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Installation instruction for the

vacuum collectors SP S58-18; SP S58-22; SP S58-30

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1. Technical Data : SP- S58 18; SP- S58 22; SP- S58 30

Type of collector SP-18 SP-22 SP-30 amount of pipes 18 22 30 width [cm] 1529 1849 2488 height [cm] 1980 1980 1980 weight [kg] 62 82 114 gross area [m2] 3,027 3,661 4,927 aperture area [m2] 1,70 2,07 2,80 absorber area [m2] 1,46 1,79 2,40 liquid content [l] 1,1 1,4 1,9 Recommended flow rate for one collector 1,05 1,26 1,715

Maximum operating pressure: 6 bar Pressure drop at 100 l/h: 78 Pa Maximum snow load in accordance with EN12975 equal 1000 Pa wind pressure : 110 km/h Resistance against hail: size up to 25mm angle of inclination : min/30°; max/90°

1.1 Power supply and return of the collector: Recommendations:

gross area copper tube corrugated stainless-steel tube Up to 10 m2 18mm DN16 Up to 22 m2 22mm DN20 Up to 23 m2 28mm DN25 Connecting the tubes with the collector: - clamping connection (recommended) Corrugated stainless-steel tube ( INOFLEX) with insulation:

- simple installation with high temperature sealing fittings.

The tube and the insulation has to show the following characteristics: - momentary temperature durability over 150°C (e.g. caoutchouc or mineral wool) - insulation thickness is the diameter of the pipe (based on the heat transfer coefficient K= 0,04 W/mk)

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1.2 Electrical installation, lightning-rod and grounding The electrical installation should be done by a specialist, in accordance with all current requirements and standards. In order to compensate potentials all metal parts of the solar installation should be installed on the main bus, in accordance with electrical regulations. If the building has a lightning installation, it should be connected to the collectors.

1.3 Safety during installation

ATTENTION !! Vacuum panels should be covered up during the installation to the moment of filling up and venting the installation, or the assembly of the vacuum pipes should be done after the filling up and venting the installation. It is not allowed to fill up the solar installation when the collector is under direct sunlight. In the solar installation may occur temperatures above 100°C, which during filling up can cause damage to the installation (this damages are not covered by the warranty). To protect the solar installation against freezing you should fill up the installation with an suitable solar fluid that protects the installation against corrosion and freezing. Recommended flow of solar fluid: 0.7 L / min per m2 of the absorber surface. The temperature difference between the supply and return of the installation should be max 10°C.

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2. Installation of a collector To each vacuum collectors set there is a suitable mounting set attached. Each set is adjusted to a proper installation of the collectors on the flat roof or foundation, inclined tile roof or roofing made of sheet, tar paper, bituminous shingle or metal tiling. Each collector is mounted separately.

2.1 Completeness of delivery

2.2 Collector with 18-22 pipes with the mounting system adapted to the inclined roofing:

1. manifold – 1 pcs 2. bottom supporting frame – 1 pcs 3. side mounting profiles – 2 pcs 4. vacuum pipes support – 18 or 22 pcs 5. set of mounting screws - 1 set 6. heat transfer paste – 1 pc 7. heat pipes - 18 pcs. (SP-18), 22 pcs. (SP-22)

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2.3 Collector with 30 pipes with the mounting system adapted to the inclined roofing:

1. manifold – 1 pcs. 2. bottom supporting frame – 1 pcs. 3. side mounting profiles – 3 pcs. 4. vacuum pipes support – 30 pcs. 5. set of mounting screws - 1 set 6. heat transfer paste – 1 pc. 7. heat pipes - 30 pcs.

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3. Installation scheme

middle profile No. 3 applies only to the mounting set for collectors SP-58 30

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The manifold (1) and the bottom supporting frame are mounted to the side mounting profiles with the mounting screws (6)

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4. Installation on the inclined tile roof The collector should be fixed with the roof hooks, that can be attached directly to the side mounting profiles.

To determine the spacing between the roof hooks, you should use the side mounting profiles (3) and the bottom supporting frame. Side spacing is determined by the location of the tile holes. In the SP-30 collector the middle support profile is centered in accordance with the location of the tile holes.

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4.1 Installation scheme on the inclined tile roof (1– 16)

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5. Installation on the inclined roof with roofing made of sheet,

tar paper, bituminous shingle or metal tiling. The collector should be fixed with the roof screws, that can be attached directly to the side mounting profiles.

To determine the spacing between the roof screws, you should use the side mounting profiles (3) and the bottom supporting frame (2). In the SP-30 collector the middle support profile is centered in accordance with the location of the tile holes.

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6. Installation on a flat roof or foundation. Supporting triangles are the base of the assembly set. All triangles are assembled in the same way. Before commencing the assembly of a supporting triangle you should lay out all its components according to the figure presented below. After planning out the location of all the components you can start bolting together an assembly triangle.

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Two supporting triangles are needed for the collectors SP-18 and SP-22. The collector SP-30 needs 3 supporting triangles After bolting the supporting triangles you should fix the side mounting profiles to the supporting triangle, as shown in the picture below.

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7. Installation of the vacuum pipes After the assembly of the supporting construction you can begin the installation of the heat pipes. First attach the heat pipe supports.

Before installation, be sure to apply heat transfer paste on the end of the heat pipe

After inserting the heat pipes to the manifold you should lay out and close them in the bottom vacuum pipes support. Repeat until all the heat pipes are mounted.

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8. Safety regulations Before installation, read the following instructions to ensure trouble-free and safe of the collectors. Please read instructions carefully and follow the safety rules. Before installing the pipes and warming them up, the collectors must be hydraulically connected to a solar heating system and must be filled up with the heating medium.

8.1 Work on the roof Due to the fact that the assembly work on the roof can be dangerous, it is recommended to hire a roofing company. - collector pipes are made of glass, so you should pay special attention to possible breakdown of the pipe - during the assembly of the collector you should wear eye protection and gloves to avoid possible injuries - follow the safety rules and regulations relating to the execution of work at heights.

8.2 Risk of getting burned If the collectors and materials for installation are for a long time exposed to sunlight, there is a risk of getting burned by hot components. In order to avoid danger of getting burned you should: - use protective clothing, - cover the collector and the mounting material with a curtain (reduction of a heat from sunlight).

8.3 Filling up the installation For filling up and washing the solar system, we recommend the use of a mobile filling station with a flow of the solarfluid of 52 l/min. Recommended minimum pressure in the solar system 2.2 bar.

Copyright: Energetyka Solarna ensol Sp. z o.o. Copying and using this instruction or its elements without the consent of its

authors is strictly forbidden. 01/2013

Energetyka Solarna ensol Sp. z o.o. 47-400 Racibórz, ul. Piaskowa 11 Tel. +48 32 415 96 65

www.ensol.pl