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Electron Linacs for Cargo Inspection and Other Industrial Applications Chuanxiang Tang 1 , Huaibi Chen 1 Yaohong Liu 2 [email protected] 1 Department of Engineering Physics, Tsinghua U., Beijing 100084, China 2 NUCTECH Company Limited, Beijing 100084, China International Topical Meeting on Nuclear Research Applications and Utilization of Accelerators Vienna, Austria, 4–8 May 2009

Electron Linacs for Cargo Inspection and Other Industrial … · 2009-06-11 · Overview A new system especially designed for high throughput and 100% inspection A LINAC of 2.5MeV

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Page 1: Electron Linacs for Cargo Inspection and Other Industrial … · 2009-06-11 · Overview A new system especially designed for high throughput and 100% inspection A LINAC of 2.5MeV

Electron Linacs for Cargo Inspection and Other Industrial Applications

Chuanxiang Tang1, Huaibi Chen1

,Yaohong Liu2

[email protected]

1Department of Engineering Physics, Tsinghua U., Beijing 100084, China2 NUCTECH Company Limited, Beijing 100084, China

International Topical Meeting on Nuclear Research Applications and Utilization of AcceleratorsVienna, Austria, 4–8 May 2009

Page 2: Electron Linacs for Cargo Inspection and Other Industrial … · 2009-06-11 · Overview A new system especially designed for high throughput and 100% inspection A LINAC of 2.5MeV

Modulator Pulse transformer

Magnetron

Electron Accelerator TubeTarget

380V AC

10kV Electron

gun

44kV

11kV

MicrowavepulseX-ray

Electron bunch

1. A low energy linac system

Page 3: Electron Linacs for Cargo Inspection and Other Industrial … · 2009-06-11 · Overview A new system especially designed for high throughput and 100% inspection A LINAC of 2.5MeV

Standing Wave Accelerating Structures

OnOn--axis magnetic coupled axis magnetic coupled bibi--period structures used period structures used in Tsinghua university.in Tsinghua university.

Side coupled structures Side coupled structures used in BMEIused in BMEI

Page 4: Electron Linacs for Cargo Inspection and Other Industrial … · 2009-06-11 · Overview A new system especially designed for high throughput and 100% inspection A LINAC of 2.5MeV

SW accelerating tubes6MeV accelerating tubes6MeV accelerating tubes

9MeV accelerating tubes9MeV accelerating tubes

More than 300 SW 6MeV accelerating tubes has been More than 300 SW 6MeV accelerating tubes has been produced by Tsinghua U. for medical therapy and NDT linacs.produced by Tsinghua U. for medical therapy and NDT linacs.

Electron Gun

Target

Window

Ion Pump

Page 5: Electron Linacs for Cargo Inspection and Other Industrial … · 2009-06-11 · Overview A new system especially designed for high throughput and 100% inspection A LINAC of 2.5MeV

S-band Linacs for X-ray Imaging

1.5 MeVSW Linac 2 MeV

SW Linac

4 MeVSW Linac

6 MeVSW Linac

9 MeVSW Linac

15 MeVSW Linac

Page 6: Electron Linacs for Cargo Inspection and Other Industrial … · 2009-06-11 · Overview A new system especially designed for high throughput and 100% inspection A LINAC of 2.5MeV

Traveling Wave Accelerating Structures

Bunching sectionBunching section Main accelerating sectionMain accelerating section•• Constant impedanceConstant impedance

A 9 MeV traveling -wave linac developed for cargo inspection systemsLength: 2.4 mLength: 2.4 mRF source: 5MW klystronElectron Energy: 9MeVDose Rate: 30 Gy/min-m

Page 7: Electron Linacs for Cargo Inspection and Other Industrial … · 2009-06-11 · Overview A new system especially designed for high throughput and 100% inspection A LINAC of 2.5MeV

SW vs TWSW TW

Gradient: ~10MeV/m ~5MeV/mEfficiency: 30~60% 20~50%Capture: 20~30% ~80%Gun voltage: 5~20kV ~40kVBand: ~200kHz ~2MHzAFC: Required not needSize: small and simple largeStability: good can be good

Page 8: Electron Linacs for Cargo Inspection and Other Industrial … · 2009-06-11 · Overview A new system especially designed for high throughput and 100% inspection A LINAC of 2.5MeV

X-band, C-band , S-band or L-band?• Mainly depends on:

– Requirement of different applications– Commercial microwave power source available– The knowledge and technology

• Most of the low energy linacs are s-band– The microwave power source are common and cheaper– Size and weight are medium– Technologies are easy now– Electron parameters are enough for most applications

• X-band is used for mini-systems or portable systems– Cybernife and Mobitron for radiotherapy– Mobile cargo inspections

• L-band and C-band used not common– For L-band power source can deliver more than 1MW average power,

suitable for high power electron linac used in irradiation– C-band less of commercial power source

Page 9: Electron Linacs for Cargo Inspection and Other Industrial … · 2009-06-11 · Overview A new system especially designed for high throughput and 100% inspection A LINAC of 2.5MeV

X Band Accelerating Structure

X BandX BandX BandX Band

S BandS BandS BandS Band

X-band 6MeV Accelerating tube

X-band 2.5MeV Accelerating tube

Page 10: Electron Linacs for Cargo Inspection and Other Industrial … · 2009-06-11 · Overview A new system especially designed for high throughput and 100% inspection A LINAC of 2.5MeV

X-band Magnetron is one of the main bottleneck for x-band linac’s application

BVERI X-band magnetron: 9300MHz, 1.~1.5MW, 4µs, 250Hz

E2V X-band magnetron: 9300MHz, 1.~1.5MW, 4µs, 250Hz

Page 11: Electron Linacs for Cargo Inspection and Other Industrial … · 2009-06-11 · Overview A new system especially designed for high throughput and 100% inspection A LINAC of 2.5MeV

What’s important for developing a linac of industrial applications?

• Reliability and Stability– Modulator– Cooling System

• Performance meeting the requirement• The simpler, the better• Easy for operating and maintenance

Page 12: Electron Linacs for Cargo Inspection and Other Industrial … · 2009-06-11 · Overview A new system especially designed for high throughput and 100% inspection A LINAC of 2.5MeV

A typical x-ray energy spectrum from an electron beam hitting a target

characteristic x-rays

bremsstrahlung x-rays

2. X-ray Sources

Page 13: Electron Linacs for Cargo Inspection and Other Industrial … · 2009-06-11 · Overview A new system especially designed for high throughput and 100% inspection A LINAC of 2.5MeV

Photons absorbed by materials

1 100.10.01Photon energy (MeV)

0.01

0.1

1

10

100Ma

ss att

enua

tion c

oeffi

cient

(cm2 /g

)

K-shell binding energy ~88 keV

L-shell binding energy ~15 keV

leadwater 3 MeV

~50 MeV

Compton Effect

Photoelectric Effect

Pair Production

Page 14: Electron Linacs for Cargo Inspection and Other Industrial … · 2009-06-11 · Overview A new system especially designed for high throughput and 100% inspection A LINAC of 2.5MeV

X-ray Imaging

• X-ray Photography

• Real-time Imaging

• CT imaging

Page 15: Electron Linacs for Cargo Inspection and Other Industrial … · 2009-06-11 · Overview A new system especially designed for high throughput and 100% inspection A LINAC of 2.5MeV

Attenuation of X-rayJ = J0 e- µx

whereJ ——intensity of the x-ray after the materials

J 0——The initial intensity of the x-ray µ——the attenuation factor , cm - 1

Page 16: Electron Linacs for Cargo Inspection and Other Industrial … · 2009-06-11 · Overview A new system especially designed for high throughput and 100% inspection A LINAC of 2.5MeV

3 Cargo Inspection Systems

Page 17: Electron Linacs for Cargo Inspection and Other Industrial … · 2009-06-11 · Overview A new system especially designed for high throughput and 100% inspection A LINAC of 2.5MeV

Cargo Inspection Systems and Their Linacs

RF source: 5MW klystronElectron Energy: 9MeVDose Rate: 30 Gy/min-m

Electron energy 6MeVElectron energy 6MeVDose rate ~12cGy/minDose rate ~12cGy/minRF Source: 2.6MW RF Source: 2.6MW MagnetronMagnetron

XX--band 2.5MeV band 2.5MeV SW Tube SW Tube Powered by a Powered by a 1MW 9300MHz 1MW 9300MHz magnetronmagnetron

SS--band 2.5MeV band 2.5MeV SW Tube SW Tube Powered by a Powered by a MG5125 MG5125 magnetronmagnetron

Fixed Relocatable mobile

Page 18: Electron Linacs for Cargo Inspection and Other Industrial … · 2009-06-11 · Overview A new system especially designed for high throughput and 100% inspection A LINAC of 2.5MeV

Low Target Mobile System-III with An S-band 2.5 MeV electron linac as x-ray

source

Ground Base

Normal Position of the target

Low targetCargo

Page 19: Electron Linacs for Cargo Inspection and Other Industrial … · 2009-06-11 · Overview A new system especially designed for high throughput and 100% inspection A LINAC of 2.5MeV

Railcar Inspection Systems

RF9066 RF9010

RF6010 RF4010

Page 20: Electron Linacs for Cargo Inspection and Other Industrial … · 2009-06-11 · Overview A new system especially designed for high throughput and 100% inspection A LINAC of 2.5MeV

Typical Pictures

Page 21: Electron Linacs for Cargo Inspection and Other Industrial … · 2009-06-11 · Overview A new system especially designed for high throughput and 100% inspection A LINAC of 2.5MeV

Smuggling Cars

Page 22: Electron Linacs for Cargo Inspection and Other Industrial … · 2009-06-11 · Overview A new system especially designed for high throughput and 100% inspection A LINAC of 2.5MeV

Stowaway

Page 23: Electron Linacs for Cargo Inspection and Other Industrial … · 2009-06-11 · Overview A new system especially designed for high throughput and 100% inspection A LINAC of 2.5MeV

Railcar Inspection with speed of 40km/h

Page 24: Electron Linacs for Cargo Inspection and Other Industrial … · 2009-06-11 · Overview A new system especially designed for high throughput and 100% inspection A LINAC of 2.5MeV

New Challenges• Material Identification

– Dual Energy X-rays are the most prospected technology

– Neutron technology is still under way– CT is hard to be used for large container inspection

• High throughput– Cargo driven through the inspection area– Integrate the inspection to the container transfer

process

Page 25: Electron Linacs for Cargo Inspection and Other Industrial … · 2009-06-11 · Overview A new system especially designed for high throughput and 100% inspection A LINAC of 2.5MeV

10 -1 100 10110 -2

10 -1

100

101

E-MeV

µ/ρ-cm

2 /gPb

Fe

AlCB

82Pb

26Fe13Al6C5B

3MeV 6MeV 9MeV

200keV::::Luggage Inspection Systems

Page 26: Electron Linacs for Cargo Inspection and Other Industrial … · 2009-06-11 · Overview A new system especially designed for high throughput and 100% inspection A LINAC of 2.5MeV

Dual Energy Linac

Page 27: Electron Linacs for Cargo Inspection and Other Industrial … · 2009-06-11 · Overview A new system especially designed for high throughput and 100% inspection A LINAC of 2.5MeV

Dual Energy Linac

Page 28: Electron Linacs for Cargo Inspection and Other Industrial … · 2009-06-11 · Overview A new system especially designed for high throughput and 100% inspection A LINAC of 2.5MeV

Dual Energy Linac

Page 29: Electron Linacs for Cargo Inspection and Other Industrial … · 2009-06-11 · Overview A new system especially designed for high throughput and 100% inspection A LINAC of 2.5MeV

Dual Energy Linac

Page 30: Electron Linacs for Cargo Inspection and Other Industrial … · 2009-06-11 · Overview A new system especially designed for high throughput and 100% inspection A LINAC of 2.5MeV

Dual Energy Linac

Page 31: Electron Linacs for Cargo Inspection and Other Industrial … · 2009-06-11 · Overview A new system especially designed for high throughput and 100% inspection A LINAC of 2.5MeV

Dual Energy Linac

Page 32: Electron Linacs for Cargo Inspection and Other Industrial … · 2009-06-11 · Overview A new system especially designed for high throughput and 100% inspection A LINAC of 2.5MeV

Material Discrimination Coordinate

Page 33: Electron Linacs for Cargo Inspection and Other Industrial … · 2009-06-11 · Overview A new system especially designed for high throughput and 100% inspection A LINAC of 2.5MeV

Organic Material

Page 34: Electron Linacs for Cargo Inspection and Other Industrial … · 2009-06-11 · Overview A new system especially designed for high throughput and 100% inspection A LINAC of 2.5MeV

Light Metal

Page 35: Electron Linacs for Cargo Inspection and Other Industrial … · 2009-06-11 · Overview A new system especially designed for high throughput and 100% inspection A LINAC of 2.5MeV

Inorganic Material

Page 36: Electron Linacs for Cargo Inspection and Other Industrial … · 2009-06-11 · Overview A new system especially designed for high throughput and 100% inspection A LINAC of 2.5MeV

Heavy Metal

Page 37: Electron Linacs for Cargo Inspection and Other Industrial … · 2009-06-11 · Overview A new system especially designed for high throughput and 100% inspection A LINAC of 2.5MeV
Page 38: Electron Linacs for Cargo Inspection and Other Industrial … · 2009-06-11 · Overview A new system especially designed for high throughput and 100% inspection A LINAC of 2.5MeV

X-ray Source-The Dual Energy Linac• Interlaced Dual Energy

= ⋅ − ⋅V a P b I

Page 39: Electron Linacs for Cargo Inspection and Other Industrial … · 2009-06-11 · Overview A new system especially designed for high throughput and 100% inspection A LINAC of 2.5MeV

Dual Energy X-ray Spectra

High Energy XHigh Energy X--rayrayLow Energy XLow Energy X--rayray

Page 40: Electron Linacs for Cargo Inspection and Other Industrial … · 2009-06-11 · Overview A new system especially designed for high throughput and 100% inspection A LINAC of 2.5MeV

The Dual Energy Linac• Magnetron MG5193: 2.6MW, 2998MHz, 4~5ms, 300pps• Low-energy: 6-7MV and High-energy:9-10MV • Maximum doserate(un-filter):

– 6MV non-interlaced: 1000cGy/min@1m– 9MV non-interlaced: 3000cGy/min@1m– 6/9MV interlaced: 1500cGy/min@1m(500 of 6MV & 1000 of 9MV)

• 300pps in non-interlaced mode, and 150pps+150pps in interlaced mode • X-ray focal spot size: smaller than 2 mm diameter at FWHM

t

E

……

Page 41: Electron Linacs for Cargo Inspection and Other Industrial … · 2009-06-11 · Overview A new system especially designed for high throughput and 100% inspection A LINAC of 2.5MeV

Material Discrimination

� Unknown material

� High-energy image

� Low-energy image

� Dual-energy image

� Unveil the scanned object

Page 42: Electron Linacs for Cargo Inspection and Other Industrial … · 2009-06-11 · Overview A new system especially designed for high throughput and 100% inspection A LINAC of 2.5MeV

Image Example and Photo Grey Image of a Van with Different Tested Samples

Page 43: Electron Linacs for Cargo Inspection and Other Industrial … · 2009-06-11 · Overview A new system especially designed for high throughput and 100% inspection A LINAC of 2.5MeV

Image Example and Photo Dual-Energy Color Image of a Van with Different Tested Samples

Dual-Energy Color Image: obtained by processing of dual-energy material discrimination algorithm according to effective atomic number

Page 44: Electron Linacs for Cargo Inspection and Other Industrial … · 2009-06-11 · Overview A new system especially designed for high throughput and 100% inspection A LINAC of 2.5MeV

A Simplified Gantry Type System with Electron Energy 3/6MeV

Page 45: Electron Linacs for Cargo Inspection and Other Industrial … · 2009-06-11 · Overview A new system especially designed for high throughput and 100% inspection A LINAC of 2.5MeV
Page 46: Electron Linacs for Cargo Inspection and Other Industrial … · 2009-06-11 · Overview A new system especially designed for high throughput and 100% inspection A LINAC of 2.5MeV

High Throughput Fast Scant Systems

Page 47: Electron Linacs for Cargo Inspection and Other Industrial … · 2009-06-11 · Overview A new system especially designed for high throughput and 100% inspection A LINAC of 2.5MeV

Overview� A new system especially designed for high throughput

and 100% inspection� A LINAC of 2.5MeV or 4MeV as its X-ray source � Avoiding scanning the driver cab automatically, the

vehicles pass through the scanning tunnel directly� Small footprint fits for seaports, border crossings, airports

and so on� Suitable for cargo container, empty container and

container truck inspection

Page 48: Electron Linacs for Cargo Inspection and Other Industrial … · 2009-06-11 · Overview A new system especially designed for high throughput and 100% inspection A LINAC of 2.5MeV

Feature-High throughput�The driver drives the vehicle through the scanning tunnel directly without stopping� The system could avoid scanning the driver cab automatically�The X-ray will be shut off as soon as the scanning finishes�Scanning speed:1m/s~4m/s (3.6km/h~15km/h) �Throughput: 200-400 units of 40ft containers per hour

Page 49: Electron Linacs for Cargo Inspection and Other Industrial … · 2009-06-11 · Overview A new system especially designed for high throughput and 100% inspection A LINAC of 2.5MeV

Feature-Excellent image quality�New generation of accelerator and detector enhances the system’s capability

Page 50: Electron Linacs for Cargo Inspection and Other Industrial … · 2009-06-11 · Overview A new system especially designed for high throughput and 100% inspection A LINAC of 2.5MeV

Feature-Non-distortion scanning images � The frequency of X-ray pulse adjusted automatically according

to the speed of the scanned vehicles, ensures the scanning images non-distortion.

Page 51: Electron Linacs for Cargo Inspection and Other Industrial … · 2009-06-11 · Overview A new system especially designed for high throughput and 100% inspection A LINAC of 2.5MeV

New Challenges of The Linac for Fast-Scan System

• Fast Beam On:– Normal Linac needs about 5s to have a stable beam– Cargo moving at 1m/s~4m/s means the cargo will be scanned

at an unstable beam.– We designed a linac which needs less than 5 pulses ( about

0.1s)– This is very important for driver’s safety and image quality

• Variable Repeat Frequency– The repeat frequency of the linac must change according to

the cargo’s speed

Page 52: Electron Linacs for Cargo Inspection and Other Industrial … · 2009-06-11 · Overview A new system especially designed for high throughput and 100% inspection A LINAC of 2.5MeV

Combined Fast Scan with Dual Energy

• At Speed of 15km/h

Page 53: Electron Linacs for Cargo Inspection and Other Industrial … · 2009-06-11 · Overview A new system especially designed for high throughput and 100% inspection A LINAC of 2.5MeV

4 Other Applications of Low Energy LinacsCT imaging with 9MeV Linacs in Tsinghua U.

2.5 lp/mm2.0 lp/mm

Page 54: Electron Linacs for Cargo Inspection and Other Industrial … · 2009-06-11 · Overview A new system especially designed for high throughput and 100% inspection A LINAC of 2.5MeV

Electron LinacHigh StabilityHigh Dose Rate Small X-ray Spot

Electron Energy 15MeVRepetition Rate 230ppsDose rate 200Gy/min@1mSpot size 1.5mm

Page 55: Electron Linacs for Cargo Inspection and Other Industrial … · 2009-06-11 · Overview A new system especially designed for high throughput and 100% inspection A LINAC of 2.5MeV

Linac for sterilization• Frequency:

– 2998MHz• Electron Energy:

– 5MeV• Beam Power:

– >2kW• Macro-pulse width:

– 4.7ms• Repetition rate:

– 250Hz

Page 56: Electron Linacs for Cargo Inspection and Other Industrial … · 2009-06-11 · Overview A new system especially designed for high throughput and 100% inspection A LINAC of 2.5MeV

Mobile Sterilization System

• Frequency: – 2998MHz

• Electron Energy:– 2.5MeV

• Beam Power:– >1kW

• Macro-pulse width:– 4.7ms

• Repetition rate:– 250Hz

Page 57: Electron Linacs for Cargo Inspection and Other Industrial … · 2009-06-11 · Overview A new system especially designed for high throughput and 100% inspection A LINAC of 2.5MeV

Low Energy Electron Linacs for Medical Applications

SW 6MeV Linac WDVE-6

SW 14MeV Medical Linac

SW 20MeV Linac with ES

TW 10MeV Linac BJ-10

Page 58: Electron Linacs for Cargo Inspection and Other Industrial … · 2009-06-11 · Overview A new system especially designed for high throughput and 100% inspection A LINAC of 2.5MeV

Thanks for Your Attention!