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Industrial Group Electronic Suspended Pedal SPECIFICATIONS PRODUCT LIFE Full Travel Cycles 5,000,000 ELECTRONICS Seal Integrity EMI Electronics IP67 sealed (IEC 60529) SAE J1113 Compliant ELECTRICAL Operating Voltage Output Signal 5V and 12V-24V Dual APS, Dual PWM, APS, PWM, APS/IVS PEDAL ANGLE Degrees Operating force 19.5° Angular Rotation Neutral = 55N, Full Travel = 75N MECHANICAL Static Load Vibration 1500N 3 hour, 3-axis, random broadband up to 4g ENVIRONMENTAL Operating Temp Range Storage Temp Range Humidity Sand/Dust -40°C to 85°C -40°C to 85°C 95% RH for 120 hours, 27°C to 75°C Tested to SAE J1455 MATERIALS Foot treadle & base plate Treadle cover Body castings Corrosion Resistant Plated Steel NBR Rubber Die-cast Aluminum The WM-540 electronic suspended pedal is firewall mounted and designed to provide an electrical signal to an engine control module in response to the operator's demand for engine power. The WM-540 is equipped with a Hall-effect, non-contact sensor that can be programmed for analog output and/or integrated switches. The electronics are IP67 sealed and highly EMI resistant (SAE J1113). In addition, the unit can be customized with contact or PWM output sensors. The robust design includes corrosion resistant cast aluminum housing and a coated steel mounting bracket. Brackets can be modified to meet different mounting requirements. Standard bent steel lever rods can accommodate a variety of pedal placements, and a customized 3/16” steel plate lever is available for high static load requirements.

Electronic Suspended Pedal - For Life · Industrial Group Electronic Suspended Pedal SPECIFICATIONS PRODUCT LIFE Full Travel Cycles 5,000,000 ELECTRONICS EMI Seal Integrity Electronics

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Page 1: Electronic Suspended Pedal - For Life · Industrial Group Electronic Suspended Pedal SPECIFICATIONS PRODUCT LIFE Full Travel Cycles 5,000,000 ELECTRONICS EMI Seal Integrity Electronics

Industrial Group

Electronic Suspended Pedal

SPECIFICATIONS

PRODUCT LIFE Full Travel Cycles 5,000,000

ELECTRONICS

Seal Integrity EMI

Electronics IP67 sealed (IEC 60529) SAE J1113 Compliant

ELECTRICAL Operating Voltage Output Signal

5V and 12V-24V Dual APS, Dual PWM, APS, PWM, APS/IVS

PEDAL ANGLE Degrees Operating force

19.5° Angular Rotation Neutral = 55N, Full Travel = 75N

MECHANICAL Static Load Vibration

1500N 3 hour, 3-axis, random broadband up to 4g

ENVIRONMENTAL Operating Temp Range Storage Temp Range Humidity Sand/Dust

-40°C to 85°C -40°C to 85°C 95% RH for 120 hours, 27°C to 75°C Tested to SAE J1455

MATERIALS Foot treadle & base plate Treadle cover Body castings

Corrosion Resistant Plated Steel NBR Rubber Die-cast Aluminum

The WM-540 electronic suspended pedal is firewall mounted and designed to provide an electrical signal to an engine control module in response to the operator's demand for engine power.

The WM-540 is equipped with a Hall-effect, non-contact sensor that can be programmed for analog output and/or integrated switches. The electronics are IP67 sealed and highly EMI resistant (SAE J1113). In addition, the unit can be customized with contact or PWM output sensors.

The robust design includes corrosion resistant cast aluminum housing and a coated steel mounting bracket. Brackets can be modified to meet different mounting requirements.

Standard bent steel lever rods can accommodate a variety of pedal placements, and a customized 3/16” steel plate lever is available for high static load requirements.

Page 2: Electronic Suspended Pedal - For Life · Industrial Group Electronic Suspended Pedal SPECIFICATIONS PRODUCT LIFE Full Travel Cycles 5,000,000 ELECTRONICS EMI Seal Integrity Electronics

USA Portland Oregon T: +1.509.684.8600 F: +1.503.684.3879 [email protected] www.cw-industrialgroup.com

Europe Christchurch United Kingdom T: +44.1425.271444 F: +44.1425.272655 [email protected] www.cw-industrialgroup.com

Asia Shanghai China T: +86.213.3310670 [email protected]

www.cw-industrialgroup.com

MECHANICAL DIMENSIONS (mm)

TYPICAL OUTPUT CHARACTERISTICS (other outputs are available)

WM5

40-11/14

© 2014 Curtiss-Wright. All rights reserved. Specifications are subject to change without notice.

All trademarks are property of their respective owners.

Page 3: Electronic Suspended Pedal - For Life · Industrial Group Electronic Suspended Pedal SPECIFICATIONS PRODUCT LIFE Full Travel Cycles 5,000,000 ELECTRONICS EMI Seal Integrity Electronics

WCS-131507 Original Release: 01/25/08 Williams Customer Specification Original Project #: 328

1.0 Features:

• 19.5° Angular Rotation • Single Ratiometric APS output • Isolated APS/IVS functions • Form C IVS output • IP66 Sealed Sensor • +5V Operation • -40°C to + 85°C Operation • Interfaces with Metripak 150-series

Connector #12066317 with terminal pins #12103881-L

• Protected against Electrical Misconnection (indefinite duration)

• Steel Rod Lever Arm • Steel Mounting Bracket

2.0 Applications:

• The Celect ESPA is a firewall-mounted Electronic Suspended Pedal Assembly.

PROCEDURE NAME: DEPT: 030

Williams Customer Specification Form

DOCUMENT NUMBER: WQF-030-021 REVISION LEVEL: A DATE EFFECTIVE: 11/13/07 DAF# 00396

QEMS Representative Mary Knight Process Owner Michael Cooper Department Manager Scott Thiel 1

• The application is for Diesel Trucks and Buses.

• Commonly applied to the following engines: • Cummins • Detroit Diesel III, IV, & V • International • Mack • MB NAFTA

• Compliant with SEE SECTION 8.0

Connector Pin Configuration

A B C D E F

View Facing Connector End

Pin Function Pin Function A APSOUT D IVS2NO B APSGND E IVS1NC C APSVCC F IVSCOM

3.0 Description: The Celect ESPA is designed to provide an electrical signal to the engine control module in response to the operator’s demand for engine power. A sensor provides a linear voltage output proportional to the pedal angular displacement. It also provides an independent switched output that closes when the sensor is in the IDLE POSITION and a second output that closes ON THROTTLE ACTIVE.

Page 4: Electronic Suspended Pedal - For Life · Industrial Group Electronic Suspended Pedal SPECIFICATIONS PRODUCT LIFE Full Travel Cycles 5,000,000 ELECTRONICS EMI Seal Integrity Electronics

WCS-131507

PROCEDURE NAME: DEPT: 030

Williams Customer Specification Form

DOCUMENT NUMBER: WQF-030-021 REVISION LEVEL: A DATE EFFECTIVE: 11/13/07 DAF# 00396

QEMS Representative Mary Knight Process Owner Michael Cooper Department Manager Scott Thiel 2

Absolute Maximum Electrical/Mechanical Ratings APS Circuit: Supply Voltage (VCC1, VCC2) +/-5.5V Output Current (APS1, APS2 output) +/-10 mA Short Circuit Duration – to GND or VCC Indefinite

IVS Circuit: Supply Voltage +/-5.5V Output Current (IVS output) +/-10 mA

Operating Temperature -40°C to +85°C Storage Temperature -40°C to +85°C Static Load Limit 489 N at the treadle pivot pin, centered horizontally

on the treadle and normal to Pedal Rotation

Operation of this device beyond absolute maximum ratings may result in permanent damage. Environmental Validation

Thermal Cycle: Thermal Stress: Thermal Shock: Humidity: Vibration: Salt Fog: Dust Exposure: Chemical Immersion: Pressure Wash: Mechanical Shock:

Refer to Williams Spec WDS-010

Mechanical Validation

Full Stroke Cycles: 5x106 Cycle Rate: 1 Hz

Page 5: Electronic Suspended Pedal - For Life · Industrial Group Electronic Suspended Pedal SPECIFICATIONS PRODUCT LIFE Full Travel Cycles 5,000,000 ELECTRONICS EMI Seal Integrity Electronics

WCS-131507

PROCEDURE NAME: DEPT: 030

Typical Output Characteristics

Williams Customer Specification Form

DOCUMENT NUMBER: WQF-030-021 REVISION LEVEL: A DATE EFFECTIVE: 11/13/07 DAF# 00396

QEMS Representative Mary Knight Process Owner Michael Cooper Department Manager Scott Thiel 3

Page 6: Electronic Suspended Pedal - For Life · Industrial Group Electronic Suspended Pedal SPECIFICATIONS PRODUCT LIFE Full Travel Cycles 5,000,000 ELECTRONICS EMI Seal Integrity Electronics

WCS-131507

PROCEDURE NAME: DEPT: 030

Mechanical Dimensions and Characteristics (for reference only)

Williams Customer Specification Form

DOCUMENT NUMBER: WQF-030-021 REVISION LEVEL: A DATE EFFECTIVE: 11/13/07 DAF# 00396

QEMS Representative Mary Knight Process Owner Michael Cooper Department Manager Scott Thiel 4

Page 7: Electronic Suspended Pedal - For Life · Industrial Group Electronic Suspended Pedal SPECIFICATIONS PRODUCT LIFE Full Travel Cycles 5,000,000 ELECTRONICS EMI Seal Integrity Electronics

WCS-131507

PROCEDURE NAME: DEPT: 030

Applications Information:

Referenced Documents:

• Williams Controls DWG #131507 • Williams Controls Specification # WDS-010

Revision History Rev Date ECN# Checked Approved Changes/Comments

A 01/18/08 41818 WJ D. Holt Initial Release

Williams Controls Phone (503) 684-8600 14100 S.W. 72nd Avenue Fax (503) 624-3812 Portland, OR. 97224 Email [email protected]

Williams Customer Specification Form

DOCUMENT NUMBER: WQF-030-021 REVISION LEVEL: A DATE EFFECTIVE: 11/13/07 DAF# 00396

QEMS Representative Mary Knight Process Owner Michael Cooper Department Manager Scott Thiel 5