Electrical Inspection Form Rev 0

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  • 8/12/2019 Electrical Inspection Form Rev 0

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    Client : PT. ANEKA TAMBANG Date : 23 - 09 - 2013

    Project no. : 025/9231/DAT/2012 Subcontractor : PT. MCBProject Name : BELT CONVEYOR FeNi - 1 Location :

    Below Ground

    _____________________ Check ground system compliance with drawing and specifications

    _____________________ Check ground rod accessbility in ground well

    _____________________ Check grid wire sizes and color indentification

    Above Ground

    _____________________ Check connection for tightness

    _____________________ Test Continuity -Ground well and ground terminal bars

    _____________________ Test ground rods or electrodes in electrical equipment

    _____________________ Check Resistance Ground

    _____________________ Check visual Cable Bare Copper

    _____________________

    _____________________ Others (_________________________________________)

    _____________________ Others (_________________________________________)

    _____________________ Others (_________________________________________)

    Type

    (1) Rod (2) Loop (3) Grid (4) Equipment (5) Other - Specify

    Test Method/Instrument Used :General Comment :

    Reviewed and Approved Inspected

    _____________________ _______________

    Date : Date :

    Grounding for Resistance to Ground Ohms Check Continuity Remarks

    JOIN INSPECTION

    GROUNDING SYSTEM TEST REPORTPage ....... Of .........

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    Location

    WITNESSED/APPROVED BY

    ANTAMWITNESSED BY

    WIKAPREPARED/TESTED BY

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    Client : PT. ANTAM (Persero) Tbk Date :

    Project no. : 025/9231/DAT/2012 Subcontractor :Project Name : BELT CONVEYOR MOP FeNi-1

    Equipment Description

    Manufacturer Equipment Number :

    Type : Primary kV : Secondary kV : Standard : Rating :

    Primary Amp : Secondary Amp :

    _____________________ Check all component for poper identification per

    the drawings and specifications.

    _____________________ Check nameplate rating, impedance, and avalaible

    tab positions

    _____________________ Inspect ground connection to transformer ground

    _____________________ Inspect ground resistor if supplied and connection

    _____________________ Inspect ground CT if supplied and connection

    _____________________ Check tank, Cooling fins, Valve, Fitting and gasket

    surfaces for tightness and any evidence of oil leakage

    _____________________ Others (__________________________________________________________________________)

    _____________________ Others (__________________________________________________________________________)

    Set Transformer Taps

    List Tap position :

    Function Test - Safety Interlocks

    Description of system :

    Function Test - Auxiliary Devices_____________________ Liquid temperature device and alarms

    _____________________ Pressure device/Relay and alarms

    _____________________ Level device and alarm

    _____________________ Others Control

    General Comment :

    Reviewed and Approved Inspected

    _____________________ _______________

    Date : Date :

    Vector Group :

    JOIN INSPECTION

    NEW ELECTRICAL EQUIPMENT

    POWER TRANSFORMER TEST REPORTPage ....... Of .........

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    Client : Date :

    Project no. : Subcontractor :Project Name :

    Equipment Description

    Manufacturer Equipment Number :

    HP : kW : Volt : F.L.A : Rating :

    Power Wire Size : O. L. Relay setting :

    Control Wire Size : CT Ratio : (If applicable)

    Ground Wire Size : Ground CT Ratio : (If applicable)

    _____________________ Check starter/breaker component for cleanliness

    _____________________ Check control fuse size, type, and rating

    _____________________ Check control power transformer size and rating_____________________ Check wiring for control code and identification per

    drawing & specification

    _____________________ Check Mechanical function of starter/breaker

    _____________________ Check terminations at starter including lugs

    _____________________ Check breaker size, rating and instantaneous setting

    _____________________ Check Motor space heaters

    _____________________ Check draw out cubicles and wireways for cleanliness

    _____________________ remove shipping and blocking material from MCC

    _____________________ Check wire markers, and terminal block connections are secure and properly identified

    _____________________ Set motor circuit protectors

    _____________________ Check the phasa rotation of the voltage on the main bus

    Function Test - Control Circuit

    _____________________ Close and trip starter from ALL control devices

    _____________________ Start, Stop and Lamp Test from ALL control devices

    ITEM TESTED

    Phasa A to Ground

    Phasa B to Ground

    Phasa C to Ground

    Phasa A to phasa B

    Phasa B to phasa C

    Phasa C to phasa A

    General Comments :

    Reviewed and Approved Inspected

    _____________________ _______________

    Date : Date :

    MEGGER TEST INSULATION RESISTANCE IN MEG-OHMS

    JOIN INSPECTION

    NEW ELECTRICAL EQUIPMENT

    LOW VOLTAGE MOTOR STARTERPage ....... Of .........

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    Client : Date :

    Project no. : Subcontractor :Project Name :

    Equipment Description

    Manufacturer Equipment Number :

    HP : RPM : Volt : F.L.A : Rating :

    _____________________ Measure and Record motor speed, Temperature Rise, Voltage And Current

    _____________________ Check motor rotation arrow to verivy that it conforms to driven equipment

    Requiments.

    _____________________ Check motor ground connections

    _____________________ Check RTD's

    _____________________ Check power and Control conduits and Cable for proper tagging

    _____________________ Check all equipment items for comformance to area clasification

    _____________________ Check for proper equipment labelling

    _____________________ Check Wire terminations at motor including lug installation

    _____________________ Others (____________________________________)

    Test - Insulation Resistance - motor only - (megaohms - 1 minute test - 1000 volt megaohmeter)

    T1 - Grd_____________ T2 - Grd ________________ T3 - Grd ____________

    Test - Insulation Resistance - Cable and motor (megaohms - 1 minute test - 1000 volt megaohmeter)

    T1 - Grd_____________ T2 - Grd ________________ T3 - Grd ____________

    Function Test - Motor (Uncoupled) Alat Ukur

    _____________________ Verivy proper rotation Merk _________________

    _____________________ Record no-Load current Range Tegangan _________________

    _____________________ Record Vibration Tegangan pengujian _________________

    _____________________ Record bearing temperature

    General Comment :

    Reviewed and Approved Inspected

    _____________________ _______________

    Date : Date :

    JOIN INSPECTION

    NEW ELECTRICAL EQUIPMENT

    LOW VOLTAGE MOTORPage ....... Of .........

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    Client : PT. ANTAM Tbk Date :

    Project no. : Subcontractor :Project Name : BELT CONVEYOR P3FP FeNi-1 PROJECT

    Equipment Description

    Manufacturer Equipment Number

    Location Area Clasification

    _____________________ Check lighting fixture nameplate voltage, wattage, temperature rating, and type.

    _____________________ Check size of power and grounding cable

    _____________________ Check Wire terminations at lighting

    _____________________ Check all equipment items for comformance to area clasification

    _____________________ Check proper operation of all lighting fixture and lamps

    _____________________ Good general condition - no mechanical damage

    _____________________ Check cable lighting are suitable with calculation

    _____________________ Others (______________________________________________________________________)

    _____________________ Others (______________________________________________________________________)

    _____________________ Others (______________________________________________________________________)

    General Comment

    Reviewed and Approved Inspected

    _____________________ _______________

    Date : Date :

    JOIN INSPECTION LIGHTING

    LIGHTINGPage ....... Of .........

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    Client : PT. ANTAM Tbk Date :

    Project no. : 025/9231/DAT/2012 Subcontractor :

    Project Name : BELT CONVEYOR P3FP FeNi-1 Project

    Equipment Description

    Manufacturer Equipment Number

    Location

    Cable Tray Material

    Alumunium _________ Hot Dipped Galvanized Steel ________________ Stainless Stell ___________________

    Fiberglass Polyester _________________________ Fiberglass Vinyl-Ester ________________

    Cable Tray Type

    Ladder ______________ Through _______________

    Cable tray Covers

    Required ___________ Not Required ___________ Comment ___________________________

    General Comment :

    JOIN INSPECTION CABLE TRAY

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    Client : Date :

    Project no. : Subcontractor :

    Project Name :

    Equipment Description

    Manufacturer Equipment Number :

    Type : Input Voltage :

    _____________________ Cable entry (Top/Bottom)

    _____________________ All cabinets, enclosures and rooms clean

    _____________________ All vendor (manufacturer) manuals are available

    _____________________ Verivy inverter checkout by vendor representative

    General Comment :

    0 0

    _____________________ _______________

    Date : Date :

    JOIN INSPECTION CABLE TRAY

    NEW ELECTRICAL EQUIPMENT

    UPSPage ....... Of .........

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    Client : Date :

    Project no. : Subcontractor :Project Name :

    Equipment Description

    Manufacturer Equipment Number :

    Current : Rating Output : Voltage : F : Hz RPM :

    Speed : temperature Rise : Weight : Pf :

    General

    _____________________ Nameplate date in accordance with drawings, Specifications and Requistions

    Location and orientation Correct

    _____________________ Access and Fixing Correct

    Check diesel, generator panels and enclosure for any visible signs of damage

    _____________________ Check electrical panel labelling

    _____________________ Check pilot lamp test

    _____________________ are connection are tight

    _____________________ Grounding connected are tight

    _____________________ All cabinet, Enclosures and rooms clean.

    _____________________ All vendor (manufacturer) manuals are available

    _____________________ All sthe starting systems, protection, alarm, functional tests to be checked

    _____________________ Verivy all voltmeter/ammeter are callibrated and correct

    _______________ohms Generator Winding Resistance Phas2 1 to 2

    _______________ohms Generator Winding Resistance Phas2 2 to 3

    _______________ohms Generator Winding Resistance Phas2 3 to 1

    General Comment :

    0 0

    _____________________ _______________

    Date : Date :

    JOIN INSPECTION CABLE TRAY

    NEW ELECTRICAL EQUIPMENT

    GENSETPage ....... Of .........

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    Client : PT. ANTAM Tbk Date :

    Project no. : 025/9231/DAT/2012 Subcontractor :Project Name : BELT CONVEYOR P3FP FeNi-1 PROJECT

    Equipment Description

    Manufacturer Equipment Number :

    Type Location

    General

    _____________________ Inspect cables for physical damage and proper connection in accordance with SLD

    _____________________ Verivy proper terminals and crimping die are used on cable and that crimping procedure

    _____________________ Verivy cable color coding or phasing

    _____________________ Perform continuity test to insure proper cable connection

    _____________________ Inspect shield grounding, cable support, and terminations

    General Comment :

    0 0

    _____________________ _______________

    Megger test on each cable with respect to ground and adjacent cable. For cables 250 Volt, and less use 500 voltmegger, for cable

    250 Volt to 600 Volt use 1000 voltmegger, for cable above 600 volts and less than 1200 volt use 2500 voltmeggger.

    JOIN INSPECTION CABLE MV

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    Client : Date :

    Project no. : Subcontractor :Project Name :

    Equipment Description

    Manufacturer Equipment Number :

    Type : Input Voltage : Ampere : F : Hz V :

    Output Voltage : Ampere : F : Hz V :

    Visual Inspection

    Is there any mechanical damaged _______________

    Is there size and input voltage corresponding with site _______________

    Signaling

    Check correct measurement

    Battery

    Visual Inspection _______________

    Battery type and Specifications _______________

    Site Informations

    is the site suitable to contain the battery charger _______________

    Which kind of load connected _______________

    Is the mains also supllied by diesel generator _______________

    Diesel Generator type and specifications (if applicable) _______________

    General Comment :

    0 0

    _____________________ _______________

    Date : Date :

    JOIN INSPECTION CABLE TRAY

    NEW ELECTRICAL EQUIPMENT

    BATTERY CHARGERPage ....... Of .........

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    Client : Date :

    Project no. : Subcontractor :

    Project Name :

    Equipment Description

    Manufacturer Equipment Number :

    Type : Input Voltage :

    Visual Inspection

    Compare equipment with drawing and specifications _______________

    Inspect physical and mechanical condition _______________

    Inspect cover gasket, cover glass, condition of spiral spring, disk clearence _______________

    cantact as applicable

    Verify the unit is clean _______________

    Verivy freedom of movement, end play _______________

    General Comment :

    0 0

    _____________________ _______________

    Date : Date :

    JOIN INSPECTION CABLE TRAY

    NEW ELECTRICAL EQUIPMENT

    METERING DEVICESPage ....... Of .........

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    Client : Date :

    Project no. : Subcontractor :Project Name :

    Equipment Description

    Manufacturer Equipment Number

    Location Area Clasification

    Material Spesification

    _____________________ Check JB

    _____________________ Check Wire terminations at JB & Receptackle

    _____________________ Check all equipment items for comformance to area clasification

    _____________________ Good general condition - no mechanical damage

    _____________________ Others (______________________________________________________________________)

    _____________________ Others (______________________________________________________________________)

    _____________________ Others (______________________________________________________________________)

    _____________________ Others (______________________________________________________________________)

    _____________________ Others (______________________________________________________________________)

    General Comment

    Reviewed and Approved Inspected

    _____________________ _______________

    Date : Date :

    JOIN INSPECTION

    NEW ELECTRICAL EQUIPMENT

    JUNCTION BOXPage ....... Of .........

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    Client : Date :

    Project no. : Subcontractor :Project Name :

    Equipment Description

    Manufacturer Equipment Number

    Location Area Clasification

    _____________________ Verivy ratings of the VSD and motor are correct for the proposed

    installation by reviewing the engineering drawings and specifications

    _____________________ Check nameplate voltage and current rating for breakers, contactors and fuses

    _____________________ Verivy grounding is correctly installed and connected to the main grounding system

    _____________________ Inspect for physical damage, missing part. Check compartment and

    equipment for cleanliness

    _____________________ Verivy wiring and conductor sizing is correct and are propoerly terminated

    _____________________ Vendor manuals are available

    _____________________ Verivy motor is uncouple and safely isolated against accidental contact by personel

    0%

    5%

    25%

    50%

    75%

    100%

    Note :

    Verivy motor accelerate smoothly. Check motor for noise, vibration, heating. If any abnormally occurs

    check initial setting and consult manufacturer drive installation setup instruction.

    Reduce speed to minimum and verivy motor decelerates smoothy without any noise or vibration.

    Stop the motor and control relays operate to properly disconnect power from the motor

    Couple the motor to the load

    General Comment

    Reviewed and Approved Inspected

    _____________________ _______________

    Date : Date :

    Set Speed Frequency Voltage Current Remark

    JOIN INSPECTION

    NEW ELECTRICAL EQUIPMENT

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    Client : Date :

    Project no. : Subcontractor :Project Name :

    Equipment Description

    Manufacturer Equipment Number

    Location Area Clasification

    Cable connection/terminals tight ? _____________________

    Rectifier case grounded ? _____________________

    Move taps of rectifier to minimum setting or _____________________

    adjust potensiometer to minimum before energizing

    DC Positif (+) cable between rectifier and anode bed _____________________

    properly labeled and connected

    DC Positif (-) cable between rectifier and structure _____________________

    properly labeled and connected

    AFTER ENERGIZING

    Record values shown on Volt and Amp meters________________DC Amp______________________DC Volt.

    Increase rectifier output to obtain design output value_______________DC Volt_______________DC Amp

    Note

    Turn off the rectifier before changing the output setting _____________________

    Check all DC connections to ensure that there is no excessive heat at the connection (loose connection

    generates excessive heat), if excessive heat present, turn off the system, then tighten the loose connection.

    Total anode bed resistance _____________________

    General Comment

    Reviewed and Approved Inspected

    _____________________ _______________

    Date : Date :

    JOIN INSPECTION

    NEW ELECTRICAL EQUIPMENT

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    Client : Date :

    Project no. : Subcontractor :Project Name :

    Equipment Description

    Manufacturer Equipment Number

    Location Area Clasification

    Rectifier type _____________________ Rectifier Rating _____________________

    Type of anode bed ___________Remote______________ Distr ibuted

    CP system capacity _____________________

    Anode type _____________________ Number of anode _____________________

    Operating O utput _____________________

    SURVEY DATA

    Reviewed and Approved Inspected

    _____________________ _______________

    Date : Date :

    Junction Box No. Anode No. Anode Output (A)

    JOIN INSPECTION

    NEW ELECTRICAL EQUIPMENT

    IMPRESSED CURRENT CATHODIC PROTECTIONPage ....... Of .........

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    Client : Date :

    Project no. : Subcontractor :Project Name :

    Equipment Description

    Manufacturer Equipment Number

    Location Area Clasification

    CP system type _____________________ Rectifier Rating ____________V____________A

    Type of anode _____________________ Type of anode bed _________Deep________Surface

    CP system capacity _____________________

    Anode type _____________________

    Operating Output ____________V____________A

    SURVEY DATA

    1

    2

    3

    4

    5

    6

    7

    8

    9

    10

    11

    12

    13

    14

    15

    16

    17

    18

    19

    20

    21

    22

    23

    24

    25

    2627

    Rating of anode shunt _______________mV_________________A

    Reviewed and Approved Inspected

    _____________________ _______________

    Date : Date :

    Anode NumberCurrent output at

    commisioning (A)

    Current output at

    Polarization (A)

    JOIN INSPECTION

    NEW ELECTRICAL EQUIPMENT

    SACRIFICIAL ANODE CATHODIC PROTECTIONPage ....... Of .........

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    Client : PT. ANTAM Date :

    Project no. : Subcontractor :Project Name : BELT CONVEYOR

    Equipment Description

    Manufacturer Equipment Number

    Location Area Clasification

    Check Visual Busduct _____________________

    Check Calibrated torque _____________________

    or porous weld, damaged insulation

    Check tightness of accessble bolted bus joints by _____________________

    Measured resistance _____________________

    _____________________ Others (_________________________________________)

    _____________________ Others (_________________________________________)

    _____________________ Others (_________________________________________)

    General Comment

    Reviewed and Approved Inspected

    _____________________ _______________

    Date : Date :

    JOIN INSPECTION

    BUSDUCT

    BUSTDUCTPage ....... Of .........

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    Client : Date :

    Project no. : Subcontractor :Project Name :

    Equipment Description

    Manufacturer Equipment Number

    Location Area Clasification

    Material Spesification

    _____________________ Check Receptackles

    _____________________ Check Wire terminations at Receptackle

    _____________________ Check all equipment items for comformance to area clasification

    _____________________ Good general condition - no mechanical damage

    _____________________ Others (______________________________________________________________________)

    _____________________ Others (______________________________________________________________________)

    _____________________ Others (______________________________________________________________________)

    _____________________ Others (______________________________________________________________________)

    _____________________ Others (______________________________________________________________________)

    General Comment

    Reviewed and Approved Inspected

    _____________________ _______________

    Date : Date :

    JOIN INSPECTION

    NEW ELECTRICAL EQUIPMENT

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    Client : Date :

    Project no. : Subcontractor :Project Name :

    Equipment Description

    Manufacturer Equipment Number

    Location Area Clasification

    Material Spesification

    _____________________ Name Tag provided on the front panel of every distibution board

    _____________________ Distribution boards securely mounted on suitable support

    _____________________ A suitable switch provided to control each distibution board

    _____________________ The breaking capacity of MCB is comply with Load

    _____________________ Circuit connected to MCB or fuse in accordance with the schematic diagram

    _____________________ Check Wire terminations at Distribution board

    _____________________ Check distibution board for comformance to area clasification

    _____________________ Good general condition - no mechanical damage

    _____________________ Check grounding connection to distribution board

    _____________________ Check metering devices with good function

    _____________________ Others (______________________________________________________________________)

    _____________________ Others (______________________________________________________________________)

    _____________________ Others (______________________________________________________________________)

    General Comment

    Reviewed and Approved Inspected

    _____________________ _______________

    Date : Date :

    JOIN INSPECTION

    NEW ELECTRICAL EQUIPMENT

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    Client : Date :

    Project no. : Subcontractor :Project Name :

    Equipment Description

    Manufacturer Equipment Number :

    Type : Input Voltage :

    Visual Inspection

    Lifting eyes aligned and tightened _______________

    Enclosure is free of scratches, dents and paint chips _______________

    Insulator and bushings are properly installed and tightened _______________

    Resistor are properly installed and free of detects _______________

    Current transformer(s) is/are properly installed (if applicable) _______________

    Potential Transformer is properly installed (if applicable) _______________

    All wiring is properly installed and Tightened _______________

    Ground stud is installed (if applicable) _______________

    The ID tag contain's the correct information _______________

    Hi - Pot test @ ________ kV for 60 Seconds

    ____________________ Nominal resistance (from I.D tag)

    ____________________ Ohms, Measured Resistance

    ____________________ %, Percent Differernt

    %, Percent Differernt

    = ((Measured resistance - Nominal Resistance)/Nominal resistance)*100

    General Comment :

    0 0

    _____________________ _______________

    Date : Date :

    JOIN INSPECTION CABLE TRAY

    NEW ELECTRICAL EQUIPMENT

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    From To From To From To

    MCC - Field/PD Field/PD-Mtr MCC - Field/PD Field/PD-Mtr MCC - Field/PD Field/PD-Mtr

    1 41-WO-001 NA

    2 41-WO-002 NA3 41-WO-003 NA

    4 41-PU-001

    5 41-PU-002

    6 41-PU-331 NA

    7 41-PU-332 NA

    8 41-PU-311 NA

    9 41-VR-601

    10 41-PU-351 NA

    11 41-PU-361 NA

    12 41-PU-362 NA

    13 41-MOV-001 NA

    41-CP-001 NA 9888888888888888888888888888888888888888888888888888888888888888888888

    1 41-LP-401 NA

    2 41-LP-501 NA

    3 41-LP-601 NA

    4 41-BL-501

    5 41-BL-502

    6 41-PU-301 NA

    7 41-PU-302 NA

    8 41-PU-341 NA

    9 41-PU-342 NA

    10 41-PU-343 NA

    11 41-PU-344 NA

    12 41-PU-345 NA

    13 41-PU-321 NA

    14 41-PU-322 NA

    15 41-PU-391 NA

    16 41-BL-601

    17 41-BL-602

    18 41-ACUPS-001 NA

    19 41-DCUPS-001 NA

    20 41-SDP-001

    21 41-SDP-002

    22 41-SDP-003

    ELECTRICAL INSPECTION PULLING, WIRING & CONTINUITY

    Pulling cable Termination Continuity

    Equipment nameNo Remark

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    From To

    1 41-SDP-001 41L-LP-101

    2 41L-LP-102

    3 41L-LP-103

    4 41L-LP-104

    5 41L-LP-105

    6 41-SDP-001 PD-371

    7 PD-374

    8 PD-381

    9 41-LP-201

    10 41-SDP-001 41-LP-301

    11 41-LP-302

    12 41-LP-303

    13 41-LP-304

    14 41-LP-305

    15

    16

    17

    18

    ELECTRICAL INSPECTION PULLING, WIRING & CONTINUITY

    Pulling Wiring ContinuityEquipment name

    No Remark

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    Pulling cable Termination Continuity

    To To To

    MCC DCS DCS DCS

    1 41-WO-001

    2 41-WO-002

    3 41-WO-003

    4 41-PU-001

    5 41-PU-002

    6 41-PU-331

    7 41-PU-332

    8 41-PU-311

    9 41-VR-601

    10 41-PU-351

    11 41-PU-361

    12 41-PU-362

    13 41-MOV-001

    14 41-CP-001

    15 41-LP-401

    16 41-LP-501

    17 41-LP-601

    18 41-BL-501

    19 41-BL-502

    20 41-PU-301

    21 41-PU-302

    22 41-PU-341

    23 41-PU-342

    24 41-PU-343

    25 41-PU-344

    26 41-PU-345

    27 41-PU-321

    28 41-PU-322

    29 41-PU-391

    30 41-BL-601

    31 41-BL-602

    32 41-ACUPS-001

    33 41-DCUPS-001

    34 41-SDP-001

    35 41-SDP-002

    36 41-SDP-003

    Percent

    No RemarkEquipment name

    ELECTRICAL INSPECTION PULLING, WIRING & CONTINUITY