En 13 01 Us Small Volume Prover

8/10/2019 En 13 01 Us Small Volume Prover

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Meets the most stringent repeatabilityrequirements for meter proving.

A re-designed drive system, seal material upgrades,

and our new Small Volume Prover Controller make

our provers the world leader for reliable calibration

for flow metering in every environment.

Global Experience. Locally Applied.

Small Volume Prover


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New Features for EvenBetter PerformanceBuilding on decades of experience, weveenhanced our provers to give customers the

best return on investment yet. Improvements

include alignment upgrades on the drive

system and an innovative design for greater

strength on large provers. Ekonolor

Carbon filled PTFE seals provide unrivalled

chemical compatibility and seal integrity.

Our provers also now come with the new

SVP Controller, offering a 3.5, 6-line,

multifunction display that gives users real-time

visual monitoring and control of the operation

for the first time. Data logging, full texterror messaging, diagnostics and water draw

control functions add to the innovations.

A portable handheld controller or Local

Access Device (LAD) allows operators to

access and control all the SVP controllerfunctions in the field.

Precision Engineering

The Honeywell Enraf field-proven SVP uses

a precision-machined, stainless steel smooth

bore cylinder and measurement piston with

an integral bypass valve, minimizing flow

stream disturbance. During proving runs,

the piston is released and allowed to follow

the flow stream with full freedom, resulting

in a minimal effect on the flow stream and

improved accuracy. The provers hard chrome

lined measurement cylinder has an equalupstream and downstream displaced volume,

as result of which the flow meter can be used

upstream or downstream without an extra

error correction.

The prover requires no adjustment for changingline pressures and there are no hydraulics

or pneumatics adjustments, which eliminates

operator errors, assuring superior and

consistent proving results.

All these features combined, ensure constant

proving results with a repeatability equal to

or exceeding the industry standard of 0.02%.

The Honeywell Enraf SVP is the perfect choice

for all stationary, portable or offshore

applications and can be used for all types of

flow meters, including PD, Turbine, Coriolis

and UltraSonic.

A New Level of ControlBenefit from real-time control of the proving cycle.

LCD Display:The integral, easy-to-read 3.5,

6-line display provides information on

Piston Position, Motor Status, Error Status,

Cycle Value, Prover Date and Sweep Time.

Using the handheld Local Access Device (LAD),

the menu driven display allows for complete

programming and other information to be

displayed as well.

Programmable Motor Stop Delay:Program

the adjustable delay for quicker prover

cycles at lower flow rates. The SVP Controller

enables operators to keep the motoroperating for a set period after the motor stop

switch is activated. This allows the drive

system to position the puller bar closer to the

piston catch-ready for the next prover cycle.

Prover Cycle Counter:The on-screen

counter means end users can easily

view the number of passes. It also offers a

preventative maintenance/service alarm

determined by the end user.

Sweep Time Display:The sweep time is

displayed in milliseconds. This provides a

precise visual reading of the time taken by the

piston to travel between begin (start) and end

(stop) optical switches. The value correlates

to pulse interpolation calculations and the

repeatability of the proving passes.

Low Power Consumption:Optional 20-28

Vdc power allows powering the controller

directly from the proving computer.

Explosion proof:Designed to meet the

requirements for installation in explosionhazardous locations, the controller is designed

in accordance to ATEX and CSA/US.

Fully Compatible:Our new controller works

with all past and present prover versions,

including older generation Calibron provers.

Ready to Communicate:Quick and easy

external connection to the LAD and an

intuitive menu give access to complete

programming, system diagnostics, alarm

messages and acknowledgement functions,

as well as many other features.

Fully Configurable:A comprehensive

on-screen menu-driven display gives operators

control and configurability of all SVP Controller

functions.

Multiple Messages:Detailed text messages

to easily understand prover diagnostics andoperational information.

Multiple Readable Alarms:Text displays

provide active prover alarms and an alarm log

for historical information.

Alarm Acknowledgement and Clearing:

Enhance prover protection by using the LAD

for alarm acknowledgement and clearing.

Water Draw Functionality:Use the controlle

with the LAD and water draw kit to manage

the complete water draw sequence.


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Prover Features:

World-Class DesignElectromechanical Piston Return

A newly designed alignment solution on the

05-25 prover and ruggedized drive design on

the 35 to 120 sizes are combined with our

patented electromechanical piston return.

This heavy duty design reduces prover service,

allowing increased service intervals between

seal changes, while avoiding the need to

work on complex hydraulics and pneumatics.

Fully Aligned Drive Components

Design changes to the chain drive system on

05-25 provers include new matched sprocket

flanges, pre-stretched matching chains,increased sprocket shaft sizes and heavy duty

stabilizer bars.

Heavy Drive System

The drive ends on the 35-120 model range

has been extensively re-engineered using

Finite Element Analysis techniques. Changes

include an increase in shaft diameter, stronger

brace bars, the use of matched sprockets,

matched pre-stretched chains and a change

to flange mounted bearings, mounted on

newly designed heavy duty side plates.

These changes along with finer tolerances on

the drive end parts result in a reduction of the

maximum alignment variation down to less

than a millimeter (a 30 thousandths of an inch).

This greatly enhances the accuracy of the

alignment of the drive end, and guarantees

correct alignment over time.

New Seal Designs

Our proven Carbon or Ekonolfilled

PTFE seal design allows for unrivaled

fluid compatibility for all liquid products.

Built in Fail Safety

The integral piston valve allows proving

operation with minimal disruption of

process flow and risk of blocked flow

as consequence of a blocked piston

results in a fail safe design.

Constant Displaced Volume

Equal upstream and downstream

displaced volumes mean that the location

of the meter in relation of the prover does

not require an extra calibration correction.

No Pressure Adjustments Needed

Even with large pressure changes in the

system, no adjustment of our provers

is required.

Built to IndustryStandards

All our provers meet the most stringent

international standards and certifications

for both mechanical and electrical

components.

Mechanical:Designed in accordance

with API MPMS Chapter 4.2 and OIML

R119. All prover materials are inaccordance with ASTM, ANSI piping

and fittings, ASME pressure containment

design and PED for Europe.

Electrical:Electrical components meet

global requirements, including UL and

IECEx electrical certification and National

certifications like CSA, GOST and ATEX

for electrical and mechanical parts.


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Field ServiceOptions

Migration to the New SVP Controller

Replacing the 401D control module with thenew SVP Controller allows for the standard

proving control functions with the addition

of all the enhancement capabilities in the new

SVP Controller. Our service technicians

can perform the upgrade in the field.

Migration to the Heavy Duty Drive System

Customers can take advantage of the newest

engineering design changes with a field

retrofit of the improved drive system on prover

sizes 35 to 120, increasing reliability

and minimizing downtime. Benefits include

an increase in life expectancy of not only

the shaft seals due to the tighter tolerance in

piston shaft alignment, but of the entire prover.

Complete Prover System Upgrade

Complete field system upgrades areundertaken by factory trained and certified

service technicians. It includes conversion

of the SVP Controller and upgrading

to the heavy duty drive system for larger

provers (35 through 120) or a new drive

system alignment upgrade on smaller provers

(05 through 25), with seal replacement and

internal inspection of piston components and

seals. On completion, the upgraded prover

comes with an as new factory warranty.

Honeywell Enrafs servicing solutions make a lasting difference to the performance and reliability

of small volume provers. With decades of experience, we know how to keep provers delivering

precise, reliable performance, even in the harshest operating environments.

From commissioning and training to servicing and refurbishments, we make provers work better

for longer. Worldwide coverage, local support and unrivalled expertise make Honeywell Enraf

the first choice for keeping your products flowing.

Upgrade Opportunities for Lifetime Value

Water Draw Certification

All provers are calibrated using agravimetric water draw on our NMI-VSL

certified test stand. The uncertainty of this

test stand is better or equal than 0.02%

and traceable to NIST. All scales used in

this process are verified prior to each

calibration using NIST traceable weights,

and all testing procedures satisfy the

requirements in API MPMS Chapter 4.9.

Complete Functional Test

Prior to delivery all provers undergo a

thorough functional test to guarantee

trouble free operations. Provers are

operated for a minimum of 200 cycles

at 25%, 50%, 100% and again at

25% of the specific provers maximum

flow rating. During functional testing,

the final drive alignment and shock

absorber adjustments are made

to minimize the time required for final

commissioning in the field.

Industry Standard Pressure Test

Provers are hydrostatic pressure

tested to requirements of 1.5 times the

designed pressure rating.

Customer FAT Testing

All the testing mentioned above, as well

as additional customer required

testing, can be included as part of a

comprehensive Factory Acceptance

Test (FAT). We also have the ability

to video record, or even live broadcast,

water draw and pressure tests.

ManufacturingProduct Testing:

QualityAssured


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(1) (2)

Model #/ S05C3 S15C2 S25C3 S35C2 S50C3 S85C2 S120C2Dimensions

A 2440 (96") 4070 (160") 4070 (160") 4070 (160") 4500 (177") 5240 (206") 5590 (220")

B 620 (24") 920 (36") 920 (36") 920 (36") 1070 (42") 1280 (50") 1380 (54")

C 690 (27") 840 (33") 870 (34") 950 (37") 1170 (46") 1250 (49") 1400 (55")

D 440 (17") 540 (21") 540 (21") 570 (22") 690 (27") 770 (30") 840 (33")

E 790 (31") 1380 (54") 1380 (54") 1330 (52") 1480 (58") 1940 (76") 2060 (81")

F 950 (37") 1500 (59") 1500 (59") 1560 (61") 1890 (74") 2110 (83") 2270 (89")

Flange Sizes 3" 6" 6" 8" 8" 12" 16"

Note(s):

1 Additional space required for service clearance

2 Additional space required for SVP controller, depending on size

3 All dimensions in mm (inches)

4 Dimensions vary according to size, model, configuration and pressure rating, and are subject to change.

For details and exact dimensions refer to the manual.

Technical Specification

Mechanical Dimensions


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Identification Code

Pos 1 Environmental Configuration

SStandard configuration (ball valves used for drains unless otherwise specified)PPortable applications (supplied with trailer if specified; ball valves used for drains unless otherwise specified)OOffshore and marine applications (Pos. 5 = E Only, Pos. 11 = 5 Only; ball valves used for drains unless otherwise specified)

Pos 2, 3, 4 Flow Rate

0 0 5 0 1 5 0 2 5 0 3 5 0 5 0 0 8 5 1 2 0

Pos 5 Wetted Parts

C304 Stainless Steel flow tube, piston, end flanges and chrome plated bore.E316 Stainless Steel flow tube, piston, end flanges and chrome plated bore (Required with Pos 1 = O).

Pos 6, 7 ASME B16.5 Flange Rating and Operating Pressure Rating (Applicable for Temp. @ 38 C (100 F)

1 AClass 150 RF connection flanges, 19.0 bar (275 psi) (Not if Pos. 2,3 & 4 = 005)

2 BClass 300 RF connection flanges, 49.6 bar (720 psi) (Not if Pos. 2,3 & 4 = 005) 3 CClass 600 RF connection flanges, 99.3 bar (1440 psi) (Not if Pos. 2,3 & 4 = 015) 4 DClass 900 RF connection flanges, 148.9 bar (2160 psi) (Not if Pos. 2,3 & 4 = 015 or 120) 5 DClass 900 RJ connection flanges, 148.9 bar (2160 psi) (Not i f Pos. 2,3 & 4 = 015 or 120) 6 AClass 150 RJ connection flanges, 19 bar (275 psi) (Not if Pos. 2,3 & 4 = 005) 7 BClass 300 RJ connection flanges, 49.6 bar (720 psi) (Not if Pos. 2,3 & 4 = 005) 8 CClass 600 RJ connection flanges, 99.3 bar (1440 psi) (Not if Pos. 2,3 & 4 = 015) 9 FClass 1500 RJ connection flanges, 248.2 bar (3600 psi) (Only if Pos. 2,3 & 4 = 050)

Pos 8, 9 Inlet and Outlet Configuration

00Inlet both sides and outlet flange left side. 0 1Inlet and outlet flanges oppositeinlet right side. 0 2Inlet and outlet flanges same sideright side. 0 3 Inlet and outlet flanges 90 degrees, inlet on right side and outlet on top.

0 4Inlet and outlet flanges same sideleft side. 0 5Inlet and outlet flanges both sidesdouble set.

0 6Inlet and outlet flanges both on top. 0 7Inlet and outlet flanges oppositeinlet left side. 0 8Inlet flanges both sides and outlet on top. 0 9Inlet flange on top and outlet on left. 1 1Inlet flange on top and outlet on right. 1 2Inlet and outlet flanges 90 degrees, inlet on left side and outlet on top 1 3Inlet on right, outlet on left, outlet on top.

Pos 10 Motor Voltage

D 24 Vdc(If Pos. 2,3 & 4 = 005, 015, 025, or 035 only) A120 Vac, 60 Hz, Single Phase (If Pos. 2,3 & 4 = 005, 015, 025, or 035 only) G120 Vac, 50 Hz, Single Phase (If Pos. 2,3 & 4 = 005, 015, 025, or 035 only) B220 Vac, 60 Hz, Single Phase (If Pos. 2,3 & 4 = 005, 015, 025, or 035 only) C220 Vac, 50 Hz, Single Phase (If Pos. 2,3 & 4 = 005, 015, 025, or 035 only) H220/240 Vac, 60 Hz, 3 Phase N220/240 Vac, 50 Hz, 3 Phase

R380/400/415 Vac, 60 Hz, 3 Phase L380/400/415 Vac, 50 Hz, 3 Phase E460/480 Vac, 60 Hz, 3 phase O460/480 Vac, 50 Hz, 3 phase

Pos 11 Electrical Hazardous Classification

3 CSA/US Class I, Div.1, Group D T2C (max. Tamb= +50 C (+122 F)) 4 CSA/US Class I, Div.1, Group C T3B (max. Tamb= +50 C (+122 F)) 5ATEX II 2 (1) G Ex d [ia Ga] IIB T4 Gb (Tamb= -20 to +40 C)

Pos 12 Flow Tube Finish

AStainless steelbrushed B Painted (White)

S 0 5 C 3 C 1 2 B 5 B Typical Identification Code

Your Identification Code

Maximum Flow(BPH)

Maximum Flow(GPM)

Maximum Flow(m3/h)

DisplacedVolume

Prover Weight(lowest pressure rating)

PD,Turbines

Coriolis,Ultrasonic

PD,Turbines

Coriolis,Ultrasonic

PD,Turbines

Coriolis,Ultrasonic

USgallons

L lb kg

715 715 500 500 114 114 5 18.9 1,200 5442,140 1,719 1,498 1,203 340 273 20 75.7 3,500 1,5883,570 1,719 2,499 1,203 568 273 20 75.7 4,350 1,9735,000 4,671 3,500 3,270 795 743 25 94.6 5,250 2,3817,200 5,783 5,040 4,048 1,145 919 40 151.4 7,850 3,561

12,500 11,267 8,750 7,887 1,987 1,791 75 283.9 12,500 5,67017,500 15,922 12,249 11,145 2,782 2,531 120 454.2 14,500 6,577

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En 13 01 Us Small Volume Prover