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Electronic Distance Meters inside Trimble’s Geospatial Instruments Christian Graesser, Martin Koehler, Danderyd, Sweden 1st Workshop Metrology for Long Distance Surveying @IPQ Portugal 11 /2014

Electronic Distance Meters inside - Physikalisch ... · Electronic Distance Meters inside Trimble’s Geospatial Instruments Christian Graesser, ... Measurements at the PTB Braunschweig

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Electronic Distance Meters inside

Trimble’s Geospatial Instruments

Christian Graesser, Martin Koehler, Danderyd, Sweden

1st Workshop – Metrology for Long Distance Surveying @IPQ Portugal – 11 /2014

Trimble Danderyd, Sweden

Overview

Christian Graesser Metrology for Long Distance Surveying @IPQ Portugal – 11 /2014 3

Three different distance meter technologies

developed and produced at Trimble

Calibration traceability

TOF Pulse accumulation digitizer (Trimble Danderyd, Sweden)

Long Range DR, fast

High accuracy

Synchronous

Laser class 1

Technology 1

S6

DR-plus S8 VX

DR-plus

RTS Construction SPS Machine control

Phase Shift (Trimble Jena, Germany)

Medium range DR

Visible laser

Highest accuracy

Technology 2

S8 HP S3

Focus30/35 Focus8 Christian Graesser Metrology for Long Distance Surveying @IPQ Portugal – 11 /2014 5

TOF Single pulse digitizer (Trimble Paris, France)

Medium Range

Super fast

High Accuracy

Clean data

No Post processing

Technology 3

Scanner TX8

Christian Graesser Metrology for Long Distance Surveying @IPQ Portugal – 11 /2014 6

Technology 1

TOF Pulse accumulation digitizer

The “Time of Flight” principle

Pulsed laser versus ambient light

Accumulation of signal

Digitization of the signal

S6

DR-plus

S8 VX

DR-plus Christian Graesser Metrology for Long Distance Surveying @IPQ Portugal – 11 /2014 7

Technology 1

TOF Pulse accumulation digitizer

The „Time of Flight“ Principle

Time difference between transmitting and receiving the pulse

Distance proportional to the “travel”- time t of the laser light

ct

D 2

Transmitter

Receiver

Difficult to see red laser pointer dot under sun light

(1mW)

Our pulsed laser is in the peak

10000x stronger than a red laser

pointer => better visible for the

receiver electronics

Laser still class 1 because in average

the laser power is small.

(only 4 ns on and 40000 ns off)

Pulsed laser

Christian Graesser Metrology for Long Distance Surveying @IPQ Portugal – 11 /2014 9

Setup

IR pulsed laser transmitter

905 nm

Laser class 1

25KHz

pulse rate

Christian Graesser Metrology for Long Distance Surveying @IPQ Portugal – 11 /2014 10

Laser

Transmitter

Receiver

APD

t

Fiber Optics Target

Mirror

Setup

Reference Pulse Measure Pulse

Christian Graesser Metrology for Long Distance Surveying @IPQ Portugal – 11 /2014 11

Length of a Pulse

1.2 m at FWHM

Pulse length: 1.2 m = 4 ns

Christian Graesser Metrology for Long Distance Surveying @IPQ Portugal – 11 /2014 12

Determining a Laser Pulse

Trigger

SHI SHI SHI SHI

SHI = Sample & Hold Integrate

Analogue signal accumulation

To ADC

Christian Graesser Metrology for Long Distance Surveying @IPQ Portugal – 11 /2014 13

Double Sample & Hold

Channel

Processor

Trig Channel A

Trig Channel B

SH1 SH2 SH3

SH1 SH2 SH3 SH4

SH4

APD APD 25 KHz 1 KHz

8 channel

A/D-

converter

1 KHz

20 Hz

Distance Christian Graesser Metrology for Long Distance Surveying @IPQ Portugal – 11 /2014 14

The Sample & Hold Circuit

Reference pulse is measured permanently

alternating with channel A and B

Measure pulse with the circuit of last reference

pulse measurement

Reference pulse

Measure pulse

A B A B A B A B

t A B

Advantages

Better accuracy

Laser has no warming up time

No break by internal reference measurement

Continuous measurement possible Christian Graesser Metrology for Long Distance Surveying @IPQ Portugal – 11 /2014 15

Digitizing

T = 200 ps

Polynomial

f=f(t)

psnTn 200

Reference pulse

Measure pulse

Reference

Polynomial

f = f(t) dt2

mdtTnc

D 2

dt1

dt3

dt4

Christian Graesser Metrology for Long Distance Surveying @IPQ Portugal – 11 /2014 16

Key Performance

Range Prism 5300 m

Range Grey Card 1000 m

ISO 17123-4 1mm 2 ppm

Synch 20 Hz

Pulse accumulation digitizer

Technology 2

Phase Shift Distance Meter

Setup

The Trimble concept of phase shift EDM

Christian Graesser Metrology for Long Distance Surveying @IPQ Portugal – 11 /2014 18

Transmitter

Visible red laser

coaxial

Receiver

coaxial

Phase Shift Distance Meter

Christian Graesser Metrology for Long Distance Surveying @IPQ Portugal – 11 /2014 19

Phase Shift Technology

Red semiconductor laser with 660 nm

7 modulation frequencies around 400 MHz

They contribute all to the fine measurement

All derived from one TCXO (15 MHz)

400 MHz corresponds to fine scale of 0.375 m

Ambiguity solved with difference frequencies of

fine scales

Unambiguity range: 7.3 km

According to ISO 17123-4 0.8mm + 1ppm

Christian Graesser Metrology for Long Distance Surveying @IPQ Portugal – 11 /2014 20

Technology 3

TOF

Single pulse

digitizer

Christian Graesser Metrology for Long Distance Surveying @IPQ Portugal – 11 /2014 21

Trimble TX8

Key Specs Value

Technology Time-of-flight, waveform digitization

Laser wavelength 1550nm

Laser class Class I

Accuracy < 2mm

Precision (1σ) < 2mm for [18%,90%] reflectivity up

to100m

Range Standard: [0.6m, 120m]

Extended: up to 340m

Pulse rate 1MHz, 3 minutes 138 Mpoints

Scanning speed 1M pts/s for standard range

0.4M pts/s for extended range

Scan grid width 0.37 mrad = 18 mm/50 m

Christian Graesser Metrology for Long Distance Surveying @IPQ Portugal – 11 /2014 22

Challenges

Scanning at 1M pts/s with time-of-flight technology

requires to measure distances with single shot

– on a broad variety of materials: from dark coal to shiny pipe

– with different incidence angles

Christian Graesser Metrology for Long Distance Surveying @IPQ Portugal – 11 /2014 23

Compensated distance calculation at 1 MHz –

No postprocessing!

1. Search the pulse

2. Calculate distance

3. Apply calibration

=> Distance

=> Luminance

Distance calculation

Uncompromised performance: TX8 can acquire over 80% of

points on surfaces of 18% to 90% reflectivity to within 2mm of accuracy

up to 100m with 1M pts/s speed

Christian Graesser Metrology for Long Distance Surveying @IPQ Portugal – 11 /2014 24

Example – Rodin Museum in Paris

• Historical building

• Purpose of scanning: renovation preparation

• 230 stations in total: exterior + interior

• 1 day with 2 operators / scanners

• Data processing and registration during field operation

Christian Graesser Metrology for Long Distance Surveying @IPQ Portugal – 11 /2014 25

Example – Rodin Museum in Paris

Christian Graesser Metrology for Long Distance Surveying @IPQ Portugal – 11 /2014 26

Example – Rodin Museum in Paris

Christian Graesser Metrology for Long Distance Surveying @IPQ Portugal – 11 /2014 27

Example – Rodin Museum in Paris

Christian Graesser Metrology for Long Distance Surveying @IPQ Portugal – 11 /2014 28

Overview

Christian Graesser Metrology for Long Distance Surveying @IPQ Portugal – 11 /2014 29

Three different distance meter technologies

developed and produced at Trimble

Calibration traceability

Calibration Traceability Trace-back process

Zero constant Measurements at PTB Braunschweig

Scale factor Calibrated frequency counters

Accuracy of measuring tools in production

Corrections Tools Accuracy

Scale factor Frequency counter ≤ 0.01 ppm

Cyclic error Calibration bar ≤ 0.05 mm

Zero constant Nominal distances

and

Interferometer

2 σ = 0.30 mm

Christian Graesser Metrology for Long Distance Surveying @IPQ Portugal – 11 /2014 30

Trimble Danderyd Interferometer

31

Instrument on the

Interferometer Stand

Laser interferometer Track

Christian Graesser Metrology for Long Distance Surveying @IPQ Portugal – 11 /2014 31

Measurements at the PTB Braunschweig

Interference comparator: 50 m (nominal distances 2σ = 0.1 mm)

Mechanical adaption: calibrated (2σ = 0.1 mm)

Measurement at required sampling points

Forward backwards

each: 5 shots (2σ = 0.1 mm)

Several reference instruments

Trace-Back Procedure

Christian Graesser Metrology for Long Distance Surveying @IPQ Portugal – 11 /2014 32

Scale Correction

Calibration of frequency counters

Accredited calibration laboratory

or GPS-time standard

accuracy 1x10-8 (0,01ppm/year)

monitoring frequency counters by DCF77 time

signal, GPS- or Rubidium time standards

Frequency correction in production

TCXO frequency: 2 Hz of 15 MHz ≈ 0,13ppm

Tra

ce

-back p

rocess

C

alib

rati

on

Christian Graesser Metrology for Long Distance Surveying @IPQ Portugal – 11 /2014 33

Phase Shift Time of Flight

Frequency continuously f0 = 400 MHz Pulse frequency fP = 25,3 kHz

Photo detector fG ~ 500 MHz fG ~50 kHz

Fixed division ratio f0 / fTCXO = 26,7 fP / fTCXO = 0,0013

Input sensitivity 25 mV 20 mV

Continuous zero crossing measurements

External Scale Calibration

60 10

f

ffppm

Christian Graesser Metrology for Long Distance Surveying @IPQ Portugal – 11 /2014 34

1. Measuring reference baselines (PTB) with

reference instruments at predefined sampling points

Forward-backwards, 5-times, final result 2 = 0,2 mm

2. Transfer via reference instrument onto baselines in

production

(Range 2,5 – 50m; accuracy 2 = 0,3mm)

3. Measuring zero constant for each instument

4-6 prism distances, 5-times

4. Verification

Several prism distances, several DR distances

Zero Constant

Tra

ce

-back p

roced

ure

C

alib

rati

on

Christian Graesser Metrology for Long Distance Surveying @IPQ Portugal – 11 /2014 35

36

1955

Long Range

Capability:

Geodimeter 2.

45 minutes

measuring time.

Range 50 km

(31 miles)

Christian Graesser Metrology for Long Distance Surveying @IPQ Portugal – 11 /2014 36

Thank you