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› ELECTROFUSION FITTINGS & TOOLS Australian Standard
2016 Revision 1
03
APS Electrofusion Fittings & Tools
APS (Australian Poly Specialists) isn’t an electrofusion fittings manufacturer
and as such we commonly source and fabricate using product from a
variety of suppliers.
We offer an expert fabrication service in butt welding, extrusion and
electrofusion, aided by state-of-the-art procedures, machinery as well as
stringent quality control.
Any weld failure is unacceptable.
APS has become heavily involved in numerous coal seam, gas
projects and their stringent testing regimes with zero failures. On one
of these projects the testing requirements were relaxed specifically
for our company – as the principal was completely satisfied with the
quality of our output and workmanship.
We can also site measure and will give advice as required to help you
complete your project on budget / on time / every time. We are also able
to site manage (a limited capacity service), supply, weld and also install
your polyethylene systems.
Our core business is in-house fabrication but we are always happy to talk
to our customers to satisfy their needs – whatever they are.
If you can’t find it in our catalogue, give us a call as we are specialists
in custom fittings and fabrications.
[email protected] | www.auspolyspec.com.au | 07 3889 7511
[email protected] | www.auspolyspec.com.au | 07 3889 7511
05
www.auspolyspec.com.au
› CONTENTS
›
APS Electrofusion Fittings & Tools
Electrofus ion F i t t ings 09
COUPLER 10
COUPLER PN 25 11
LONG COUPLER 11
LIGHTFIT COUPLER – FOR THIN WALLED PIPE 12
LIGHTFIT 15º ELBOW 13
LIGHTFIT 30º ELBOW 13
LIGHTFIT 45º ELBOW 14
EQUAL TEE 14
REDUCING COUPLER 15
REDUCING TEE 16
FULL-FACED FLANGED BEND – STAINLESS STEEL 316 BACKING RING 17
FULL-FACED FLANGED BRANCH SADDLE – STAINLESS STEEL 316 BACKING RING 17
FULL-FACED FLANGED ADAPTOR 18
ADJUSTABLE ELBOW – COUPLER TO COUPLER 18
ADJUSTABLE ELBOW ONE SIDED – COUPLER AND SPIGOT 19
22.5° ELBOW 20
45° ELBOW 20
90° ELBOW 21
90° DUCKFOOT ELBOW 22
90° DUCKFOOT ELBOW – 32 OUTLET 22
MALE ADAPTOR E/F 23
TRANSITION COUPLING – FEMALE BRASS BSP OUTLET 24
TRANSITION UNION – FEMALE BRASS BSP OUTLET 25
TRANSITION COUPLING – MALE BRASS BSP OUTLET 26
TRANSITION UNION – MALE BRASS BSP OUTLET 27
TRANSITION COUPLING – MALE STAINLESS STEEL (316) BSP OUTLET 28
45º TRANSITION ELBOW – FEMALE BRASS OUTLET 29
45º TRANSITION UNION ELBOW – FEMALE BRASS BSP OUTLET 30
45º TRANSITION ELBOW – MALE BRASS OUTLET 31
45º TRANSITION UNION ELBOW – MALE BRASS BSP OUTLET 32
90º TRANSITION ELBOW – FEMALE BRASS BSP OUTLET 33
90º TRANSITION UNION ELBOW – FEMALE BRASS BSP OUTLET 34
[email protected] | www.auspolyspec.com.au | 07 3889 7511
07
APS Electrofusion Fittings & Tools
CONTENTS›
90º TRANSITION ELBOW – MALE BRASS BSP OUTLET 35
END CAP – INCLUDES COUPLING & PLUG 36
BRANCH SADDLE – WITH UNDERPART 37/38
BRANCH SADDLE – LARGE BORE 39
TAPPING SADDLE – WITH UNDERPART 40/42
REPAIR SADDLE – WITH UNDERPART 43
TRANSITION SADDLE – WITH UNDERPART BRASS FEMALE THREAD 44
Wastewater E lectrofus ion F i t t ings 47
WASTEWATER SADDLE – FIXED 45° OUTLET 48
ADJUSTABLE SADDLE – 160mm OUTLET 48
LIGHTFIT 15º ELBOW 49
LIGHTFIT 30º ELBOW 49
LIGHTFIT 45º ELBOW 49
ADJUSTABLE ELBOW PE – PVC 50
ELECTROFUSION COUPLERS – LIGHTFIT 50
MANHOLE ADAPTOR 51
ASSEMBLY TOOLS FOR WASTEWATER SADDLES 51
Tools & Accessor ies 53
T PLASSON SMARTFUSE(AUTOMATIC) ELECTROFUSION FITTINGS 54
T PLASSON AUTOMATIC (PF) WELDING CONTROL BOXES 55
T CONTROL BOX COMPARISON TABLE 56
CONTROL BOXES 57
WELDING CABLES AND ACCESSORIES 57
WELDING TERMINAL PINS ADAPTORS 58
BAR CODE READERS AND ACCESSORIES 58
PIPE CUTTING 59
PIPE CLEANING 59
PIPE SCRAPING 60/61
PIPE CLAMPING 62/63
ROUNDING TOOLS 64/66
SQUEEZE OFF TOOLS 66/67
DEBEADING TOOLS 67
SPECIALISED INSTALLATION TOOLING FOR PLASSON PRODUCTS 68/69
T SERVICE REQUIREMENTS 69
Weld Schedules & Weld Sheets 71
T BUTT WELD SCHEDULE 72
T ELECTROFUSION WELD SCHEDULE 73
T EXTRUSION WELD SCHEDULE 74
SINGLE PRESSURE T HIGH FUSION JOINTING PRESSURE (SHP) 76
SINGLE PRESSURE T LOW FUSION JOINTING PRESSURE (SLP) 77
[email protected] | www.auspolyspec.com.au | 07 3889 7511
0909
COUPLER 10
COUPLER PN 25 11
LONG COUPLER 11
LIGHTFIT COUPLER – FOR THIN WALLED PIPE 12
LIGHTFIT 15º ELBOW 13
LIGHTFIT 30º ELBOW 13
LIGHTFIT 45º ELBOW 14
EQUAL TEE 14
REDUCING COUPLER 15
REDUCING TEE 16
FULL-FACED FLANGED BEND – STAINLESS STEEL 316 BACKING RING 17
FULL-FACED FLANGED BRANCH SADDLE – STAINLESS STEEL 316 BACKING RING 17
FULL-FACED FLANGED ADAPTOR 18
ADJUSTABLE ELBOW – COUPLER TO COUPLER 18
ADJUSTABLE ELBOW ONE SIDED – COUPLER AND SPIGOT 19
22.5° ELBOW 20
45° ELBOW 20
90° ELBOW 21
90° DUCKFOOT ELBOW 22
90° DUCKFOOT ELBOW – 32 OUTLET 22
MALE ADAPTOR E/F 23
TRANSITION COUPLING – FEMALE BRASS BSP OUTLET 24
TRANSITION UNION – FEMALE BRASS BSP OUTLET 25
TRANSITION COUPLING – MALE BRASS BSP OUTLET 26
TRANSITION UNION – MALE BRASS BSP OUTLET 27
TRANSITION COUPLING – MALE STAINLESS STEEL (316) BSP OUTLET 28
45º TRANSITION ELBOW – FEMALE BRASS OUTLET 29
45º TRANSITION UNION ELBOW – FEMALE BRASS BSP OUTLET 30
45º TRANSITION ELBOW – MALE BRASS OUTLET 31
45º TRANSITION UNION ELBOW – MALE BRASS BSP OUTLET 32
90º TRANSITION ELBOW – FEMALE BRASS BSP OUTLET 33
90º TRANSITION UNION ELBOW – FEMALE BRASS BSP OUTLET 34
Electrofus ion F i t t ings
90º TRANSITION ELBOW – MALE BRASS BSP OUTLET 35
END CAP – INCLUDES COUPLING & PLUG 36
BRANCH SADDLE – WITH UNDERPART 37/38
BRANCH SADDLE – LARGE BORE 39
TAPPING SADDLE – WITH UNDERPART 40/42
REPAIR SADDLE – WITH UNDERPART 43
TRANSITION SADDLE – WITH UNDERPART BRASS FEMALE THREAD 44
APS Electrofusion Fittings & Tools
www.auspolyspec.com.au›
[email protected] | www.auspolyspec.com.au | 07 3889 7511
ELECTROFUSION FITTINGS›
APS Electrofusion Fittings & Tools
COUPLERPN 16 Water / SDR 11 Gas
DN PIPESDR RANGE
L D
16 7 - 11 71 35
20 7 - 11 76 31
25 7 - 11 82 36
32 7 - 11 88 44
40 7 - 11 97 56
50 7 - 11 101 67
63 7 - 11 117 82
75 7 - 11 126 98
90 7 - 11 148 112
110 7 - 11 162 140
125 7 - 11 173 157
140 7 - 11 183 174
160 7 - 11 195 194
180 7 - 11 212 218
200 7 - 11 223 242
225 7 - 11 240 272
250 7 - 11 251 311
280 7 - 11 275 340
315 7 - 11 282 387
355 7 - 11 277 431
400 7 - 11 293 485
450 7 - 11 306 539
500 7 - 11 340 603
560 7 - 11 376 674
630 7 - 11 418 759
710 7 - 11 472 853
800 7 - 11 500 955
450-800 Couplers have dual weld zones. Series 3, 40 and 50mm Couplers available on request.
11
COUPLER PN 25PN 25 Water / SDR 7.4 Gas
DN PIPESDR RANGE
L D
50 7 - 11 101 67
63 7 - 11 118 82
75 7 - 11 126 97
90 7 - 11 148 117
110 7 - 11 163 140
125 7 - 11 173 157
160 7 - 11 198 198
180 7 - 11 212 224
200 7 - 11 223 249
225 7 - 11 240 280
250 7 - 11 251 311
280 7 - 11 275 340
315 7 - 11 282 387
*400 7 - 11 293 485
* PN 20 Water / SDR 9 Gas
LONG COUPLERPN 16 Water / SDR 11 Gas
DN PIPESDR RANGE
L D
32 7 - 11 104 44
40 7 - 11 121 56
50 7 -11 139 68
63 7 - 11 166 82
SUITABLE PLASSON CONTROL BOXES
DN DUALMATIC MONOMATIC POLYMATICPLUSUSB POLYCONTROLPLUS
16 - 160 Yes Yes Yes Yes
180 - 355 No Yes Yes Yes
400 - 800 No No No Yes
Note: Unless otherwise stated all PlassonEF fittings supplied with 4.7mm terminal resistor pins.
D
L
D
L
[email protected] | www.auspolyspec.com.au | 07 3889 7511
ELECTROFUSION FITTINGS›
APS Electrofusion Fittings & Tools
LIGHTFIT COUPLER – FOR THIN WALLED PIPEPN 10 Water / SDR 17 Gas
DN PIPESDR RANGE
L D
40 11 - 17 90 56
50 11 - 17
63 11 - 17 118 77
75 11 - 17 126 90
90 11 - 26 148 108
110 11 - 33 163 131
125 11 - 33 173 149
140 11 - 33 182 167
160 11 - 33 198 193
180 11 - 33 212 215
200 11 - 33 232 235
225 11 - 33 240 264
250 11 - 33 256 293
280 11 - 33 275 332
315 11 - 33 284 374
355 11 - 33 280 421
400 11 - 41 296 474
+450 11 - 41 310 518
*500 11 - 33 340 576
*560 11 - 41 376 645
*630 11 - 33 418 726
*710 11 - 33 472 817
*800 11 - 33 500 913
+ 450 Lightfit Coupler is 42v fitting - not 40v. *500 - 800 Lightfit Couplers have dual weld zones. Max SDR 26 for pipes 63-90mm. Max SDR 33 for pipes 110-800mm except 400, 450 & 560 Max SDR 41.
13
SUITABLE PLASSON CONTROL BOXES
DN DUALMATIC MONOMATIC POLYMATICPLUSUSB POLYCONTROLPLUS
16 - 160 Yes Yes Yes Yes
180 - 355 No Yes Yes Yes
400 - 800 No No No Yes
Note: Unless otherwise stated all PlassonEF fittings supplied with 4.7mm terminal resistor pins.
D
L
LIGHTFIT 15° ELBOWPN10 Water / SDR17 Gas
SDR RANGE d D A L L1
11 - 33 160 193 106 265 98
A
L1
D d
L
LIGHTFIT 30° ELBOWPN10 Water / SDR17 Gas
SDR RANGE d D A L L1
11 - 33 160 193 106 300 98
A
L1
D d
L
[email protected] | www.auspolyspec.com.au | 07 3889 7511
ELECTROFUSION FITTINGS›
APS Electrofusion Fittings & Tools
15
EQUAL TEEPN 16 Water / SDR 11 Gas
SIZE SDR RANGE D d1 H L L1
20 x 20 x 20 7 - 11 33 20 60 96 37
25 x 25 x 25 7 - 11 44 25 66 103 39
32 x 32 x 32 7 - 11 44 32 74 104 39
40 x 40 x 40 7 - 13.6 56 40 90 120 43
50 x 50 x 50 7 - 13.6 68 50 102 139 48
63 x 63 x 63 7 - 13.6 82 63 119 167 58
75 x 75 x 75 7 - 13.6 96 75 129 196 63
90 x 90 x 90 7 - 21 113 90 137 294 71
110 x 110 x 110 7 - 21 143 110 160 326 71
125 x 125 x 125 7 - 17 165 125 177 382 86
160 x 160 x 160 7 - 21 208 160 206 440 86
180 x 180 x 180 7 - 17 245 180 250 422 106
200 x 200 x 200 7 - 17 261 200 265 451 114
225 x 225 x 225 7 - 17 293 225 290 494 122
250 x 250 x 250 7 - 17 326 250 315 538 129
SUITABLE PLASSON CONTROL BOXES
DN DUALMATIC MONOMATIC POLYMATICPLUSUSB POLYCONTROLPLUS
16 - 160 Yes Yes Yes Yes
180 - 355 No Yes Yes Yes
400 - 800 No No No Yes
Note: Unless otherwise stated all PlassonEF fittings supplied with 4.7mm terminal resistor pins.
H
L1L
d1 D
d1
LIGHTFIT 45° ELBOWPN10 Water / SDR17 Gas
SDR RANGE d D A L L1
11 - 33 160 193 106 323 98
A
L1
D d
L
REDUCING COUPLERPN 16 Water / SDR 11 Gas
SIZE SDR RANGE L L1 L2
20 x 16 7 - 11 71 35 35
25 x 20 7 - 11 71 35 35
25 x 20 NB 7 - 11 71 35 35
32 x 20 7 - 11 81 40 35
32 x 25 7 - 11 81 40 35
40 x 25 7 - 11 90 44 40
40 x 32 7 - 11 90 44 40
50 x 25 7 - 11 100 49 41
50 x 32 7 - 11 100 49 40
50 x 40 NB 7 - 11 100 49 44
50 x 40 NB 7 - 11 100 49 44
60 x 32 7 - 11 119 57 40
63 x 40 7 - 11 119 57 44
63 x 50 7 - 11 119 57 49
63 x 50 NB 7 - 11 119 57 49
75 x 63 7 - 11 126 66 57
90 x 50 7 - 11 143 71 49
90 x 63 7 - 11 143 71 57
90 x 75 7 - 11 143 71 61
110 x 63 7 - 11 161 78 57
110 x 90 7 - 11 161 78 72
125 x 90 7 - 11 171 85 72
125 x 110 7 - 11 171 85 78
160 x 90 7 - 11 193 94 72
160 x 110 7 - 11 193 94 81
160 x 125 7 - 11 195 94 85
180 x 125 7 - 11 212 103 85
L
L2L1
[email protected] | www.auspolyspec.com.au | 07 3889 7511
ELECTROFUSION FITTINGS›
APS Electrofusion Fittings & Tools
REDUCING TEEPN 16 Water / SDR 11 Gas
SIZE SDR RANGE D d d1 H L L1
25 x 20 x 25 7 - 11 44 25 20 66 104 39
25 x 32 x 25 7 - 11 44 25 32 74 104 39
32 x 20 x 32 7 - 11 44 32 20 66 104 39
32 x 25 x 32 7 - 11 44 32 25 66 104 39
40 x 20 x 40 7 - 13.6 56 40 20 72 120 43
40 x 25 x 40 7 - 13.6 56 40 25 72 120 43
40 x 32 x 40 7 -13.6 56 40 32 75 120 43
50 x 20 x 50 7 - 13.6 68 50 20 78 139 48
50 x 25 x 50 7 - 13.6 68 50 25 78 139 48
50 x 32 x 50 7 -13.6 68 50 32 86 139 48
50 x 40 x 50 7 - 13.6 68 50 40 90 139 48
63 x 20 x 63 7 - 13.6 82 63 20 85 167 58
63 x 32 x 63 7 -13.6 82 63 32 93 167 58
63 x 40 x 63 7 - 13.6 82 63 40 104 167 58
63 x 50 x 63 7 - 13.6 82 63 50 109 167 58
75 x 63 x 75 7 -13.6 96 75 63 122 196 63
90 x 63 x 90 7 - 21 113 90 63 124 294 68
110 x 63 x 110 7 - 21 143 110 63 134 326 71
110 x 90 x 110 7 - 21 143 110 90 147 147 71
125 x 90 x 125 7 -21 165 125 90 161 382 86
125 x 110 x 125 7 - 21 165 125 110 173 382 86
160 x 90 x 160 7 - 21 208 160 90 180 440 86
160 x 110 x 160 7 - 21 208 160 110 193 440 86
160 x 125 x 160 7 - 21 208 160 125 198 440 86
180 x 90 x 180 7 - 17 245 180 90 200 422 106
180 x 110 x 180 7 - 17 245 180 110 219 422 106
180 x 125 x 180 7 - 17 245 180 125 225 422 106
180 x 140 x 180 7 - 17 245 180 140 237 422 106
180 x 160 x 180 7 - 17 245 180 160 250 422 106
200 x 90 x 200 7 -17 261 200 90 205 451 114
200 x 110 x 200 7 - 17 261 200 110 210 451 114
225 x 90 x 225 7 - 17 293 225 90 220 494 122
225 x 110 x 225 7 -17 293 225 110 225 494 122
250 x 90 x 250 7 - 17 326 250 90 235 538 129
250 x 110 x 250 7 - 17 326 250 110 240 538 129
17
FULL-FACED FLANGED BEND – STAINLESS STEEL 316 BACKING RINGPN 16 Water
MAIN 1 MAIN 2 OFFTAKE
125 125 90
180 180 90
Elongated slots suitable for four or eight hole flange drilling w/ PCD b/w 145 and 180mm.
Full-faced flange and stainless steel ring drilled 4x18 @ 146 PCD and 4x18 @ 178 PCD.
FULL-FACED FLANGED BRANCH SADDLE – STAINLESS STEEL 316 BACKING RINGPN 16 Water
MAIN 1 MAIN 2 OFFTAKE
125 125 90
180 180 90
225 225 90
250 250 90
Elongated slots suitable for four or eight hole flange drilling w/ PCD b/w 145 and 180mm.
Full-faced flange and stainless steel ring drilled 4x18 @ 146 PCD and 4x18 @ 178 PCD.
SUITABLE PLASSON CONTROL BOXES
DN DUALMATIC MONOMATIC POLYMATICPLUSUSB POLYCONTROLPLUS
16 - 160 Yes Yes Yes Yes
180 - 355 No Yes Yes Yes
400 - 800 No No No Yes
Note: Unless otherwise stated all PlassonEF fittings supplied with 4.7mm terminal resistor pins.
H
L1L
d D
d1
[email protected] | www.auspolyspec.com.au | 07 3889 7511
ELECTROFUSION FITTINGS›
APS Electrofusion Fittings & Tools
FULL-FACED FLANGED ADAPTORPN 16 Water
OD LENGTH
90 118
90 450 Pupped 450mm
Suits 80 to 100mm fire hydrant mountings – max ID of mating flange 80mm.
The Plasson SDR11/PE100 100mm full face flange complies with AS/NZS4129, is pressure rated at PN16 and can be connected to the various 90mm PE pipes using the following methods.
90 x 80 / 100 S/S316 Backing Ring to suit FFF Adaptors
(Drilled 4 x 18 @ 146 PCD and 4 x 18 @178 PCD)
PE 63 PE 80 PE 100
PN 16 EF EF EF or BW
PN 12.5 EF EF EF
PN 10 EF or BW EF or BW EF
PN 8 EF EF -
PN 6.3 EF - -
19
SUITABLE PLASSON CONTROL BOXES
DN DUALMATIC MONOMATIC POLYMATICPLUSUSB POLYCONTROLPLUS
16 - 160 Yes Yes Yes Yes
180 - 355 No Yes Yes Yes
400 - 800 No No No Yes
Note: Unless otherwise stated all PlassonEF fittings supplied with 4.7mm terminal resistor pins.
ADJUSTABLE ELBOW – COUPLER TO COUPLERPN 16 Water / SDR 11 Gas – Maximum Deflection 24º
d SDR RANGE D A L L1
110 7 - 17 140 83 362 80
125 7 - 17 157 95 382 85
160 7 - 17 200 114 456 92
180 7 - 17 224 128 511 104
200 7 - 17 250 125 512 104
225 7 - 17 282 141 600 105
Ideal for jointing misaligned pipes in trenches and tight locations.
A
d
L
D
L1
24º
ADJUSTABLE ELBOW ONE SIDED – COUPLER TO SPIGOTPN 16 Water / SDR 11 Gas – Maximum Deflection 12º
d SDR RANGE D d1 A L L1 L2
110 7 - 17 140 110 83 276 80 85
125 7 - 17 157 125 95 292 85 90
160 7 - 17 200 160 114 335 96 100
180 7 - 17 223 180 128 365 104 138
200 7 - 17 250 200 125 370 104 116
225 7 - 17 282 225 141 426 105 124
Ideal for jointing misaligned pipes in trenches and tight locations.
A
d
L2
d1
L
D
L1
12º
[email protected] | www.auspolyspec.com.au | 07 3889 7511
ELECTROFUSION FITTINGS›
APS Electrofusion Fittings & Tools
21
SUITABLE PLASSON CONTROL BOXES
DN DUALMATIC MONOMATIC POLYMATICPLUSUSB POLYCONTROLPLUS
16 - 160 Yes Yes Yes Yes
180 - 355 No Yes Yes Yes
400 - 800 No No No Yes
Note: Unless otherwise stated all PlassonEF fittings supplied with 4.7mm terminal resistor pins.
22.5° ELBOWPN 16 Water / SDR 11 Gas
d SDR RANGE D A L L1
90 7 - 17 113 71 214 72
110 7 - 17 143 81 232 71
125 7 - 17 165 88 274 86
160 7 - 21 209 106 302 86
180 7 - 21 244 115 391 105
45° ELBOWPN 16 Water / SDR 11 Gas
d SDR RANGE D A L L1
32 7 - 11 45 43 95 39
40 7 - 13.6 55 46 108 42
50 7 - 13.6 68 51 125 49
63 7 - 13.6 81 59 148 57
75 7 - 13.6 96 62 180 71
90 7 - 17 112 69 243 75
110 7 - 17 143 78 271 81
125 7 - 17 165 88 304 86
140 7 - 17 182 95 342 92
160 7 - 17 209 105 350 95
180 7 - 17 244 114 434 105
200 7 - 17 261 125 472 112
225 7 - 17 294 140 520 120
250 7 - 17 326 151 571 129
A
L1
D d
L
A
L1
D d
L
90° ELBOWPN 16 Water / SDR 11 Gas
d SDR RANGE D A L L1
25 7 - 11 36 38 66 37
32 7 - 11 44 43 83 40
40 7 - 13.6 55 47 92 44
50 7 - 13.6 68 52 108 48
63 7 - 13.6 81 59 131 57
75 7 - 13.6 97 62 158 69
90 7 - 17 113 69 213 78
110 7 - 17 143 79 243 79
125 7 - 17 165 89 271 100
140 7 - 17 183 94 309 93
160 7 - 17 209 106 323 87
180 7 - 17 244 115 412 105
200 7 - 17 262 124 449 112
225 7 - 17 295 140 498 121
250 7 - 17 327 152 550 130
A
L1
D d
L
[email protected] | www.auspolyspec.com.au | 07 3889 7511
ELECTROFUSION FITTINGS›
APS Electrofusion Fittings & Tools
23
SUITABLE PLASSON CONTROL BOXES
DN DUALMATIC MONOMATIC POLYMATICPLUSUSB POLYCONTROLPLUS
16 - 160 Yes Yes Yes Yes
180 - 355 No Yes Yes Yes
400 - 800 No No No Yes
Note: Unless otherwise stated all PlassonEF fittings supplied with 4.7mm terminal resistor pins.
90° DUCKFOOT ELBOWPN 16 Water / SDR 11 Gas
d SDR RANGE D A A1 H H1 L L1
90 7 - 17 112 71 115 146 160 261 69
A
L1
A1
D d
L
H H1
A
L1
A1
D d
L
Hd1 H1
90° DUCKFOOT ELBOW – 32 OUTLETPN 16 Water / SDR 11 Gas
d SDR RANGE D d1 A A1 H H1 L L1
90 7 - 17 112 32 71 115 146 160 261 69
MALE ADAPTOR E/FPN 16 Water / SDR 11 Gas
SIZE SDR RANGE d D A L L1
25 x 3/4" - 25 18 37 113 31
32 x 1" - 32 24 42 123 35
40 x 1" - 40 30 46 134 37
40 x 1.1/4" - 40 30 46 137 40
40 x 1.1/2" - 40 30 46 137 40
50 x 1.1/2" - 50 38 51 141 40
63 x 1.1/2" - 63 49 57 161 44
63 x 2" - 63 49 57 165 48
Fits any electrofusion socket PE100 SDR 11.
L
D
L1
A
d
[email protected] | www.auspolyspec.com.au | 07 3889 7511
ELECTROFUSION FITTINGS›
APS Electrofusion Fittings & Tools
25
SUITABLE PLASSON CONTROL BOXES
DN DUALMATIC MONOMATIC POLYMATICPLUSUSB POLYCONTROLPLUS
16 - 160 Yes Yes Yes Yes
180 - 355 No Yes Yes Yes
400 - 800 No No No Yes
Note: Unless otherwise stated all PlassonEF fittings supplied with 4.7mm terminal resistor pins.
TRANSITION COUPLING – FEMALE BRASS BSP OUTLETPN 16 Water / SDR 11 Gas
SIZE SDR RANGE d D A L L1 L2
20 x 1/2" 7 - 11 20 14 35 96 37 20
25 x 3/4" 7 - 11 25 19 38 105 40 23
32 x 3/4" 7 - 11 32 23 42 113 42 25
32 x 1" 7 - 11 32 23 42 113 42 25
32 x 1.1/2" 7 - 11 32 23 42 113 42 25
40 x 1" 7 - 11 40 29 46 122 47 25
40 x 1.1/4" 7 - 11 40 29 46 122 47 25
40 x 1.1/2" 7 - 11 40 29 46 122 47 25
50 x 1.1/2" 7 - 11 50 38 51 126 49 25
50 x 2" 7 - 11 50 38 51 131 49 30
63 x 1.1/2" 7 - 11 63 48 57 147 57 30
63 x 2" 7 - 11 63 48 57 147 57 30
Fits any electrofusion socket PE100 SDR 11.
L
D
L2 L1
A
d
TRANSITION UNION – FEMALE BRASS BSP OUTLETPN 16 Water / SDR 11 Gas
SIZE SDR RANGE d D A L L1 L2
20 x 3/4" 7 - 11 20 14 34 106 37 30
25 x 3/4" 7 - 11 25 14 37 112 40 30
25 x 1" 7 - 11 25 19 37 115 40 33
32 x 1" 7 - 11 32 19 42 124 42 36
32 x 1.1/4" 7 - 11 32 23 42 124 42 34
40 x 1.1/2" 7 - 11 40 29 46 135 47 38
50 x 1" 7 - 11 50 19 52 136 49 36
50 x 2" 7 - 11 50 38 52 141 49 41
63 x 2" 7 - 11 63 38 57 161 57 44
63 x 2.1/2" 7 - 11 63 48 57 166 57 49
Fits any electrofusion socket PE100 SDR 11.
L
D
L2 L1
A
d
[email protected] | www.auspolyspec.com.au | 07 3889 7511
ELECTROFUSION FITTINGS›
APS Electrofusion Fittings & Tools
27
SUITABLE PLASSON CONTROL BOXES
DN DUALMATIC MONOMATIC POLYMATICPLUSUSB POLYCONTROLPLUS
16 - 160 Yes Yes Yes Yes
180 - 355 No Yes Yes Yes
400 - 800 No No No Yes
Note: Unless otherwise stated all PlassonEF fittings supplied with 4.7mm terminal resistor pins.
TRANSITION COUPLING – MALE BRASS BSP OUTLETPN 16 Water / SDR 11 Gas
SIZE SDR RANGE d D A L L1 L2
20 x 1/2" 7 - 11 20 14 34 105 37 29
25 x 3/4" 7 - 11 25 19 37 111 40 29
32 x 1/2" 7 - 11 32 23 42 117 42 29
32 x 3/4" 7 - 11 32 23 42 117 42 29
32 x 1" 7 - 11 32 23 42 122 42 34
32 x 1.1/4" 7 - 11 32 23 42 124 42 36
32 x 1.1/2" 7 - 11 32 23 42 124 42 36
40 x 1" 7 - 11 40 29 46 131 47 34
40 x 1.1/4" 7 - 11 40 29 46 133 47 36
40 x 1.1/2" 7 - 11 40 29 46 133 47 36
40 x 2" 7 - 11 40 29 46 138 47 41
50 x 1" 7 - 11 50 38 51 135 49 34
50 x 1.1/4" 7 - 11 50 38 51 137 49 36
50 x 1.1/2" 7 - 11 50 38 51 137 49 36
50 x 2" 7 - 11 50 38 51 142 49 41
63 x 1.1/4" 7 - 11 63 48 57 153 57 36
63 x 1.1/2" 7 - 11 63 48 57 153 57 36
63 x 2" 7 - 11 63 48 57 158 57 41
75 x 2" 7 - 11 75 59 64 172 61 46
75 x 2.1/2" 7 - 11 75 59 64 167 61 46
The brass component can be turned inside the body of the fittings after welding and cooling is completed.
L
D
L2 L1
A
d
TRANSITION UNION MALE BRASS BSP OUTLETPN 16 Water / SDR 11 Gas
SIZE SDR RANGE d D D1 A L L1 L2 L3
32 x 1.1/4" 7 - 11 32 23 24 42 159 42 124 34
40 x 1.1/2" 7 - 11 40 29 30 45 173 47 136 38
50 x 2" 7 - 11 50 38 38 50 182 49 142 41
63 x 2" 7 - 11 63 38 38 57 201 57 162 41
63 x 2.1/2" 7 - 11 63 48 48 57 210 57 167 49
The brass component can be turned inside the body of the fittings after welding and cooling is completed.
L2
D
L3 L1
L
A
d
[email protected] | www.auspolyspec.com.au | 07 3889 7511
ELECTROFUSION FITTINGS›
APS Electrofusion Fittings & Tools
29
SUITABLE PLASSON CONTROL BOXES
DN DUALMATIC MONOMATIC POLYMATICPLUSUSB POLYCONTROLPLUS
16 - 160 Yes Yes Yes Yes
180 - 355 No Yes Yes Yes
400 - 800 No No No Yes
Note: Unless otherwise stated all PlassonEF fittings supplied with 4.7mm terminal resistor pins.
TRANSITION COUPLING – MALE STAINLESS STEEL (316) BSP OUTLETPN 16 Water / SDR 11 Gas
SIZE SDR RANGE d D A L L1 L2
32 X 1" 7 - 11 32 23 41 124 44 34
32X 1 1/2" 7 - 11 32 23 41 126 44 36
40 X 1 1/4" 7 - 11 40 29 45 134 48 36
40 X 1 1/2" 7 - 11 40 29 45 134 48 36
50 X 1 1/2" 7 - 11 50 38 50 137 49 36
63 X 1 1/2" 7 - 11 63 48 57 154 57 36
63 X 2" 7 - 11 63 48 57 159 57 41
The stainless steel component can be turned inside the body of the fittings after welding and cooling is completed.
L
D
L2 L1
A
d
45° TRANSITION ELBOW – FEMALE BRASS OUTLETPN 16 Water / SDR 11 Gas
SIZE SDR RANGE d D A L L1 L2
20 x 1/2" 7 - 11.0 20 14 38 86 35 20
25 x 3/4" 7 - 11.0 25 19 38 89 37 23
32 x 1" 7 - 11.0 32 23 43 108 40 25
40 x 1" 7 - 13.6 40 29 47 117 44 25
40 x 1.1/4" 7 - 13.6 40 29 47 117 44 25
40 x 1.1/2" 7 - 13.6 40 29 47 117 44 25
50 x 1.1/2" 7 - 13.6 50 38 52 133 48 25
50 x 2" 7 - 13.6 50 38 52 138 48 30
63 x 1.1/2" 7 - 13.6 63 48 59 161 57 30
63 x 2" 7 - 13.6 63 48 59 161 57 30
The brass component can be turned inside the body of the fittings after welding and cooling is completed.
L
D
L2
d
A
L1
[email protected] | www.auspolyspec.com.au | 07 3889 7511
ELECTROFUSION FITTINGS›
APS Electrofusion Fittings & Tools
31
SUITABLE PLASSON CONTROL BOXES
DN DUALMATIC MONOMATIC POLYMATICPLUSUSB POLYCONTROLPLUS
16 - 160 Yes Yes Yes Yes
180 - 355 No Yes Yes Yes
400 - 800 No No No Yes
Note: Unless otherwise stated all PlassonEF fittings supplied with 4.7mm terminal resistor pins.
45° TRANSITION UNION ELBOW – FEMALE BRASS BSP OUTLETPN 16 Water / SDR 11 Gas
SIZE SDR RANGE d D A L L1 L2
32 x 1" 7 - 11.0 32 19 43 131 39 36
32 x 1.1/4" 7 - 11.0 32 23 43 129 39 34
40 1.1/2" 7 - 13.6 40 29 47 146 44 38
50 x 2" 7 - 13.6 50 38 51 166 49 41
63 x 2" 7 - 13.6 63 38 59 189 57 41
63 x 2.1/2" 7 - 13.6 63 48 59 197 57 44
Free Nut.
45° TRANSITION ELBOW – MALE BRASS OUTLETPN 16 Water / SDR 11 Gas
SIZE SDR RANGE d D A L L1 L2
32 x 1/2" 7 - 11.0 32 23 43 124 39 29
32 x 3/4" 7 - 11.0 32 23 43 123 39 29
32 x 1" 7 - 11.0 32 23 43 129 39 34
32 x 1.1/4" 7 - 11.0 32 23 43 130 39 36
32 x 1.1/2" 7 - 11.0 32 23 43 130 39 36
40 x 1" 7 - 13.6 40 29 47 142 44 34
40 x 1.1/4" 7 - 13.6 40 29 47 144 44 36
40 x 1.1/2" 7 - 13.6 40 29 47 144 44 36
50 x 1" 7 - 13.6 50 38 51 161 49 34
50 x 1.1/4" 7 - 13.6 50 38 51 161 49 36
50 x 1.1/2" 7 - 13.6 50 38 51 166 49 36
50 x 2" 7 - 13.6 50 38 51 165 49 41
63 x 1.1/4" 7 - 13.6 50 38 51 161 49 36
63 x 1.1/2" 7 - 13.6 63 48 59 184 57 36
63 x 2" 7 - 13.6 63 48 59 189 57 41
75 x 2" 7 - 13.6 75 59 62 221 71 41
75 x 2.1/2" 7 - 13.6 75 59 62 226 71 46
The brass component can be turned inside the body of the fittings after welding and cooling is completed.L
D
L2
L1 d
A
L
D
L2
L1 d
A
[email protected] | www.auspolyspec.com.au | 07 3889 7511
ELECTROFUSION FITTINGS›
APS Electrofusion Fittings & Tools
33
SUITABLE PLASSON CONTROL BOXES
DN DUALMATIC MONOMATIC POLYMATICPLUSUSB POLYCONTROLPLUS
16 - 160 Yes Yes Yes Yes
180 - 355 No Yes Yes Yes
400 - 800 No No No Yes
Note: Unless otherwise stated all PlassonEF fittings supplied with 4.7mm terminal resistor pins.
L
D
L2
L1 d
A
45° TRANSITION UNION ELBOW – MALE BRASS BSP OUTLETPN 16 Water / SDR 11 Gas
SIZE SDR RANGE d D D1 A L L1 L2 L3
32 x 1.1/4" 7 - 11.0 32 23 24 47 164 39 129 34
40 x 2.1/2" 7 - 13.6 40 29 30 47 189 44 147 44
50 x 2" 7 - 13.6 50 38 38 51 206 49 165 41
63 x 2" 7 - 13.6 63 41 38 59 231 57 193 58
63 x 2.1/2" 7 - 13.6 63 48 48 59 240 57 198 49
Free Nut.
90° TRANSITION ELBOW – FEMALE BRASS BSP OUTLETPN 16 Water / SDR 11 Gas
SIZE SDR RANGE d D A L L1 L2
20 x 1/2" 7 - 11.0 20 14 38 86 35 20
25 x 3/4" 7 - 11.0 25 19 38 89 37 23
32 x 1" 7 - 11.0 32 23 43 108 40 25
40 x 1" 7 - 13.6 40 29 47 117 44 25
40 x 1.1/4" 7 - 13.6 40 29 47 117 44 25
40 x 1.1/2" 7 - 13.6 40 29 47 117 44 25
50 x 1.1/2" 7 - 13.6 50 38 52 133 48 25
50 x 2" 7 - 13.6 50 38 52 138 48 30
63 x 1.1/2" 7 - 13.6 63 48 59 161 57 30
63 x 2" 7 - 13.6 63 48 59 161 57 30
The brass component can be turned inside the body of the fittings after welding and cooling is completed.
L
D
L2
dA
L1
[email protected] | www.auspolyspec.com.au | 07 3889 7511
ELECTROFUSION FITTINGS›
APS Electrofusion Fittings & Tools
35
SUITABLE PLASSON CONTROL BOXES
DN DUALMATIC MONOMATIC POLYMATICPLUSUSB POLYCONTROLPLUS
16 - 160 Yes Yes Yes Yes
180 - 355 No Yes Yes Yes
400 - 800 No No No Yes
Note: Unless otherwise stated all PlassonEF fittings supplied with 4.7mm terminal resistor pins.
90° TRANSITION UNION ELBOW – FEMALE BRASS BSP OUTLETPN 16 Water / SDR 11 Gas
SIZE SDR RANGE d D A L L1 L2
20 x 3/4" 7 - 11.0 20 14 38 96 35 30
25 x 3/4" 7 - 11.0 25 14 38 96 37 30
25 x 1" 7 - 11.0 25 19 38 99 37 33
32 x 1" 7 - 11.0 32 19 43 119 40 36
32 x 1.1/4" 7 - 11.0 32 23 43 119 40 36
40 x 1.1/2" 7 - 13.6 40 29 47 132 44 40
50 x 2" 7 - 13.6 50 38 52 149 48 41
63 x 2" 7 - 13.6 63 41 59 175 57 44
63 x 2.1/2" 7 - 13.6 63 48 59 180 57 49
Free Nut.
L
D
L2
dA
L1
90° TRANSITION ELBOW – MALE BRASS BSP OUTLETPN 16 Water / SDR 11 Gas
SIZE SDR RANGE d D A L L1 L2
20 x 1/2" 7 -11.0 20 14 38 95 35 29
25 x 3/4" 7 - 11.0 25 19 38 95 37 29
32 x 1/2" 7 -11.0 32 23 43 112 40 29
32 x 3/4" 7 - 11.0 32 23 43 112 40 29
32 x 1" 7 -11.0 32 23 43 117 40 34
32 x 1.1/4" 7 - 11.0 32 23 43 119 40 36
40 x 1" 7 - 13.6 40 29 47 126 44 34
40 x 1.1/4" 7 - 13.6 40 29 47 128 44 36
40 x 1.1/2" 7 - 13.6 40 29 47 128 44 36
40 x 2" 7 - 13.6 40 29 47 133 44 41
50 x 1" 7 - 13.6 50 38 52 142 48 34
50 x 1.1/4" 7 - 13.6 50 38 52 144 48 36
50 x 1.1/2" 7 - 13.6 50 38 52 144 48 36
50 x 2" 7 - 13.6 50 38 52 149 48 41
63 x 1.1/4" 7 - 13.6 63 48 59 167 57 36
63 x 1.1/2" 7 - 13.6 63 48 59 167 57 36
63 x 2" 7 - 13.6 63 48 59 172 57 41
75 x 2" 7 - 13.6 75 59 62 199 69 41
75 x 2.1/2" 7 - 13.6 75 59 62 204 69 46
The brass component can be turned inside the body of the fittings after welding and cooling is completed.
L
D
L2
dA
L1
[email protected] | www.auspolyspec.com.au | 07 3889 7511
ELECTROFUSION FITTINGS›
APS Electrofusion Fittings & Tools
37
SUITABLE PLASSON CONTROL BOXES
DN DUALMATIC MONOMATIC POLYMATICPLUSUSB POLYCONTROLPLUS
16 - 160 Yes Yes Yes Yes
180 - 355 No Yes Yes Yes
400 - 800 No No No Yes
Note: Unless otherwise stated all PlassonEF fittings supplied with 4.7mm terminal resistor pins.
END CAP – INCLUDES COUPLING & PLUGPN 16 Water / SDR 11 Gas
SIZE d D A L L1
20 20 31 34 84 37
25 25 36 37 92 40
35 32 44 42 103 42
40 40 56 46 114 47
50 50 67 51 121 49
63 63 82 57 142 57
75 75 98 64 156 61
90 90 117 70 183 73
110 110 140 81 206 78
125 125 157 87 222 85
140 140 174 97 237 90
160 160 194 105 261 93
180 180 218 116 283 105
200 200 242 126 289 109
225 225 272 138 318 119
250 250 311 156 344 123
* Monolithic end cap.
A
d D
L
L1
BRANCH SADDLE – WITH UNDERPARTPN 16 Water / SDR 11 Gas
SIZE / d SDR RANGE D b B H H1 L
63 7 - 11 32 - 100 59 49 118
63 7 - 11 40 - 100 78 66 118
63 7 - 11 50 - 100 93 82 118
63 7 - 11 63 - 100 94 85 118
75 7 - 11 32 - 117 59 49 118
75 7 - 11 40 - 117 78 66 118
75 7 - 11 50 - 117 93 82 118
75 7 - 11 63 - 117 94 85 118
90 7 - 11 32 - 126 59 49 118
90 7 - 11 40 - 126 78 68 118
90 7 - 11 50 - 126 93 82 118
90 7 - 11 63 - 126 94 85 118
90 7 - 11 90 - 139 105 90 176
110 7 - 11 32 - 148 59 49 118
110 7 - 11 40 - 148 78 68 118
110 7 - 11 50 - 148 93 82 118
110 7 - 11 63 - 148 94 85 118
110 7 - 11 90 - 162 105 90 176
125 7 - 11 32 - 162 59 49 118
BL
d
D
H1H
ELECTROFUSION FITTINGS›
39
APS Electrofusion Fittings & Tools
SUITABLE PLASSON CONTROL BOXES
DN DUALMATIC MONOMATIC POLYMATICPLUSUSB POLYCONTROLPLUS
16 - 160 Yes Yes Yes Yes
180 - 355 No Yes Yes Yes
400 - 800 No No No Yes
Note: Unless otherwise stated all PlassonEF fittings supplied with 4.7mm terminal resistor pins.
BRANCH SADDLE – WITH UNDERPARTPN 16 Water / SDR 11 Gas
SIZE / d SDR RANGE D b B H H1 L
125 7 - 11 40 - 162 78 68 118
125 7 - 11 50 - 162 93 82 118
125 7 - 11 63 - 162 94 85 118
125 7 - 11 9 - 169 105 90 176
140 7 - 11 32 - 180 59 49 118
140 7 - 11 40 - 180 78 68 118
140 7 - 11 50 - 180 93 82 118
140 7 - 11 63 - 180 94 85 118
140 7 - 11 90 - 174 105 90 176
160 7 - 11 32 - 200 59 49 118
160 7 - 11 40 - 200 78 68 118
160 7 - 11 50 - 200 93 82 118
160 7 - 11 63 - 200 94 85 118
160 7 - 11 90 - 176 105 90 176
180 7 - 11 32 - 219 59 49 118
180 7 - 11 40 - 219 78 68 118
180 7 - 11 50 - 219 93 82 118
180 7 - 11 63 - 219 94 85 118
180 7 - 11 90 - 182 105 90 176
200 7 - 11 63 - 202 102 85 176
200 7 - 11 90 - 202 105 90 176
225 7 - 11 63 - 227 102 85 176
225 7 - 11 90 - 227 105 90 176
250 7 - 11 63 - 252 102 85 176
250 7 - 11 90 - 252 105 90 176
280 - 400 7 - 11 90 315 300 117 102 306
280 7 - 11 90 - 282 105 90 176
281 - 400 7 - 11 110 315 300 120 105 306
282 - 400 7 - 11 125 315 300 125 110 306
283 - 400 7 - 11 160 315 300 136 121 306
315 7 - 11 90 - 317 105 90 176
450 - 710 7 - 11 160 315 300 136 121 314
* Underpart is the same as a Balloon Saddle as below, strap. SADDLE CLAMPS NOT REQUIRED. Cut hole after welding and cooling completed.
BRANCH SADDLE – LARGE BOREPN 16 Water / SDR 11 Gas
SIZE / d SDR RANGE D d1 B H H1 L
250 - 400 7 - 17 16 90 305 102 115 300
250 - 400 7 - 17 16 110 305 104 117 300
250 - 400 7 - 17 16 125 305 109 121 300
250 - 400 7 - 17 16 160 305 119 132 300
400 7 - 26 16 250 390 140 200 420
450 - 800 7 - 26 16 90 315 105 117 300
450 - 800 7 - 26 16 110 315 105 117 300
450 - 800 7 - 26 16 125 315 109 117 300
450 - 800 7 - 26 16 160 315 115 130 300
560 - 630 7 - 26 16 250 400 225 203 420
BL
D
d1
d
H1H
[email protected] | www.auspolyspec.com.au | 07 3889 7511
ELECTROFUSION FITTINGS›
APS Electrofusion Fittings & Tools
41
SUITABLE PLASSON CONTROL BOXES
DN DUALMATIC MONOMATIC POLYMATICPLUSUSB POLYCONTROLPLUS
16 - 160 Yes Yes Yes Yes
180 - 355 No Yes Yes Yes
400 - 800 No No No Yes
Note: Unless otherwise stated all PlassonEF fittings supplied with 4.7mm terminal resistor pins.
TAPPING SADDLE – WITH UNDERPARTPN 16 Water / SDR 11 Gas – Leak free under pressure tapping: Gas and Water
SIZE / d SDR RANGE D d1 B H H1 L
40 x 20 7 - 11 20 66 107 7 94 100
40 x 32 7 - 11 32 66 121 12 94 100
50 x 20 7 - 17 20 76 110 7 98 100
50 x 25 7 - 17 25 76 91 10 98 100
50 x 32 7 - 17 32 76 122 12 98 100
63 x 20 7 - 17 20 100 90 10 90 118
63 x 25 7 - 17 25 100 93 12 90 118
63 x 32 7 - 17 32 100 99 12 90 118
63 x 40 7 - 17 40 100 142 60 177 118
63 x 50 7 - 17 50 100 123 64 177 118
63 x 63 7 - 17 63 100 175 64 177 118
75 x 20 7 - 17 20 117 125 50 177 118
75 x 32 7 - 17 32 117 132 65 177 118
75 x 40 7 - 17 40 117 142 60 177 118
75 x 50 7 - 17 50 117 123 64 177 118
75 x 63 7 - 17 63 117 175 64 177 118
90 x 20 7 - 17 20 126 117 16 114 118
90 x 25 7 - 17 25 126 108 16 114 118
90 x 32 7 - 17 32 126 126 16 114 118
90 x 40 7 - 17 40 126 134 21 114 118
90 x 50 7 - 17 50 126 123 64 177 118
90 x 63 7 - 17 63 126 175 64 177 118
110 x 20 7 - 17 20 148 118 16 114 118
110 x 32 7 - 17 32 148 127 16 114 118
110 x 40 7 - 17 40 148 138 21 114 118
110 x 50 7 - 17 50 148 123 64 177 118
110 x 63 7 - 17 63 148 175 64 177 118
BL
H
d
H1H2
d1
TAPPING SADDLE – WITH UNDERPARTPN 16 Water / SDR 11 Gas – Leak free under pressure tapping: Gas and Water
SIZE / d SDR RANGE D d1 B H H1 L
125 x 20 7 - 17 20 162 116 16 114 118
125 x 32 7 - 17 32 162 131 16 114 118
125 x 40 7 - 17 40 162 141 21 114 118
125 x 50 7 - 17 50 162 123 64 177 118
125 x 63 7 - 17 63 162 175 64 177 118
140 x 20 7 - 17 20 180 125 50 177 118
140 x 32 7 - 17 32 180 132 56 177 118
140 x 40 7 - 17 40 180 142 60 177 118
140 x 50 7 - 17 50 180 123 64 177 118
140 x 63 7 - 17 63 180 175 64 177 118
160 x 20 7 - 17 20 199 118 21 138 118
160 x 32 7 - 17 32 199 144 16 138 118
160 x 40 7 - 17 40 199 157 21 138 118
160 x 50 7 - 17 50 199 175 24 138 118
160 x 63 7 - 17 63 199 197 20 138 118
180 x 20 7 - 17 20 219 125 50 177 118
180 x 32 7 - 17 32 219 144 18 138 118
180 x 40 7 - 17 40 219 155 21 138 118
180 x 50 7 - 17 50 219 174 24 138 118
180 x 63 7 - 17 63 219 197 20 138 118
200 x 20 7 - 17 20 202 125 50 177 176
200 x 32 7 - 17 32 202 132 56 177 176
200 x 40 7 - 17 40 202 142 60 177 176
200 x 50 7 - 17 50 202 123 64 177 176
200 x 63 7 - 17 63 202 175 64 177 176
225 x 20 7 - 17 20 227 125 50 177 176
225 x 32 7 - 17 32 227 132 56 177 176
[email protected] | www.auspolyspec.com.au | 07 3889 7511
ELECTROFUSION FITTINGS›
43
APS Electrofusion Fittings & Tools
TAPPING SADDLE – WITH UNDERPARTPN 16 Water / SDR 11 Gas – Leak free under pressure tapping: Gas and Water
SIZE / d SDR RANGE D d1 B H H1 L
225 x 40 7 - 17 40 227 142 60 177 176
225 x 50 7 - 17 50 227 123 64 177 176
225 x 63 7 - 17 63 227 175 64 177 176
250 x 20 7 - 17 20 252 125 50 177 176
250 x 32 7 - 17 32 252 132 56 177 176
250 x 40 7 - 17 40 252 142 60 177 176
250 x 50 7 - 17 50 252 123 64 177 176
250 x 63 7 - 17 63 252 175 64 177 176
MB = Mono Block with fully moulded offtake. * Strap underpart. + 12 x 195mm Hex Key required to operate cutter. 13mm socket to tighten saddle-nuts, elongated 25 x 13 socket for saddles ≤ 180. Cut hole after welding and cooling completed.
D (MAIN PIPE DIAMETER) OD OF CUTTER (MM)
MONOBLOCK
40 ÷ 63 20
90 ÷ 125 25
160 ÷ 180 30
NON-MONOBLOCK
63 ÷ 250 30
REPAIR SADDLE – WITH UNDERPARTPN 16 Water / SDR 11 Gas
SIZE / d SDR RANGE B H L
63 7 - 11 100 29 118
75 7 - 11 117 29 118
90 7 - 17 126 29 118
110 7 - 17 148 29 118
125 7 - 17 162 29 118
140 7 - 17 180 29 118
160 7 - 17 199 29 118
180 7 - 17 219 29 118
BL
d
H
SUITABLE PLASSON CONTROL BOXES
DN DUALMATIC MONOMATIC POLYMATICPLUSUSB POLYCONTROLPLUS
16 - 160 Yes Yes Yes Yes
180 - 355 No Yes Yes Yes
400 - 800 No No No Yes
Note: Unless otherwise stated all PlassonEF fittings supplied with 4.7mm terminal resistor pins.
[email protected] | www.auspolyspec.com.au | 07 3889 7511
ELECTROFUSION FITTINGS›
45
APS Electrofusion Fittings & Tools
TRANSITION SADDLE – WITH UNDERPART BRASS FEMALE THREADPN 16 Water / SDR 11 Gas
SIZE SDR RANGE d B H L
63 x 1.1/4" 7 - 11 63 100 53 118
75 x 1.1/4" 7 - 11 75 117 53 118
90 x 1.1/2" 7 - 17 90 126 53 118
90 x 2" 7 - 17 90 142 76 176
110 x 1.1/2" 7 - 17 110 142 53 118
110 X 2" 7 - 17 110 158 76 176
125 x 1.1/2" 7 - 17 125 158 53 118
125 x 2" 7 - 17 125 166 76 176
140X 1.1/2" 7 - 17 140 175 53 118
140 x 2" 7 - 17 140 174 93 118
160 x 1.1/2" 7 - 17 160 176 53 118
160 x 2" 7 - 17 160 196 76 176
180 x 1.1/2" 7 - 17 180 182 53 118
180 x 2" 7 - 17 180 216 76 176
200 x 2" 7 - 17 200 202 76 176
225 x 2" 7 - 17 225 227 76 176
250 x 2" 7 - 17 250 252 76 176
280-400 x 3" 7 - 17 280 - 400 300 86 306
450-710 x 3" 7 - 17 450 - 710 300 86 314
* Strap underpart. Cut hole after welding and cooling completed.
SUITABLE PLASSON CONTROL BOXES
DN DUALMATIC MONOMATIC POLYMATICPLUSUSB POLYCONTROLPLUS
16 - 160 Yes Yes Yes Yes
180 - 355 No Yes Yes Yes
400 - 800 No No No Yes
Note: Unless otherwise stated all PlassonEF fittings supplied with 4.7mm terminal resistor pins.
BL
d
H
[email protected] | www.auspolyspec.com.au | 07 3889 7511
[email protected] | www.auspolyspec.com.au | 07 3889 7511 APS Electrofusion Fittings & Tools
www.auspolyspec.com.au›
47
Wastewater E lectrofus ion F i t t ings
WASTEWATER SADDLE – FIXED 45° OUTLET 48
ADJUSTABLE SADDLE – 160mm OUTLET 48
LIGHTFIT 15º ELBOW 49
LIGHTFIT 30º ELBOW 49
LIGHTFIT 45º ELBOW 49
ADJUSTABLE ELBOW PE – PVC 50
ELECTROFUSION COUPLERS – LIGHTFIT 50
MANHOLE ADAPTOR 51
ASSEMBLY TOOLS FOR WASTEWATER SADDLES 51
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WASTEWATER ELECTROFUSION›
APS Electrofusion Fittings & Tools
49
WASTE WATER SADDLE – FIXED 45° OUTLETRated PN 0.5
SIZE SDR RANGE d1 B H L
160 - 200 11 - 26 110 182 158 255
225 - 315 11 - 26 110 221 158 255
LIGHTFIT 15° ELBOWPN10 Water / SDR17 Gas
SDR RANGE d D A L L1
11 - 33 160 193 106 265 98
H
d1
LB
45º
A
L1
D d
L
LIGHTFIT 30° ELBOWPN10 Water / SDR17 Gas
SDR RANGE d D A L L1
11 - 33 160 193 106 300 98
A
L1
D d
L
LIGHTFIT 45° ELBOWPN10 Water / SDR17 Gas
SDR RANGE d D A L L1
11 - 33 160 193 106 323 98
A
L1
D d
L
ADJUSTABLE SADDLE – 160MM OUTLETRated PN 0.5
SIZE SDR RANGE d1 A B H L
200 11 - 26 160 105 208 202 290
225 - 250 11 - 26 160 105 225 202 290
280 - 318 11- 26 160 105 247 202 290
355 - 560 11 - 26 160 105 263 202 290
560 -7 10 11 - 26 160 105 277 202 290
H
12º
d1A
LB
WASTEWATER ELECTROFUSION›
51
APS Electrofusion Fittings & Tools
ELECTROFUSION COUPLERS – LIGHTFITPN10 Water / SDR17 Gas
DN LENGTH
110 162
160 195
250 251
315 282
MANHOLE ADAPTORRated PN 0.5
SIZE D d1 H L
110 216 97 37 135
125 235 111 39 135
140 254 123 39 135
160 280 141 39 135
180 335 157 66 135
200 355 176 56 135
225 355 198 44 135
250 400 220 54 135
280 400 247 39 135
315 450 278 46 135
355 500 313 50 135
400 560 353 59 135
450 592 397 50 135
500 651 441 54 135
560 705 494 51 135
DN
L
d1 H
D
ADJUSTABLE ELBOW PE – PVCRated PN 0.5
SIZE SDR RANGE D d1 D1 A L L1 L2
160 11 - 17 193 160 180 105 253 78 80
A
d
L2
D1 d1
L
D
L1
12º
ASSEMBLY TOOLS FOR WASTEWATER SADDLES
SIZE
110 X 450 fixed outlet for 7080 items
160 flexible outlet for 7580 items
[email protected] | www.auspolyspec.com.au | 07 3889 7511
[email protected] | www.auspolyspec.com.au | 07 3889 7511 APS Electrofusion Fittings & Tools
› TOOLS &ACCESSORIES
www.auspolyspec.com.au›
53
Tools & Accessor ies
T PLASSON SMARTFUSE(AUTOMATIC) ELECTROFUSION FITTINGS 54
T PLASSON AUTOMATIC (PF) WELDING CONTROL BOXES 55
T CONTROL BOX COMPARISON TABLE 56
CONTROL BOXES 57
WELDING CABLES AND ACCESSORIES 57
WELDING TERMINAL PINS ADAPTORS 58
BAR CODE READERS AND ACCESSORIES 58
PIPE CUTTING 59
PIPE CLEANING 59
PIPE SCRAPING 60/61
PIPE CLAMPING 62/63
ROUNDING TOOLS 64/66
SQUEEZE OFF TOOLS 66/67
DEBEADING TOOLS 67
SPECIALISED INSTALLATION TOOLING FOR PLASSON PRODUCTS 68/69
T SERVICE REQUIREMENTS 69
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TOOLS & ACCESSORIES›
APS Electrofusion Fittings & Tools
PLASSON SMARTFUSE(AUTOMATIC) ELECTROFUSION FITTINGS
PLASSON SMARTFUSE ELECTROFUSION FITTINGS HAVE THE FOLLOWING FEATURES:• Automatic Weld Time Recognition System – avoids operator input errors• Single Weld Time: -10°C to +45°C means temperature compensation is not required, no need for operator judgement and possible errors• PN 16 water/1000 kPa Gas systems – meets the most demanding technical requirements• PN 10 water/630 kPa Gas systems – for PE pipes down to SDR 33• QAS Standardsmark licensed system for EF fittings – No. 2018, AS/NZS 4129
A SINGLE WELD TIMEAccording to the latest Standards, all electrofusion fittings must be able to produce welds at a temperature range of between -10° and +45°C. Manufacturers have responded to this in different ways resulting in a variety of designs available to the market. The Plasson SmartFuse Electrofusion system ensures that the energy supplied will weld fittings from a minimum -10° to +45°C at one standard time. Fittings are tested within this range and are supplied with QAS Standardsmark Licence.
TEMPERATURE COMPENSATIONOther fittings being supplied to the Australasian market may meet ISO/CEN standards and have the capability of acheiving a satisfactory weld. However, to do so temperature compensation may be required; creating a more complex, lengthier process that is more susceptible to human error. Where welding time is dependent on the ambient temperature, this requires a special bar-code reading EF control box to sense the temperature, read the fittings bar-code and adjust the weldtime accordingly. As well as the additional work required this can also cause problems. Firstly, it relies on the legibility of the bar-code and secondly, the point at which the temperature is read may vary widely from the temperature at the pipe/fitting assembly.Without a special bar-code reading EF control box, the weld operator will need to estimate the temperature at the joint site, read the temperature compensation tables correctly (if supplied and legible) and enter the new weld time into the box before the weld can proceed. This process relies on operator skill/judgement, is open to mistakes and may need a complex QC form to record the weld conditions used.
A SMOOTHER PROCESSBy using Plasson SmartFuse fittings and PF control boxes there is no need for special bar-code reading EF control boxes, or reference to temperature compensation tables, virtually eliminating the margin for error in this area, (provided the process is being carried out within a temperature range of -10° and +45°C.) however, if users wish to have a control box capable of welding Plasson SmartFuse Fitting as well as manual or barcode fitting, Plasson has a control box that can operate both – The Polymatic Plus.
55
PLASSON AUTOMATIC (PF) WELDING CONTROL BOXES
PF CONTROL BOXES DYNAMICALLY MONITOR THE WELDING PROCESS WHEN USED WITH PLASSON ELECTROFUSION FITTINGS. BENEFITS INCLUDE:• By continually monitoring the weld current, a PF control box will shut down if the current increases above the dynamic tolerance range, thereby avoiding the overheating and anti-oxidant depletion of PE materials which can adversely affect long-term weld integrity.• PF control boxes are tolerant to generator variability as they accept a large voltage range and frequency variation.• Servicing centres for PF welding equipment are available in New Zealand and Australia.
WHAT CAN GO WRONG?Without the dynamic monitoring of a Plasson Automatic Welding Control Box, faults may occur unnoticed during the weld process causing the fitting to fail once in general use. Common causes of this can be seen in the diagram below.
TYPICAL ELECTROFUSION WELDING FAULTS
Please note:Plasson Automatic Control Boxes will not carry out this dynamic monitoring process on other manufacturers’ fittings.
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TOOLS & ACCESSORIES›
APS Electrofusion Fittings & Tools
CONTROL BOX COMPARISON TABLE
FEATURES PF MONOMATIC PF DUALMATIC LX PF POLYMATIC PLUS USB
PF POLYCONTROL PLUS V2
5M Lead MONO5DL30023T020
(with fixed 3M lead.)
POLYPLUSUSB5DLPOLYCONTROLPLUSV2 (with fixed 10M lead)
10M Lead MONO10DL POLYPLUSUSB10DL
15M Lead MONO15DL POLYPLUSUSB15DL
Welds Only Plasson Automatic
Fittings up to 355mm
Only Plasson Automatic Fittings up to 160mm & 240V
Drainage Fittings up to 160mm
All EF Fittings up to 800* (*Sizes above 355mm
require a cooling period between welds.)
All EF Fittings. Continuous welding. (No cooling between
welds)
Weld Tip Size 4.7mm 4.7mm 4.7mm (Opt 4.0mm) 4.7mm (Opt 4.0mm)
Plasson SmartFuse Mode (Automatic)
Y Y Y Y
Manual Input of Welding Time N Y Y Y
Welding Voltage 39.5V 39.5V or 240V (AC) 8-48V 8-48V
Output Current (Max) 60A (80A) 80A (110A) 80A (110A) 90A (105A)
USB Data Interface N N Y Y
Multilingual Display Messages (7)
Y Y Y Y
Error messages in plain text Y Y Y Y
Adjustable display contrast Y Y Y Y
Dynamic process supervision Y Y Y Y
Auto software check Y Y Y Y
Resistance check Y Y Y Y
Ramped start Y Y Y Y
Service Message After 200 Hours or 12 Months
After 200 Hours or 12 Months
After 200 Hours or 12 Months
After 200 Hours or 12 Months
Barcode reading capability N N Y Y
Fitting and Operator traceability N N Y Y
Earth Pin 15A 15A 15A 15A
Active Cooling N N N Y
*Detailed Specifications for each model available from Plasson.
REQUIRED GENERATOR SPECIFICATIONS
Input Voltage Range 190-300V
Frequency 40-70V
Minimum Output 18A at 240V – one phase
Must be able to drive inductive loads Must have phase cut control Mechanically regulated with brushes is the preferred system Synchronized generator Minimum 4.5 kVA – Mechanically Controlled 5.0kVA – Electronically controlled
REQUIRED GENERATOR SPECIFICATIONS 240 V, 50Hz, 1-PHASE. GENERAL USE MINIMUM 4.5kW
DIAMETER OUTPUT POWER
20-75mm 2kW
90-160mm 3.2kW
≥180mm 4.5 kVA – (Mechanically Controlled)
5 kVA – (Electronically Controlled)
57
CONTROL BOXES
DESCRIPTION LEAD
Monomatic 5M
Monomatic 10M
Monomatic 15M
Dualmatic 3M fixed
Polymatic Plus USB 5M
Polymatic Plus USB 10M
Polymatic Plus USB 15M
PolyControl Plus V2 10M fixed
WELDING CABLES AND ACCESSORIES
Welding cables for Monomatic or Digimatic with 4.7mm terminals
DESCRIPTION
5M Detachable Lead
10M Detachable Lead
15M Detachable Lead
Welding Cables for Polymatic Plus USB with 4.7mm terminals(Reading pen sold seperately)
DESCRIPTION
5M Detachable Lead
10M Detachable Lead
15M Detachable Lead
Extension Cables for Polycontrol V2
DESCRIPTION
Extension Cable 15M
Extension Cable 30M
Welding Terminals
DESCRIPTION
PF Welding Plug 4.7mm (Black outlet)
PF Welding Plug 4.7mm (Red outlet)
Spare Parts for Weding Cables
DESCRIPTION
PVC Cap (Black)
PVC Cap (Red)
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TOOLS & ACCESSORIES›
APS Electrofusion Fittings & Tools
WELDING TERMINAL PINS ADAPTORS
Adaptors
DESCRIPTION
Adaptor 4.0/4.7 angle
Adaptor 4.7/4.0 angle
SmartFuse Adaptors For use with Plasson SmartFuse and other fittings
DESCRIPTION
Adaptor 4.7/4.7 90Deg angle
Adaptor 4.7/4.0 90Deg angle
Adaptor 4.0/4.7 90Deg angle
Bar Code Reader and Accessories
Reading Pens
DESCRIPTION
Reading Pen 2DL (incl. Reading pen cable)
Barcode Scanner DL (Powerscan incl. Cable & Hooded Bag)
Transport Case Monomatic/ Digimatic/ Polymatic Plus
DESCRIPTION
Orange Transport Case
Flight Case
Ruling and Marking
DESCRIPTION
PF Magnetic Circular Pipe Ruler
PF Pi-Meter 20-700mm with Vernier 0.1mm
PF Pi-Meter 20-1200mm with Vernier 0.1mm
59
PIPE CUTTING
Secateur Pipe Cutter
DESCRIPTION
Pipe Cutter up to 63mm
Pipe Cutter Spare Blade for 63mm
Rotational Pipe Cutter (S-Type)
DESCRIPTION
Rotational Pipe Cutter 20-75mm
Rotational Pipe Cutter Spare Blade 20-75mm
Rotational Pipe Cutter 50-140mm
Rotational Pipe Cutter 90-160mm
Rotational Pipe Cutter Spare Blade 50-140mm & 90-160mm + T4
Rotational Pipe Cutter
DESCRIPTION
Rotational Pipe Cutter 32-110
Spare Rotational Pipe Cutter Knife 32-110MM Pipe Cutter
Rotational Pipe Cutter 110-225MM
Rotational Pipe Cutter 110-315mm
Blade for Rotational Pipe Cutter 110-225mm & 110-315mm – cement carbide
RI Rotational Pipe Cutter T4 180-315mm
RI Rotational Pipe Cutter T4 Spare Blade (Max cutting depth 19.4mm)
Rotary Circular Saw Kit
DESCRIPTION
250-500mm (Max. Cutting Depth 65mm)
500-1200mm (Max. Cutting Depth 85mm)
1200-1600mm (Max. Cutting Depth 85mm)
Extension links for the 500-1200mm Rotary Circular Saw Kit
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TOOLS & ACCESSORIES›
APS Electrofusion Fittings & Tools
PIPE CLEANING
Plasson Welding Wipes
DESCRIPTION
Plasson Pipewipes
These specialised moist wipes are impregnated with a high specification solution containing 70% Isopropyl Alcohol. Plasson Pipewipes ensure surfaces are clean before electrofusion jointing (scraping of pipe surface is still required). 75 sheets per canister.
PIPE SCRAPING
Hand Scraper
DESCRIPTION
Hand Scraper – Small 1.1/2”
Spare Blades for Small Hand Scraper (2)
Hand Scraper – Large 2.1/2”
Spare Blades for Large Hand Scraper (2)
Drill Mounted Scraper ToolScraping depth suitable for repair fittings. Hexagon spigot for cordless driller.
DESCRIPTION
Scraper head 16mm for Pipe Ends
Scraper Head 20mm for Pipe Ends
Scraper Head 25mm for Pipe Ends
Scraper Head 32mm for Pipe Ends
Scraper head 40mm for Pipe Ends
Scraper Head 50mm for Pipe Ends
Scraper Head 63mm for Pipe Ends
Spare Blade for Scraping Head
Rotational Scraper Tool
DESCRIPTION
Rotational Pipe Scraper 25-63
Rotational Pipe Scraper Tool 25-110mm
Spare Blade for Rotational Scrapers 63-110mm
Rotational Pipe Scraper Tool 90-315mm
Spare Blade for Rotational Scraper 90-315mm
61
PIPE SCRAPING
Rotational Pipe End Scraper Tool
DESCRIPTION
Rotational Pipe End Scraper Tool 63-180mm
Rotational Pipe End Scraper Tool 90-315mm
Rotational Pipe End Scraper Tool 180-400mm
Spare Blade for Rotational ScraperTool 63-180mm, 90-315mm, 180-400mm
Rotational Chain Scraper Tool
DESCRIPTION
Rotational Scraper Tool 250-450mm
Rotational Scraper Tool 250-800mm
Extension Links 900-1000mm for Rotational Chain Scraper 250-800mm
Rotational Scraper Tool 800-1200mm
Spare Blade for Rotational Chain Scraper Tools
Chamfer/ Beveler
DESCRIPTION
RI Pipe Beveler 40-315 mm
40mm-315mm and wall thickness up to 30mm. To prepare the ends of pipe (suitable for PE, PP, PVDF, PVC). Helps to prevent damage to electrofusion zones during pipe insertion. Recommended for diameter above 125mm and all pipes from coils.
RI Pipe Beveler Spare Blade
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TOOLS & ACCESSORIES›
APS Electrofusion Fittings & Tools
PIPE CLAMPING
DESCRIPTION
CA Mini Pipe Clamp 16-32mm
The mini clamp suits pipe sizes 16, 20, 25 & 32mm. Promotes restraint during the electrofusion process. Interchangeable jaws for use on reducing connections. Quick tightening operation, lightweight and easy to use.
DESCRIPTION
RI Alignment Clamp 20-63mm
Suitable for reducers, couplers, tees or 45° & 90° elbows. Promotes restraint during the electrofusion process. Infinitely variable grip clamps to suit any combination of sizes, 20-63mm. Quick tightening operation, lightweight & easy to use.
DESCRIPTION
Pipe Clamp 32-110mm with Quick Adjustment
Adjustable to suit couplers, reducers, 22.5° 45° & 90° ebows and tees. Promotes restraint during the electrofusion process. Infinitely variable grip clamps to suit any combination of sizes, 32-110mm. Quick tightening operation, lightweight & easy to use.
DESCRIPTION
Pipe Clamp 63-180mm with Quick Adjustment
Adjustable to suit couplers, reducers, 22.5° 45° & 90° elbows and tees. Promotes restraint during the electrofusion process. Infinitely variable grip clamps to suit any combination of sizes, 63-180mm. Quick tightening operation, lightweight & easy to use.
63
PIPE CLAMPING
DESCRIPTION
Strap Clamps
Used to prevent movement during the weld process. The Plasson Strap Clamp, a convenient, flexible system for holding PE pipes steady during the electrofusion process. Does not assist with rerounding. For larger dimensions it is recommended to combine two or more Pipe Clamps (Strap Clamp).
DESCRIPTION
Pipe Clamp 110-560mm
4 pipe clamps, 2 base bars, angled adaptor 22.5°, 45°, 90° & 180°
DESCRIPTION
Pipe Clamp 250-800mm
With 2 fixed clamps – 2 clamps required.
Pipe Clamp 250-800mm Set
Included in set: 2 complete clamps each with a pulling clamp, a fixed clamp and pulling shoes for couplers. This allows you to pull the coupler over the pipe and the opposite pipe into the coupler to complete the insertion.
DESCRIPTION
Pipe Support
Pipe support to 225mm.
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TOOLS & ACCESSORIES›
APS Electrofusion Fittings & Tools
ROUNDING TOOLSTwo required – one rounding tool for each side of fitting
Rounding Clamp 32-63mm
Description
40mm (incl.adaptor for 32mm)
63mm (incl. adaptor for 50mm))
Rounding Clamp 63-400mm
Description
63-180mm (Deforming force 0.85 tonne)
110-250mm (Deforming force 1.2 tonne)
180-315mm (Deforming force 2.2 tonne)
250-400mm (Deforming force 3.5 tonne)
Rounding Ring 63-250mm
Description
63mm
75mm
90mm
110mm
125mm
140mm
160mm
180mm
200mm
225mm
250mm (Heavy Duty)
Hydraulic Rounding Shell 315-900mm315-400mm
Description
Hydraulic Jack (315-400)
Rounding Shell 315mm (without jack)
Rounding Shell 355mm (without jack)
Rounding Shell 400mm (without jack)
65
ROUNDING TOOLSTwo required – one rounding tool for each side of fitting
Hydraulic Rounding Shell 315-900mm450-630mm
Description
Hydraulic Jack (450-630)
Rounding Shell 450mm (without jack)
Rounding Shell 500mm (without jack)
Rounding Shell 560mm (without jack)
Rounding Shell 630mm (without jack)
Hydraulic Rounding Shell 315-900mm710-900mm
Description
Hydraulic Jack (710-900)
Rounding Shell 710mm (without jack)
Rounding Shell 800mm (without jack)
Rounding Shell 900mm (without jack)
Note: 1 x Hydraulic Jack required for each shell. 2 x Shells required (1 shell each side of fitting). Use with PF Strap Clamps.
Hydraulic Rounding Tool 450-800mm
Description
450-800mm
Hydraulic Tool. Use with PE pipes 450-800mm (Max. SDR 11)
Mechanical Rounding Tool
Description
450-560mm
630-710mm
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TOOLS & ACCESSORIES›
APS Electro-Fusion Fittings & Tools
ROUNDING TOOLSTwo required – one rounding tool for each side of fitting
Post Squeeze Off Rerounding Shell 63-225mm (Used to round pipe after squeezing)
Description
63mm
75mm
90mm
110mm
125mm
140mm
160mm
180mm
200mm
225mm
SQUEEZE OFF TOOLS
DESCRIPTION
16-32mm
Suits 16-32mm SDR11. Compact robust design ensures easy use. Built-in safety stops to prevent damage to pipe.
DESCRIPTION
50NB (Gas Services)
Suits NB 10, 18, 25 (1”), 32 (1.1/4’),40 (1.1/2”), or 50mm (2” SDR 9.9 Pipes). The SQT service squeeze tool is for flow stopping on either metric or imperial sizes of pipe.
DESCRIPTION
20-63mm
Suits 20-63mm SDR 11 & 63mm SDR 17. Squeeze off is affected by turning the handle in a clockwise direction.
67
SQUEEZE OFF TOOLS
DESCRIPTION
75-200mm
Suits 75-200mm SDR 11 & 17 (incl. 2 complete stopper sets). Hydraulic operation. Metric limit plates set at 1.6t. Safety stops to prevent creep. Springs return jack to park position after squeeze off. Integral safety valve.
DEBEADING TOOLS
DESCRIPTION
External Bead Remover 25-90mm
External Bead Remover 90-315mm
Extension Links 355-800mm for External Bead Remover 90-315mm
[email protected] | www.auspolyspec.com.au | 07 3889 7511
TOOLS & ACCESSORIES›
APS Electrofusion Fittings & Tools
SPECIALISED INSTALLATION TOOLING FOR PLASSON PRODUCTS
Waste Water Saddle Installation Tools
DESCRIPTION
Waste Water Clamping & Cutting Tool Set 110
110mm X 45Deg fixed outlet saddle clamp kit. For mains pipe sizes 160-315mm. Includes: Saddle clamp unit. Coupon removal tool (drill not included).
Tool for Waste Water Saddle 160
160mm Flexible Outlet Saddle Clamp Kit. For main pipe sizes 225-560mm. Includes: Saddle clamp unit. Coupon removal tool.
Cable Adaptors
DESCRIPTION
Cable adaptor for EF leads into manhole adaptors 4.7mm
Large Bore Saddle Installation Tools
DESCRIPTION
Saddle Clamp Kit 250-800mm
Includes: 90, 110, 125 & 160mm Outlets and Transport Suitcase.
69
SPECIALISED INSTALLATION TOOLING FOR PLASSON PRODUCTS
Waste Water Saddle Installation Tools
DESCRIPTION
Core Drill Kit 250-800mm*
Includes: 1 x (14702006) Core drill for 90mm with SDS-MAX connector mounted. 1 x (14702007) Core drill for 110mm with SDS-MAX connector mounted. 1 x (14702008) Core drill for 125mm with SDS-MAX connector mounted. 1 x (14702009) Core drill for 160mm with SDS-MAX connector mounted. 1 x (14702001) Centre drill. 1 x (14702003) Core drill connector for driller chuck. 1 x (14702004) Core drill connector for SDS-Plus. 1 x Transport Case. *Requires seperate drill with power rating 1200W, speed 360RPM. Must include safety clutch.
Electrical Saddle Scraper
(230V) ≥ 110mm pipes. Cordless available on request (18V).
Pneumatic Saddle Scraper
SERVICE REQUIREMENTS
TAKE GOOD CARE OF YOUR PLASSON CONTROL BOXIt is recommended that control boxes are serviced every 12 months or 200 hours of operation.Frequent servicing of your control box reduces the risk of unnecessary operational problems interrupting the flow of work.The service includes:• Calibration• Installation of latest software• Inspection and testing of all components• Tag and TestTurnaround time is approximately 5 days from receipt of control box.Any broken parts or replacements required will be quoted on prior to work being carried out.It is recommended services are carried out every 12 months or after 200 hours of operation.
[email protected] | www.auspolyspec.com.au | 07 3889 7511 APS Electrofusion Fittings & Tools
www.auspolyspec.com.au› www.auspolyspec.com.au›
7171
WELD SCHEDULES & WELD SHEETS
T BUTT WELD SCHEDULE 72
T ELECTROFUSION WELD SCHEDULE 73
T EXTRUSION WELD SCHEDULE 74
SINGLE PRESSURE T HIGH FUSION JOINTING PRESSURE (SHP) 76
SINGLE PRESSURE T LOW FUSION JOINTING PRESSURE (SLP) 77
APS have included copies of various weld sheets and
schedules that we commonly use that can be down
loaded and used by our customers on their own
projects.
These sheets will down load without our company
name and logo on them.
›
APS Electrofusion Fittings & Tools
WELD SCHEDULES›
Isometric / Draw
ing #Line / Branch #
Butt Weld Schedule
Operator Details
Welder ID
Date
Project Nam
e
Time
Iso Weld No.
Weld N
o.
Description (Pipe, Tee) Manufacturer, Batch Date UPSTREAM
Description (Pipe, Tee) Manufacturer, Batch Date DOWNSTREAM
Pipe OD
Pipe SDR
Pipe Swab (Y/N)
Pipe Alignment Acceptable (Y/N)
Pipe Ends Square (Y/N)
Drag (Kpa)
Bead / Weld Pressure (Kpa) (=Fusion + Drag)
Soak Time (mins)
Cool Time (mins)
Bead Dimensions (C/DNC)
Visual Accept (Y / N)
Weld Procedure N
umber
Heater Plate Temperature
Heater Plate Clean (Y/N)
Weather
Weld / Pipe Details
Pre-Weld Check
Weld Param
etersInspect
Nam
eW
eld Machine ID
Machine Serial #
Customer N
ame
Order N
umber
Works O
rder #Project N
ame
7373
Isometric / Draw
ing #Electrofusion W
eld Schedule
Operator Details
Welder ID
Project Nam
e
Fitting Type(C coupler / S saddle)
Iso Weld No.
Weld N
o.Description (Pipe, Tee) Manufacturer, Batch Date UPSTREAMOD / SDR
Fitting # (Coupler / Saddle)
Pipe/Fitting Scraped (Y / N)
Peeled area wiped with alcholic tissue (Y / N)
Alcohol Completely Evaporated (Y / N)
Pipe/Fitt Secured / Aligned prior to Welding (Y/N)
Ambient Temperature(⁰C)
Weld Time
Cool Time
Visual Inspection (C / DNC)
Description (Pipe, Tee) Manufacturer, Batch Date DOWNSTREAMOD / SDR
Line / Branch #
Date
If Saddle Used w
as Core drilled and removed
Weather
YES / NO
Customer N
ame
Project Nam
eO
rder Num
berW
orks Order #
Nam
eElectrofusion M
achine IDM
achine Serial #
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›
APS Electrofusion Fittings & Tools
WELD SCHEDULES›
Extrusion Weld Schedule
Operator Details
Welder ID
Date
Project Nam
eW
orks Order #
Weld #
(Pipe No. / Branch N
o.)
Date andTim
e ofW
eldW
eld Description (1)
ExtruderN
ozzleTem
p.(⁰C)
Machine
#Filler RodSerial #
Other
Consumables
(eg wipes)
C or DNC (2)
Comm
ents(incl. w
eather, pipe & fittings free from
damage etc.)
(Mark W
eld on Plan (3))
Notes:
(1) - Adequate to describe weld to a person w
ho did not witness the task
(2) - Weld Com
pliesC = W
elder has reviewed w
eld process and confirms com
pliance with procedure, or
DNC = W
eld does not comply w
ith procedure (Extrusion Welds require surface be adequately cleaned, prepared, dried, pre-heated and sufficient w
eld applied)(3) - W
eld must be m
arked on weld plan
Isometric / Draw
ing #Line / Branch #
Customer N
ame
Project Nam
eO
rder Num
ber
Nam
eW
elding Machine N
umbers
_____________________ [1], _____________________ [2], _____________________ [3]
7575
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›
APS Electrofusion Fittings & Tools
WELD SHEETS›
Single Pressure - High fusion jointing Pressure (SHP) ISO 21307
Operator DetailsWelder ID Date
Project NameWorks Order #
Pipe / Material DetailsType
PE100
Machine DetailsSerial Number Cylinder Area mm2 Ambient Temp °C
Pressure Parameters Result UnitP1 (Bead-up)&P3 (Weld/Cool) + Bar + Drag
P2 (Heat Soak) Bar
Time / Visual Parameters Unit
T1 (Bead Up) Visual
T2 (Heat Soak) Seconds
T3 (Changeover) Seconds(Max)
T4 (Pressure up) Seconds
T5 (In machine) Minutes
Bead (minimum) mm
Product Manufacturer Batch #
Pipe / Fitting
Pipe / Fitting
Notes:
To convert Bar to Kpa: Bar X 100 = Kpa (1 Bar = 100 Kpa)
Time IN
Time OUT
(0.5 x en) + 3
(0.1 x en) + 8
(as part of T3 - refer PIPA 003) 0
0.43 x en
ResultThe time taken to generate a continuous bead around the
circumference of the ends of the pipe and fittings
(11 ± 1) x en = range between 10 x en to 12 x en
Manufacturer and Model Heater Plate Temp °C
215 - 230
((Dn - en) x en x 3.142 x 0.52 ÷ Ram) x 10
Drag Only
Dn (OD) SDR en (wall thickness)
Customer Name Project Name Order Number
Isometric / Drawing #
Weld NumberName
7777
Single Pressure - Low fusion jointing Pressure (SLP) ISO 21307
Operator DetailsWelder ID Date
Project NameWorks Order #
Pipe / Material DetailsType
PE100
Machine DetailsSerial Number Cylinder Area mm2 Ambient Temp °C
Pressure Parameters Result UnitP1 (Bead-up)&P3 (Weld/Cool) + Bar + Drag
P2 (Heat Soak) Bar
Time / Visual Parameters Unit
T1 (Bead Up) Visual
T2 (Heat Soak) Seconds
T3 (Changeover) Seconds(Max)
T4 (Pressure up) Seconds
T5 (In machine) ± Minutes
Bead (minimum) mm
Bead (maximum) mm
Product Manufacturer Batch #
Pipe / Fitting
Pipe / Fitting
Notes:
To convert Bar to Kpa: Bar X 100 = Kpa (1 Bar = 100 Kpa)
Time OUT
(0.5 x en) + 3
(0.75 x en) + 5
Time IN
(0.1 x en) + 4
(0.4 x en) + 2
(en + 3) - (plus 1 minute for every degree over 25°C)or (minus 1 minute for every degree below 25°C)
ResultThe time taken to generate a continuous bead around the
circumference of the ends of the pipe and fittings
(11 ± 1) x en = range between 10 x en to 12 x en
Manufacturer and Model Heater Plate Temp °C
215 - 230
((Dn - en) x en x 3.142 x 0.17 ÷ Ram) x 10
Drag Only
Dn (OD) SDR en (wall thickness)
Customer Name Project Name Order Number
Isometric / Drawing #
Weld NumberName
[email protected] | www.auspolyspec.com.au | 07 3889 7511
phone +61 7 3889 7511 fax +61 7 3889 6922
office & warehouse 31-33 Strathwyn Street, Brendale, Queensland, Australia 4500
post office box 5391, Brendale, Queensland, Australia 4500
www.auspolyspec.com.au
2016 Revision 1