27
12/9/01 1 Electrical QA at Japan Site December 11, 2001 SCT week @CERN Presented by T. Kondo (KEK) • Completed modules for site qualification 20220170200001 (shipped to CERN and returned) 20220170200002 (shipped to CERN and returned) 20220170200003 20220170200004 20220170200005 (chip #2 was replaced)

Electrical QA at Japan Site12/9/01 1 Electrical QA at Japan Site December 11, 2001 SCT week @CERN Presented by T. Kondo (KEK) •Completed modules for site qualification 20220170200001

  • Upload
    others

  • View
    0

  • Download
    0

Embed Size (px)

Citation preview

Page 1: Electrical QA at Japan Site12/9/01 1 Electrical QA at Japan Site December 11, 2001 SCT week @CERN Presented by T. Kondo (KEK) •Completed modules for site qualification 20220170200001

12/9/01 1

Electrical QA at Japan Site

December 11, 2001 SCT week @CERNPresented by T. Kondo (KEK)

•Completed modules for site qualification20220170200001 (shipped to CERN and returned)

20220170200002 (shipped to CERN and returned)

20220170200003

20220170200004

20220170200005 (chip #2 was replaced)

Page 2: Electrical QA at Japan Site12/9/01 1 Electrical QA at Japan Site December 11, 2001 SCT week @CERN Presented by T. Kondo (KEK) •Completed modules for site qualification 20220170200001

12/9/01 2

Hybrid

Barrel SCT module

Page 3: Electrical QA at Japan Site12/9/01 1 Electrical QA at Japan Site December 11, 2001 SCT week @CERN Presented by T. Kondo (KEK) •Completed modules for site qualification 20220170200001

12/9/01 3

1. QA for hybrid production

lElectrical Tests

ASIC mounting onto hybrid

Long-Term Electrical Test

To module assembly

lElectrical Tests

Page 4: Electrical QA at Japan Site12/9/01 1 Electrical QA at Japan Site December 11, 2001 SCT week @CERN Presented by T. Kondo (KEK) •Completed modules for site qualification 20220170200001

12/9/01 4

2. QA for module production

Metrology , I-V curve , Electrical tests

Module assembly

Long-term Leakage Current test

Temperature Cycling (TC)

Long-term Electrical Tests (LT)

Metrology , I-V curve , Electrical tests

Metrology , I-V curve , Electrical tests

Page 5: Electrical QA at Japan Site12/9/01 1 Electrical QA at Japan Site December 11, 2001 SCT week @CERN Presented by T. Kondo (KEK) •Completed modules for site qualification 20220170200001

12/9/01 5

3. I-V Curve Test

lTemperature is adjusted to keep 15 °C in Pt100 on the facing.

lVbias ramps up every 10 V from 0 to 500 V.

l Ileak measured 5 seconds after Vbias setting.

lASICs are not powered.

Page 6: Electrical QA at Japan Site12/9/01 1 Electrical QA at Japan Site December 11, 2001 SCT week @CERN Presented by T. Kondo (KEK) •Completed modules for site qualification 20220170200001

12/9/01 6

Module IV Curves (15degC)

0.00

0.10

0.20

0.30

0.40

0.50

0.60

0.70

0.80

0.90

1.00

0 100 200 300 400 500

Bias Voltage [V]

Mod

ule

Leak

age

Cur

rent

[uA

]0170200001_ini

0170200001_TC

0170200001_LT

0170200002_ini

0170200002_TC

0170200002_LT

0170200003_ini

0170200003_TC

0170200003_LT

0170200004_ini

0170200004_TC

0170200004_LT

0170200005_ini

0170200005_TC

0170200005_LT

l IV-curve test at 15 °C

Page 7: Electrical QA at Japan Site12/9/01 1 Electrical QA at Japan Site December 11, 2001 SCT week @CERN Presented by T. Kondo (KEK) •Completed modules for site qualification 20220170200001

12/9/01 7

4. Long-term Leakage Current Test

lMeasurement of leakage current stability at 350V over 24 hours.

lTenv = 15 °C

lLeakage current, thermistors and Pt100 on facing are measured every 5 min.

lASICs are not powered.

Page 8: Electrical QA at Japan Site12/9/01 1 Electrical QA at Japan Site December 11, 2001 SCT week @CERN Presented by T. Kondo (KEK) •Completed modules for site qualification 20220170200001

12/9/01 8

Module Long-Term Test (350V)

0

0.1

0.2

0.3

0.4

0.5

0.6

0.7

0.8

0.9

1

0 5 10 15 20

Time [hour]

Mod

ule

Leak

age

Cur

rent

[uA

]

0

20

40

60

80

100

120

140

Tem

pera

ture

[deg

C]

0170200001_Idet

0170200002_Idet

0170200003_Idet

0170200004_Idet

0170200005_Idet

0170200001_TM0

0170200001_TM1

0170200002_TM0

0170200002_TM1

0170200003_TM0

0170200003_TM1

0170200004_TM0

0170200004_TM1

0170200005_TM0

0170200005_TM1

TM0, TM1Idet (350V)

Long-term Leakage Current test at 350 V

Page 9: Electrical QA at Japan Site12/9/01 1 Electrical QA at Japan Site December 11, 2001 SCT week @CERN Presented by T. Kondo (KEK) •Completed modules for site qualification 20220170200001

12/9/01 9

5. Temperature Cycling

lN2 flow in module box.

lASICs are not powered.

Cycle : −30 °C to 50 °C, 5 times

−30 °C

+50 °C

15 hours

0.5hr1 hr

Page 10: Electrical QA at Japan Site12/9/01 1 Electrical QA at Japan Site December 11, 2001 SCT week @CERN Presented by T. Kondo (KEK) •Completed modules for site qualification 20220170200001

12/9/01 10

6. Electrical Tests

lThe bias voltage is set at 150 V.

lStandard characterization sequence is performed.

Page 11: Electrical QA at Japan Site12/9/01 1 Electrical QA at Japan Site December 11, 2001 SCT week @CERN Presented by T. Kondo (KEK) •Completed modules for site qualification 20220170200001

12/9/01 11

l Noise Occupancy Scan (020220170200003mLT)

Page 12: Electrical QA at Japan Site12/9/01 1 Electrical QA at Japan Site December 11, 2001 SCT week @CERN Presented by T. Kondo (KEK) •Completed modules for site qualification 20220170200001

12/9/01 12

Threshold scan

ICC

IDD

Power

0 100 mV

Page 13: Electrical QA at Japan Site12/9/01 1 Electrical QA at Japan Site December 11, 2001 SCT week @CERN Presented by T. Kondo (KEK) •Completed modules for site qualification 20220170200001

12/9/01 13

Fit for noise calculation

(Threshold [fC]) 2

ln(o

ccup

ancy

)

Page 14: Electrical QA at Japan Site12/9/01 1 Electrical QA at Japan Site December 11, 2001 SCT week @CERN Presented by T. Kondo (KEK) •Completed modules for site qualification 20220170200001

12/9/01 14

0170200001

0170200005

0170200004

0170200003

0170200002

S curves(1) (Ntriger=104)

Page 15: Electrical QA at Japan Site12/9/01 1 Electrical QA at Japan Site December 11, 2001 SCT week @CERN Presented by T. Kondo (KEK) •Completed modules for site qualification 20220170200001

12/9/01 15

S curves(2) (Ntriger=104)

0170200001

0170200005

0170200004

0170200003

0170200002

Page 16: Electrical QA at Japan Site12/9/01 1 Electrical QA at Japan Site December 11, 2001 SCT week @CERN Presented by T. Kondo (KEK) •Completed modules for site qualification 20220170200001

12/9/01 16

l Gain at 2 fC01702000010170200002017020000301702000040170200005

Page 17: Electrical QA at Japan Site12/9/01 1 Electrical QA at Japan Site December 11, 2001 SCT week @CERN Presented by T. Kondo (KEK) •Completed modules for site qualification 20220170200001

12/9/01 17

l ENC at 2 fC01702000010170200002017020000301702000040170200005

Page 18: Electrical QA at Japan Site12/9/01 1 Electrical QA at Japan Site December 11, 2001 SCT week @CERN Presented by T. Kondo (KEK) •Completed modules for site qualification 20220170200001

12/9/01 18

Gain and Noise by the response curves

=> Typical gain : 55 mV/fC, typical noise: 1450e

Hybrid ASIC wafer status Gain[mv/fC] RMS[mV/fC] Input Noise[e] RMS [e]initial 55.92 1.20 1446 65

after TC 56.49 1.22 1412 63after LT 56.23 1.22 1395 62

initial 55.20 1.11 1493 40after TC 54.33 1.12 1481 38after LT 54.51 1.09 1419 36

initial 55.69 1.11 1492 38after TC 56.42 1.15 1498 37after LT 56.28 1.13 1455 36

initial 55.56 1.13 1530 45after TC 55.28 1.15 1504 44after LT 55.43 1.11 1546 48

initial 54.99 1.09 1532 46after TC 55.24 1.09 1445 43after LT 55.10 1.08 1417 42

20220170200001

K5

20220170200002

K5

20220170200005

K5

20220170200003

K5

20220170200004

K5

Page 19: Electrical QA at Japan Site12/9/01 1 Electrical QA at Japan Site December 11, 2001 SCT week @CERN Presented by T. Kondo (KEK) •Completed modules for site qualification 20220170200001

12/9/01 19

7. Long-Term Electrical Test (Hybrid)

l Temperature is kept at 37°C* at thermistors on hybrid.

lTotal test time is 100 hours.

lN2 gas flow in temporary boxes.

lASICs are powered.

lEvery hour, 3 point estimation of Gain, Noise and Offset measurement are performed. *

lThermisters and ASIC currents (ICC and IDD) are measured every 10 min.

Page 20: Electrical QA at Japan Site12/9/01 1 Electrical QA at Japan Site December 11, 2001 SCT week @CERN Presented by T. Kondo (KEK) •Completed modules for site qualification 20220170200001

12/9/01 20

Hybrid Long-Term Test

0

200

400

600

800

1000

1200

0 24 48 72 96

Time [hour]

Icc

or Id

d [m

A]

0

20

40

60

80

100

120

140

0170200001_Icc

0170200001_Idd

0170200002_Icc

0170200002_Idd

0170200003_Icc

0170200003_Idd

0170200004_Icc

0170200004_Idd

0170200005_Icc

0170200005_Idd

0170200001_TM0

0170200001_TM1

0170200002_TM0

0170200002_TM1

0170200003_TM0

0170200003_TM1

0170200004_TM0

0170200004_TM1

0170200005_TM0

0170200005_TM1

IccIdd

TM0, TM1

l Long-term Test of Hybrids

Page 21: Electrical QA at Japan Site12/9/01 1 Electrical QA at Japan Site December 11, 2001 SCT week @CERN Presented by T. Kondo (KEK) •Completed modules for site qualification 20220170200001

12/9/01 21

8. Long-term Electrical Test (Module)

lTenv ~ 15°C in environmental chamber.

lTotal test time is 24 hours.

lN2 flow in module boxes.

lASICs are powered.

lEvery 1 hour, a Confirmation Sequence is performed.

lThe thermistor, ASIC currents (ICC and IDD) and Ileak are measured every few minutes.

Page 22: Electrical QA at Japan Site12/9/01 1 Electrical QA at Japan Site December 11, 2001 SCT week @CERN Presented by T. Kondo (KEK) •Completed modules for site qualification 20220170200001

12/9/01 22

Module Long-Term Test (150V)

0

2

4

6

8

10

12

14

16

18

20

0 5 10 15 20

Time [hour]

Mod

ule

Leak

age

Cur

rent

[uA

]

0

20

40

60

80

100

120

140

Tem

pera

ture

[de

gC]

0170200001_Idet

0170200002_Idet

0170200003_Idet

0170200004_Idet

0170200005_Idet

0170200001_TM0

0170200001_TM1

0170200002_TM0

0170200002_TM1

0170200003_TM0

0170200003_TM1

0170200004_TM0

0170200004_TM1

0170200005_TM0

0170200005_TM1

TM0, TM1 Idet

Idet

l Long-term Test of Module at 150 V

Page 23: Electrical QA at Japan Site12/9/01 1 Electrical QA at Japan Site December 11, 2001 SCT week @CERN Presented by T. Kondo (KEK) •Completed modules for site qualification 20220170200001

12/9/01 23

9. Difference of Temperature Test*

TM[degC] Facing[degC] Delta[degC] Generation of Heat[W]

initial 30.5 26.1 4.4 5.18

after Temp Cycle 30.5 25.4 5.1 5.18

after Long Term 31.5 27.4 4.1 5.25

initial 31 26.3 4.7 5.39

after Temp Cycle 31 28.7 2.3 5.26

after Long Term 32 25.4 6.6 5.50

initial 30 26.9 3.1 5.20

after Temp Cycle 30.5 27.1 3.4 5.18

after Long Term 30 26.9 3.1 5.16

initial 30 27.1 2.9 5.32

after Temp Cycle 31 27.6 3.4 5.33

after Long Term 30 27.1 2.9 5.28

initial 28 24.7 3.3 5.28

after Temp Cycle 28 24.4 3.6 5.26

after Long Term 27 24.3 2.7 5.14

0170200005

0170200001

0170200002

0170200003

0170200004

Thermistor on hybrid Pt100 on facing

Page 24: Electrical QA at Japan Site12/9/01 1 Electrical QA at Japan Site December 11, 2001 SCT week @CERN Presented by T. Kondo (KEK) •Completed modules for site qualification 20220170200001

12/9/01 24

l Chip address confusion on 0170200005

chip2

u There seems an interference between chips #2 and #3.u Chip #3 works well when chip #2 is detached. u The module becomes normal after chip#2 replacement.

Page 25: Electrical QA at Japan Site12/9/01 1 Electrical QA at Japan Site December 11, 2001 SCT week @CERN Presented by T. Kondo (KEK) •Completed modules for site qualification 20220170200001

12/9/01 25

Page 26: Electrical QA at Japan Site12/9/01 1 Electrical QA at Japan Site December 11, 2001 SCT week @CERN Presented by T. Kondo (KEK) •Completed modules for site qualification 20220170200001

12/9/01 26

Summary of bad channelsmask unbonded noisy total diff

initial 2 7 0 9after Temp Cycle 2 7 1 10 1after Long Term 3 7 0 10 0

initial 12 1 1 14after Temp Cycle 12 1 1 14 0after Long Term 12 1 0 13 1

initial 3 1 2 6after Temp Cycle 3 1 0 4 -2after Long Term 3 1 0 4 0

initial 0 2 4 6after Temp Cycle 0 2 0 2 -4after Long Term 0 2 1 3 0

initial 4 2 0 6after Temp Cycle 4 2 0 6 0after Long Term 4 2 0 6 0

0170200005

0170200001

0170200002

0170200003

0170200004

mask = rejected by trimming (trim-range=0)

=> Bad channels / all = 35 / 7680 = 0.46 % < 1%

7

2

3

4

4

(trim-range=-1)

Page 27: Electrical QA at Japan Site12/9/01 1 Electrical QA at Japan Site December 11, 2001 SCT week @CERN Presented by T. Kondo (KEK) •Completed modules for site qualification 20220170200001

12/9/01 27

Summary of Electrical QA

• The electrical QA for hybrid and module production were established including thermal cycling and long-term tests.

• Five modules were completed and passed the electrical QA.

• Fraction of bad channels was 0.46%.

• One chip showed address confusion and was successfully replaced.