ELECTRIC LINEAR ACTUATOR HL- · PDF fileHL-series electric linear actuator HL-series electric linear actuator is specially designed for linear operating valves such as globe valve

ELECTRIC LINEAR ACTUATOR

HL-SERIES

Valve automation leader HKCHCAG-HL-16 Rev.2

1

Contents

Company Introduction

Description

Features

Design Construction

Performance Data

Standard Specification

Optional Specification

Dimensional Drawings& Wiring Diagrams

Since 1991, HKC has made every effort to deliver the highest quality products and services for our customers. Moreover, we have worked very hard to lead and advance the rapidly changing industry through continuous innovation manage-ment, technical development, human resource manage-ment, and etc.

Based on technical theory and diverse experience, HKC’s unique know-how is the basic power of development and scientific production of all products, and HKC is growing into a first class corporation that leads valve automation industry with cutting-edge technologies.

HKC puts emphasis on corporate social responsibility. We constantly seek for opportunities with partners and custom-ers for mutual progress, share and developlment. In addition all of our services are processed through custom-er-focused management that prioritizes customer satisfac-tion utmost.

HKC will continually strive to be a global leading corporation that leads the 21st century valve automation industry by creating a great contribution towards the future with the highest quality products, endless development of new technology and continuous customer serivces.

Contact Information

Headquarter / FactoryAdd. Seonggok-dong, 155 Byeolmang-ro, Danwon-gu, Ansan-si, Gyeonggi-do, Korea (15417 or 425-836)Tel. +82-31-488-8266Fax. +82-31-488-8269 / 8696E-mail. [email protected]

Seoul office (Domestic sales)Add. 1009ho, 278 beotkkot-ro, Geumcheon-gu, Seoul, Korea (08511)Tel. +82-2-2138-8266Fax. +82-2-2138-8269E-mail. [email protected]

1

2

2

3

4

4

4

5-10

Valve automation leader HKC

Company Introduction

HL-series electric linear actuator

■ HL-series electric linear actuator is specially designed for linear operating valves such as globe valve and similar usages.

■ Wide range of output force and control options to suit your specific requirements.

■ High reliability and performance for valve automation system.

Description

2

Features

■ Compact and light weight

■ High corrosion resistance

■ Self locking with minimum backlash

■ Rugged design construction with o-ring system for water proof and flame proof

■ Hand wheel for manual operation

■ Force switches / Limit switches

■ Space heater with thermostat for preventing overheat

■ Various output force from 5 kN to 25 kN

■ Wide range of voltages available

Standard

Options


3 Valve automation leader HKC

A type B type

Position control unitLimit switches & potentiometer

Actuator coverPolyester powder coating with high corrosion resistance

Motor1-phase, 3-phase and 24V dc

PCUProportional control unit

(4-20 mA, 0-10 V, 2-10 V, 1-5 V)Force switch

Force switch

Upper baseForce spring housing

Guide rod holder

Guide rod holder

Manual hand wheel

MotorPad lockable for maintenance safety

Driving rod cover

Driving rod cover

Locking plate

Union joint & nut

Design Construction

HL-series electric linear actuator 4

ModelRate current (A), (50/60 Hz)

HL-05KN

HL-07KN

HL-10KN

HL-12KN

HL-15KN

HL-18KN

HL-20KN

50/60 Hz

0.44/0.53

0.44/0.53

0.69/0.82

0.69/0.82

0.69/0.82

0.69/0.83

0.69/0.83

0.69/0.83

S4 (%)

50

50

50

50

50

50

50

50

110 V

1.0 / 1.0

1.2 / 1.1

1.9 / 1.8

2.1 / 2.0

2.2 / 2.1

1.8 / 2.0

2.1 / 2.4

3.2 / 4.0

380 V 460 V

0.3 / 0.3 NA

0.3 / 0.4 NA

0.6 / 0.30.6 / 0.4

0.7 / 0.5 0.6 / 0.4

0.7 / 0.5 0.6 / 0.4

0.6 / 0.5 0.4 / 0.3

0.7 / 0.6

0.9 / 0.8

0.7 / 0.5

0.8 / 0.6

kN

5

7

10

12

15

18

20

25

mm 24 V 220 V 440 V

60 0.6 / 0.5 0.6 / 0.4

60 0.6 / 0.6 0.6 / 0.5

70 0.9 / 0.9 0.6 / 0.4

70 1.0 / 1.0 0.6 / 0.4

80 1.1 / 1.1 0.7 / 0.4

100 0.9 / 1.1 0.4 / 0.3

100 1.0 / 1.2 0.7 / 0.5

100 1.9 / 2.1 0.8 / 0.6HL-25KN

Max.output force

Stemspeed

(mm/sec)

Max.stroke

Dutyrate

IEC34-1 dc ac, 1-phase, 50/60 Hz ac, 3-phase, 50/60 Hz

No. of handle

turnWeight

kgn

11

11

21

21

21

33

33

33

227

227

184

184

210

260

260

260

2.1

2.7

3.9

4.6

5.6

5.8

6.4

7.8

Enclosure Weatherproof enclosure IP67

Power supply 24 V dc | 110/220 V ac 1 ph, 50/60 Hz | 380/440/460 V ac 3 ph, 50/60 Hz, ±10%

Duty cycle (on-off)

Duty cycle (modulating)

S2, Max. 30 min (room temp., average load of 50% of max. force)

S4, 50% Max. 300-1600 starts/hour (room temp., average load of 50% of max. force)

Induction motor (reversible motor)

Open/close, SPDT, 250 V ac 16 A rating

Open/close, SPDT, 250 V ac 16 A rating (except HL-05KN - 07KN)

Open/close, SPDT, 250 V ac 16 A rating

Motor

Limit switches

Additional limit switches

Force switches

Stall protection

Manual override

Self locking

Space heater

Cable entries

Lubrication

Terminal block

Materials

Ambient temperature

Ambient humidity

External coating

Built-in thermal protection, open at 150±5 °C / close at 97±15 °C

Declutching mechanism

Provided by double worm gear

HL-05KN,07KN: 5 W (12/24 V dc, 110/220 V c), HL-10KN~25KN: 10 W (12/24 V dc, 110/220 V ac), anti-condensation

Standard: 2 x PF3/4”, Flame proof: 2 x NPT3/4” or 2 x M25

Standard: grease moly (EP type), option: Tribolube-18 (for low temp.)

Spring loaded lever push type

Steel, aluminium alloy, aluminium bronze

Standard: -20 to +70 °C, Flame proof: -20 to +60 °C (except optional electronic board)

90% Max. RH (non-condensing)

Anodizing treatment and polyester powder coating

EXD Flame proof enclosure (EX d IIB T4)

WTA Watertight enclosure actuator (IP68 10 m 72 h)

PIU

CPT

Potentiometer unit (0-1 kΩ)

Current position transmitter (output: 4-20 mA dc)

Proportional control unit (input/output: 0-10 V dc or 4-20 mA dc)

Integral magnetic starter (control power: 110/220 V ac 1 ph, 50/60 Hz, ±10%)

Local/remote control unit

Integral control unit (LCU+IMS+auto phase discriminator)

PCU

IMS

LCU-B

LCU-C

RBP

MSB

Rechargeable battery backup for ESD (Emergency Shut Down)

Mounting support base & driving rod

Performance Data

Standard Specification

Optional Specification


DC motor (24 V dc)

Multi ac-dc 24 V (integral)

DCM

ADCM


99160259

257

506

763

82 221 65368

150

180

150

87142

229

432

120

73 200 65

338

160

7878

333

704

272

60

148

120

50 157 51

100

550

338

212

100 70170

368338333

75

RTW25

LOCK HOLE

HANDAUTO

OL

PONE

CES

LEOP

N CES

O

LOCK HOLE

AUTOHAND

OLSE

NEOP

C

HAND

LOCK HOLE

AUTO

24V DC

24V DC

CC

CC

CC

OC

OC

OC

GRE

GRE

BLU

RED

RED

RED

RED

BLA

BLU

BLU

BLU

G/F

BLU

SUGGESTED CUSTOMER’S WIRINGACTUATOR WIRING

CLOSEFORCELAMP

OPENFORCELAMP

CLOSELAMP

OPENLAMP

OPEN STOP CLOSE

1 2 3 4 5 6 7

CFOCCC OF C O

8 9 10 11 12 13BASE

EARTH

AUX. CONTACT2 EXTRA SWITCHES

MAX. 250V AC 16A

CC

CC

CC

OC

OC

OC

GRE

GRE

GRE

BLU

RED

RED

RED

RED

RED

BLA

BLU

BLU

BLU

BLU

G/F

PUR

BLU


CLOSEFORCELAMP

OPENFORCELAMP

CLOSELAMP

OPENLAMP

OPEN STOP CLOSE

1 2 3 4 5 6 7

CFOCCC OF C O

8 9 10 11 12 13 14 15 16 17BASE

EARTH

※PCU Option: For HL-05KN, 07KN an additional part is attached.

2-M18x2.5P

2-M14x2P

2-M12x1.75P

2-PF3/4” Cable entry 2-PF3/4” Cable entry 2-PF3/4” Cable entry

ON-OFF CONTROL for 24 V dc power supply(HL-05KN, 07KN)

(HL-10KN, 12KN, 15KN, 18KN, 20KN, 25KN)

(HL-05KN, 07KN) (HL-10KN, 12KN, 15KN) (HL-18KN, 20KN, 25KN)

Dimensional Drawing (standard)

Wiring Diagram (24 V dc)


110/220V AC 1PH

110/220V AC 1PH

110/220V AC 1PH

110/220V AC 1PH

110/220V AC 1PH

LIVE

LIVE

LIVE

LIVE

GRE

GRE

BLU

BLU

RED

BLA

WH

I

BLU

RED

BLU

RED

GRE

BLU

BLU

G/F

RED

RED

BLA

WH

I

BLU

RED

BLU

RED

RED

GRE

GRE

BLU

BLU

BLU

PUR

G/F

RED

GRE

BLU

RED

BLA

WH

I

WH

I

WH

I

WH

I

BRO

BLA

BLA

PUR

GRE

G/F

BLU

BLU

BLU

RED

RED

RED

BLA BLA

WH

I

WH

I

WH

I

WH

I

BRO

BRO

BLA

BLA

PUR

GRE

CLOSEFORCELAMPSUGGESTED CUSTOMER’S WIRING

ACTUATOR WIRING


AUX. CONTACT2 EXTRA SWITCHESMAX. 250V AC 16A

AUX. CONTACT2 EXTRA SWITCHESMAX. 250V AC 16A

OPENFORCELAMP

CLOSELAMP

OPENLAMP

OPEN STOP CLOSE

CLOSEFORCELAMP

OPENFORCELAMP

CLOSELAMP

OPENLAMP

OPEN STOP CLOSE

OPENFORCELAMP

OPENFORCELAMP

INPUTSIGNAL

POSITIONINDICATIOR

CLOSEFORCELAMP

CLOSEFORCELAMP

CLOSELAMP

CLOSELAMP

OPENLAMP

OPENLAMP

OPEN

OPEN

STOPS/W

□4-20mA□0-10V

□4-20mA□0-10VPOSITIONINDICATOR

INPUTSIGNALAM

STOP

STOP

CLOSE

CLOSE

BASEEARTH

BASEEARTH

BASEEARTH

BASEEARTH

NEU

TRAL

NEU

TRAL

NEU

TRAL

NEU

TRAL

1 2 3 4

CF OF C O

CF OF C O

C O CF OF

OF CF O C

5 6 7 8 9 10 11 12 13

1 2 3 4 5 6 7 8 9

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

10 11 12 13

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

BLU

BLU

RED

RED

BLURED

LIVE

G/F

BLU

PIN

BLU

BLU

RED

RED

GRE

RED

RED

BLA BLA

WH

I

WH

I

WH

I

WH

I

BRO

BRO

BLA

BLU

BLA

PUR

GRE




OPENFORCELAMP

CLOSEFORCELAMP

CLOSELAMP

OPENLAMP OPEN

STOPS/W

□4-20mA□0-10V

□4-20mA□0-10VPOSITIONINDICATOR

INPUTSIGNALAM

STOPCLOSE

BASEEARTH

NEU

TRAL

OF CF O C

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22BLURED

ON-OFF CONTROL for 1-phase power supply(HL-05KN, 07KN)

(HL-10KN, 12KN, 15KN, 18KN, 20KN, 25KN)

PROPORTIONAL CONTROL for 1-phase power supply(HL-05KN, 07KN)

(HL-10KN, 12KN, 15KN)

(HL-18KN, 20KN, 25KN)

Wiring Diagram (1-phase)




150

USE

R RE

MO

TE C

ON

TRO

L

** TERMINAL BLOCK **

198

1 12RT

165

32

41413

15

67

1718

109

112120

22CUST

OM

ER S

UPP

LY

CONTROLLER & ACTUATOR ASS'Y

FIEL

D W

IRIN

G

POW

ER S

OU

RCE

1Ø 1

10V

/ 220

V 50

/60H

Z

OPE

N

COM

.

STO

PCL

OSE

COM

MO

N

OPE

NIN

G

FULL

CLO

SE

CLO

SIN

G

FULL

OPE

N

LOCA

L/RE

MO

TE

FAU

LT(O

VER

TORQ

UE)

1110 141312 1615 20191817

R T

NFB

2 3

87 9(+)

6

ON-OFF CONTROL with LCU-B1 for 1-phase power supply(HL-05KN - 25KN)

180

150

5546522182

763

506

257

259160 99186

150

87142229

432

120

73 200 65524

78

160

186

7878

704

272

551524

444186

150

444

12050 157 51

100

550

338

212

170100 70

60

HANDAUTO

LOCK HOLE

OSECN

POE L

OL SE

NEOP

C

HAND

LOCK HOLE

AUTO

RTW25

LOCK HOLE

HANDAUTO

OL

PONE

CE

S

CLO

SE

CLO

SE LoLo ReRe

OTS

POPEN

OPEN

P

STO

2-M18x2.5P

2-M14x2P2-M14x2P

2-M12x1.75P

VIEW ”B”VIEW ”B”

VIEW ”B”VIEW ”B”


Dimensional Drawing (LCU-B)

Wiring Diagram (LCU-B)


USE

R RE

MO

TE C

ON

TRO

LU

SER

REM

OTE

CO

NTR

OL


208

1 13RT

175

32

41514

16

67

1819

109

112221

2312 24


208

1 13RST

175

32

41514

16

67

1819

109

112221

2312 24


208

1 13RST

175

32

41514

16

67

1819

109

112221

2312 24

CUST

OM

ER S

UPP

LY


FIEL

D W

IRIN

G

CUST

OM

ER S

UPP

LY


FIEL

D W

IRIN

G

CUST

OM

ER S

UPP

LY


FIEL

D W

IRIN

G

SR T

NFB 3Ø

480

V

3Ø 3

80V

POW

ER S

OU

RCE

3Ø 2

20V

3Ø 4

20V

3Ø 4

60V

50/6

0HZ

32 4

USE

R RE

MO

TE C

ON

TRO

L

OPE

N

COM

.

STO

PCL

OSE

85 7 9(+)

6

COM

MO

N

OPE

NIN

G

FULL

CLO

SE

CLO

SIN

G

FULL

OPE

N

LOCA

L/RE

MO

TE

FAU

LT

COM

MO

N

OPE

NIN

G

FULL

CLO

SE

CLO

SIN

G

FULL

OPE

N

LOCA

L/RE

MO

TE

FAU

LT

1110 141312 1615 20191817

87 9(+)

6 1110 141312 1615 20191817

3Ø 4

80V

3Ø 3

80V

POW

ER S

OU

RCE

3Ø 2

20V

3Ø 4

20V

3Ø 4

60V

50/6

0HZ

1Ø 2

20V

POW

ER S

OU

RCE

1Ø 1

10V

50/6

0HZ

AUTO

OPE

N

COM

.

STO

PCL

OSE

OU

TPU

T SI

GN

AL4~

20m

A D

CSI

GN

AL IN

PUT

COM

MAN

D4~

20m

A D

C

OPE

N

COM

.

STO

PCL

OSE

COM

MO

N

OPE

NIN

G

FULL

CLO

SE

CLO

SIN

G

FULL

OPE

N

LOCA

L/RE

MO

TE

FAU

LT

AUTO

OU

TPU

T SI

GN

AL4~

20m

A D

CSI

GN

AL IN

PUT

COM

MAN

D4~

20m

A D

C24

(-)

A -22

(-)

21 (+

)

23 (+

)

85 7 9(+)

6 1110 141312 1615 20191817 23 (+

)

A -22

(-)

21 (+

)

23 (+

)

600V

15A

600V

15A

SR T

NFB

32 4

R T

NFB

2 3

PROPORTIONAL CONTROL with LCU-B1 for 1-phase power supply(HL-10KN, 12KN, 15KN, 18KN, 20KN, 25KN)

ON-OFF CONTROL with LCU-B3 for 3-phase power supply(HL-05KN - 25KN)

PROPORTIONAL CONTROL with LCU-B3 for 3-phase power supply(HL-10KN, 12KN, 15KN, 18KN, 20KN, 25KN)




208

1 13L1L2

175

32

41514

16

67

1819

109

112221

2312 24

208

1 13L1L2

175

32

41514

16

67

1819

109

112221

2312 24CU

STO

MER

SU

PPLY


FIEL

D W

IRIN

G

NFB 1Ø

220

V

POW

ER S

OU

RCE

1Ø 1

10V

50/6

0HZ

32

USER

REM

OTE

CO

NTRO

L

STO

P

COM

.

CLO

SEO

PEN

75 6 9(+)

8

COM

MO

N

OPE

NIN

G

FULL

CLO

SE

CLO

SIN

G

FULL

OPE

N

REM

OTE

FAU

LT

1110 141312 1615 20191817

AUTO

BATT

ERY

ON

OU

TPU

T SI

GN

ALD

C4~2

0mA

SIG

NAL

INPU

TCO

MM

AND

DC4

~20m

A24

A -222141 23

250V

30A

+ - + -

CUST

OM

ER S

UPP

LY


FIEL

D W

IRIN

G

L2L1N

FB 1Ø 2

20V

POW

ER S

OU

RCE

1Ø 1

10V

50/6

0HZ

32

USER

REM

OTE

CO

NTRO

L

STO

P

COM

.

CLO

SEO

PEN

75 6 9(+)

8

COM

MO

N

OPE

NIN

G

CLO

SIN

G

REM

OTE

FAU

LT

1110 141312

AUTO

BATT

ERY

ON

OU

TPU

T SI

GN

ALD

C4~2

0mA

SIG

NAL

INPU

TCO

MM

AND

DC4

~20m

A24

A -222141 23

250V

30A

+ - + -

CUST

OM

ER S

UPP

LY


FIEL

D W

IRIN

G

L2L1N

FB 1Ø 2

20V

POW

ER S

OU

RCE

1Ø 1

10V

50/6

0HZ

32

USER

REM

OTE

CO

NTRO

L

STO

P

COM

.

CLO

SEO

PEN

76 9(+)

8

COM

MO

N

OPE

NIN

G

CLO

SIN

G

REM

OTE

FAU

LT

1110 141312

BATT

ERY

ON

41

250V

30A

763

229



208

1 13L1L2

175

32

41514

16

67

1819

109

112221

2312 24



L2L1

ON-OFF CONTROL with RBP (HL-05KN - 25KN)

PROPORTIONAL CONTROL with RBP (HL-05KN, 07KN, 10KN, 12KN, 15KN)

PROPORTIONAL CONTROL with RBP (HL-18KN, 20KN, 25KN)

522492

41299160

259

257

506

763

82 221 65522

150

180

154

150

160

3386520073

120

432

229142 87

78 78

272

704

258

229

412

229

156

229

156

229

156

60

50 157 51

100

170100 70

120

212

550

338

LEOP

N CES

O

LOCK HOLE

AUTOHAND

AUTO

LOCK HOLE

HAND

C

POEN

ESLOSE

C

ENOP

L O

AUTOHAND

LOCK HOLE

RTW25

CLO

SE

CLO

SE

CLO

SE

CLO

SE

Lo

Lo

Lo

Lo

Lo

Re

Re

Re

Re

Re

OPEN

P

STO

OTS

POPEN

TS

PO

OPEN

TS

PO

OPEN

TS

PO

OPENCL

OSE

2-M18x2.5P

2-M14x2P

2-M12x1.75P

VIEW ”A”VIEW ”A”


VIEW ”A” VIEW ”A”

Dimensional Drawing (RBP)

Wiring Diagram (RBP)


HL - XX X X X X X

Model

05 : 5KN07 : 7KN10 : 10KN12 : 12KN15 : 15KN18 : 18KN20 : 20KN25 : 25KN

1 : Weather proof (IP67)2 : Watertight (IP68)3 : Flame proof (Ex d)

1 : 110 V ac / 1 ph2 : 220 V ac / 1 ph3 : 220 V ac / 3 ph4 : 380 V ac / 3 ph5 : 440 V ac / 3 ph6 : 460 V ac / 3 ph7 : 24 V ac-dc (ADCM)8 : 24 V dc

0 : N/A1 : PIU2 : CPT3 : PCU

0 : N/A1 : IMS2 : LCU-B3 : RBP4 : LCU-C

0 : N/A(STD)1 : MSB

Enclosure Motor Voltage Option 1 Option 2 Option 3

Remarks※ Consult with the supplier for more details.

Force S/W Limit S/W PCU

Motor Ass'y Drive bush & joint PIU

Ordering Code


www.hkcon.co.kr

Headquarter / FactoryAdd. Seonggok-dong, 155 Byeolmang-ro, Danwon-gu, Ansan-si, Gyeonggi-do, Korea (15417 or 425-836)Tel. +82-31-488-8266Fax. +82-31-488-8269 / 8696E-mail. [email protected]

Seoul office (Domestic sales)Add. 1009ho, 278 beotkkot-ro, Geumcheon-gu, Seoul, Korea (08511)Tel. +82-2-2138-8266Fax. +82-2-2138-8269E-mail. [email protected]


Published product features and data do not express warranty and may be subject to change without prior notice.

Documents

ELECTRIC LINEAR ACTUATOR HL- · PDF fileHL-series electric linear actuator HL-series electric linear actuator is specially designed for linear operating valves such as globe valve