Electrical Test and Maintenance of Transformers, Relays, And Circuit Breakers at Transformer Service Inc

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  • 8/13/2019 Electrical Test and Maintenance of Transformers, Relays, And Circuit Breakers at Transformer Service Inc.

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    Electrical Test and Maintenance of Transformers, Relays and CircuitBreakers

    Transformer Service, Inc. has been a leader in improving transformer and switchgear reliability andperformance since 1952. TSI has developed preventive maintenance strategies that identify and curepotential problems before they affect operation or longevity.

    The cornerstones of TSIs preventive program are oil sampling, electrical test and visual inspection.Together, these three methods provide the information to analyze the condition of your transformer and switchgear and to determine the steps needed to assure reliability and top performance.

    Electrical Testing

    Electrical tests accurately measure these importantvalues:

    Insulating value of insulation (DC Megger)

    Resistive and Capacitive loss (DC Hipot)Power Factor (tests of transformers & bushings)Relationship of primary and secondary voltages(TTR)Trip levels and accuracy of relays and low, mediumand high voltage circuit breakers

    Test results are compared to manufacturers specificationsand/or performance standards set by NETA, IEEE andNEMA, and establish a baseline for comparison withfuture tests. Repairs or calibration needed to bringequipment into specification can be easily identified, andpost repair testing assures that proper corrective actionhas been taken.

    In many cases, testing identifies the need for simplerepairs and adjustments that preclude costly repairs anddowntime in the future.

    Tests PerformedThe suite of tests include the following:

    Dielectric AbsorptionInsulation resistance test, winding-to-winding andwinding-to-ground.Turn to Turn Ratio Test: to determine actual vs.calculated voltagePower Factor Test: to assess condition of electricalinsulation in high voltage apparatusBreaker and relay tests of contact resistance,conductivity, insulation resistance, current and /or voltage trip levels

    Equipment Used

    Microprocessor based circuit breaker test sets for high current injection5KV Insulation Resistance testers

    Automated Insulation Power Factor Test SetProtective Relay Test SetDigital Low Resistance Ohmmeters10KV automated power factor test setTurn to Turn Ratio Test Set

    RepairsOur breaker and relay test process compares the performance of your equipment to manufacturersmaintenance specifications. In addition to testing, our technicians perform on-the-spot repairs such as:

    Cleaning cubiclesBurnishing and adjusting contactsLubricating moving parts

    Retrofitting trip unitsRepairing faulty subassemblies

    More extensive repairs are performed by returning the faulty item to TSI or on a subsequent site visit.

    http://www.transformer-svc.com/electrical_testing.htm

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  • 8/13/2019 Electrical Test and Maintenance of Transformers, Relays, And Circuit Breakers at Transformer Service Inc.

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    Test Report and Analysis After the test program is completed, a test report is compiled and submitted to our customer. The testreport presents the actual data taken at the customers site and the results of any calculated values.Out of specification conditions are highlighted and maintenance recommendations are presented.

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    2004 Transformer Service Inc. 603-224-4006 [email protected] Design by J Maze Design

    http://www.transformer-svc.com/electrical_testing.htm

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