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Enhance installation safety and reliability with MP4 services Get 4 detailed plans to improve your electrical installation Electrical installation field services

Electrical installation field services Enhance ... · PDF filespare parts Competency ... • Unprotected access to live parts Each MP4 assessment delivers 4 detailed improvement plans,

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Page 1: Electrical installation field services Enhance ... · PDF filespare parts Competency ... • Unprotected access to live parts Each MP4 assessment delivers 4 detailed improvement plans,

Enhance installation safety and reliability with MP4 servicesGet 4 detailed plans to improve your electrical installation

Electrical installation field services

Page 2: Electrical installation field services Enhance ... · PDF filespare parts Competency ... • Unprotected access to live parts Each MP4 assessment delivers 4 detailed improvement plans,

Get a plant-wide electrical assessmentMP4 services give you a clear vision of your installation, so you can:

Maximise production levels by increasing installation availability and quality

Improve your OPEX by providing a roadmap to optimise your operations and maintenance

Prioritise investments and optimise your CAPEX

Increase safety and reduce electrical risk levels

Predict failures and act before they happen

Replicate some or all recommendations at other sites

Page 3: Electrical installation field services Enhance ... · PDF filespare parts Competency ... • Unprotected access to live parts Each MP4 assessment delivers 4 detailed improvement plans,

MP4 improvement plans show you the way

Maintenance Plan A description of the

level of maintenance to be performed

The stress and reliability levels of critical devices

A strategy for the maintenance plan schedule

Modernisation Plan A list of equipment at the

end of its service life and proposals for available retrofit solutions

Advice on improving installation performance

Suggestions on how to adapt your installation to meet new business requirements

Monitoring Plan A predictive approach

to anticipate potential device failure

Energy quality and availability indicators

Opportunities for energy savings in relation to the solutions deployed

Management Plan Safety recommendations

for technical staff

Service contracts with respect to your subcontracting policy

Management of spare parts

Competency management including expertise and training

Data management via the Schneider Electric™ expert system

Critical safety issues An MP4 assessment helps you to identify critical safety issues such as: • Incorrect breaking capacity• Absence of interlocking devices • Insufficient personnel protection • Unprotected access to live parts

Each MP4 assessment delivers 4 detailed improvement plans, as well as a summary of critical safety issues. You get:

Mining, Minerals, MetalsBuildings IndustryElectric Utilities Oil & GasHealthcare

Page 4: Electrical installation field services Enhance ... · PDF filespare parts Competency ... • Unprotected access to live parts Each MP4 assessment delivers 4 detailed improvement plans,

Our electrical consultants partner with your teams during an MP4 installation assessment. In every step they are supported by professional software integrating Schneider Electric know-how.

How MP4 services work

Step 1Specify your electrical energy needs and assess your current capabilities

• Understanding your process & quantifying your financial risks• Identifying the critical points in your process• Making a link with the electrical network, and highlighting

devices or busbars that could trigger these high-risk events

• Locating the main energy consumption points• Gaining an understanding of your current and future

operations & maintenance organisation and capabilities

The first step of an MP4 service consultation involves:

Step 2Assess equipment and evaluate network robustness

• Build a stress indicator for each set of equipment, based on: - environmental conditions (e.g. humidity, temperature, salinity)- operating conditions (e.g. load rate, number of operations) - equipment ageing

• Carry out a reliability study to evaluate the robustness of network design in relation to the critical points identified in Step 1

• Classify each set of equipment according to the probability of it contributing to undesired events

During Step 2, we:

MP4 assessments are delivered in 1 to 2 weeks by electrical experts

Page 5: Electrical installation field services Enhance ... · PDF filespare parts Competency ... • Unprotected access to live parts Each MP4 assessment delivers 4 detailed improvement plans,

Example of synthesis of installation stress level split (Step 2) Example of synthesis of installation reliability impact split (Step 2)

13%

24%63%

49%21%

30%

Severe

Low

High Severe

High

Low

Step 1Specify your electrical energy needs and assess your current capabilities

Step 2Assess equipment and evaluate network robustness

Example of critical points - electrical risk identification (Step 1)Example of process modeling (Step 1)

How MP4 services work

Page 6: Electrical installation field services Enhance ... · PDF filespare parts Competency ... • Unprotected access to live parts Each MP4 assessment delivers 4 detailed improvement plans,

Key steps for success: rate, plan, and share

Step 4Draw up plans and share conclusions

Step 3Rate criticality levels

In Step 3, we combine stress and reliability levels to rate the criticality of each set of equipment and define the appropriate service policy:

• Critical equipment (e.g. predictive maintenance, emergency recovery plan, upgrading action)

• Major equipment (e.g. preventive maintenance)• Minor equipment (e.g. periodic inspection)

• List of critical safety issues• List of upgrade actions necessary to restore nominal

installation performance• 4 plans to:

- Optimise your operating expenditure (Maintenance Plan)- Improve your performance (Modernisation and

Monitoring Plans)- Track the implementation of actions including training, spare

parts management, recovery plan, etc (Management Plan)

• An assessment of the priority of each recommendation and its economic balance sheet

• Formal presentation of conclusions and recommendations to ensure strong understanding and buy-in by all parties involved

Based on the output of Step 3, the following deliverables are consolidated:

MP4 improvement plans help you master your electrical installation

Page 7: Electrical installation field services Enhance ... · PDF filespare parts Competency ... • Unprotected access to live parts Each MP4 assessment delivers 4 detailed improvement plans,

Example of installation criticality matrix (Step 3)

The four plans delivered by an MP4 assessment and their impact on availability (Step 4)

Example of a return-on-investment matrix (Step 4)

Low

Normal

Severe

LowHigh Medium

CriticalMajorMinor

Low

Normal

Severe

LowHigh Medium

CriticalMajorMinor

Low

Normal

Severe

LowHigh Medium

CriticalMajorMinor

Low

Normal

Severe

LowHigh Medium

CriticalMajorMinor

Key steps for success: rate, plan, and share

Page 8: Electrical installation field services Enhance ... · PDF filespare parts Competency ... • Unprotected access to live parts Each MP4 assessment delivers 4 detailed improvement plans,

Renew

Plan

Opt

imiz

e

Operate

Install

How do I renew mysolution?

What aremy options?

How do Iinstall andcommission?

How do Ioptimize?

How do Ioperate andmaintain?

Life CycleServices

We have services to meet your equipment’s needs, throughout its life cycle

MP4 assessments are part of a comprehensive range of services for your electrical distribution installations.

Discover more about Schneider Electric electrical distribution services. Log on to www.schneider-electric.com/electricaldistributionservices today!

Make the most of your energySM

Schneider Electric Industries SASHead Office35, rue Joseph MonierCS 3032392506 Rueil-Malmaison CedexFrance

www.schneider-electric.com

©2013 Schneider Electric Industries SAS, All Rights Reserved. Schneider Electric, Make the most of your energy, are owned by Schneider Electric, or its affiliated companies. All other trademarks are property of their respective owners. • 998-1227244_GMA-GB