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4.3.2015 1 Understanding Mechanical System Requirements EES 472 Electric Drives Assoc. Prof. Dr. Mutlu BOZTEPE Ege University, 2015 Motivation How can the ASD accelerate and decelerate the load to give desired speed profile EE472 Electric Drives, Dr. Mutlu Boztepe, Ege University, 2015 2

Ees 472 Lecture 2

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  • 4.3.2015

    1

    Understanding Mechanical

    System Requirements

    EES 472 Electric Drives

    Assoc. Prof. Dr. Mutlu BOZTEPE Ege University, 2015

    Motivation

    How can the ASD accelerate and decelerate the load to

    give desired speed profile

    EE472 Electric Drives, Dr. Mutlu Boztepe, Ege University, 2015 2

  • 4.3.2015

    2

    Systems With Linear Motion

    EE472 Electric Drives, Dr. Mutlu Boztepe, Ege University, 2015 3

    Rotating Systems

    EE472 Electric Drives, Dr. Mutlu Boztepe, Ege University, 2015 4

  • 4.3.2015

    3

    EE472 Electric Drives, Dr. Mutlu Boztepe, Ege University, 2015 5

    Rotating Systems

    EE472 Electric Drives, Dr. Mutlu Boztepe, Ege University, 2015 6

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    4

    Calculation of Moment of Inertia J of a Uniform Cylinder

    EE472 Electric Drives, Dr. Mutlu Boztepe, Ege University, 2015 7

    Accelaration, Speed and Position, Power and Energy

    EE472 Electric Drives, Dr. Mutlu Boztepe, Ege University, 2015 8

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    EE472 Electric Drives, Dr. Mutlu Boztepe, Ege University, 2015 9

    EE472 Electric Drives, Dr. Mutlu Boztepe, Ege University, 2015 10

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    EE472 Electric Drives, Dr. Mutlu Boztepe, Ege University, 2015 11

    EE472 Electric Drives, Dr. Mutlu Boztepe, Ege University, 2015 12

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    Frictional Torque

    Need for a high force (torque) in the beginning (from rest) to set an

    object in motion. This friction is called stiction.

    Once in motion, the friction may consist of a component called

    coulomb friction which remains independent of speed magnitude

    (always opposes rotation) or

    another component called viscous

    friction which increases

    linearly with speed.

    In general the friction torque has

    all aforementioned components.

    However it can be linearized

    for an approximate analysis

    as shown dotted line in which

    characteristics is similar to that

    of viscous friction.

    EE472 Electric Drives, Dr. Mutlu Boztepe, Ege University, 2015 13

    EE472 Electric Drives, Dr. Mutlu Boztepe, Ege University, 2015 14

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    EE472 Electric Drives, Dr. Mutlu Boztepe, Ege University, 2015 15

    Torsional Resonances

    EE472 Electric Drives, Dr. Mutlu Boztepe, Ege University, 2015 16

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    Mechanical - Electrical Analogy

    EE472 Electric Drives, Dr. Mutlu Boztepe, Ege University, 2015 17

    Electrical Analogy of Motor & Load

    EE472 Electric Drives, Dr. Mutlu Boztepe, Ege University, 2015 18

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    EE472 Electric Drives, Dr. Mutlu Boztepe, Ege University, 2015 19

    EE472 Electric Drives, Dr. Mutlu Boztepe, Ege University, 2015 20

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    11

    Coupling Mechanisms

    EE472 Electric Drives, Dr. Mutlu Boztepe, Ege University, 2015 21

    Conversion between Linear and Rotary Systems

    EE472 Electric Drives, Dr. Mutlu Boztepe, Ege University, 2015 22

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    EE472 Electric Drives, Dr. Mutlu Boztepe, Ege University, 2015 23

    Gears

    EE472 Electric Drives, Dr. Mutlu Boztepe, Ege University, 2015 24

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    Gears (contd)

    EE472 Electric Drives, Dr. Mutlu Boztepe, Ege University, 2015 25

    Optimum gear ratio to minimize Tem

    EE472 Electric Drives, Dr. Mutlu Boztepe, Ege University, 2015 26

    Tem and load acceleration!

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    14

    Types of Loads

    EE472 Electric Drives, Dr. Mutlu Boztepe, Ege University, 2015 27

    Centrifugal loads

    Tork ~ speed2

    Power ~ speed3

    Types of Loads

    EE472 Electric Drives, Dr. Mutlu Boztepe, Ege University, 2015 28

    Constant Torque loads

    Tork =constantPower ~ speed

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    15

    Types of Loads

    EE472 Electric Drives, Dr. Mutlu Boztepe, Ege University, 2015 29

    Squared power loads

    Tork ~ speedPower ~ speed2

    Types of Loads

    EE472 Electric Drives, Dr. Mutlu Boztepe, Ege University, 2015 30

    Constant power loads

    Tork beyond a certain speed rangevaries inversely with speedPower =constant

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    16

    Four-Quadrant Operation

    In many high performance systems, drives are required to operate in

    all quadrants of torque-speed plane.

    In order to control the load speed rapidly, it may be necessary to

    operate the system inn the regenerative breaking mode.

    EE472 Electric Drives, Dr. Mutlu Boztepe, Ege University, 2015 31

    Steady-state stability

    The equilibrium point A is termed as stable if the operating point

    restores itself after small disturbance in the motor or load.

    Assume that disturbance casuses a reduction of m in speed.

    At new speed motor torque is greater than load torque, consequently

    motor will accelerate and operation will be restores to point A.

    Therefore the drive is steady-state stable at point A.

    For point B, a decrease in speed causes load torque is greater than

    motor torque, drive decelerates and operating point moves away from

    point B. Thus, point B is unstable point.

    EE472 Electric Drives, Dr. Mutlu Boztepe, Ege University, 2015 32

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    17

    Steady-state stability Alternative approach

    EE472 Electric Drives, Dr. Mutlu Boztepe, Ege University, 2015 33

    Let a small perturbation in speed, m results in T and Tl perturbations.

    Removing average quantitites and rearranging the terms gives

    For small perturbations, the speed-torque curves of motor and load can be assumed to be straight lines. Thus,

    where dT/dw terms are the slopes. By substituting these Eq. into above Eq. gives

    Solution of this 1st order differential equation.

    For m 0

    Dynamic Operation

    How the operating point changes with time

    Important for High Performance Drives

    Speed change: rapid and without any oscillations

    Requires good controller design

    EE472 Electric Drives, Dr. Mutlu Boztepe, Ege University, 2015 34

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    18

    Summary

    What are the MKS units for force, torque, linear velocity, angular

    velocity, speed, and power?

    What is the relationship between force, torque, and power?

    Show that torque is the fundamental variable in controllingspeed

    and position.

    What is the kinetic energy stored in a moving mass and arotating

    inertia?

    What is the mechanism for torsional resonances?

    What are the various types of coupling mechanisms?

    What is the optimum gear ratio to minimize the torque required from

    the drive to accelerate a load?

    What are the torque-speed and the power-speed profiles for various

    types of loads?

    EE472 Electric Drives, Dr. Mutlu Boztepe, Ege University, 2015 35

    Problems

    EE472 Electric Drives, Dr. Mutlu Boztepe, Ege University, 2015 36

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    Problems

    EE472 Electric Drives, Dr. Mutlu Boztepe, Ege University, 2015 37

    Problems

    EE472 Electric Drives, Dr. Mutlu Boztepe, Ege University, 2015 38

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    Problems

    EE472 Electric Drives, Dr. Mutlu Boztepe, Ege University, 2015 39

    Problems

    EE472 Electric Drives, Dr. Mutlu Boztepe, Ege University, 2015 40