EMC Profile Overview EN 2020 (with technical description) · surfhvv dv suryhq e\ wkh uhvxowv ri 9dolgdwlrq dqg 9hulilfdwlrq surfhvv 3urgxfwlrq gdwd xvhg wr ixuwkhu lpsuryh 4&' dqg

$Page 1: EMC Profile Overview EN 2020 (with technical description) · surfhvv dv suryhq e\ wkh uhvxowv ri 9dolgdwlrq dqg 9hulilfdwlrq surfhvv 3urgxfwlrq gdwd xvhg wr ixuwkhu lpsuryh 4&' dqg$
© Copyright OMRON Corporation. All Rights Reserved.(As of June 2020) EMC Profile 2020 0

Electronic and Mechanical Components CompanyCompany Profile

Overview


Company Profile － Overview

EMC Mission（Electronic and Mechanical Components Business）

Cooperate Overview

Quality Assurance

Production

Sales

EMC challenges to reach Medium-Term goals (VG2.0)

Sales Ratio

Products

Organization

1

2

3

4

5

6

7

8

9

10

Core Technology

11

R&D System


オムロンは、制御機器・電子部品・社会インフラ・ヘルスケアなど、多岐にわたる事業を117か国で展開しています。

52%

13%

12%

17%

5%1%

Other business domains

Healthcare Business

Social systems, Solutions and service Business

Industrial Automation Business

Electronic and Mechanical Components Business(EMC)

OMRON sells wide variety of products in 117 countries across a diverse set of industries including control devices, electronic components, social infrastructure, and healthcare.

1. Cooperate Overview

Factory automation – the main component of OMRON’s business that leads the way to innovation in manufacturing across the globe(e.g. sensors, controllers, robots)

Help improve the performance of home appliances and communications equipment(e.g. relays, switches)

Fiscal 2019¥678 billion

Help develop various social infrastructure systems to realize safe, secure and comfortable society (e.g. automated ticket gates and vending machines, solar power conditioners, storage batter systems)

Help improve health around the world(e.g. digital blood pressure monitors, thermometers)

Corporate and elimination


2. EMC Mission (Electronic and Mechanical Components Business）

MobilityFactory Automation Amusement

Digital Home Appliances/Communications

Infrastructure Devices

Healthcare

Building Automation

HEMS(Home Energy Management system)

Environment/Energy

With our devices and modules, Create customer value, and Contribute to the society.

EMC offers a wide range of relay, switch, connector and sensor types including advanced devices and module solutions for customers to suit a variety of application needs in factory automation, mobility, energy management, healthcare and office/home appliances.


3. EMC Sales Ratio -By Region and Product (fiscal year ending March 2020)

AmericasGreater China

Europe

Asia/Pacific

14％

17％

15％28％

26％Japan

26％

74％

By Region By Product

Relays, Switches,Connectors

Other Electronic Components（Imaging sensing, sensors, etc.)


As we advance towards a smarter society, our optimal devices and modules provide solutions for a variety of applications and evolving customer needs.

4. EMC Products

RelaysRelays SwitchesSwitches

ConnectorsConnectors

PCB Power Relays

MOS FETRelay Modules

Automotive Relays

Surface Mount DetectionSignal Relays

Solid-state Relays Power Latching Relays

MOS FETRelay Modules

General-purpose Relays

DC Power Relays

General-purpose Basic Switches Trigger Switches

Ultra-smallTactile Switches

DIP Switches

ThumbwheelRotary Switches

Keyboard and mouse switchesSealed Ultra-subminiature

Basic Switches

FPC/FFC Connectors

DIN Connectors

Half-pitch Board-to-Board Connectors

Terminal-Blockfor Printed Circuit Boards

MIL Flat Cable Connectors

USB Connectors

Easy-wire Connectors for Industrial Components

D-Sub Connectors

OKAO VisionImage Sensing Technology(Software)

MEMS Flow SensorsEnvironment Sensors

/ Seismic Sensors

SensorsSensors

Photomicro Sensors

Light Convergent Reflective Sensors

/Air Quality Sensors

Photomicro Sensors

TOUCH SENSOR

MEMS Thermal Sensors

Image Sensing ComponentsHuman Vision Components


EMC’s core competencies consist of miniaturization, low profile, multi-functionality and high functionality.

5. Core Technology

Smart sizingFine mechanical engineering

MEMS

MCU

MEMS

Embedded with diversified and compact logic

Fine shape

Processing control

Collection of fine processing technology down to micron and submicron levels and

mass replication technology

Collection of hardware and software technologies that enable high-density

packaging of various functional components


We continue to provide products and improve our technologies to drive innovation in society with our components.

5. Core Technology

Visual sensation

Measure

Control

Detect

Secure

Process

Analyze

Move

Intricate spring shape

Illumination

Fine spring structure Precision parts, airtight structure

Fine particle detection

Human face and body detectionSoftware and modules

Lock mechanism

Oil-resistant mechanism

Motor control

SwitchingRotateForward and backward direction

Simulations Seismic sensor Multi-sensor

data analysis

Quantification of tactile feedbackMEMS sensors

Evaluation and testing equipment

Two core competencies

Smart sizing

Fine mechanical engineering


“Detect” examples of our human image sensing technology and applications.

5. Core Technology

Detect Face detection

Human body

detection

Hand detection

Eye detection

Detaileddetection

Human organ/facial contour detection

Closing-eye prediction

Gaze direction prediction

Face recognition

Facialidentification

Age/gender prediction

Smile prediction

Face emotion

prediction

Red-eye removal

OKAOBeauty

before Afterbefore Shape of

eye lineCheek

highlights

Human body

tracking

Human movement tracking

(Under development)

Imag

e se

nsi

ng

p

erfo

rman

ceIm

age

sen

sin

g

per

form

ance

Required CPU power Processed locally using low-end CPU

Attribute data

Communication

Face correction

Check the crowd condition from a

smartphone or on digital signages before heading

to the destination

Crowd control solutionsWant to avoid crowding hours, waiting in long lines<Solution> Visualize crowd conditions

Energy-efficient solutionsLights are on in unoccupied areas and air conditioner keeps getting colder.<Solution> Control the infrastructure according to human presence (location) and occupancy number


“Control” examples of our optical control technology and applications.

5. Core Technology

3D direction signage in hallways

Display switching SW for vending machines

Room occupancy condition display

Transparent 7-segment message display at entrances

Touchless aerial switchin restrooms

Image formation (imaging) Display switching

control one million light beams one by one

On a single transparent panel,

millions of micro-shapes are processed to

Illuminated Digital signage

Dynamic image presentation

Aerial display(combined with a switch function)


“Measure” × “Control” examples of our haptic control technology and applications.

5. Core Technology

Use affective engineering methods and categorize emotions by words

Stress and reversal behavior analysis

Vibration analysis

Characteristic elementsand design factors

Associating characteristic elements with design factors using high precision CAE

High class feel

Crisp click feel

Strange feel

Heavy, in-depth

Sticky

Cheap

Smooth

Light, superficial

Comfortable

No click feel

Sharpness

Slow

← Primary assessment axis →

←

Seco

ndar

y as

sess

men

t ax

is →

e-Sports


6. Quality Assurance

Product performanceQuality

Product performanceQuality

Design SpecificationDesign Specification

Assembly/ProcessDimension/StatusAssembly/ProcessDimension/Status

Process Control Index Condition

Process Control Index Condition

ApplicationApplication

3D analysis of caulking process

Relay dynamic characteristic inspection

We create close collaboration between product design and manufacturing processes from a scientific approach and thereby ensure product safety and security for our customers.

For intended applications, we added validation (accuracy of design (theory)) and verification (accuracy of manufacturing (fulfillment)) process to reduce the occurrence of defects.

(1)Validation (2)VerificationHave you guaranteed that the applicable product meets the application request?

Have you guaranteed that product design meets the requested performance/quality?

Have you guaranteed that the adequate production output has been maintained?

Have you guaranteed that production equipment or reproducibility of work has been maintained?

What is the product performance required for the application?

What kind of design is required to meet the performance?

What kind of dimension or status is required to meet the design requirement?

What kind of equipment or condition control is required to meet the dimension or status?


Design process

standardization

Validation＆

Verification

Production process

standardization

Traceability system

CAEdevelopment

7. R&D System

Standardization of production process as proven by the results of Validation and Verification process

Production data used to further improve QCD and design standardization

Concept based on Validation and Verification

actions

Use and application of CAE tools

Develop design methods using CAE tools and the knowledge

Desired quality

Process management

Drawings/schematics

Validation Verification

Design process

Magnetics

Mechanism

Standard design DB

Caulking

Press-fit

Soldering

AdhesionX Y Z

Accumulate

ProductParts

Advanced coupled analysis

We incorporate QCD effects that support the chain of engineering events throughout design to production process.

Feedback toValidation


8. Production

7 domestic and 5 overseas manufacturing basesApproximately 7,000 employees are involved in making EMC products and delivered to our customers.

Indonesia

The manufacturing bases in Japan is in charge of producing high-quality products using state-of-the-art production systems, and function as mother factories to manage the overseas production. Furthermore, our global production system enables quick response to customers’ QCD demands.

ChinaShanghaiItaly

ChinaShenzhen

Malaysia

佐賀県武雄市

JapanYamaga, Kumamoto

Beppu, Oita

Kurayoshi, Tottori

Okayama,Okayama

Ichinomiya,Aichi

Yasu,Shiga

Takeo, Saga


9. Sales

Sales Base

Operated by home offices and distributors

Brazil

Malaysia

IndonesiaPhilippines

Thailand

Singapore

India

France

Germany

Italy

U.K.Slovakia

North CentralandSouth America

Asia・Pacific

Europe

Greater China

Australia

New Zealand

Korea

TaiwanJapan

Netherland

Hong Kong

Shanghai

Operated by sales offices and distributors

Viet Nam

Chicago

U.S.ASpain

Operated by home offices and distributors

In addition to our wide range of relay, switch, connector and sensor products, our global operations offer optimal product solutions that address customers’ unmet needs.


VG2.0 goal: “Customer value creation” that continuously help customers capture business value.

10. EMC challenges to reach the Medium-Term goals (VG2.0)

統合レポート15ページを参考

4 Social Issues that EMC focuses on 4 Social Issues that EMC focuses on

Factory Automation

MobilityEnergy

managementHealth care

Respond to the evolvingcustomer needs

Continuously help customerscapture business value

Standardize and build series of core productsStandardize and build series of core products

Quality firstQuality first

Lot-free productionLot-free productionObtain and develop core

technologyObtain and develop core

technology

Combine core technologiesCombine core technologies

EMC ChallengeEMC Challenge

Labor shortagesResponse to change in

manufacturing

Acceleration of agingMedical inflation

Acceleration of global warming

Frequent accidents and traffic jams City’s environmental

degradation


We ensure industry-leading quality and productivity by strengthening the manufacturing capabilities and managing 4M changes at all the manufacturing bases.

10. Improving quality and productivity towards Medium-Term goals (VG2.0)

■4M change management

ChinaShenzhen

ChinaShanghai

Indonesia

Italy

Cooperate companies

Malaysia

Japan

Industry-leading quality and productivity

Continuous improvements

required in the field

TPM/IEactivity

Reduce and eliminate

foreign objects

5S activity

Quality education

■Strengthening the manufacturing capability

in the field

Stable Production Stable Quality


11. Organizational

Electronic & Mechanical Components Company（EMC）Electronic & Mechanical Components Company（EMC）

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Strateg

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Electronic and Mechanical Components CompanyCompany Profile / Overview

Published: June 2020OMRON CorporationElectronic and Mechanical Components CompanyStrategy Planning Division

OMRON Corporation owns the copyrights to the contents of this document.You are forbidden to copy any of the contents without the expressed written permission of OMRON Corporation.The contents of this document are subject to change without notice.The application examples that are given in this document are for reference only. You are responsible to confirm the functionality of the equipment and devices in your application and confirm the safety of the application before using any OMRON products.OKAO Vision and OKAO are registered trademarks or trademarks of OMRON Corporation in Japan and other countries. Other product names and service names are the registered trademarks or trademarks of the respective company.

Documents

EMC Profile Overview EN 2020 (with technical description) · surfhvv dv suryhq e\ wkh uhvxowv ri 9dolgdwlrq dqg 9hulilfdwlrq surfhvv 3urgxfwlrq gdwd xvhg wr ixuwkhu lpsuryh 4&' dqg