Electronic Drives for Stepper Motorsstorkdrives.com/wp-content/uploads/2014/09/HK-Stegmotordrivelektronik.pdf · The Haydon™ DCM4826 IDEA Stepper Motor Drive is ideal for controlling

Electronic Drivesfor Stepper Motors

Optional 30% current boost capability during ramping

Full, Half, 1/4, 1/8, 1/16, 1/32, 1/645 to 24 VDC

4

4 200 mA

70° measured at heat sink85 Kbytes

Flash85 - referenced by 10 character program names

64 bitTrapezoidal

4 inputs (rising, falling or both edges) Internal Position Counter (when reaching a programmed position)

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IDEA™ Programmable Stepper Motor Drive

Haydon Kerk Motion Solutions, Inc. • www.HaydonKerk.com •Phone:800.243.2715• International: 203.756.7441

A stepper motor drive and fully programmable control unit that uses an intuitive patent-pending Graphic User Interface (GUI). The IDEA Drive technology is available in several different configurations including an external programmable drive and controller, or integrated with a linear actuator to form a complete package of motor, actuator, and programmable drive.

Features include:

• RoHS Compliant• Stand-alone unit or integrated with Haydon linear actuators / rail systems • Programming done through Graphic User Interface (GUI)• Automatic population of motor and drive parameters• Programmable Speed / Current / Accel-Decel / Current Boost / Interrupts / I/O• Encoder Input / Stall Detection with Compensation / Position Verification• USB or RS-485 Communication protocols• Movement profile plotter• Interactive program debug feature

IDEA Drive Part Number

Drive Input Voltage RangeMax Drive Current / PhaseCurrent Boost CapabilityCommunicationStep ModesDigital I/O Voltage RangeDigital InputsDigital Input Max CurrentDigital Outputs (Sinking)Digital Output Max Current (Sinking)Maximum TemperatureProgram Storage SizeProgram Storage Memory TypeMaximum Number Stored ProgramsPosition Counter RangeRampingInterrupt SourcesMax. # Drives per Communication Bus

12 to 48 VDC12 to 48 VDC 12 to 48 VDC 12 to 48 VDC2.6 A rms0.6 A rms 0.6 A rms 2.6 A rms

USB (mini B)USB (mini B) RS-485 RS-485

8 mA (each)8 mA (each) 8 mA (each) 8 mA (each)

PCM4806E PCM4826E PCM7539E ACM4806E ACM4826E

The IDEA™ Drive Stepper Motor Controller

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ACM7539E

12 to 75 VDC3.85 A rms

USB (mini B)

12 to 75 VDC3.85 A rms

RS-485

1 1 1 225 225 225

8 mA (each) 8 mA (each)

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IDEA™ Drive software is simple to use with on-screen buttons and easy-to-understand programming guides.The software program generates motion pro-files directly into the system and also contains a “debug” utility allowing line-by-line execution of a motion program for easy troubleshooting.

ACCESSORIES PART No.

USB Cable (A to Mini B), 2 meters 56-1346

PowerCable,1meter 56-1348

I/OCable,1meter 56-1352

RS-485 Cable, 1 meter 56-1536-4

Software Installation Disk 55-010

Motor Connector Assembly 56-1453

USB to RS-485 Adapter UTR4852

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PCM4806E and PCM4826E IDEA™ Drive Engineering Drawings

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ACM4806E and ACM4826E IDEA™ Drive Engineering Drawings

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PCM7539E IDEA™ Drive Engineering Drawings

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ACM7539E IDEA™ Drive Engineering Drawings

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DCM4826X IDEA™ Drive – Pulse, Direction, Enable

The Haydon™ DCM4826 IDEA Stepper Motor Drive is ideal for controlling both rotary stepper motors and stepper motor based linear actuator systems using a simple “pulse”, “direc-tion”, and “enable” signal from a stepper motor control board. Input voltage to the drive is 12-48 VDC. The stepper motor drive can provide a load current of 2.6 A rms per phase. The PDEsignalsareopticallyisolatedfromtherestofthedrive,providing the ability to reference a separate electrical ground.

Dimensional Drawings

12 to 48 VDC2.6 A rmsFull, Half, 1/4, 1/8, 1/16, 1/32, 1/64RS-4850 to 24 VDC35 mA (each)5 µs

Attribute

Drive Input Voltage RangeMax Drive Current / PhaseStep ModesCommunicationsDigital Inputs Voltage RangeDigital Input Maximum CurrentDigital Input Minimum Pulse Width

Value

Maximum Pulse Input Frequency(0-5 V Square Wave)Maximum Temperature 70° (Measured at heat sink)

100 Khz

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Micro Stepping Drives #DCM8027 & DCM8054

■ User friendly Chopper Drive

■ Input voltage range 20 to 80 VDC

■ Suitable for 4, 6, 8 lead motors

■ Inaudible 20 khz chopping frequency

■ TTL compatible and optically isolated input signals

■ 14 selectable microstep resolutions in decimal and binary

■ Current up to 5.5 A rms/phase

■ Automatic idle current reduction

■ Up to 80 VDC input voltage. For Europe the maximuminput voltage must be limited to 70 VDC (CE Regulations)

Drive DCM8027/DCM8054 Drive Features

HaydonKerkMotionSolutionsHighPerformanceMicroSteppingChopperDrivesbasedonsomeofthemostadvancedtechnologyintheworldtoday.Provid-ing a cost effective solution for production volume requirements, the small size allows designers to use these Drives in limited space and they are also easily integrated with other electronic systems. Design time is reduced because incorporating these Drives is far simpler than developing a custom drive circuit. They are suitable for driving 2-phase step motors (maximum current ratings of 2.8 A and 5.5 A rms per phase). These spe-cially designed Drives deliver optimum performance throughout a greater speed range. By using an advanced bipolar constant-current chopping technique, and a maximum input voltage of 80 VDC, they can produce more speed and power from the samemotor, compared with traditional technologies such as L/R drives. The DCM8027 and DCM8054 feature high performance, low cost, compact size, mixed decay current control for less motor heating,automatic idle-current reduction and micro step resolutions from1/2 step to 1/256. There are fourteen micro step resolutionsselectable in decimal and binary. The output current levels andmicrostepresolutionsareeasilysetviathe8bitDIPswitch.These Drives are suitable for 4, 6, and 8 lead motors. Ideal for a wide range of stepping motors such aslow voltage linear motors, used in various kinds ofmachines, such as X-Y tables, labeling machines, lasercutters, engraving machines, and pick-place devices. These Drives are particularly useful in motorapplications requiring low noise, low vibration,high speed and high precision requirements.

Drives for Stepper Motors


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Bipolar Chopper Drive #DCS4020

The Haydon™ DCS4020 Chopper Drive by Haydon Kerk Motion Solutions, Inc. delivers optimum performance through-out a greater speed range. This new technology drive has been designed for easy set up and use. The Haydon DCS4020 is ideal for development projects where a single power supply is all that is necessary to easily run the motor. The motor current is set using an on-board potentiometer and no external current setting resistors are required. The DCS4020 is also feature-packed. The Driver provides all the basic motor controls including full or half-stepping of bipolar steppers, direc-tional control, and output enable control. An oscillator circuit is standard on the drive with an on-board speed control potentiometer. In addition, external input/output signals allow complete remote control of all drive functions. All electri-cal connectors have removable plugs incorporating screw type terminals.

■On-boardorexternalsteppulseclock

■On-boardorexternalsinglestepswitch

■On-boardorexternalstepratecontrolpotentiometer

■On-boardorexternaldirectioncontrol

■On-boardorexternalfullstep/halfstepcontrol

■On-boardorexternaloutputsenablecontrol

■On-boardcurrentcontrolpotentiometer

4.47-in x 3.38-in x 1.31-in (113.54 mm x 85.85 mm x 33.27 mm)

Single unregulated, power supply

providing +12 VDC to +40 VDC

Fully adjustable from 66 mA rms/Ø to

2 A rms/Ø continuous duty

2 A rms/Ø

~20 Khz

<10 pulses/sec. to >2,000 pulses/sec.

Full step/Half step capability

S.T. Micro: L297 (control I.C.)and L298 (dual full wave bridge)

Size:

Power Requirement:

Output Current:

Continuous rating:

Chopper Frequency:

Onboard Oscillating Range:

Stepping:

I.C.s:

Bipolar Chopper Drive #DCS4020 Technical Data

Bipolar Chopper Drive #DCS4020 Features

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Whisper™ Drive #44103

A compact, microstepping drive for bipolar stepper motors that provides a cost effectivesolution for production volumes. Its ease of integration and small physical size allows for quick integration into your design. The Whisper incorporates micro-stepping technology, a controller and runs off asingle power supply. With eight microsteps per full step, the Whisper can smoothout cogging often associated with Can-stack steppers. The drive has a mixedcurrent decay mode for reduced resonance and improved microstepping. Microstepping also reduces audible noise in the motor.

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Bipolar chopper/constant current technology

Automatic mixed current decay

Selectable step; Full, 1/2, 1/4, 1/8 step

Use single power supply for motor and drive

Step inhibit control

Physicallycompact

Whisper Drive #44103 Features

Size (approx.): 2.65-in x 2.55-in x .86-in

(67.31mm x 64.77mm x 21.84mm)

Regulated, 24 VDC to 28 VDC power supply

Up to 1 A rms/Ø

Bipolar, 5 VDC

Upto8000PPSfor1000fullsteps/sec.

Up to 8 microsteps per full step

Power Requirement:

Output Current:

Required Motor Coil Voltage:

External Step Pulse Range:

Stepping:

Whisper Drive #44103 Technical Data



Documents

Electronic Drives for Stepper Motorsstorkdrives.com/wp-content/uploads/2014/09/HK-Stegmotordrivelektronik.pdf · The Haydon™ DCM4826 IDEA Stepper Motor Drive is ideal for controlling