ELECTRIFICATION TEST SOLUTIONS

acscm.com DELIVERING SOLUTIONS BUILDING TRUST | Integrated Facility, Equipment, and Controls Solutions info@acscm.com (608) 663-1590 - US HQ

INTEGRATED TEST SOLUTIONSACS is a leading provider of test facilities, test cells, equipment and controls for engine, powertrain and vehicle development and certification. Our capabilities and experience extend into the expanding area of battery and Electric Vehicle (EV)/hybrid testing including designing and building test stands, controls, test cells and facilities for developing and testing batteries, inverters, e-motors, and electric propulsion components related to EVs.

EXPERTISE YOU CAN COUNT ONThe ACS team has the experience and capability to help assess and define your needs, engineer, design and build complete systems, and deliver a complete turnkey solution for development, destructive, or EOL testing for your EV-motor, component, or battery application.

CHALLENGES & CONSIDERATIONSAs testing requirements for R&D and certification of electrification of vehicles continue to develop, there are many new and different demands that must be addressed when planning for and designing test cells and facilities, including but not limited to energy conversion, energy storage, thermal management, and safety. All of these drive the need for adaptation of techniques and procedures used to test Internal Combustion Engines (ICEs) and adoption of new testing technologies. We understand the challenges associated with bringing battery and electric testing into traditional engine and powertrain development test labs and leverage our twenty-five plus years of experience in planning and building test facilities to address these challenges. Our systems integration approach to test cells and facilities means we’re able to help customers address these new unique considerations at all stages of a project – planning to execution.

ACS SERVICES FOR BATTERY & EV/HYBRID TESTING Depending on your needs and requirements, we can provide these services as individual deliverables or as a complete turnkey solution:• Front End Planning [FEP]• Design & Engineering• Specification and Acceptance Criteria • Systems Integration including Third- Party

Equipment Integration• Pre-construction and Construction

Management• Project/Program Management• Commissioning

ELECTRIFICATION TEST SOLUTIONS

acscm.com DELIVERING SOLUTIONS BUILDING TRUST | Integrated Facility, Equipment, and Controls Solutions info@acscm.com (608) 663-1590 - US HQ

ACS SOLUTIONS FOR BATTERY, INVERTER AND EV-MOTOR TESTINGComponent Test Stands

• Standalone units• Integrated into R&D or production process

Front End Planning (FEP) • Align stakeholders• Develop acceptance criteria

Modular Enclosures • Single unit indoors or outdoors• Multiple units configured as a complete test

facilityRenovations, Additions, New Facilities

• Engineering and design• Manage construction

Battery Pack Test Stand and Data Acquisition Systems

Portable End-of-Line (EOL) test stands for single battery pack or module. Device Under Test (DUT) connects via harnesses to test stand to conduct a series of automated tests.

Front-End Planning for Electrification Testing

Development of space layout requirements, concepts, budget, and equipment specifications for build out of testing space that will be used to develop and test components for e-mobility.

Electric Transmission Assemblies Test Stand

End-of-Line (EOL) verification of quality of gear boxes of electric transmission assemblies. Real-time control, data acquisition, and recording of product functionality.

Electric Vehicle (EV) Motor and Battery Modular Test Enclosure

Modular enclosures for R&D testing of batteries, inverters, E-motors and components. Turnkey delivery of fully integrated test facilities, including engineering, build, integration of test equipment, management of site preparation, and support utilities, installation and commissioning.

At ACS, it’s our knowledge of building design and construction combined with expertise and understanding of equipment, testing, process systems, automation, and controls that enables us to guarantee performance.

APPLICATION EXAMPLES

E-Motor and Powertrain Test Cells

Fully integrated test cells for R&D testing of E-motor and powertrain systems. Turnkey delivery, including high-speed low-inertia dyno, common bus battery simulator, power analyzer, test automation system, facility system design, installation and commissioning.