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Interstaatliche Hochschulefür Technik Buchs
NTB
FHO Fachhochschule Ostschweiz
Efficiency in Industrial Processes:A National Effort to Reduce the Energy Consumption
Philipp Rudolf von Rohr
Energy Transition («Energiewende»)
Two central challenges related to energy in Switzerland:
1) Gradually phase out nuclear 2) While keeping to CO2 goalsplants until 2035
Swiss Energy Strategy 2050
A challenging scenario: New Energy Policy (NEP):
2050 vs. 2010:energy savings over 40%
2035:nuclear plant close
2030:domestic carbon emissions reduction by 50 % vs. 1990 levels
Source: Federal Statistic Office and Swiss Swiss Federal Office of Energy, 2013
Swiss Energy Strategy 2050
n Consumption: limit to 60 TWh
n Renewable energies: 1.3 TWh à 22 TWh
n Hydropower: 37 TWh à 40 TWh
è Increase efficiencyè Exploit new opportunitiesè Complement with fossil fuels
1) Beznau I* 1969 380 MW pressurized-water reactor2) Beznau II 1971 380 MW pressurized-water reactor3) Mühleberg 1972 390 MW boiling-water reactor4) Gösgen 1979 1060 MW pressurized-water reactor5) Leibstadt 1984 1275 MW boiling-water reactor
Total: 3485 MW = 3,5 GW
* Oldest running nuclear power plant worldwide
5 Nuclear Power Plants in Switzerland(to be shut down until 2035 latest)
Swiss Competence Centers for Energy Research –SCCERs since 2014
n PurposePromote the innovation required to implement the Energy Strategy 2050 over the long term
n RoleDevelop solutions to technical, social and political problems arising from the “energy transition”
n PartnersETH domain, universities and universities of applied sciences, industry and public sector
n CTI (Commission for Technology and Innovation) Funding72 million CHF for phase 1 (2014-2016)
SCCER Structure
SCCER Environment
P+D-ProjekteP+D-ProjekteP+D-Projekte
SCCER
EU projects
lokale Initiativen
P+D-Projekte
basic research market
P+D-Projekte
local
P+D-ProjekteP+D-Projekte
lokale Initiativen
Local initiatives
energy projects
PV
P+D-ProjekteP+D-ProjekteEducat. programs72 MCHF2013-16
basic publicenergy research 200MCHF/year
CTI
CSEM19 MCHF
+46 MCHF2013-16
CTI
SFOE
P&D and Flagship projects
SFOENFPsNFPsprofessorships24 MCHF2013-16
SNSF NFPsNFPsNRPSNSF
45 MCHF
inter-national
Coordinated Swiss Energy Research
Swiss Competence Centersfor Energy Research
Future Energy Efficient Buildings & Districts
Efficiency of Industrial Processes
Future Swiss Electrical Infrastructure
Heat & Electricity Storage
Efficient Technologies and Systems for Mobility
Supply of Electricity
Research in Energy, Society and Transition
Biomass for Swiss Energy Future
SCCER Efficiency of Industrial Processes (EIP)
Swiss Ultimate Energy Demand 2013: 896 PJ
Buildings: 48%
Industry, services, agriculture: 22%
Mobility: 30%
Analysis of the Swiss Ultimate Energy Demand 2000-2013, SFOE, 2014
Swiss Energy Consumption by Sector
Domestic use: 259 950 TJ
Industry: 164 460 TJ
Services: 149 310 TJ
Mobility: 313 220 TJ
Statistical diff.(incl. agricult.): 9 060 TJ
Total: 896 000 TJ35%
29%
18%
17%
1%
transportationdomestic useindustryservices
Source: Federal Statistic Office and Swiss Swiss Federal Office of Energy, 2013
n Swiss industry: responsible for ≈ 20% of the energy consumptionn Industrial saving potential: 20-40% until 2050
CTI Costs
Future Energy Efficient Buildings & Districts
73% 27%
Efficiency ofIndustrial Processes
Efficient Use of Energy
Swiss Industry Energy Demand by carrier and sector
• Chemicals and Pharma, Food and Beverages, Metal products, Cement and Concrete, Paper and Printing are the highest energy demanding sectors
• SCCER EIP WP1 is initially focusing on the Chemicals and Pharma, Food and Beverages, Metal products, and Paper and Printing manufacturing industries
• Cement and Concrete needs special consideration and specific studies will be conducted
Source: Federal Statistic Office and Swiss Swiss Federal Office of Energy, 2013
Vision:Increase the energy efficiency in production and services and,thus, improve the competitiveness of the Swiss industry
Work Packages:1) Monitoring and Implementation2) Energy Efficiency (direct)3) Process Efficiency (indirect)4) Plant-wide Integration
Efficiency of Industrial Processes
Objectives and Structure
n Providing tools, concepts, processesand innovations to reduce the energy consumption of the Swiss industry
n Increase of research and development capacities within a national interdisciplinary competence center between ETHZ, EPFL, UNIGE and FHO
Work Packages
WP1 Monitoring and Implementation
Prof. Wellig (HSLU), Prof. Patel (UNIGE)
Detailed analysis, monitoring and systematic cataloging of energy use and energy saving opportunities in the Swiss industry
WP2 Energy Efficiency (direct)
Prof. Bertsch (NTB), Prof. Schiffmann (EPFL),Prof. Häberle (HSR)
Development of system solutions and technologies to increase the energy efficiency of industrial processes
WP3 Process Efficiency (indirect)
Prof. Mazzotti (ETHZ), Prof. Rudolf von Rohr (ETHZ), Prof. Smit (EPFL), Prof. Poulikakos (ETHZ)
Development of innovative and tailor made process, reaction and separation technologies to improve the efficiency of production processes
WP4 Plant-wide Integration
Prof. Maréchal (EPFL), Prof. Wellig (HSLU)
Generating conditions and concepts for a proper integration of resources, materials and heat between industrial processes, waste management, districts, services and agricultural activities in a given geographically defined area
Facts
n 8 academic partners from 5 organizationsn 19 industry partners
n Duration: 2014-2016 (2.5 years) – phase I(phase II: 2017-2020)
n Total budget: 5.9 million CHFn CTI funding: 2.7 million CHF
n Person years: 54
Academic Partners
ETHZ (ETH Zurich, Leading House)n Transport Processes and Reactions Laboratoryn Separation Processes Laboratoryn Laboratory of Thermodynamics in Emerging Technologies
EPFL (ETH Lausanne)n Industrial Process and Energy Systems Engineeringn Laboratory for Applied Mechanical Design
HSLU (Hochschule Luzern)n CC Thermische Energiesysteme & Verfahrenstechnik
FHO (Fachhochschule Ostschweiz)n NTB Institut für Energiesystemen HSR Institut für Solartechnik
UNIGE (University of Geneva)n Institute of Environmental Sciences
Industry Partners
How to benefit from the SCCER EIP
Contact us:
Prof. Dr. Ph. Rudolf von RohrHead SCCER EIP
Dr. St. FahlbuschProgram Manager SCCER EIP
