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Beschlagteile
®
EMKA MOULD MAKING
The EMKA Group is world market leader for locks and latches, hinges and gasketing used in switch and con-trol cabinets. In the areas air conditioning technology and transport, EMKA is one of the leading manufacturers of locking technology.
Currently, the overall range comprises more than 30,000 catalog and special articles, which are developed, manu-factured, refi ned and assembled at ten production sites in Germany, France, Great Britain, Spain, Bosnia-Herzegovi-na, Serbia, China and India.
With 2,100 employees EMKA serves over 34,000 custom-ers in 52 countries worldwide.
Since a company takeover in 2018, EMKA is also one of the largest mould makers in Europe. With 150 employees in mould making at its production site Goražde in Bos-nia-Herzegovina EMKA builds over 900 moulds per year for plastic injection as well as zinc and aluminium die cast-ing according to German quality standards.
About EMKA
Company headquarters Production site Subsidiary Agencies
Henriville, France
Goražde (Plant 1), Bosnia and Herzegovina
Arnedo, Spain
Birmingham, UK
Goražde (Plant 2), Bosnia and Herzegovina - EMKA mould making
Company headquarters Velbert, Germany
Wuppertal, Germany
Tianjin, China
Mionica, Serbia
Bhilai, India
Tianjin, ChinaTianjin, ChinaTianjin, China
Mionica, Serbia
2,100 employees
Own production at 10 international locations
Represented in 52 countries worldwide
More than 16,000 catalog products
More than 16,000 special products
More than 34,000 customers worldwirde
EMKA worldwide
Welcome to Goražde
700 employees
55,000 m² hall area
150 employees in mould making
46 engineers
15 constructors
14 developers
95 high-quality machines in mould making
Production of more than 900 moulds per year
Facts EMKA Bosnia Services
Consulting
Development and engineering
Mould making
Series production
Assembly
Logistics
First offers within 48 hours of request
Mould Making by EMKA
Pre-series moulds for all materials
Family tools for small quantities
Guaranteed service life
Injection moulding optimisation of the products
In-house sampling
Financing and leasing
Repair and maintenance service
Service overview
Impressions
Moulds for plastic injection moulding, zinc and aluminium die-casting
Multi-component moulds (2K)
Moulds for internal gas pressure processes
Moulds for IML foils
Moulds for insert injection moulding
Zinc die castings moulds with hot runner technology
Punch deburring
Development and Engineering
3D-CAD
Filling simulations for various materials
Stress-strain analysis by means of fi nite element method
CAE
CAM
Computer Aided Engineering
Okuma
Mikron
OPS Ingersoll
Deckel Maho Gildemeister
Makino
Machinery
34 machining centres, several with 5 axes
7 lathes
5 surface grinding machines
22 die-sinking EDM machines
7 wire EDM machines
8 HSC machines for the production of of graphite electrodes
12 standing drill presses
Equipment in mould making Manufacturers
The 5-axis milling center OPS-INGERSOLL Speed Hawk 550 is particularly suitable for milling EDM elec-trodes and is characterised by its high spindle speed of up to 42,000 min-1 and the “High Speed Jump” of max. 18 m/min.
Manufacturing of graphite electrodes
Multi-component moulds (2K technology) for plastic injection moulding
Hot runner technologyfor zinc die casting moulds *
Digital tool information through USB memory unit in the mould
*In cooperation with the company ferrofacta GmbH
EMKA offers you the possibility to further optimize the mould made for you in order to get the maximum per-formance!
Performance +
3D moulds for small series
Universal master moulds for 3D printed mould inserts to produce small series and sample production of plastic injection-moulded parts as well as wax patters for the precision casting.
Plastic injection moulded parts and wax patterns from mould inserts
Examples of wax patterns
SamplingPilot seriesSeries production
Pilot series prodcution / First sample test report
Series production:
• Plastic injection moulding
• Zinc die casting
• Aluminium die casting
Surface Coating
PUR sealing foam technology
Finishing
Assembly
Services Sectors
Automotive
HVACR
Transport
Electronics
Sports and leisure
Closures
and many more...
Production rangefor series production
Number of plastic injection moulding machines: 61including four 2K machines
Manufacturers: Arburg, Engel, Demag
Locking force: 25 - 650 t
Max. tool clamping area: 1.100 x 600 mm
Part weight: 3 - 3,000 g
Additional information: • Closed material circuit • Automated material processing and
material supply • Automated part removal
Plastic injection mouldingwith 2K technology
Zinc die castingwith automatic material supply
Number of aluminium die casting machines: 9
Manufacturers: Frech, Bühler, Italpresse
Locking force: 200 - 1.250 t
Max. tool clamping area: 1.000 x 1.000 mm
Part weight: 50 - 20.000 g
Additional information: • 3 furnaces
(2 tilting furnaces and 1 shaft furnace) • Automatic robot removal
with deburring press • Closed system water treatment
Aluminium die casting
Frictional grinding
Drilling, milling, thread cutting
Powder coating
PUR foam technology
Pad printing
Assemply of components up to fi nal assemply
Packaging
Logistics
Further processingand service
Number of zinc die casting machines: 42
Manufacturer: Frech
Locking force: 20 - 315 t
Max. tool clamping area: 900 x 550 mm
Part weight: 3 - 3,000 g
Additional information: • Automatic material supply • 3 automated special machines for
the thread production
Quality assurance in our own test laboratory
3D measurement
3D scan modeling
Salt spray test
Stress test
IP protection test
Dust protection test
Spectral analysis
Endurance test
Testing options Certifi cates
O rt und Datum:
Zertifizierungsstelle: Essen, 28. Februar 2019 DNV GL - Business Assurance
Schnieringshof 14, 45329 Essen, Germany
Thomas Beck Leiter Zertifizierungsstelle
Bei Verstoß gegen die im Zertifizierungsvertrag genannten Bedingungen kann das Zertifikat seine Gültigkeit verlieren. AKKREDITIERTE STELLE: DNV GL Business Assurance Zertifizierung und Umweltgutachter GmbH, Schnieringshof 14, 45329 Essen, Germany. TEL:+49 201 7296-222. www.dnvgl.de/assurance
Zertifikat-Nr.: 194710-2016-AQ-GER-DAkkS
Datum der E rs tzertifizierung: 16. Februar 2013 A blaufdatum des letzten Zertifizierungszyklus: 15. Februar 2019 Datum der letzten Rezertifizierung: 24. Januar 2019
Gültig: 28. Februar 2019 - 15. Februar 2022
Hiermit wird bescheinigt, dass das Unternehmen
EMKA Beschlagteile GmbH & Co. KG Langenberger Str. 32, 42551 Velbert, Deutschland sowie die im Anhang aufgeführten Standorte ein Qualitäts-Managementsystem in Übereinstimmung mit dem folgenden Standard eingeführt hat und anwendet: ISO 9001:2015 Dieses Zertifikat ist gültig für die folgenden Produkt- oder Dienstleistungsbereiche: Entwicklung, Herstellung und Vertrieb von mechanischen / elektronischen Verschluss- Systemen; Scharnieren, Kunststoffspritz-, Automatendrehteilen und Sonderanfertigungen. Management des Herstellungsprozesses von Dichtungen und Druckgussteilen.
O rt und Datum:
Zertifizierungsstelle: Essen, 28. Februar 2019 DNV GL - Business Assurance
Schnieringshof 14, 45329 Essen, Germany
Thomas Beck Leiter Zertifizierungsstelle
Bei Verstoß gegen die im Zertifizierungsvertrag genannten Bedingungen kann das Zertifikat seine Gültigkeit verlieren. AKKREDITIERTE STELLE: DNV GL Business Assurance Zertifizierung und Umweltgutachter GmbH, Schnieringshof 14, 45329 Essen, Germany. TEL:+49 201 7296-222. www.dnvgl.de/assurance
Zertifikat-Nr.: 283124-2019-AE-GER-DAkkS
Datum der E rs tzertifizierung: 16. Februar 2013 A blaufdatum des letzten Zertifizierungszyklus: 15. Februar 2019 Datum der letzten Rezertifizierung: 24. Januar 2019
Gültig: 28. Februar 2019 - 15. Februar 2022
Hiermit wird bescheinigt, dass das Unternehmen
EMKA Beschlagteile GmbH & Co. KG Langenberger Str. 32, 42551 Velbert, Deutschland sowie die im Anhang aufgeführten Standorte ein Umwelt-Managementsystem in Übereinstimmung mit dem folgenden Standard eingeführt hat und anwendet: ISO 14001:2015 Dieses Zertifikat ist gültig für die folgenden Produkt- oder Dienstleistungsbereiche: Entwicklung, Herstellung und Vertrieb von mechanischen / elektronischen Verschluss- Systemen; Scharnieren, Kunststoffspritz-, Automatendrehteilen und Sonderanfertigungen. Management des Herstellungsprozesses von Dichtungen und Druckgussteilen.
ISO 9001:2015
ISO 14001:2015
ISO/TS 16949:2009
ISO 50001:2011
EMKA Subsidiaries Worldwide:
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*Agencies
Beschlagteile
®
ALGERIAEMKA FranceTel. +33/254/[email protected]
ARMENIAEMKA Kilit Sistemleri Metal Sanayi ve Ticaret Ltd. Şti.Tel. +90/262/[email protected]
AUSTRIAEMKA Beschlagteile Ges.m.b.H.Tel. +43/2143/[email protected]
AUSTRALIA *Lock Focus Pty. Ltd.Tel. +61/3/[email protected]
AZERBAIJANEMKA Kilit Sistemleri Metal Sanayi ve Ticaret Ltd. Şti.Tel. +90/262/[email protected]
BELARUSEMKA Polska Sp.Z o.o.Tel. +48/[email protected]
BELGIUMEMKA Benelux B.V. Service OfficeTel. +31/413/[email protected]
BOSNIA-HERZEGOVINAEMKA Bosnia d.o.o. GoraždeTel. +38/738/[email protected]
CANADAEMKA Inc.Tel. +1/717/[email protected]
CHILE *NDU Ingenerieria Ltda.Tel. +56/2/[email protected]
CHINAEMKA Industrial Hardware CO.Ltd.Tel. +86/22/[email protected]
CROATIAEMKA Okovi d.o.o.Tel. +385/35/[email protected]
CZECH REPUBLICEMKA Beschlagteile CZTel. +43/[email protected]
SOUTH COREA *Geo Jeon Co. Ltd.Tel. +82/314/[email protected]
SPAINEMKA Beschlagteile Ibérica S.L.Tel. +34/[email protected]
SWEDENEMKA ScandinaviaTel. +46/36/[email protected]
SWITZERLANDEMKA Beschlagteile AGTel. +41/33/[email protected]
TURKMENISTANEMKA Kilit Sistemleri Metal Sanayi ve Ticaret Ltd. Şti.Tel. +90/262/[email protected]
TURKEYEMKA Kilit Sistemleri Metal Sanayi ve Ticaret Ltd. Şti.Tel. +90/262/[email protected]
UAEEMKA Middle East FZETel. +971/[email protected]
UKRAINEEMKA UkraineTel. +38/096/[email protected]
UNITED KINGDOMEMKA (UK) Ltd.Tel. +44/2476/[email protected]
USAEMKA Inc.Tel. +1/717/[email protected]
UZBEKISTANEMKA Kilit Sistemleri Metal Sanayi ve Ticaret Ltd. Şti.Tel. +90/262/[email protected]
VIETNAM *Terramar Engineering andMachinery (Pte.) Ltd.Tel. +84/8/[email protected]
DENMARK *A/S Megatrade BeslagTel. +45/[email protected]
ESTONIAEMKA Polska Sp.Z o.o.Tel. +48/[email protected]
FINLANDEMKA ScandinaviaTel. +46/36/[email protected]
FRANCEEMKA FranceTel. +33/254/[email protected]
GEORGIAEMKA Kilit Sistemleri Metal Sanayi ve Ticaret Ltd. Şti.Tel. +90/262/[email protected]
GREECE *EMKA HellasTel. +30/21041/[email protected]
HUNGARYEMKA BeschlagteileTel. +36/1/[email protected]
INDIAEMKA India P. A. Pvt. Ltd.Tel. +91/80/[email protected]
ISRAEL *Kornass Mechanical EngineeringTel. +972/76/[email protected]
ITALYEMKA Italia s.r.l. UnipersonaleTel. +39/045/[email protected]
JAPAN *TOCHIGIYA Co., LtdTel. +81/48/[email protected]
KAZAKHSTANEMKA Kilit Sistemleri Metal Sanayi ve Ticaret Ltd. Şti.Tel. +90/262/[email protected]
LATVIAEMKA Polska Sp.Z o.o.Tel. +48/[email protected]
LITHUANIAEMKA Polska Sp.Z o.o.Tel. +48/[email protected]
MEXICOEMKA Mexico BeschlagteileTel. +52/44/[email protected]
MONTENEGROEMKA Bosnia d.o.o. GoraždeTel. +38/738/[email protected]
NETHERLANDSEMKA Benelux B.V.Tel. +31/413/[email protected]
NORWAYEMKA ScandinaviaTel. +46/36/[email protected]
POLANDEMKA Polska Sp.z o.o.Tel. +48/[email protected]
PORTUGALEMKA Beschlagteile Ibérica S.L.Tel. +351/[email protected]
ROMANIAS.C. EMKA Beschlagteile S.R.L.Tel. +40/269/[email protected]
RUSSIA *OOO “EmTechProm“Tel. +7/812/[email protected]
SERBIAEMKA Okovi d.o.o.Tel. +385/35/[email protected]
SINGAPORE *VF Fastening Systems PTE Ltd.Tel. +65/675/[email protected]
SLOVAKIAEMKA Beschlagteile Ges.m.b.H.Tel. +43/[email protected]
SOUTH AFRICA *Enclosure SolutionsTel. +27/11/[email protected]
EMKA Beschlagteile GmbH & Co. KG Langenberger Str. 32 • 42551 Velbert, Germany • Tel.: +49/2051/273-0 • Fax: +49/2051/273-128 • E-Mail: [email protected] • www.emka.com
