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Enhance installation safety and reliability with MP4 servicesGet 4 detailed plans to improve your electrical installation
Electrical installation field services
Get a plant-wide electrical assessmentMP4 services give you a clear vision of your installation, so you can:
Maximise production levels by increasing installation availability and quality
Improve your OPEX by providing a roadmap to optimise your operations and maintenance
Prioritise investments and optimise your CAPEX
Increase safety and reduce electrical risk levels
Predict failures and act before they happen
Replicate some or all recommendations at other sites
MP4 improvement plans show you the way
Maintenance Plan A description of the
level of maintenance to be performed
The stress and reliability levels of critical devices
A strategy for the maintenance plan schedule
Modernisation Plan A list of equipment at the
end of its service life and proposals for available retrofit solutions
Advice on improving installation performance
Suggestions on how to adapt your installation to meet new business requirements
Monitoring Plan A predictive approach
to anticipate potential device failure
Energy quality and availability indicators
Opportunities for energy savings in relation to the solutions deployed
Management Plan Safety recommendations
for technical staff
Service contracts with respect to your subcontracting policy
Management of spare parts
Competency management including expertise and training
Data management via the Schneider Electric™ expert system
Critical safety issues An MP4 assessment helps you to identify critical safety issues such as: • Incorrect breaking capacity• Absence of interlocking devices • Insufficient personnel protection • Unprotected access to live parts
Each MP4 assessment delivers 4 detailed improvement plans, as well as a summary of critical safety issues. You get:
Mining, Minerals, MetalsBuildings IndustryElectric Utilities Oil & GasHealthcare
Our electrical consultants partner with your teams during an MP4 installation assessment. In every step they are supported by professional software integrating Schneider Electric know-how.
How MP4 services work
Step 1Specify your electrical energy needs and assess your current capabilities
• Understanding your process & quantifying your financial risks• Identifying the critical points in your process• Making a link with the electrical network, and highlighting
devices or busbars that could trigger these high-risk events
• Locating the main energy consumption points• Gaining an understanding of your current and future
operations & maintenance organisation and capabilities
The first step of an MP4 service consultation involves:
Step 2Assess equipment and evaluate network robustness
• Build a stress indicator for each set of equipment, based on: - environmental conditions (e.g. humidity, temperature, salinity)- operating conditions (e.g. load rate, number of operations) - equipment ageing
• Carry out a reliability study to evaluate the robustness of network design in relation to the critical points identified in Step 1
• Classify each set of equipment according to the probability of it contributing to undesired events
During Step 2, we:
MP4 assessments are delivered in 1 to 2 weeks by electrical experts
Example of synthesis of installation stress level split (Step 2) Example of synthesis of installation reliability impact split (Step 2)
13%
24%63%
49%21%
30%
Severe
Low
High Severe
High
Low
Step 1Specify your electrical energy needs and assess your current capabilities
Step 2Assess equipment and evaluate network robustness
Example of critical points - electrical risk identification (Step 1)Example of process modeling (Step 1)
How MP4 services work
Key steps for success: rate, plan, and share
Step 4Draw up plans and share conclusions
Step 3Rate criticality levels
In Step 3, we combine stress and reliability levels to rate the criticality of each set of equipment and define the appropriate service policy:
• Critical equipment (e.g. predictive maintenance, emergency recovery plan, upgrading action)
• Major equipment (e.g. preventive maintenance)• Minor equipment (e.g. periodic inspection)
• List of critical safety issues• List of upgrade actions necessary to restore nominal
installation performance• 4 plans to:
- Optimise your operating expenditure (Maintenance Plan)- Improve your performance (Modernisation and
Monitoring Plans)- Track the implementation of actions including training, spare
parts management, recovery plan, etc (Management Plan)
• An assessment of the priority of each recommendation and its economic balance sheet
• Formal presentation of conclusions and recommendations to ensure strong understanding and buy-in by all parties involved
Based on the output of Step 3, the following deliverables are consolidated:
MP4 improvement plans help you master your electrical installation
Example of installation criticality matrix (Step 3)
The four plans delivered by an MP4 assessment and their impact on availability (Step 4)
Example of a return-on-investment matrix (Step 4)
Low
Normal
Severe
LowHigh Medium
CriticalMajorMinor
Low
Normal
Severe
LowHigh Medium
CriticalMajorMinor
Low
Normal
Severe
LowHigh Medium
CriticalMajorMinor
Low
Normal
Severe
LowHigh Medium
CriticalMajorMinor
Key steps for success: rate, plan, and share
Renew
Plan
Opt
imiz
e
Operate
Install
How do I renew mysolution?
What aremy options?
How do Iinstall andcommission?
How do Ioptimize?
How do Ioperate andmaintain?
Life CycleServices
We have services to meet your equipment’s needs, throughout its life cycle
MP4 assessments are part of a comprehensive range of services for your electrical distribution installations.
Discover more about Schneider Electric electrical distribution services. Log on to www.schneider-electric.com/electricaldistributionservices today!
Make the most of your energySM
Schneider Electric Industries SASHead Office35, rue Joseph MonierCS 3032392506 Rueil-Malmaison CedexFrance
www.schneider-electric.com
©2013 Schneider Electric Industries SAS, All Rights Reserved. Schneider Electric, Make the most of your energy, are owned by Schneider Electric, or its affiliated companies. All other trademarks are property of their respective owners. • 998-1227244_GMA-GB