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8/12/2019 Electrical Inspection Form Rev 0
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Client : PT. ANEKA TAMBANG Date : 23 - 09 - 2013
Project no. : 025/9231/DAT/2012 Subcontractor : PT. MCBProject Name : BELT CONVEYOR FeNi - 1 Location :
Below Ground
_____________________ Check ground system compliance with drawing and specifications
_____________________ Check ground rod accessbility in ground well
_____________________ Check grid wire sizes and color indentification
Above Ground
_____________________ Check connection for tightness
_____________________ Test Continuity -Ground well and ground terminal bars
_____________________ Test ground rods or electrodes in electrical equipment
_____________________ Check Resistance Ground
_____________________ Check visual Cable Bare Copper
_____________________
_____________________ Others (_________________________________________)
_____________________ Others (_________________________________________)
_____________________ Others (_________________________________________)
Type
(1) Rod (2) Loop (3) Grid (4) Equipment (5) Other - Specify
Test Method/Instrument Used :General Comment :
Reviewed and Approved Inspected
_____________________ _______________
Date : Date :
Grounding for Resistance to Ground Ohms Check Continuity Remarks
JOIN INSPECTION
GROUNDING SYSTEM TEST REPORTPage ....... Of .........
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Location
WITNESSED/APPROVED BY
ANTAMWITNESSED BY
WIKAPREPARED/TESTED BY
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Client : PT. ANTAM (Persero) Tbk Date :
Project no. : 025/9231/DAT/2012 Subcontractor :Project Name : BELT CONVEYOR MOP FeNi-1
Equipment Description
Manufacturer Equipment Number :
Type : Primary kV : Secondary kV : Standard : Rating :
Primary Amp : Secondary Amp :
_____________________ Check all component for poper identification per
the drawings and specifications.
_____________________ Check nameplate rating, impedance, and avalaible
tab positions
_____________________ Inspect ground connection to transformer ground
_____________________ Inspect ground resistor if supplied and connection
_____________________ Inspect ground CT if supplied and connection
_____________________ Check tank, Cooling fins, Valve, Fitting and gasket
surfaces for tightness and any evidence of oil leakage
_____________________ Others (__________________________________________________________________________)
_____________________ Others (__________________________________________________________________________)
Set Transformer Taps
List Tap position :
Function Test - Safety Interlocks
Description of system :
Function Test - Auxiliary Devices_____________________ Liquid temperature device and alarms
_____________________ Pressure device/Relay and alarms
_____________________ Level device and alarm
_____________________ Others Control
General Comment :
Reviewed and Approved Inspected
_____________________ _______________
Date : Date :
Vector Group :
JOIN INSPECTION
NEW ELECTRICAL EQUIPMENT
POWER TRANSFORMER TEST REPORTPage ....... Of .........
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Client : Date :
Project no. : Subcontractor :Project Name :
Equipment Description
Manufacturer Equipment Number :
HP : kW : Volt : F.L.A : Rating :
Power Wire Size : O. L. Relay setting :
Control Wire Size : CT Ratio : (If applicable)
Ground Wire Size : Ground CT Ratio : (If applicable)
_____________________ Check starter/breaker component for cleanliness
_____________________ Check control fuse size, type, and rating
_____________________ Check control power transformer size and rating_____________________ Check wiring for control code and identification per
drawing & specification
_____________________ Check Mechanical function of starter/breaker
_____________________ Check terminations at starter including lugs
_____________________ Check breaker size, rating and instantaneous setting
_____________________ Check Motor space heaters
_____________________ Check draw out cubicles and wireways for cleanliness
_____________________ remove shipping and blocking material from MCC
_____________________ Check wire markers, and terminal block connections are secure and properly identified
_____________________ Set motor circuit protectors
_____________________ Check the phasa rotation of the voltage on the main bus
Function Test - Control Circuit
_____________________ Close and trip starter from ALL control devices
_____________________ Start, Stop and Lamp Test from ALL control devices
ITEM TESTED
Phasa A to Ground
Phasa B to Ground
Phasa C to Ground
Phasa A to phasa B
Phasa B to phasa C
Phasa C to phasa A
General Comments :
Reviewed and Approved Inspected
_____________________ _______________
Date : Date :
MEGGER TEST INSULATION RESISTANCE IN MEG-OHMS
JOIN INSPECTION
NEW ELECTRICAL EQUIPMENT
LOW VOLTAGE MOTOR STARTERPage ....... Of .........
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Client : Date :
Project no. : Subcontractor :Project Name :
Equipment Description
Manufacturer Equipment Number :
HP : RPM : Volt : F.L.A : Rating :
_____________________ Measure and Record motor speed, Temperature Rise, Voltage And Current
_____________________ Check motor rotation arrow to verivy that it conforms to driven equipment
Requiments.
_____________________ Check motor ground connections
_____________________ Check RTD's
_____________________ Check power and Control conduits and Cable for proper tagging
_____________________ Check all equipment items for comformance to area clasification
_____________________ Check for proper equipment labelling
_____________________ Check Wire terminations at motor including lug installation
_____________________ Others (____________________________________)
Test - Insulation Resistance - motor only - (megaohms - 1 minute test - 1000 volt megaohmeter)
T1 - Grd_____________ T2 - Grd ________________ T3 - Grd ____________
Test - Insulation Resistance - Cable and motor (megaohms - 1 minute test - 1000 volt megaohmeter)
T1 - Grd_____________ T2 - Grd ________________ T3 - Grd ____________
Function Test - Motor (Uncoupled) Alat Ukur
_____________________ Verivy proper rotation Merk _________________
_____________________ Record no-Load current Range Tegangan _________________
_____________________ Record Vibration Tegangan pengujian _________________
_____________________ Record bearing temperature
General Comment :
Reviewed and Approved Inspected
_____________________ _______________
Date : Date :
JOIN INSPECTION
NEW ELECTRICAL EQUIPMENT
LOW VOLTAGE MOTORPage ....... Of .........
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Client : PT. ANTAM Tbk Date :
Project no. : Subcontractor :Project Name : BELT CONVEYOR P3FP FeNi-1 PROJECT
Equipment Description
Manufacturer Equipment Number
Location Area Clasification
_____________________ Check lighting fixture nameplate voltage, wattage, temperature rating, and type.
_____________________ Check size of power and grounding cable
_____________________ Check Wire terminations at lighting
_____________________ Check all equipment items for comformance to area clasification
_____________________ Check proper operation of all lighting fixture and lamps
_____________________ Good general condition - no mechanical damage
_____________________ Check cable lighting are suitable with calculation
_____________________ Others (______________________________________________________________________)
_____________________ Others (______________________________________________________________________)
_____________________ Others (______________________________________________________________________)
General Comment
Reviewed and Approved Inspected
_____________________ _______________
Date : Date :
JOIN INSPECTION LIGHTING
LIGHTINGPage ....... Of .........
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Client : PT. ANTAM Tbk Date :
Project no. : 025/9231/DAT/2012 Subcontractor :
Project Name : BELT CONVEYOR P3FP FeNi-1 Project
Equipment Description
Manufacturer Equipment Number
Location
Cable Tray Material
Alumunium _________ Hot Dipped Galvanized Steel ________________ Stainless Stell ___________________
Fiberglass Polyester _________________________ Fiberglass Vinyl-Ester ________________
Cable Tray Type
Ladder ______________ Through _______________
Cable tray Covers
Required ___________ Not Required ___________ Comment ___________________________
General Comment :
JOIN INSPECTION CABLE TRAY
CABLE TRAYPage ....... Of .........
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Client : Date :
Project no. : Subcontractor :
Project Name :
Equipment Description
Manufacturer Equipment Number :
Type : Input Voltage :
_____________________ Cable entry (Top/Bottom)
_____________________ All cabinets, enclosures and rooms clean
_____________________ All vendor (manufacturer) manuals are available
_____________________ Verivy inverter checkout by vendor representative
General Comment :
0 0
_____________________ _______________
Date : Date :
JOIN INSPECTION CABLE TRAY
NEW ELECTRICAL EQUIPMENT
UPSPage ....... Of .........
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Client : Date :
Project no. : Subcontractor :Project Name :
Equipment Description
Manufacturer Equipment Number :
Current : Rating Output : Voltage : F : Hz RPM :
Speed : temperature Rise : Weight : Pf :
General
_____________________ Nameplate date in accordance with drawings, Specifications and Requistions
Location and orientation Correct
_____________________ Access and Fixing Correct
Check diesel, generator panels and enclosure for any visible signs of damage
_____________________ Check electrical panel labelling
_____________________ Check pilot lamp test
_____________________ are connection are tight
_____________________ Grounding connected are tight
_____________________ All cabinet, Enclosures and rooms clean.
_____________________ All vendor (manufacturer) manuals are available
_____________________ All sthe starting systems, protection, alarm, functional tests to be checked
_____________________ Verivy all voltmeter/ammeter are callibrated and correct
_______________ohms Generator Winding Resistance Phas2 1 to 2
_______________ohms Generator Winding Resistance Phas2 2 to 3
_______________ohms Generator Winding Resistance Phas2 3 to 1
General Comment :
0 0
_____________________ _______________
Date : Date :
JOIN INSPECTION CABLE TRAY
NEW ELECTRICAL EQUIPMENT
GENSETPage ....... Of .........
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Client : PT. ANTAM Tbk Date :
Project no. : 025/9231/DAT/2012 Subcontractor :Project Name : BELT CONVEYOR P3FP FeNi-1 PROJECT
Equipment Description
Manufacturer Equipment Number :
Type Location
General
_____________________ Inspect cables for physical damage and proper connection in accordance with SLD
_____________________ Verivy proper terminals and crimping die are used on cable and that crimping procedure
_____________________ Verivy cable color coding or phasing
_____________________ Perform continuity test to insure proper cable connection
_____________________ Inspect shield grounding, cable support, and terminations
General Comment :
0 0
_____________________ _______________
Megger test on each cable with respect to ground and adjacent cable. For cables 250 Volt, and less use 500 voltmegger, for cable
250 Volt to 600 Volt use 1000 voltmegger, for cable above 600 volts and less than 1200 volt use 2500 voltmeggger.
JOIN INSPECTION CABLE MV
Page ....... Of .........
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Client : Date :
Project no. : Subcontractor :Project Name :
Equipment Description
Manufacturer Equipment Number :
Type : Input Voltage : Ampere : F : Hz V :
Output Voltage : Ampere : F : Hz V :
Visual Inspection
Is there any mechanical damaged _______________
Is there size and input voltage corresponding with site _______________
Signaling
Check correct measurement
Battery
Visual Inspection _______________
Battery type and Specifications _______________
Site Informations
is the site suitable to contain the battery charger _______________
Which kind of load connected _______________
Is the mains also supllied by diesel generator _______________
Diesel Generator type and specifications (if applicable) _______________
General Comment :
0 0
_____________________ _______________
Date : Date :
JOIN INSPECTION CABLE TRAY
NEW ELECTRICAL EQUIPMENT
BATTERY CHARGERPage ....... Of .........
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Client : Date :
Project no. : Subcontractor :
Project Name :
Equipment Description
Manufacturer Equipment Number :
Type : Input Voltage :
Visual Inspection
Compare equipment with drawing and specifications _______________
Inspect physical and mechanical condition _______________
Inspect cover gasket, cover glass, condition of spiral spring, disk clearence _______________
cantact as applicable
Verify the unit is clean _______________
Verivy freedom of movement, end play _______________
General Comment :
0 0
_____________________ _______________
Date : Date :
JOIN INSPECTION CABLE TRAY
NEW ELECTRICAL EQUIPMENT
METERING DEVICESPage ....... Of .........
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Client : Date :
Project no. : Subcontractor :Project Name :
Equipment Description
Manufacturer Equipment Number
Location Area Clasification
Material Spesification
_____________________ Check JB
_____________________ Check Wire terminations at JB & Receptackle
_____________________ Check all equipment items for comformance to area clasification
_____________________ Good general condition - no mechanical damage
_____________________ Others (______________________________________________________________________)
_____________________ Others (______________________________________________________________________)
_____________________ Others (______________________________________________________________________)
_____________________ Others (______________________________________________________________________)
_____________________ Others (______________________________________________________________________)
General Comment
Reviewed and Approved Inspected
_____________________ _______________
Date : Date :
JOIN INSPECTION
NEW ELECTRICAL EQUIPMENT
JUNCTION BOXPage ....... Of .........
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Client : Date :
Project no. : Subcontractor :Project Name :
Equipment Description
Manufacturer Equipment Number
Location Area Clasification
_____________________ Verivy ratings of the VSD and motor are correct for the proposed
installation by reviewing the engineering drawings and specifications
_____________________ Check nameplate voltage and current rating for breakers, contactors and fuses
_____________________ Verivy grounding is correctly installed and connected to the main grounding system
_____________________ Inspect for physical damage, missing part. Check compartment and
equipment for cleanliness
_____________________ Verivy wiring and conductor sizing is correct and are propoerly terminated
_____________________ Vendor manuals are available
_____________________ Verivy motor is uncouple and safely isolated against accidental contact by personel
0%
5%
25%
50%
75%
100%
Note :
Verivy motor accelerate smoothly. Check motor for noise, vibration, heating. If any abnormally occurs
check initial setting and consult manufacturer drive installation setup instruction.
Reduce speed to minimum and verivy motor decelerates smoothy without any noise or vibration.
Stop the motor and control relays operate to properly disconnect power from the motor
Couple the motor to the load
General Comment
Reviewed and Approved Inspected
_____________________ _______________
Date : Date :
Set Speed Frequency Voltage Current Remark
JOIN INSPECTION
NEW ELECTRICAL EQUIPMENT
VARIABLE SPEED DRIVESPage ....... Of .........
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Client : Date :
Project no. : Subcontractor :Project Name :
Equipment Description
Manufacturer Equipment Number
Location Area Clasification
Cable connection/terminals tight ? _____________________
Rectifier case grounded ? _____________________
Move taps of rectifier to minimum setting or _____________________
adjust potensiometer to minimum before energizing
DC Positif (+) cable between rectifier and anode bed _____________________
properly labeled and connected
DC Positif (-) cable between rectifier and structure _____________________
properly labeled and connected
AFTER ENERGIZING
Record values shown on Volt and Amp meters________________DC Amp______________________DC Volt.
Increase rectifier output to obtain design output value_______________DC Volt_______________DC Amp
Note
Turn off the rectifier before changing the output setting _____________________
Check all DC connections to ensure that there is no excessive heat at the connection (loose connection
generates excessive heat), if excessive heat present, turn off the system, then tighten the loose connection.
Total anode bed resistance _____________________
General Comment
Reviewed and Approved Inspected
_____________________ _______________
Date : Date :
JOIN INSPECTION
NEW ELECTRICAL EQUIPMENT
CATHODIC PROTECTION RECTIFIERPage ....... Of .........
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Client : Date :
Project no. : Subcontractor :Project Name :
Equipment Description
Manufacturer Equipment Number
Location Area Clasification
Rectifier type _____________________ Rectifier Rating _____________________
Type of anode bed ___________Remote______________ Distr ibuted
CP system capacity _____________________
Anode type _____________________ Number of anode _____________________
Operating O utput _____________________
SURVEY DATA
Reviewed and Approved Inspected
_____________________ _______________
Date : Date :
Junction Box No. Anode No. Anode Output (A)
JOIN INSPECTION
NEW ELECTRICAL EQUIPMENT
IMPRESSED CURRENT CATHODIC PROTECTIONPage ....... Of .........
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Client : Date :
Project no. : Subcontractor :Project Name :
Equipment Description
Manufacturer Equipment Number
Location Area Clasification
CP system type _____________________ Rectifier Rating ____________V____________A
Type of anode _____________________ Type of anode bed _________Deep________Surface
CP system capacity _____________________
Anode type _____________________
Operating Output ____________V____________A
SURVEY DATA
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
2627
Rating of anode shunt _______________mV_________________A
Reviewed and Approved Inspected
_____________________ _______________
Date : Date :
Anode NumberCurrent output at
commisioning (A)
Current output at
Polarization (A)
JOIN INSPECTION
NEW ELECTRICAL EQUIPMENT
SACRIFICIAL ANODE CATHODIC PROTECTIONPage ....... Of .........
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Client : PT. ANTAM Date :
Project no. : Subcontractor :Project Name : BELT CONVEYOR
Equipment Description
Manufacturer Equipment Number
Location Area Clasification
Check Visual Busduct _____________________
Check Calibrated torque _____________________
or porous weld, damaged insulation
Check tightness of accessble bolted bus joints by _____________________
Measured resistance _____________________
_____________________ Others (_________________________________________)
_____________________ Others (_________________________________________)
_____________________ Others (_________________________________________)
General Comment
Reviewed and Approved Inspected
_____________________ _______________
Date : Date :
JOIN INSPECTION
BUSDUCT
BUSTDUCTPage ....... Of .........
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Client : Date :
Project no. : Subcontractor :Project Name :
Equipment Description
Manufacturer Equipment Number
Location Area Clasification
Material Spesification
_____________________ Check Receptackles
_____________________ Check Wire terminations at Receptackle
_____________________ Check all equipment items for comformance to area clasification
_____________________ Good general condition - no mechanical damage
_____________________ Others (______________________________________________________________________)
_____________________ Others (______________________________________________________________________)
_____________________ Others (______________________________________________________________________)
_____________________ Others (______________________________________________________________________)
_____________________ Others (______________________________________________________________________)
General Comment
Reviewed and Approved Inspected
_____________________ _______________
Date : Date :
JOIN INSPECTION
NEW ELECTRICAL EQUIPMENT
RECEPTACKLE'SPage ....... Of .........
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Client : Date :
Project no. : Subcontractor :Project Name :
Equipment Description
Manufacturer Equipment Number
Location Area Clasification
Material Spesification
_____________________ Name Tag provided on the front panel of every distibution board
_____________________ Distribution boards securely mounted on suitable support
_____________________ A suitable switch provided to control each distibution board
_____________________ The breaking capacity of MCB is comply with Load
_____________________ Circuit connected to MCB or fuse in accordance with the schematic diagram
_____________________ Check Wire terminations at Distribution board
_____________________ Check distibution board for comformance to area clasification
_____________________ Good general condition - no mechanical damage
_____________________ Check grounding connection to distribution board
_____________________ Check metering devices with good function
_____________________ Others (______________________________________________________________________)
_____________________ Others (______________________________________________________________________)
_____________________ Others (______________________________________________________________________)
General Comment
Reviewed and Approved Inspected
_____________________ _______________
Date : Date :
JOIN INSPECTION
NEW ELECTRICAL EQUIPMENT
DISTRIBUTION BOARDPage ....... Of .........
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Client : Date :
Project no. : Subcontractor :Project Name :
Equipment Description
Manufacturer Equipment Number :
Type : Input Voltage :
Visual Inspection
Lifting eyes aligned and tightened _______________
Enclosure is free of scratches, dents and paint chips _______________
Insulator and bushings are properly installed and tightened _______________
Resistor are properly installed and free of detects _______________
Current transformer(s) is/are properly installed (if applicable) _______________
Potential Transformer is properly installed (if applicable) _______________
All wiring is properly installed and Tightened _______________
Ground stud is installed (if applicable) _______________
The ID tag contain's the correct information _______________
Hi - Pot test @ ________ kV for 60 Seconds
____________________ Nominal resistance (from I.D tag)
____________________ Ohms, Measured Resistance
____________________ %, Percent Differernt
%, Percent Differernt
= ((Measured resistance - Nominal Resistance)/Nominal resistance)*100
General Comment :
0 0
_____________________ _______________
Date : Date :
JOIN INSPECTION CABLE TRAY
NEW ELECTRICAL EQUIPMENT
NGRPage ....... Of .........
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From To From To From To
MCC - Field/PD Field/PD-Mtr MCC - Field/PD Field/PD-Mtr MCC - Field/PD Field/PD-Mtr
1 41-WO-001 NA
2 41-WO-002 NA3 41-WO-003 NA
4 41-PU-001
5 41-PU-002
6 41-PU-331 NA
7 41-PU-332 NA
8 41-PU-311 NA
9 41-VR-601
10 41-PU-351 NA
11 41-PU-361 NA
12 41-PU-362 NA
13 41-MOV-001 NA
41-CP-001 NA 9888888888888888888888888888888888888888888888888888888888888888888888
1 41-LP-401 NA
2 41-LP-501 NA
3 41-LP-601 NA
4 41-BL-501
5 41-BL-502
6 41-PU-301 NA
7 41-PU-302 NA
8 41-PU-341 NA
9 41-PU-342 NA
10 41-PU-343 NA
11 41-PU-344 NA
12 41-PU-345 NA
13 41-PU-321 NA
14 41-PU-322 NA
15 41-PU-391 NA
16 41-BL-601
17 41-BL-602
18 41-ACUPS-001 NA
19 41-DCUPS-001 NA
20 41-SDP-001
21 41-SDP-002
22 41-SDP-003
ELECTRICAL INSPECTION PULLING, WIRING & CONTINUITY
Pulling cable Termination Continuity
Equipment nameNo Remark
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From To
1 41-SDP-001 41L-LP-101
2 41L-LP-102
3 41L-LP-103
4 41L-LP-104
5 41L-LP-105
6 41-SDP-001 PD-371
7 PD-374
8 PD-381
9 41-LP-201
10 41-SDP-001 41-LP-301
11 41-LP-302
12 41-LP-303
13 41-LP-304
14 41-LP-305
15
16
17
18
ELECTRICAL INSPECTION PULLING, WIRING & CONTINUITY
Pulling Wiring ContinuityEquipment name
No Remark
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Pulling cable Termination Continuity
To To To
MCC DCS DCS DCS
1 41-WO-001
2 41-WO-002
3 41-WO-003
4 41-PU-001
5 41-PU-002
6 41-PU-331
7 41-PU-332
8 41-PU-311
9 41-VR-601
10 41-PU-351
11 41-PU-361
12 41-PU-362
13 41-MOV-001
14 41-CP-001
15 41-LP-401
16 41-LP-501
17 41-LP-601
18 41-BL-501
19 41-BL-502
20 41-PU-301
21 41-PU-302
22 41-PU-341
23 41-PU-342
24 41-PU-343
25 41-PU-344
26 41-PU-345
27 41-PU-321
28 41-PU-322
29 41-PU-391
30 41-BL-601
31 41-BL-602
32 41-ACUPS-001
33 41-DCUPS-001
34 41-SDP-001
35 41-SDP-002
36 41-SDP-003
Percent
No RemarkEquipment name
ELECTRICAL INSPECTION PULLING, WIRING & CONTINUITY