3048

47

628

26

6

5

25

24

23

37

49

46

43

44

45

42

41

4038

39* 37

3228

34

35

36

53

53

53

53

16

5251

54

NOTE:#51 and#52 are

on top ofthe

bracketfor the

"S"models

55

56

57

58

Page 4: ENCORE Operator's S28/L28 S33/L33 S38/L38...Form No. 79049B 6/03 CLARKE TECHNOLOGY Printed in the U.S.A. READ THIS BOOK This book has important information for the use and safe operation

CLARKE TECHNOLOGY Operator's Manual - Encore S28/L28/S33/L33/S38/L38 - 31 -

Ref # Part No. Description Qty Model 1 57275A Pulley 2 All 2 87623A Washer, Nylon 1¼x¼x1/8 2 All 3 60452A Swing Arm, Front 1 All 4 86004A Screw, .25-20 x 1.50 2 All 5 85730A Screw, .375-16 x 1¼ 1 All 6 81104A Nut, Hex ESNA SS 6 All 7 38021A Strap 1 All 8 61679A Cable, Lower 1 All 9 51613A Bumper 1 All 10 920110 Nut, ESNA 3 All 11 60332A Swing Arm, Rear 1 All 12 920256 Nut, Hex 2 All 13 81105A Nut, ESNA SS 1 All 14 920296 Nut, 10-24 ESNA SS 1 All 15 962798 Screw, 10-24 x .50 1 All 16 87624A Washer, Nylon 1½x¼x1/8 2 All 17 80015A Screw, Shoulder 1 All 18 53423A Spring, Squ. Pressure 2 All 19 68016A Stud 2 All 20 170915 Screw, SS Hex 2 All 21 64905A T Handle 3 All 22 980651 Washer, Flat .312 1 All 23 60678C Pivot Bracket 1 All 24 25201A Knob 2 All 25 35192A Hose, Squeegee Rec. 1 All 26 61267A Tube Bracket 1 All 27 34260B Squeegee Gasket 1 All 28 81301A Nut, Jam SS 4 All 29 59971A Wheel 2 All 30 65975A Wheel Mount Bracket 2 All 31 920248 Nut, Jam 2 All 32 980645 Washer, Flat 4 All 33 59950A Guide Wheel 2 All 34 980638 Washer, Lock 2 All

NOTE: When changing squeegee blades, it might benecessary to loosen screw #39; install and secure bladeswith clamp #44; then retighten screw #39. This will allowfor different thickness.

CLARKE TECHNOLOGY Encore S28/S33/S38 and L28/L33/L38Squeegee/Swing Arm Assembly Parts List 5/04

Ref # Part No. Description Qty Model 35 69673A Squeegee Base 1 28

69674A Squeegee Base 1 3369675A Squeegee Base 1 3869636A Squeegee Base, 29" acc. 1 28

36 85610A Screw, PN Phillips 2 All 37 38710A Spacer 2 28

38711A Spacer 2 3338715A Spacer 2 3838713A Spacer, 29" accessory 2 28

38 62712A Air Duct 1 All 39 80011A Screw, .375-16 x 3.00 2 All 40 37016A Grip Pad 1 All 41* 30914A Blade, Inner 1 28

30915A Blade, Inner 1 3330934A Blade, Inner 1 3830930A Blade, Inner Ribbed 29" 1 28

42* 30912A Blade, Outer 1 2830913A Blade, Outer 1 3330935A Blade, Outer 1 3830931A Bade, Outer 29" acc. 1 28

43 62421A End Clamp 1 All 44 62442A Clamp, Weld 1 28

62443A Clamp, Weld 1 3362444A Clamp, Weld 1 3862441A Clamp, Weld 29" acc. 1 28

45 86004A Screw, .25-20 x 1.50 Hex 1 All 46 170932 Rivet 2 All 47 85702A Screw, .25-20 x 1.75 2 All 48 85816A Screw, .312-18 x 1.75 2 All 49 55722A Squeegee Strap Latch 1 All 50 81217A Nut, ½-20 1 All 51 920208 Nut, Hex ¼-20 1 All 52 980657 Washer, ¼ Lock 1 All 53 87625A Washer,Nylon 1¼x¼x1/32 4 All 54 18815K Asm., Squeegee 1 28

18816K Asm., Squeegee 1 3318817K Asm., Squeegee 1 3818818A Asm., Squeegee* 1 28

55 81303A Nut, ¼-28 1 All 56 54766A Insert,Threaded 5/16-24 2 All

57 87026A Washer 4 All58 87031A Washer, 3/8 Flat 1 All

* See accessory page

Page 5: ENCORE Operator's S28/L28 S33/L33 S38/L38...Form No. 79049B 6/03 CLARKE TECHNOLOGY Printed in the U.S.A. READ THIS BOOK This book has important information for the use and safe operation

Page -32- CLARKE TECHNOLOGY Operator's Manual -Encore S28/L28/S33/L33/S38/L38

CLARKE TECHNOLOGY Encore S28/S33/S38 and L28/L33/L38Traverse System Assembly Drawing 12/03

Drawing 19021A

1816

15

20

14

3

2819

19

29

1130

10

9

8

27262524

237

67

235

34

1

2

22

13

12

303231

21

13

17

Page 6: ENCORE Operator's S28/L28 S33/L33 S38/L38...Form No. 79049B 6/03 CLARKE TECHNOLOGY Printed in the U.S.A. READ THIS BOOK This book has important information for the use and safe operation

CLARKE TECHNOLOGY Operator's Manual - Encore S28/L28/S33/L33/S38/L38 - 33 -

Ref # Part No. Description Qty Model 1 66531A Swing Arm Pin 1 All 2 836711 Hair Pin 1 All 3 81104A Nut, .25-20 ESNA 2 All 4 69877A Swing Bracket 1 All 5 85811A Screw, .312-18 x .75 2 All 6 57275A Cable Pulley 1 All 7 87623A Washer, Nylon 1¼x¼IDx.120 2 All 8 86004A Screw, .25-20 x 1.50 1 All 9 85703A Screw, .375-16 x 1.50 6 All 10 85700A Screw, .25-20 x 1 1 All 11 920110 Nut, .312-16 ESNA 2 All 12 899769 Caster Assembly 2 All 13 81105A Nut, .375-16 ESNA 12 All 14 59116A Transaxle, Imperial 1 All

(see page 46, 45 for parts) 15 85730A Screw, Hex 4 All 16 59969A Wheel Assembly* 2 All

59955A Wheel, Foam Filled (opt.) 2 All 17 32417B Wheel Cover 2 All 18 81221A Lug Nut, 50-20 UNF 6 All 19 980614 Washer, Star Lock .25 3 All 20 60230A Main Frame 1 All 21 65963A Transaxle Mount 2 All 22 69712A Spacer 2 All 23 87625A Washer, Nylon 1¼x¼IDx3/32 2 All 24 80011A Screw, 3/8-16 x 3 2 All 25 81207A Nut, 3/8-16 2 All 26 170883 Washer, Lock 3/8 2 All 27 58419A Stud, 3/8M x 3/8F 2 All 28 980205 Washer, .25 Fender 2 All 29 69639A Strap, Static 1 All 30 980645 Washer, Flat 3/8 6 All 31 962244 Screw, 3/8-16 x ¾ 4 All 32 980638 Lockwasher 3/8 4 All

*30039A tube, inner (included in item #16) 1 Ref.

CLARKE TECHNOLOGY Encore S28/S33/S38 and L28/L33/L38Traverse System Assembly Parts List 12/03

Drawing 19021A

Page 7: ENCORE Operator's S28/L28 S33/L33 S38/L38...Form No. 79049B 6/03 CLARKE TECHNOLOGY Printed in the U.S.A. READ THIS BOOK This book has important information for the use and safe operation

Page -34- CLARKE TECHNOLOGY Operator's Manual -Encore S28/L28/S33/L33/S38/L38

CLARKE TECHNOLOGY Encore S28/S33/S38 and L28/L33/L38Brush Head Assembly Drawing 4/02

Drawing # (i) 11453A, 11449A, 11452A / Drawing # (ix) 11448A, 11445A, 11450A

1

36

23 4

57

68

11

14

12

1315

1617

18

18 1220 10

9

29 2827

262424

2523

6

79

1

3

31

21

22

3233

34

35

2718

35

373839

40

4948

41

5150

4

5960

52 5853

54

55

45

47

46

5657

72 44

4327

42

6364

4562

61

65

6649

6769

68

70

30

68

71

73

38

Page 8: ENCORE Operator's S28/L28 S33/L33 S38/L38...Form No. 79049B 6/03 CLARKE TECHNOLOGY Printed in the U.S.A. READ THIS BOOK This book has important information for the use and safe operation

CLARKE TECHNOLOGY Operator's Manual - Encore S28/L28/S33/L33/S38/L38 - 35 -

CLARKE TECHNOLOGY Encore S28/S33/S38 and L28/L33/L38Brush Head Assembly Parts List 8/04

Ref # Part No. Description Qty Model 1 82501A Pin 2 All 2 60230A Main Frame Ref All 3 766780 Hair Pin 2 All 4 962244 Screw, .375-16x.75 9 All 5 69883A Switch Bracket 1 All 6 980608 Washer, #6 4 All 7 920056 Nut, #6-32 ESNA 4 All 8 81105A Nut, .375-16 ESNA 1 All 9 920110 Nut, .312-18 ESNA 6 All 10 65972A Switch Mount 1 All 11 47374A Lever, Switch 1 All 12 962980 Screw, #6-32x1.00 PN 4 All 13 38708A Nylon Spacer 2 All 14 42401A Diode 1 L series 15 50208A Actuator & Tube Asm. 1 S series

50209A Actuator & Tube Asm. 1 L series(includes item #73)

16 69188A Head Pressure Tube 1 All 17 85744A Screw, .25-20x2.75 1 All 18 87007A Washer, Flat .25 5 All 19 20 47422B Whisker Switch 1 All 21 63032A Linkage Bar 4 All 22 85838A Screw, .50-201.50 8 All 23 67705B Sleeve Bearing 8 All 24 920278 Nut, Jam 50-20 16 All 25 980626 Washer, Lock .50 8 All 26 980673 Washer * 4 All 27 81104A Nut, .25-20 ESNA 5 All 28 38725A Sleeve 1 All 29 38723A Nylon Spacer 2 All 30 53421A Head Pressure Spring 1 L series

53422a Head Pressure Spring 1 S series 31 65966A Brush Head Mount 1 All 32 41601A Connector 4 All

41602A Housing 4 All 33 45036B Brush Motor 1.00 HP 2 All 34 915102 Key 2 All 35 170915 Screw, Hex 4 All 36 80044A "U" Bolt 1 All 37 48703A Electric Valve 1 All 38 50248A Hose Clamp 2 All 39 30455A Hose 1 All 40 38014A Solution Splitter 1 All 41 35250B Left Brush Housing 1 28

35244B Left Brush Housing 1 3335246B Left Brush Housing 1 38

42 38242A Left Skirt 1 2838244A Left Skirt 1 3338246A Left Skirt 1 38

*Used only as required to square up linkage bars #21 to the frame.**Attach to Brush Motor.***See page 27 for installation

Ref # Part No. Description Qty Model 43 782002 Clamp 2 All 44 30453A Brush Hose 2 All 45 81109A Nut, 8-32 ESNA SS 4 All 46 833802 Gimbal, Female 2 All 47 838301 Brush Holder Spring 2 All 48 55721A Latch 1 All 49 962992 Screw, 8-32x.62 SS 4 All 50 980638 Washer, Lock .375 8 All 51 962495 Screw, .25-20x1.00Pn Hd 6 All 52 59856A Rubber Washer 2 All 53 34400B Gimbal, Male 2 All 54 962714 Screw,.312-18x.75 Soc. 2 All 55 11427B Poly Brush Assembly-14 2 28

11424B Poly Brush Assembly-17 2 3311434B Poly Brush Assembly-19 2 3811426B Grit Brush Assembly-14 2 2811425B Grit Brush Assembly-17 2 3311433B Grit Brush Assembly-19 2 3817521C Pad Driver Assembly-14 2 2817520C Pad Driver Assembly-17 2 3317524B Pad Driver Assembly-19 2 38

56 56941A Center-Lok Asm. 2 All(Pad Driver Only)

57 962737 Screw, 10-16x.88 6 All(Pad Driver Only)

58 61658A Gimbal Collar 2 All 59 66232A Brush Plate-28 1 28

66233A Brush Plate-33 1 3366234A Brush Plate-38 1 38

60 85811A Screw, .312-18x.75 Hex 4 All 61 38243A Right Skirt 1 28

38245A Right Skirt 1 3338247A Right Skirt 1 38

62 69186A Latch Tab 1 All 63 85610A Screw, .375-16x2.5 SS Pn 1 All 64 85616A Screw, 10-22x.62 Pn SS 11 28

85616A Screw, 10-22x.62 Pn SS 12 33 38 65 82004A "T" Nut 10-32 11 28

82004A "T" Nut 10-32 12 33 38 66 55451A Keeper 1 All 67 30016A Right Brush Housing 1 S28

30017A Right Brush Housing 1 L2830012A Right Brush Housing 1 S3330013A Right Brush Housing 1 L3330014A Right Brush Housing 1 S3830015A Right Brush Housing 1 L38

68 920248 Nut, .375-16 Jam Thin ESNA 2 All 69 59950A Guide Wheel 1 All 70 980645 Washer, Flat .375 2 All 71 980638 Lockwasher 1 All 72 722021 Hose Clamp 2 All 73*** 46742A Brush Head Sensor 1 Lseries **NI 77353A Label, Front Motor 1 Sseries **NI 77352A Label, Front Motor 1 Lseries **NI 77091A Label, Moving Parts 2 All

Page 9: ENCORE Operator's S28/L28 S33/L33 S38/L38...Form No. 79049B 6/03 CLARKE TECHNOLOGY Printed in the U.S.A. READ THIS BOOK This book has important information for the use and safe operation

Page -36- CLARKE TECHNOLOGY Operator's Manual -Encore S28/L28/S33/L33/S38/L38

CLARKE TECHNOLOGY Encore S28/S33/S38 and L28/L33/L38Solution/Recovery System Assembly Drawing 5/00

4

291

66

3

76

5

2

26

2524

23

22720

2418 45

21

68

1211

1098

76

69

21

13

4615 16

17

49

5051

52

28

57

70

58

5655

54

53

2467

7172

5960

44

6564

446162634460

4443

3839 40 41

35 3637

73 7475

31 30

3432

3329

47

48

7778 79

2876

27

42

28

32

32

Page 10: ENCORE Operator's S28/L28 S33/L33 S38/L38...Form No. 79049B 6/03 CLARKE TECHNOLOGY Printed in the U.S.A. READ THIS BOOK This book has important information for the use and safe operation

CLARKE TECHNOLOGY Operator's Manual - Encore S28/L28/S33/L33/S38/L38 - 37 -

Ref # Part No. Description Qty Model 1 34265A Recovery Lid Gasket 1 All 2 36204A Recovery Lid 1 All 3 39338A Stand Tube 1 All 4 40002A Float Switch (include #5 1 All

& 2 each #21 & #68) 5 56459A Strain Relief 1 All 6 87612A Seal 1 All 7 837304 O-Ring 2 All 8* 920797 Nut 1 All 9 643418 Gasket 1 All 10 58533A Vac Motor Spacer 3 All 11 87026A Washer, Flat .25 3 All 12 85728A Screw, .25-20 x 4.00 Hex 3 All 13 45019A Vac Motor (also order 1 All

2 each #21 and #69) 14 77365B Label, Battery Installation 1 All (NI*) 15 85815A Screw, .312-18x1.25 Hex 4 All 16 980652 Washer, Lock .312 4 All 17 980205 Washer, Fender .312 4 All 18 35192A Vac Hose 1 All 19 77093A Label, Falling Parts 1 All (NI*) 20 30133A Squeegee Adapter 1 All 21 41809A Contact 4 All 22 82100A Locknut 1 All 23 35165A Recovery Tank Drain Hose 1 All 24 872010 Hose Clamp 3 All 25 36903A Hinge Pin 4 All 26 38813C Recovery Tank, incl #25 1 All 27 881317 Battery - 250 AH - 6 Volt 6 All

891384 Battery - 330 AH - 6 Volt 6 All40704A Battery - 370 AH - 6 Volt 6 All

28 38020A Strap 4 All 29 962798 Screw, 10-24x.5 Pan 2 All 30 980645 Washer, Flat .375 2 All 31 81105A Nut, .375-16 ESNA 2 All 32 920296 Nut, 10-24 ESNA 4 All 33 36200A Solution Lid 1 All 34 32409B Front Cover 1 28, 33

32419B Front Cover 1 38

CLARKE TECHNOLOGY Encore S28/S33/S38 and L28/L33/L38Solution/Recovery System Assembly Parts List 4/04

Ref # Part No. Description Qty Model 35 69879A Support Bracket 1 All 36 170892 Washer, Lock .25 2 All 37 170915 Screw, .25-20x.75 SS Hex 2 All 38 87622A Washer, Nylon 5/16x5/8x1/32 1 All 39 80043A Screw,Shoulder.25-20x25 1 All 40 69548A Recovery Tank Support 1 All 41 55723A Latch 2 All 42 962027 Screw, 8-32x.50 Pn. 4 All 43 50359A Barb, ½ NPTF x 3/4 Hose 1 All 44 722030 Hose Clamp 6 All 45 842406 Series Cable - 9" 3 All

41206A Series Cable - 16" 2 All 46 41208A Battery Cable 1 All 47 87054A Washer,Fender .375x1¼ 2 All 48 85703A Screw, .375-16x 1.50 Hex 2 All 49 38812C Solution Tank 1 All 50 64900A Stationary Handle 1 All 51 30454A Hose 2 All 52 962987 Screw, 10-24x.375 Pn. 2 All 53 833901 Drain Valve Handle 2 All 54 833407 Drain Gasket 2 All 55 839401 Drain Valve 2 All 56 832002 Hose Clamp, Drain Valve 2 All 57 962943 Screw, 8-18x.5 Pn. 2 All 58 30449A Drain Hose 1 All 59 59614A Battery Drain Valve 1 All 60 30445A Solution Hose 2 All 61 50358A Connector 1 All 62 838517 Filter Screen 1 All 63 830214 Hose Adapter 1 All 64 822802 Elbow 1 All 65 30453A Hose 1 All 66 58069A Vac Filter 1 All 67 98465A Clamp, Metal 1 All 68 43402A Housing, Blue 2 All 69 43401A Housing - Black 2 All 70 839410 Asm., Drain Valve 71 980657 Washer, ¼ Lock 1 All 72 962139 Screw, ¼-20x5/8 1 All 73 39713A Washer, Rubber 1 All 74 87032A Washer 1 All 75 85524A Screw 1 All 76 962666 Screw 2 All 77 962113 Screw 10-32x1 1 All 78 51867A Cable Clamp 1 All 79 81800A Well Nut 1 All 80 77092A Label, Gases & Chem. 1 All(NI*)

N*Recommended torque175 5 inch/ pounds.

*klskfjlksdjflkjflksajflkjfdlksfdj

+_

(NI*) = Not Illustrated

Page 11: ENCORE Operator's S28/L28 S33/L33 S38/L38...Form No. 79049B 6/03 CLARKE TECHNOLOGY Printed in the U.S.A. READ THIS BOOK This book has important information for the use and safe operation

Page -38- CLARKE TECHNOLOGY Operator's Manual -Encore S28/L28/S33/L33/S38/L38

Ref # Part No. Description Qty

1 56478A Stator Assembly (w/Magnets & Clips) 1 x46734A Stator Assembly (w/Magnets & Clips) 1 x

2 40312A Armature Asm.(w/B.E. & F.E. bearings) 1 x40318A Armature Asm.(w/B.E. & F.E. bearings) 1 x

3 902654 Bearings B.E. 1 x x 4 902550 Bearing F.E. 1 x x 5 51840A Commutator Bracket Assembly 1 x x

(w/Brush BRD Assembly Leads) 6 50520A Commutator Bracket 1 x x 7 56480A Strain Relief 2 x x 8 962546 Brush Board Screw 2 x x 9 50517A Brush Board Asm. (w/springs & brushes) 1 x x10 448396 Brush Spring 4 x x11 40826A Brush Assembly 4 x x12 55657A Lead Assembly, Positive 1 x x13 55656A Lead Assembly, Negative 1 x x14 59805A Helical Washer 1 x x15 50515A Thru Bolt 2 x x16 80501A Shaft Key 1 x x17 54238A B.E. Bracket Assembly (Gear Box) 1 x x

4503

6A45

033A

13

Seam Location

7 12

155

6

4

1 2

314

16

17

12 13

Rotation

8

9

10

11

CLARKE TECHNOLOGY Encore S28/S33/S38 and L28/L33/L38Brush Motor #45033A (S33, L28, S28) / Brush Motor #45036A (L38, L33, S38) 12/03

Page 12: ENCORE Operator's S28/L28 S33/L33 S38/L38...Form No. 79049B 6/03 CLARKE TECHNOLOGY Printed in the U.S.A. READ THIS BOOK This book has important information for the use and safe operation

CLARKE TECHNOLOGY Operator's Manual - Encore S28/L28/S33/L33/S38/L38 - 39 -

Ref # Part No. Description Qty 1 57846A Ring, Snap 1 2 507641 Seal, Oil, Small 1 3 52050A Cap End 1 4 56668A O'Ring 1 5 51176A Bearing, Large 1 6 58316A Shaft & Gear, Gearbox 1 7 902605 Bearing, Small 1 8 54883A Housing 1 9 58144A Seal, Oil Large 1NI Darina Grease 4oz.

9

8

7

6

54

3

2

1

CLARKE TECHNOLOGY Encore S28/S33/S38 and L28/L33/L38Gear Box #54238A 10/97

Page 13: ENCORE Operator's S28/L28 S33/L33 S38/L38...Form No. 79049B 6/03 CLARKE TECHNOLOGY Printed in the U.S.A. READ THIS BOOK This book has important information for the use and safe operation

Page -40- CLARKE TECHNOLOGY Operator's Manual -Encore S28/L28/S33/L33/S38/L38

Ref # Part No. Description Qty11 59803A Washer - neoprene 112 50610A Bracket and shell 113 58501A Spacer 114 53914A Fan - Rotating 315 658201 Spacer 216 53908A Fan - Stationary 117 658506 Shell 118 53995A Fan, Air Seal 119 53996A Fan, Stationary 1

Ref # Part No. Description Qty 1 51913A Clip (optional) 2 2 54809A Housing 1 3 53905A Fan 1 4 85303A Screw - 8-32 x 3/8 4 5 40830A Carbon Brushes 2 6 51914A Clamp 2 7 50618A Bracket 1 8 53100A Disc 1 9 902679 Bearing - Ball 110 902648 Bearing - ball, radial 1

1 2

4

6 3

7

8 9

5

1011

12 17

14

19

15

14

16

15

14

18

13

CLARKE TECHNOLOGY Encore S28/S33/S38 and L28/L33/L38Vac Motor Assembly #45019A 10/97

Page 14: ENCORE Operator's S28/L28 S33/L33 S38/L38...Form No. 79049B 6/03 CLARKE TECHNOLOGY Printed in the U.S.A. READ THIS BOOK This book has important information for the use and safe operation

CLARKE TECHNOLOGY Operator's Manual - Encore S28/L28/S33/L33/S38/L38 - 41 -

CLARKE TECHNOLOGY Encore L33/L38Imperial Transaxle Parts 12/03

PN 59116ATransaxle has black motor (All models after SN#YH)To

rep

lace

cou

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rem

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Page 15: ENCORE Operator's S28/L28 S33/L33 S38/L38...Form No. 79049B 6/03 CLARKE TECHNOLOGY Printed in the U.S.A. READ THIS BOOK This book has important information for the use and safe operation

Page -42- CLARKE TECHNOLOGY Operator's Manual -Encore S28/L28/S33/L33/S38/L38

Charger Model Number 40506A 40507A 40505A 40514A 40515A

Ref # Description Part # Part # Part # Part # Part # 1 Charger Case 42503A 42504A 51959A 41139A 51856A 2 Transformer 48400A 48412A 48401A Ref Ref 3 Electronic Timer Kit 41102A 41103A 41103A 41102A 41103A 4 Capacitor, 6 Mfd., 660 V.A.C. 912132 912132 912132 912132 912132 5 Heat Sink Assembly 912212 912212 912212 43301A 43301A 6 Ammeter 40200A 40200A 40200A 40210A 40210A 7 Fuse Assembly 912382 912382 912382 42704A 42704A 8 Strain Relief, A.C. Cord 837525 837525 837525 747553 747553 9 Strain Relief, D.C. Cord 747553 747553 747553 737502 73750210 D.C. Cord Assembly 51973A 51973A 51973A 42303A 42303A11 A.C. Cord Assembly 51974A 908947 908947 51974A 51857A12 D.C. Plug 911185 911185 911185 911185 911185

D.C. Plug Lock Key 795020 795020 795020 795020 795020

WARNING: All electrical repairs must be performed by qualified personnel only.PARTS LIST FOR BATTERY CHARGERS

40506A - 36 Volt D.C., 25A, 115 Volt A.C., 60 Hz40505A - 36 Volt D.C., 25A, 230 Volt A.C., 50 Hz40507A - 36 Volt D.C., 25A, 230 Volt A.C., 60 Hz40514A - 36 Volt D.C., 36A, 115 Volt A.C., 60 Hz40515A - 36 Volt D.C., 36A, 230 Volt A.C., 50Hz

CLARKE TECHNOLOGY Encore S28/S33/S38 and L28/L33/L3836 Volt Battery Charger 10/97

Page 16: ENCORE Operator's S28/L28 S33/L33 S38/L38...Form No. 79049B 6/03 CLARKE TECHNOLOGY Printed in the U.S.A. READ THIS BOOK This book has important information for the use and safe operation

CLARKE TECHNOLOGY Operator's Manual - Encore S28/L28/S33/L33/S38/L38 - 43 -

SEEPAGES 44 - 51

FORCOMPONENTSFOR MACHINES

WITH A41135C

TRAVERSECONTROLLER

Page 17: ENCORE Operator's S28/L28 S33/L33 S38/L38...Form No. 79049B 6/03 CLARKE TECHNOLOGY Printed in the U.S.A. READ THIS BOOK This book has important information for the use and safe operation

Page -44- CLARKE TECHNOLOGY Operator's Manual -Encore S28/L28/S33/L33/S38/L38

CLARKE TECHNOLOGY Encore S28/S33/S38 and L28/L33/L38Control Housing Assembly Drawing 12/03

Drawing# 13712A (IX) and 13713A (I)(for machines wtih a 41135C Traverse Controller)

42

2253 43

52

204515

242526

27

29

28 56

45 44 19 21

14 4515

46

44

34

59 57

58

17

18

51

49485544

13

30

3645

3532

14

4140

3938

5437

33

11

9

10

8

507

6

412

1

7 12

50

8

91011

4445

16

47

5

231321

60

60

31

Page 18: ENCORE Operator's S28/L28 S33/L33 S38/L38...Form No. 79049B 6/03 CLARKE TECHNOLOGY Printed in the U.S.A. READ THIS BOOK This book has important information for the use and safe operation

CLARKE TECHNOLOGY Operator's Manual - Encore S28/L28/S33/L33/S38/L38 - 45 -

Ref # Part No. Description Qty Model 1 55502A Knob 2 S series

55502A Knob 3 L series 2 47381B Switch, Head up & down Rocker 1 All 3 47383A Switch, Squeegee/Vac 3 Pos./Rocker 1 L series 4 85612A Screw, 10-24 x .375 Pn. 6 All 5 77344B Control Panel Label 1 L series

60060A Control Panel 1 L series 6 77343B Control Panel Label 1 S series

60058A Control Panel 1 S series 7 44308B Solution Flow Module 1 All 8 40622A Speed Control Harness 1 L series

40623A Speed Control Harness 1 S series 9 44416B Battery Meter 1 All10 38724B Spacer 2 All11 920056 Nut, 6-32 ESNA 2 All12 50170A Head Pressure Adjustor 1 L series13 85391A Screw, .25-20 x .62 Pn 2 All14 962139 Screw, .25-20 x .62 5 L series

962139 Screw, .25-20 x .62 2 S series15 962992 Screw 8-32 x .75 Pn 4 L series16 41153A Head Pressure Control Board 1 L series17 66241A Upper Electrical Panel 1 L series18 47380A Key Switch 1 All18A 55413A Key, Spare19 41154A Actuator Control Board 1 L series20 854849 Insulator 1 All21 170781 Screw, ¼-20 x 3/4 Set 1 All22 41431A Circuit Breaker 35A 2 All23 962262 Screw, 8-32 x .25 Set 3 L series

962262 Screw, 8-32 x .25 Set 2 S series24 41448A Circuit Breaker 30A Scr. 1 All25 41422A Circuit Breaker 25A Scr. 1 All26 41423A Circuit Breaker 5A 1 All27 41430A Circuit Breaker 1.5A 1 L series28 35243B Control Housing 1 L series

35252B Control Housing 1 S series29 87052A Nylon Washer, Key Switch 1 All30 912226 Hour Meter 1 All31 24309B Control Handle 1 All32 85390A Screw, .25-20 x 1.25 Pn 2 All33 66549A Pin, Left Hand 1 All34 49778A Actuator, Control Harness 1 L series35 170892 Washer, Lock .25 2 All36 10052A Toggle Switch 1 All37 60662A Centering Bracket 1 All38* 962304 Screw, Set .312-18 x .5 4 All39 53038A Control Handle Spring 2 All40 61266A Control Bracket 1 All41 66548A Pin, Right Hand 1 All42 49777A Main Harness (L Series Only) 1 L series

49779A Main Harness (S Series only) 1 S series43 83302A Stud 1 All44 87007A Washer 2 S series

87007A Washer 5 L series45 980657 Lock Washer 6 L series

980657 Lock Washer 3 S series46 54763A Insert 8 L series47 85613A Screw, 8-32 x 7/8 4 L series48 980651 Washer, Nylon IDxODx.034 1 All49 80043A Screw, Shoulder 1 All50 30022A Gasket, Panel 1 S series

30025A Gasket, Panel 1 L series51 77350B Label, Control Wiring 1 L series

77351B Label, Control Wiring 1 S series52 87026A Washer 2 All53 81104A Nut, ¼-20 ESNA 1 All54 61651A Collar 1 All55 66871A Retainer Key/Hour Meter 1 All56 60042A Stud, 5/16 x 1/4 -20 Thread 1 All57 40083B Module Sequencer 1 All58 40085A Harness, Sequencer 1 All59 85388A Screw, 10-24 x ½ 2 L Series60 50883A Potentiometer Retainer 1 All

CLARKE TECHNOLOGY Encore S28/S33/S38 and L28/L33/L38Control Housing Assembly Parts List (for machines wtih a 41135C Traverse Controller) 12/03

*#38 must use redloctite set screws.

Page 19: ENCORE Operator's S28/L28 S33/L33 S38/L38...Form No. 79049B 6/03 CLARKE TECHNOLOGY Printed in the U.S.A. READ THIS BOOK This book has important information for the use and safe operation

Page -46- CLARKE TECHNOLOGY Operator's Manual -Encore S28/L28/S33/L33/S38/L38

CLARKE TECHNOLOGY Encore S28/S33/S38 and L28/L33/L38Rear Cover Assembly Drawing 4/02

Drawing 13712A & 13713A(for machines wtih a 41135C Traverse Controller)

1

2

3

4

3

6

57

8 9 10

245 23

5 11

12

1310

1415

1630

17

181920

21

22

25

26

2712

5

2

2922

28

542

43

35

36

5

37

38

4039

45

34

33

32

31

4849

4948

4746

44 4350

41

52

51

54

53

53

47

5556

4344

60

8

61 62

63

64

57

57

58

58

59

Page 20: ENCORE Operator's S28/L28 S33/L33 S38/L38...Form No. 79049B 6/03 CLARKE TECHNOLOGY Printed in the U.S.A. READ THIS BOOK This book has important information for the use and safe operation

CLARKE TECHNOLOGY Operator's Manual - Encore S28/L28/S33/L33/S38/L38 - 47 -

CLARKE TECHNOLOGY Encore S28/S33/S38 and L28/L33/L38Rear Cover Assembly Parts List 4/02 (for machines wtih a 41135C Traverse Controller)

*#23 must use redloctite.

Ref # Part No. Description Qty Model 1 61264A Actuator, Mount Bracket 1 L series 2 962139 Screw, .25-20x.62 Hex 5 All 3 86004A Screw, .25-20x1.50 Hex 2 L series 4 57275A Cable Pulley 1 L series 5 81104A Nut, .25-20 ESNA 11 L series

81104A Nut, .25-20 ESNA 9 S series 6 69872A Pulley Bracket 1 L series 7 85700A Screw, .25-20x1.00 Hex 1 S series 8 87026A Washer, Flat .25 2 S series 9 608210 Spacer 1 S series10 902731 Nylon Bearing 2 S series11 40102B Actuator 1 L series12 920056 Nut, 6-32 ESNA 2 L series

920056 Nut, 6-32 ESNA 4 S series13 67476A Shaft 1 S series14 65629A Squeegee Lever 1 S series15 438360 Spring 1 S series16 960510 Shoulder Screw 1 S series17 61265A Squeegee Lift Bracket 1 S series18 68643A Wear Plate 1 S series19 980675 Washer 2 S series20 962546 Screw, 10-24 x .50 Pn 2 S series21 47388A Switch 1 S series22 962980 Screw, 6-32 x 1.00 Pn 2 L series

962980 Screw, 6-32 x 1.00 Pn 4 S series23* 962304 Screw, .312-18 x .50 Set 2 S series24 65628A Lever Weld. 1 S series25 61682A Upper Cable Assembly 1 S series26 41208A Battery Cable Ref All27 41140A Cable Assembly 1 All28 41801A Solenoid - Main / Brush 2 All29 69878A Plug Bracket 1 All30 61681A Upper Cable, Asm. 1 L series31 58409A Sleeve 1 L series32 53424A Cable Spring 1 L series33 61680A Cable Assembly Spring 1 L series34 69372A Lower Electrical Panel 1 All35 46309A Relay - Squeegee Up / Down 1 L series36 40125A Solenoid - Vac 1 All37 980651 Washer 2 All38 80043A Shoulder Screw 2 All39 41135C Traverse, Control Board 1 All40 962992 Screw, 8-32 x.74 Pn 4 All41 32410B Rear Cover 1 L series

32418B Rear Cover 1 S series42 85391A Screw, .25-20 x.62 Pn 2 All43 87007A Washer 6 All44 980657 Washer, Lock 4 All45 85806A Screw, ¼-20 x 3/4 Hex 1 All46 85614A Screw, 8-32 x 7/8 PN 2 L series47 193951 Trim, 4½" & 8" 1 All48 87625A Washer, Nylon 1¼x¼x1/32 0-4 L series49 87624A Washer, Nylon 1½x¼x7/8 2 L series50 98465A Clamp, Metal 7/18 1 All51 77079A Label, w/Brake Warning 1

77080A Label, w/o Brake Warning 152 930093 Rivet 2 All53 83307A Stud, ¼-20 8 All54 42405A Diode 1 All55 54763A Insert 6 L series

54763A Insert 4 S series56 54764A Insert 2 All57 60233A Hose Bracket 2 All58 962957 Screw, 10-16 x ½ 4 All59 962798 Screw 1 L Series60 920296 Nut 1 L Series61 77354B Label 1 L Series

77355B Label 1 S Series62 77194B Label, Traverse 1 All63 77221A Serial Tag 1 All64 83010A Rivet, Pop 1 All

Page 21: ENCORE Operator's S28/L28 S33/L33 S38/L38...Form No. 79049B 6/03 CLARKE TECHNOLOGY Printed in the U.S.A. READ THIS BOOK This book has important information for the use and safe operation

CLARKE TECHNOLOGY Encore S28/S33/S38Electrical Schematic

(for machines wtih a 41135C Traverse Controller)

Page -48- CLARKE TECHNOLOGY Operator's Manual -Encore S28/L28/S33/L33/S38/L38

Page 22: ENCORE Operator's S28/L28 S33/L33 S38/L38...Form No. 79049B 6/03 CLARKE TECHNOLOGY Printed in the U.S.A. READ THIS BOOK This book has important information for the use and safe operation

CLARKE TECHNOLOGYEncore S28/S33/S38

Connection Diagram 11/99(for machines wtih a 41135C Traverse Controller)

CLARKE TECHNOLOGY Operator's Manual - Encore S28/L28/S33/L33/S38/L38 - 49 -

Page 23: ENCORE Operator's S28/L28 S33/L33 S38/L38...Form No. 79049B 6/03 CLARKE TECHNOLOGY Printed in the U.S.A. READ THIS BOOK This book has important information for the use and safe operation

Page -50- CLARKE TECHNOLOGY Operator's Manual -Encore S28/L28/S33/L33/S38/L38

CLARKE TECHNOLOGY Encore L28/L33/L38Electrical Schematic 4/99

(for machines wtih a 41135C Traverse Controller)

Page 24: ENCORE Operator's S28/L28 S33/L33 S38/L38...Form No. 79049B 6/03 CLARKE TECHNOLOGY Printed in the U.S.A. READ THIS BOOK This book has important information for the use and safe operation

CLARKE TECHNOLOGY Operator's Manual - Encore S28/L28/S33/L33/S38/L38 - 51 -

CLARKE TECHNOLOGY Encore L28/L33/L38Connection Diagram 11/99

(for machines wtih a 41135C Traverse Controller)

Page 25: ENCORE Operator's S28/L28 S33/L33 S38/L38...Form No. 79049B 6/03 CLARKE TECHNOLOGY Printed in the U.S.A. READ THIS BOOK This book has important information for the use and safe operation

NOTES

Page -52- CLARKE TECHNOLOGY Operator's Manual -Encore S28/L28/S33/L33/S38/L38

Page 26: ENCORE Operator's S28/L28 S33/L33 S38/L38...Form No. 79049B 6/03 CLARKE TECHNOLOGY Printed in the U.S.A. READ THIS BOOK This book has important information for the use and safe operation

SEEPAGES 54-61

FORCOMPONENTSFOR MACHINES

WITH A40089A

TRAVERSECONTROLLER

CLARKE TECHNOLOGY Operator's Manual - Encore S28/L28/S33/L33/S38/L38 - 53 -

Page 27: ENCORE Operator's S28/L28 S33/L33 S38/L38...Form No. 79049B 6/03 CLARKE TECHNOLOGY Printed in the U.S.A. READ THIS BOOK This book has important information for the use and safe operation

CLARKE TECHNOLOGY Encore S28/S33/S38 and L28/L33/L38Control Housing Assembly Drawing 12/03

(for machines wtih a 40089A Traverse Controller)

42

2253 43

52

204515

242526

27

29

28 56

45 44 19 21

14 4515

46

44

34

57

58

17

18

51

49485544

13

30

3645

3532

14

4140

3938

5437

33

11

9

10

8

507

6

412

1

7 12

50

8

91011

4445

16

47

5

231321

Page -54- CLARKE TECHNOLOGY Operator's Manual -Encore S28/L28/S33/L33/S38/L38

59

59

31

Page 28: ENCORE Operator's S28/L28 S33/L33 S38/L38...Form No. 79049B 6/03 CLARKE TECHNOLOGY Printed in the U.S.A. READ THIS BOOK This book has important information for the use and safe operation

Ref # Part No. Description Qty Model 1 55502A Knob 2 S series

55502A Knob 3 L series 2 47381B Switch, Head up & down Rocker 1 All 3 47383A Switch, Squeegee/Vac 3 Pos./Rocker 1 L series 4 85612A Screw, 10-24 x .375 Pn. 6 All 5 77344B Control Panel Label 1 L series

60060A Control Panel 1 L series 6 77343B Control Panel Label 1 S series

60058A Control Panel 1 S series 7 44308B Solution Flow Module 1 All 8 40622A Speed Control Harness 1 L series

40623A Speed Control Harness 1 S series 9 44416B Battery Meter 1 All10 38724B Spacer 2 All11 920056 Nut, 6-32 ESNA 2 All12 50170A Head Pressure Adjustor 1 L series13 85391A Screw, .25-20 x .62 Pn 2 All14 962139 Screw, .25-20 x .62 5 L series

962139 Screw, .25-20 x .62 2 S series15 962992 Screw 8-32 x .75 Pn 4 L series16 41153A Head Pressure Control Board 1 L series17 66241A Upper Electrical Panel 1 L series18 47380A Key Switch 1 All18A 55413A Key, Spare19 41154A Actuator Control Board 1 L series20 854849 Insulator 1 All21 170781 Screw, ¼-20 x 3/4 Set 1 All22 41431A Circuit Breaker 35A 2 All23 962262 Screw, 8-32 x .25 Set 3 L series

962262 Screw, 8-32 x .25 Set 2 S series24 41448A Circuit Breaker 30A Scr. 1 All25 41422A Circuit Breaker 25A Scr. 1 All26 41423A Circuit Breaker 5A 1 All27 41430A Circuit Breaker 1.5A 1 L series28 35243B Control Housing 1 L series

35252B Control Housing 1 S series29 87052A Nylon Washer, Key Switch 1 All30 912226 Hour Meter 1 All31 24309B Control Handle 1 All32 85390A Screw, .25-20 x 1.25 Pn 2 All33 66549A Pin, Left Hand 1 All34 49778A Actuator, Control Harness 1 L series35 170892 Washer, Lock .25 2 All36 10052A Toggle Switch 1 All37 60662A Centering Bracket 1 All38* 962304 Screw, Set .312-18 x .5 4 All39 53038A Control Handle Spring 2 All40 61266A Control Bracket 1 All41 66548A Pin, Right Hand 1 All42 49777B Main Harness (L Series Only) 1 L series

49779B Main Harness (S Series only) 1 S series43 83302A Stud 1 All44 87007A Washer 2 S series

87007A Washer 5 L series45 980657 Lock Washer 6 L series

980657 Lock Washer 3 S series46 54763A Insert 8 L series47 85613A Screw, 8-32 x 7/8 4 L series48 980651 Washer, Nylon IDxODx.034 1 All49 80043A Screw, Shoulder 1 All50 30022A Gasket, Panel 1 S series

30025A Gasket, Panel 1 L series51 77350C Label, Control Wiring 1 L series

77351C Label, Control Wiring 1 S series52 87026A Washer 2 All53 81104A Nut, ¼-20 ESNA 1 All54 61651A Collar 1 All55 66871A Retainer Key/Hour Meter 1 All56 60042A Stud, 5/16 x 1/4 -20 Thread 1 All57 85388A Screw, 10-24 x ½ 2 L Series58 40622A Harness, Traverse 1 L Series

40623A Harness, Traverse 1 S Series59 50883A Potentiometer Retainer 1 AllNI 42909A Fuse, 5 Amp ACG (included w/item#42) 2 All

CLARKE TECHNOLOGY Encore S28/S33/S38 and L28/L33/L38Control Housing Assembly Parts List (for machines wtih a 40089A Traverse Controller) 12/03

*#38 must use red loctite set screws.

CLARKE TECHNOLOGY Operator's Manual - Encore S28/L28/S33/L33/S38/L38 - 55 -

Page 29: ENCORE Operator's S28/L28 S33/L33 S38/L38...Form No. 79049B 6/03 CLARKE TECHNOLOGY Printed in the U.S.A. READ THIS BOOK This book has important information for the use and safe operation

CLARKE TECHNOLOGY Encore S28/S33/S38 and L28/L33/L38Rear Cover Assembly Drawing 10/02

(for machines wtih a 40089A Traverse Controller)

1

2

3

4

3

65

7

8 9 10

245 23

5 11

12

1310

1415

1630

17

181920

21

22

25

26

27

125

2

4243

35

36

5

37

38

4039

45

34

33

32

31

4849

4948

4746

44 4350

52

51

54

53

53

47

5556

4344

60

8

63

64

57

57

58

58

59

28

5

41

6162

22

29

66

686765

Page -56- CLARKE TECHNOLOGY Operator's Manual -Encore S28/L28/S33/L33/S38/L38

Page 30: ENCORE Operator's S28/L28 S33/L33 S38/L38...Form No. 79049B 6/03 CLARKE TECHNOLOGY Printed in the U.S.A. READ THIS BOOK This book has important information for the use and safe operation

CLARKE TECHNOLOGY Encore S28/S33/S38 and L28/L33/L38Rear Cover Assembly Parts List 10/02

(for machines wtih a 40089A Traverse Controller)

*#23 must use redloctite.

Ref # Part No. Description Qty Model 1 61264A Actuator, Mount Bracket 1 L series 2 962139 Screw, .25-20x.62 Hex 5 All 3 86004A Screw, .25-20x1.50 Hex 2 L series 4 57275A Cable Pulley 1 L series 5 81104A Nut, .25-20 ESNA 11 L series

81104A Nut, .25-20 ESNA 9 S series 6 69872A Pulley Bracket 1 L series 7 85700A Screw, .25-20x1.00 Hex 1 S series 8 87026A Washer, Flat .25 2 S series 9 608210 Spacer 1 S series10 902731 Nylon Bearing 2 S series11 40102B Actuator 1 L series12 920056 Nut, 6-32 ESNA 2 L series

920056 Nut, 6-32 ESNA 4 S series13 67476A Shaft 1 S series14 65629A Squeegee Lever 1 S series15 438360 Spring 1 S series16 960510 Shoulder Screw 1 S series17 61265A Squeegee Lift Bracket 1 S series18 68643A Wear Plate 1 S series19 980675 Washer 2 S series20 962546 Screw, 10-24 x .50 Pn 2 S series21 47388A Switch 1 S series22 962980 Screw, 6-32 x 1.00 Pn 2 L series

962980 Screw, 6-32 x 1.00 Pn 4 S series23* 962304 Screw, .312-18 x .50 Set 2 S series24 65628A Lever Weld. 1 S series25 61682A Upper Cable Assembly 1 S series26 41208A Battery Cable Ref All27 41140A Cable Assembly 1 All28 41802A Solenoid - Main / Brush 1 All29 69878A Plug Bracket 1 All30 61681A Upper Cable, Asm. 1 L series31 58409A Sleeve 1 L series32 53424A Cable Spring 1 L series33 61680A Cable Assembly Spring 1 L series34 69372A Lower Electrical Panel 1 All35 46309A Relay - Squeegee Up / Down 1 L series36 40125A Solenoid - Vac 1 All37 980651 Washer 2 All38 80043A Shoulder Screw 2 All39 40089A Traverse, Control Board 1 All40 962992 Screw, 8-32 x.74 Pn 4 All41 32410B Rear Cover 1 L series

32418B Rear Cover 1 S series42 85391A Screw, .25-20 x.62 Pn 2 All43 87007A Washer 6 All44 980657 Washer, Lock 4 All45 85806A Screw, ¼-20 x 3/4 Hex 1 All46 85614A Screw, 8-32 x 7/8 PN 2 L series47 193951 Trim, 4½" & 8" 1 All48 87625A Washer, Nylon 1¼x¼x1/32 0-4 L series49 87624A Washer, Nylon 1½x¼x7/8 2 L series50 98465A Clamp, Metal 7/18 1 All51 77079A Label, w/Brake Warning 1

77080A Label, w/o Brake Warning 152 930093 Rivet 2 All53 83307A Stud, ¼-20 8 All54 42405A Diode 1 All55 54763A Insert 6 L series

54763A Insert 4 S series56 54764A Insert 2 All57 60233A Hose Bracket 2 All58 962957 Screw, 10-16 x ½ 4 All59 962798 Screw 1 L Series60 920296 Nut 1 L Series61 77354B Label 1 L Series

77355B Label 1 S Series62 77194B Label, Traverse 1 All63 77221A Serial Tag 1 All64 83010A Rivet, Pop 1 All65 41801A Solenoid, Brush 1 All66 60552A Bracket, Solenoid Main 1 All67 920722 Nut, 10 ESNA 1 All68 912287 Rectifier 1 All

CLARKE TECHNOLOGY Operator's Manual - Encore S28/L28/S33/L33/S38/L38 - 57 -

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Page -58- CLARKE TECHNOLOGY Operator's Manual -Encore S28/L28/S33/L33/S38/L38

CLARKE TECHNOLOGY Encore S28/S33/S38Electrical Schematic 4/03

(for machines wtih a 40089A Traverse Controller)

Page 32: ENCORE Operator's S28/L28 S33/L33 S38/L38...Form No. 79049B 6/03 CLARKE TECHNOLOGY Printed in the U.S.A. READ THIS BOOK This book has important information for the use and safe operation

CLARKE TECHNOLOGY Operator's Manual - Encore S28/L28/S33/L33/S38/L38 - 59 -

CLARKE TECHNOLOGYEncore S28/S33/S38

Connection Diagram 10/02(for machines wtih a 40089A Traverse Controller)

Page 33: ENCORE Operator's S28/L28 S33/L33 S38/L38...Form No. 79049B 6/03 CLARKE TECHNOLOGY Printed in the U.S.A. READ THIS BOOK This book has important information for the use and safe operation

Page -60- CLARKE TECHNOLOGY Operator's Manual -Encore S28/L28/S33/L33/S38/L38

CLARKE TECHNOLOGY Encore L28/L33/L38Electrical Schematic 8/04

(for machines wtih a 40089A Traverse Controller)

Page 34: ENCORE Operator's S28/L28 S33/L33 S38/L38...Form No. 79049B 6/03 CLARKE TECHNOLOGY Printed in the U.S.A. READ THIS BOOK This book has important information for the use and safe operation

CLARKE TECHNOLOGY Operator's Manual - Encore S28/L28/S33/L33/S38/L38 - 61 -

CLARKE TECHNOLOGY Encore L28/L33/L38Connection Diagram 4/03

(for machines wtih a 40089A Traverse Controller)

Page 35: ENCORE Operator's S28/L28 S33/L33 S38/L38...Form No. 79049B 6/03 CLARKE TECHNOLOGY Printed in the U.S.A. READ THIS BOOK This book has important information for the use and safe operation

NOTES

Page 36: ENCORE Operator's S28/L28 S33/L33 S38/L38...Form No. 79049B 6/03 CLARKE TECHNOLOGY Printed in the U.S.A. READ THIS BOOK This book has important information for the use and safe operation

ALTO PRODUCT SUPPORT BRANCHES

PRODUCTION FACILITIES

ALTO Danmark A/S, AalborgBlytaekkervej 2DK-9000 Aalborg+45 72 18 21 00

ALTO Danmark A/S, HadsundIndustrikvarteretDK-9560 Hadsund+45 72 18 21 00

SALES SUBSIDIARIES

Clarke® Canada Ltd., Rexdale Ontario24 Constellation Ct.(416) 675-5830

ALTO Overseas Inc., Sydney (Australia)1B/8 Resolution DriveCaringbah NSW 2229+61 2 9524 6122

ALTO Cleaning Systems Asia Pte Ltd., SingaporeNo. 17 Link RoadSingapore 619034+65 268 1006

ALTO Deutschland GmbH, Bellenberg (Germany)Guido-Oberdorfer-Straße 2-889287 Bellenberg+49 0180 5 37 37 37

ALTO Cleaning Systems (UK) Ltd., PenrithGilwilly Industrial EstatePenrithCumbria CA11 9BN+44 1768 868 995

ALTO France S.A. StrasbourgB.P. 44, 4 Place d’OstwaldF-67036 StrasbourgCedex 2+33 3 8828 8400

ALTO Nederland B.V.Postbus 653370 AB Hardinxveld-GiessendamThe Netherlands+31 184 677 200

ALTO Sverige AB, Molndal (Sweden)Aminogatan 18Box 4029S-431 04 Molndal+46 31 706 73 00

ALTO Norge A/S, Oslo (Norway)Bjornerudveien 24N-1266+47 2275 1770

U. S. A. Locations European Locations

CORPO PRODUCTION FACILITIES

Clarke® , Springdale, Arkansas2100 Highway 265Springdale, Arkansas 72764(479) 750-1000Customer Service - 1-800-253-0367Technical Service - 1-800-356-7274

American Lincoln®, Bowling Green, Ohio 434021100 Haskins Road

SERVICE FACILITIES

Clarke®, Elk Grove, Illinois 600072280 Elmhurst Road(847) 956-7900

Clarke®, Denver, Colorado 802041955 West 13th Ave.(303) 623-4367

Clarke®, Houston, Texas 770407215 North Gessner Road713-937-7717

SERVICE AND SALES FACILITY

American Lincoln® / Clarke, Madison Heights,Michigan 48071-015829815 John R.(810) 544-6300

American Lincoln® / Clarke, Marietta, Georgia 300661455 Canton Road(770) 973-5225

SALES AND DISTRIBUTION CENTER

Clarke®, Secaucus, NJ 0709474 Henry Street(201) 864-5503

Clarke®

Clarke American Sanders A.L. Cook

Customer Service Headquarters and Factory2100 Highway 265

Springdale, Arkansas 72764(479) 750-1000

Technical Service1-800-356-7274

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CLARKE TECHNOLOGY U.S. LIMITED WARRANTYThis Clarke Technology Industrial/Commercial Product is warranted to be free from defects in materials and workmanship

under normal use and service for a period of one year from the date of purchase, when operated and maintained in accordancewith Clarke Technology's Maintenance and Operations instructions.

The brush drive and traverse motors are warranted to be free from defects in materials and workmanship under normaluse and service for one additional year, for a total of two years, from the date of purchase, provided the motors are inspectedfor carbon motor brush wear at six-month intervals by an authorized Clarke Technology repair station. Failure to complywith the six-month inspection requirement or failure to replace worn motor brushes identified during the inspection will voidthe additional one-year warranty on the motors. Cost of the six-month inspection and replacement of carbon motor brushesis the responsibility of the purchaser. In the event of a warranty claim on the motors, proof of inspection and any requiredmotor brush replacement must be provided.

This warranty is extended only to the original purchaser for use of the product. It does not cover normal wear parts suchas electrical cable, rubber parts, hoses and motor brushes.

Clarke Technology's liability under this warranty is limited to repair of the product and/or replacement of parts and is givento purchaser in lieu of all other remedies, including INCIDENTAL AND CONSEQUENTIAL DAMAGES.

THERE ARE NO EXPRESS WARRANTIES OTHER THAN THOSE SPECIFIED HEREIN. THERE ARE NO WARRAN-TIES WHICH EXTEND BEYOND THE DESCRIPTION OF THE FACE HEREOF. NO WARRANTIES, INCLUDING BUTNOT LIMITED TO WARRANTY OF MERCHANTABILITY, SHALL BE IMPLIED. A warranty registration card is provided withyour Clarke Technology product. Return the card to assist Clarke Technology in providing the performance you expect fromyour new floor machine.

If a difficulty develops with the product, you should: a) Contact the nearest authorized Clarke Technology repair locationor contact the Clarke Technology Service Operations Department, 2100 Highway 265, Springdale, Arkansas 72764, for thenearest authorized Clarke Technology repair location. Only these locations are authorized to make repairs to the productunder this warranty. (b) Return the product to the nearest Clarke Technology repair location. Transportation charges to andfrom the repair location must be prepaid by the purchaser. Clarke Technology will repair the product and/or replace anydefective parts with out charge within a reasonable time after reciept of the product.ALTO U.S. Inc., 2100 Highway 265, Springdale, Arkansas 72764.

BATTERY U.S. WARRANTYIn addition to the items above (except as to the one-year period), any original equipment Clarke Technology Battery whichbecomes unserviceable under normal use within a period of ninety (90) days from date of sale to the original user will berepaired or replaced with one of equal specification at our option, F.O.B. any authorized Clarke Technology Sales or ServiceBranch, with no charge to the user, except transportation costs. After expiration of the above ninety (90) day period, anybattery which fails under normal use will be adjusted to the original user with a new battery of equal specification on aneighteen (18) months pro rate basis from the date of purchase. Adjustment will be determined using the then current listprice, plus transportation costs.

Warranty is rendered null and void if battery is not kept filled to the proper level with DISTILLED WATER.

CLARKE TECHNOLOGY: POLYDUR® AUTOMATIC SCRUBBERSOLUTION AND RECOVERY TANK

U.S. EIGHT-YEAR GUARANTEEYour new Clarke Technology Encore Automatic Scrubber has polydur Solution and Recovery Tanks. Polydur is a rotationallymolded, low-density linear polyethylene that won't crack or dent, and withstands most corrosives and temperature extremes.Clarke Technology backs up your Polydur tanks with an eight-year guarantee. If a tank breaks or leaks under normal use withineight years of the date of purchase, it will be replaced free.

CLARKE TECHNOLOGY UNIBODY FRAMEU.S. FIVE-YEAR WARRANTY

Clarke Technology warranties the frame for the new Encore automatic Scrubbers for a period of five years against defects inmaterials and workmanship under normal use and service.

CLARKE TECHNOLOGY reserves the right to make changes or improvements to its machine without notice.Always use genuine Clarke Technology Parts for repair.

CLARKE TECHNOLOGY 2100 Highway 265

Springdale, Arkansas, 72764