EMERGENCY BULKHEAD INDUSTRIAL LED MANUAL EDITION 1

Isolate unit externally before opening.

368mm

238mm

151m

m

2x M25 Cable Entries

Bulkhead Light Engine

Bulkhead Base

2x M20 Cable Entries

NOTE: Cable glands not supplied. The unit is supplied with plugs.

ATTENTION

Page 1 / 4EMERGENCY BULKHEAD INDUSTRIAL LED MANUAL EDITION 1.6

The mounting holes are designed to fit most common industrial bulkhead footprints making replacement easy. If the holes don't match or if this is a new installation pick the set of holes which are most convenient.

Step 1

Feed mains connection. Once suitable connections are made the incoming cable and optional outgoing cable are to be clamped. See operating modes for wiring / operation options.

Depending on the diameter of the power cable select the most appropriate cable gland / entry:

• M20 cable gland for 10 – 13mm cable• M25 cable gland for 13 – 15.5mm cable

Step 3

INSTALLATION INSTRUCTIONS

Ø7mm

168mm150mm105mm

205mm

290mm

296mm

Mount cable glands (not supplied). The base allows for in and out mains connection. The horizontal entry points allow for M20x1.5 cable gland mounting. The vertical entry points allow for M25x1.5 cable glad mounting.

For high vibration areas we recommend the use of Loctite® 222 on the thread.

Step 2

M20 x 1.5mm thread

M25 x 1.5mm thread

VERTICAL FEED

HORIZONTAL FEED

The Coolon Bulkhead unique mounting footprint is compatible with the footprint of the following products:

• THORN Lighting - DB Bulkhead • EYE Lighting - Passlight• Pierlite - NXS Buklhead • We-Ef Lighting - BUC134• Pierlite - NEXUS LED Bulkhead

An adaptor plate is available to match the footprint of the Versalux EBH.

Page 1 / [email protected] • aus. 1300 287 533 • intl. +613 8681 3633 • www.coolon.com.auAs a matter of continual improvement, the requirements and recommendations in our manuals evolve to reflect new industry requirements and the latest feedback from the field.The Coolon team is working hard to ensure optimal product operation and the safety of all users, please check our website periodically to ensure you are up to date with the latest information. Product must be installed by a suitably qualified person. All documentation is subject to change without notice.

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Compatible with the Coolon App via Bluetooth. Simply walk up to a compatible luminaire, open the app and press scan. Immediately, you will see a full report onall nearby fittings:

• Power outages experienced by the luminaire • Charge rates• Charge capacity • Battery health

INSTALLATION INSTRUCTIONS (CONTINUED)

TERMINAL CONNECTION

Attach the lanyards from the light engine to the tabs located on base plate using the carabiner.

Step 4

Secure the lid to the base using 4 captive screws.Ensure the base gasket is intact and free of any debris.

Step 7

Recommended torque: 8 – 10Nm

314mm

233.8mm

6mm

Ø7mm

180mm

180mm

296mm

12mm

Connect the light engine to the base by connecting the power connection plug to the base power connection socket.

Step 5

ADAPTER PLATE

ACC-AP-VEBH-BH-SS

Adapter Plate, to match Versalux EBH and Coolon Bulkhead, 3mm Stainless Steel 304 #4.

Put the battery isolation switch into the ‘ON’ position and reattach the connection cover.

NOTE: Switching the Battery Isolation switch to the ON position without having mains connected will result in the unit operating in EM mode for 2 minutes. This prevents accidental discharge of batteries during maintenance. Once mains is connected the unit will change states to in-service operation and will operate for the full expected EM time once mains fails or is disconnected.

Step 6

BATTERYISOLATION

SWITCHMust be in

‘ON’ positionfor in-service

operation.

Battery isolation switchMust be in ‘ON’ positionfor in-service operation


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6mm

105mm 206mm

EMBH Operating Modes

PLEASE NOTE: The red LED indicator is located on the LED PCB top-center, under the optical cover. Under Maintained or On-state Switched operation the LED may be difficult to see.

NON-MAINTAINEDEmergency use only

3 Wires Constant Active Only

MAINTAINEDAlways ON

3 Wires Constant Active Only

SWITCHEDConventional luminaire use with emergency backup

4 Wires Constant Active and Switched Active


OPERATION STATE ACTIVE CONTROL LUMINAIRE STATE DESCRIPTION

Non-Maintained ON N/A OFF Luminaire light OFF. Red LED indicator will indicate mains presence withRed Indicator LED ON.

Non-Maintained OFF N/A ON-EM Luminaire light ON in EM mode (power supplied from battery).Red LED Indicator will not be visible.

Maintained ON ON (Link) ON Luminaire light ON. Red LED indicator will indicate mains presence withRed Indicator LED ON.

Maintained OFF OFF (Link) ON-EM Luminaire light ON in EM mode (power supplied from battery).Red LED indicator will not be visible.

Switched ON ON ON Luminaire light ON. Red LED indicator will indicate mains presence withRed Indicator LED ON.

Switched ON OFF OFF Luminaire light OFF. Red LED indicator will indicate mains presence with Red Indicator LED ON.

Switched OFF ON or OFF ON-EM Luminaire light ON in EM mode (power supplied from battery).Red LED indicator will not be visible.

1. Initial installation is performed with mains line de-energized. Active, Neutral, Earth and Control (optional) wires are to be wired and secured in their respective terminals. If no Control wire is present and a Maintained Mode is required, “C” (Control) and “A” (Active) terminals should be bridged by a link (not included). For a non-maintained mode leave “C” terminal unconnected. If the Control wire is present, induced voltage on the Control wire should be no greater than 10V.

2. Once mains wires connected, the battery switch must be set to “ON” position. This forces EMBH to enter a “TEST” mode, where it would enable Battery Module to supply power to LEDs for a duration of 2 minutes. This indicates that the battery is functional and is in working order. After 2 minutes the light switches itself OFF. Installer completes the installation by closing the lid and securing it using provided captive screws.

3. Once mains power is applied, the RED indicator light is switched ON, indicating a presence of mains power. The unit must be energized for more than 2 minutes before the final commissioning power cycle test. NOTE: that even if the unit is in maintained mode, it still requires power cycle test to be complete before its intended operation.

4. Power Cycle Test is done by removing mains power after more than 2 minutes being energized and having a battery switch in a correct “ON” position. Once mains power is removed, EMBH will enter Emergency Mode, and the light will turn ON. Apply the mains power again, and the unit will enter its intended operational mode: • If it is wired as “maintained”, the light will stay ON and become brighter. RED Indicator Light will come ON, indicating the presence of mains voltage. • If EMBH is in non-maintained mode, Red indicator light will come ON and the light will turn OFF. • If the battery isolation switch is left in “OFF” position when mains power is applied, the Red Indicator LED will flash.

5. Pressing the “TEST BUTTON” on the lid will disconnect the mains simulating a power outage. The Red Indicator LED will stop illuminating and the EMP will operate in emergency mode if the battery isolation switch is in the “ON” position.

6. If a Battery Switch is in ON position and mains power is present, the Red Indicator LED will stay ON. Flashing Red light in this case would indicate a problem with emergency luminaire. Contact Coolon if this situation occurs.

Emergency Pack Operation

Once energized allow up to 10 seconds for the EM controller to go through the self-test procedure. After 16 hours of uninterrupted mains power Coolon Emergency Luminaire is ready for commissioning test. In the absence of mains power the EMBH emergency LED luminaire will operate for a minimum of 2 hours during the commissioning test and 1.5 hours during its service life.

The EMBH emergency LED luminaire is designed to operate providing specified emergency operating time using the in-built battery for the life of the product.As a result there is no field battery replacement capability.

Commissioning Test

Battery Replacement Procedure


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IMPORTANT

• Read through this manual before installation• Handle the product with care• Class I products must be grounded• The product must be installed by a suitably qualified person• Do not stare at operating lamp, may be harmful to the eyes

• Turn OFF the power before installation and maintenance• Make sure the product is securely installed• The housing might become hot after operation• Keep optical face clean

Primary use: commercial and industrial applications.


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The EMBH has a storage shelf life of up to 12 month when stored at a temperature of 20±5°C.

Storage temperatures outside of 20±5°C but within the prescribed storage temperature limit will result in a decreased product shelf life of up to 6 months.

If the EMBH cannot be commissioned within the prescribed shelf life then it should be put through a charge cycle (see below).

Following a charge cycle, the unit can be stored for a further period appropriate to the storage temperature.

Failure to comply with the above requirements may result in irreparable damage to batteries (EM module) since such a state would permanently alter the battery chemistry, type of failure is not covered by warranty.

The charge cycle procedure is as follows:

Storage Shelf Life

1. Connect the unit to mains supply, Control line connection does not need to be made, just A, N, E

2. Turn the battery isolation switch to the ON (connected) position

3. Energise the unit and allow to charge for 16 hours (a red indicator should be observed, the indicator should not flash)

4. Deenergise the unit and disconnect mains supply

5. Turn the battery isolation switch to the OFF (disconnected) position

6. Pack the unit for storage

Documents

EMERGENCY BULKHEAD INDUSTRIAL LED MANUAL EDITION 1