GE Intelligent Platforms Enabling a truly connected world

Industrial Internet Barry Lynch Global Industry Manager – Consumer Packaged Goods

40% #1 50b Priority of CIOs is to drive more business insight3

of skilled manufacturing workers will retire1

machines will connect to the Internet2

Sources: 1. Wall Street Journal, 11/2/11; 2. More than 50 billion connected devices, ERICSSON, 2011; 3. The Essential CIO, IBM, 2011

A new connected world…

A new generation of workers expects answers at their fingertips.

The time is now

Data

Machines

People

PACK EXPO 2013

>15,000 GE locomotives

>7000 GE gas turbines

>25,000 GE aircraft engines

MACHINES

>5TB of machine data collected every day

>12PB of data from every machine

built or retrofitted

since 1960

>800 new developers

working on insights

and visualization

DATA

>1,000 Monitoring data

>3,000 field engineers using the

data to solve problems

>5,000 Using data to

improve products

PEOPLE

The Industrial Internet at GE

PACK EXPO 2013

What does this mean for you?

The great

communicator Integrated platform connects your data, people and machines.

Every minute

counts Empower everyone through real-time information anytime, anywhere.

Extend not replace Knowledge is power to extend the life of your equipment.

PACK EXPO 2013

PACK EXPO 2013

Challenges of our Industry

PACK EXPO 2013

Defer CapEx Spending

- Increased Asset Utilization - Finite Capacity Planning and Scheduling - Real-Time Machine Performance Metrics - Downtime Tracking and Prevention

PACK EXPO 2013

Challenges of our Industry

PACK EXPO 2013

Reduce COGS

- Reduced WIP - Controlled Labor Costs - Tighter Quality Control - Reduced Utility Costs

PACK EXPO 2013

Challenges of our Industry

PACK EXPO 2013

Increase Revenue

- Increased Inventory Turns - Faster NPIs - Reduced Regulatory Compliance Costs - Improved Product Quality

PACK EXPO 2013

Houston, TX

130 sites 4000 controls & electrical systems

1557 units heavy duty gas & steam turbines

Atlanta, GA

185 units Aero derivatives

Glasgow, UK 19 heavy duty gas turbines

Salzbergen, Germany

4000 units wind turbines

5500 units wind turbines

Schenectady, NY

Erie, PA

12320 units locomotives

20300 units GT engines

Jenbach, Austria

1700 units recip engines

Florence, Italy

540 units Oil & Gas

Minden, NV 80 plants critical & BOP

Salem, VA

500 wind turbines

Noblejas, Spain

Cincinnati, OH

Belfort , France

17 heavy duty gas turbines

Remote Monitoring & Diagnostics

PACK EXPO 2013

Technology

• Probabilistic Damage

Accumulation Models

• Integration of Risk-

Based Borescope Inspection with M&D

data

• Intelligent Engine

Deliverables / Benefits

• Unit Health

Assessment Reports

• Part/unit Residual Life

• Risk-based Interval

Extension

• Transfer Forced Outage Risk to

Planned Outage

7241 Transition Piece - Impingement Sleeve Crack

Damage Accumulation Chart

0.0

2.0

4.0

6.0

8.0

10.0

12.0

14.0

0

2000

4000

6000

8000

10000

12000

14000

16000

18000

20000

22000

24000

Fired Hours

Cra

ck

Le

ng

th (

in)

P5

P10

P25

P50

P75

P90

P95

EL

12K Field

Limit

Dominion-

FairlessCrack-1

Crack-2

Crack-3

Crack-4

Crack-5

Crack-6

Crack-7

Crack-8

Fairless-Old

Crack-9

Repair Limit

Life Limit

Len

gth

, L (i

n)

Time for crack propagation (Hr, St, Tr)

Current

Life

Repair Limit

Life Limit

Len

gth

, L (i

n)

Time for crack propagation (Hr, St, Tr)

Current

Life

Unit Dominion - Fairless Limit 7.00

Hours 4653 K1, N-ratio 14.057 Model Bias 0.9500

Starts 331 K2, tr-ratio 0.030 Mu,Model 0.3846

Trips 10 Ksev 4 Sigma 0.8205

Cracks predicted from Lognormal-Regression model, f(hr, n-ratio)

Cracks 10 Observed Time to reach limit Residual Life LnMu

Serial No Percentile Length Hrs-Max St-Max Hrs-Res St-Res Max

1 31.96% 1.00 28559 2032 23906 1701 2.3305

2 58.44% 1.75 21684 1543 17031 1212 1.7709

3 64.65% 2.00 20043 1426 15390 1095 1.6374

4 70.76% 2.30 18326 1304 13673 973 1.4976

5 70.76% 2.30 18326 1304 13673 973 1.4976

6 70.76% 2.30 18326 1304 13673 973 1.4976

7 70.76% 2.30 18326 1304 13673 973 1.4976

8 77.76% 2.75 16131 1148 11478 817 1.3189

9 92.37% 4.75 9417 670 4764 339 0.7724

10

Damage Accumulation Models Risk & Residual Life

Borescope Insp.

M&D

Data

Asset

Data

Tech. Library

Risk-based

Decision

Operate/Inspect/

Repair/Replace

Schedule-driven Condition-based Predictive Maintenance

PACK EXPO 2013 Americas Operations

Asia Operations

The enabled enterprise

Remote Monitoring And Diagnostics

Digital Community

Supplier Expertise

Plant Personnel

Europe Operations

Consumer Products Manufacturer

PACK EXPO 2013

PACK EXPO 2013

Example System Architecture GE Proficy Historian

Enterprise/Plant

Server

Industrial Big Data ~ Collect, Analyze, and Optimize your process/machine performance

……. PLC 2

PLC 20

PLC 1

……. PLC 2

PLC 20

PLC 1

……. PLC 2

PLC 20

PLC 1

Local GE Proficy Historian 5.0 EDG or Ethernet/IP

Data Logger Application

Driving results in F&B today

15% Increased Overall Equipment Effectiveness

5% Productivity improvement

90% Waste reduction

PACK EXPO 2013

GE Intelligent Platforms gets you Connected

Connected Machines

Connected Data

Connected Insights

Connected People

power and digital tools at the source

islands of

information aggregated

analytics in real-time

cloud-based,

mobile access, collaboration

PACK EXPO 2013

PACK EXPO 2013

Monday September 23 1:00-1:30PM: Stage 1 – Booth C-141 The New Age of the Industrial Internet – Barry Lynch Tuesday September 24 2:00-2:30PM: Stage 1 – Booth C-141 Leveraging Industrial Big Data – Brian Courtney Wednesday September 25 11:00-11:30AM: Stage 1 – Booth C-141 Improving Food Safety – Katie Moore

PACK EXPO 2013

Monday September 23 2:30-3:00PM: -Booth S7332 Track and Trace: Improve Food Safety by Leveraging Raw Material Intelligence – Katie Moore Tuesday September 24 12:30-1:00PM: Booth S7332 Ensuring Operators Consistently Comply to HACCP Requirements Using Digital Work Processes – Katie Moore Wednesday September 23 9:45-10:15AM: Booth S7332 Ensuring Food Safety by Safeguarding Processes and Quality within Your Supply Chain – Jeff Bartoletti

GE Intelligent Platforms delivers

high-performance solutions for a

CONNECTED WORLD…

Join us in Chicago on Tuesday, October 15 to imagine the possibilities of connection

http://www.ge-ip.com/connected-world-event

PACK EXPO 2013