Educational Equipment

Educational equipmentcatalogue > 2008-2009

Guide de choix Catalogue didactique 2008-2009 Schneider Electric

The future is looking more and more electric, powered by growing demand, new types of generation, fresh applications and more integrated and networked systems. Today, a new era is dawning, where electricity, automation and communication technologies will converge.Electricity is more than ever the energy of the future.

At Schneider Electric, because we want to build sustainable relationships based on respect with all of our partners, we are working even harder to protect the environment and contribute to the development of our community.We continue to follow through on our commitments by our actions to support and facilitate education and training for young people and professionals.

The Schneider Training Institute has been involved in the development of Educational Equipment for more than 25 years. Our machines are installed in more than 1000 schools, universities and training centres throughout the world. They reproduce industrial situations, to help students and professionals achieve a level of expertise that will be extremely valuable throughout their professional life.

Our Educational Equipment has been designed to meet the highest requirements in terms of durability, reliability and user safety. It is supported by Schneider Electric services teams in more than 135 countries. Every product is delivered with a detailed technical manual and an exercise book proposing several hours of training sessions designed by education specialists.

In the present catalogue you will find our most successfull devices, featuring our latest developments in electrical distribution, electromagnetic compatibility, industrial communication, industrial automation, etc. Should you require more information, please contact your local Schneider Electric representative.

More than ever, here, at Schneider Electric we are committed to Sharing our Know-How in order to bring the best of the New Electric World to everyone, everywhere.

Franois LECRIQUEGeneral Director

Schneider Electric Training in France

Schneider Electric and Education

Energy and

infrastructure

IndustryBuilding Residential

Together, we build up a future for the young people

Our background in the industrial and commercial sectors and our close collaboration with the

educational world (teachers, students, school boards, school inspectors) show our willigness to

share a global vision of techniques and technologies in the rapidly evolving world of electricity with

technical, secondary and higher education.

Our Social Responsability

We have been committed for many years to advancing the successful integration and training of

young people. These actions are undertaken in many of the countries in which the group is present

and then relayed througout the world, principally throught its foundation.

Solutions for the 4 markets

Schneider Electric's ambition is to constantly follow its markets and their evolutions thus enabling it

to develop new technology in the fields of security and safety, comfort, communications, productivity

and energy efficiency.

General contents

Educational equipment Pages

1 - Electrical energy

distribution

LV switchboard for professional school 6

LV switchboard for professional university 7

Earhing diagram (ED) benches 8

Protection discrimination bench 9

Valhabilis : elctrical skills awareness kit 10

Securis case 10

Habilis system 11

Building training sets 12

Konnex modular offer 14

Containment cabinet 15

Industrial component wiring bench 15

2 - Power control

Motor starter units 18

Motor starter bench 19

Speed controller and motor for training 20

Altivar speed controller training bench 21

Powder brake speed controller bench 22

3 - Energy and environment

quality

Soleolis : solar panel and wind turbine 26

Didalub : management of public lighting 27

Ventilation system 28

Reactive energy compensation 29

Harmocem : elctrical network interference 30

Harmotris : 3-phase network harmonic interference 31

Min-Harmotris : haromincs interference in a 3-phase 32

5 - Automation : date capture

and processing

Detection workshop 36

Analogue sensor bench 37

TSXBT console 38

Teaching PLC 39

Automation modular offer 40

Pneumatic manipulator with rotary base 41

Zelio case 42

Traffi c control 42

Lift 43

Hanged cage surface treatment equipment 43

Display panel 44

Automatic door 45

Numerical axis 46

Gafcet : training software 47

6 - Automated systems and

communication

Communication case 50

Xylophonis : brushless axis 51

5-axis manipulator 52

Formatris : automatic part sorting system 53

Tapiris : sorting belt 54

Pneumatic revolving transfer machine 55

Surface treatment 56

Vertical warehouse 57

Handling system 58

Percetris : automated machine tool 9

7 - Miscellaneous

Training courses 62

Technical publications 63

Internet websites 64

Index 66

3General contents Educational equipment catalogue 2008-2009 Schneider Electric

Electrical energy distribution Educational equipment catalogue 2008-2009 Schneider Electric

Electrical energy distribution

4

Electrical energy distribution Educational equipment catalogue 2008-2009 Schneider Electric

Contents

LV switchboard for professional school teaching 6 LV switchboard for professional university school teaching 7

Earthing diagram (ED) benches 8

Protection discrimination bench 9

Valhabilis: electrical skills awareness kit 10

Securis case 10

Habilis system 11

Building training sets 12 Konnex modular offer 14

Containment cabinet 15 Industrial component wiring bench 15

Products comply with European Directives

Compliance report provided on request

All our products include:@ hard copy of the technical manual and practical exercise book,@ CD with the same documents in a PDF format and the PLC applications.

55


6 6 Electrical energy distribution Educational equipment catalogue 2008-2009 Schneider Electric


Electrical and

mechanical data

@ Power supply: 400 V 3-Ph + ground

@ Dimensions (H x W x D) - weight: 2310 x 1000 x 530 mm - 214 kg

Main industry

@ Electrotechnical professional school

Other industries

@ Other professional school or high school sections or electrotechnical professional university school

Package description

This cabinet is used to:@ perform cabling and accreditation tasks with intervention on busbars,@ take measurements (current, phase-to-ground and phase-to-phase voltage,

active, reactive and apparent power, power factor, phase order, active, apparent and reactive energies),

@ take measurements using an oscilloscope and hook-on ammeter,@ distribute electrical energy on 6 separate feeders.

It can be supplied in a mounted, non-cabled version delivered with an Accessories kit to carry out cabling operations.Accessories kits (containing wires, lugs, connectors and ducts) and tool kits (containing screwdriver, clamps, hex head keys) are proposed as options.

In the workshop, the cabinet will be used to supply:@ systems separately,@ the spatial production area (3D cells),@ the panel-builders workstations,@ a lighting area,@ the cabinet cabling stations,@ the study zone with the microcomputers.

Teaching objectives

@ Technical training and equipment study

@ Supervision and monitoring of distribution @ Energy management

To order MD1AA720: cabled LV switchboardMD1AA720NC: non-cabled LV switchboardMD1AA728: Accessories kitMD1AA728P4: Accessories kit (Q = 4)MD1AA729: Tool kit

LV switchboard for professional school teaching

This cabinet contains:@ a main power supply,@ a residual current device at the head and a

switch-disconnector with visible breaking,@ a busbar,@ a measurement unit equipped with a configurable alarm device,@ an emergency stop device on the cabinet and the

possibility of remote installation of at least one other emergency stop point,

@ feeder control using ON/OFF pushbutton + indication,@ connection of power supplies and feeders at the back of the cabinet,@ cabinet access from the front and back (for exercises and accreditation),@ a light beacon at the top to indicate power on,@ safety devices conform to current standards

7 Electrical energy distribution Educational equipment catalogue 2008-2009 Schneider Electric


Electrical and

mechanical data

@ Power supply: 400 V 3-Ph + neutral + ground


Main industry

@ Electrical engineering professional university school

Other industries

@ Other electrical engineering sections for professional schools and professional high schools

Package description

This cabinet is used to:@ perform accreditation tasks with intervention on busbars,@ take measurements (current, phase-to-ground and phase-to-phase voltage,

active, reactive and apparent power, power factor, phase order, active, apparent and reactive energies),

@ organise and manage a worksite,@ modify an installation (add one or more feeders),@ compensate reactive energy.

Composition of the Prisma Plus cabinet:@ main and emergency power supplies,@ 2 switch-disconnectors with visible breaking, rating 100 A,@ 2 circuit-breakers - source changeover switches, rating 100A, motorised,

equipped with an adjustable residual current relay, with electrical and mechanical locking, withdrawable controlled remotely,

@ 2 Powerclip busbars,@ RCP phase and RCU voltage control relays,@ 4 feeders: 4P 63A, 3P 32A, 1-Ph 16 A and 10A,@ TSX57 PLC Web coupler for html supervision.

Teaching objectives

@ Technical training and equipment study

@ Supervision and monitoring of distribution @ Energy management

To order MD1AA730P: LV switchboard for teachingMD1AA738: UPS optionMD1AA739: compensation enclosure

LV switchboard for professional university school teaching

compensation enclosure

front view

Can be associated optionally:@ a reactive energy compensation enclosure

(18 capacitors 24.6 micro Farad 600 volts) delivered with step control contactors,

@ a 1 kVA communicating UPS kit for a feeder with backed-up power supply.

open rear view



Earthing diagram (ED) benches

Electrical and

mechanical data

@ Power supply: 400V (3-phase +N+ ground) /



Protection discrimination bench Package description

The protection discrimination in low voltage distribution bench is wheeled and includes:@ 2 separate working surfaces, one to study the current discrimination and the

other to study the chronometric discrimination,@ circuit breakers with different tripping curves (B, C and D),@ a set of safety wires,@ 220V/48V isolation transformers in the base to power the bench and limit the

energy during the faults caused deliberately for study purposes,@ a set of coils with an impedance calculated for current discrimination,@ a rheostat to circulate a fault current for chronometric discrimination,@ a safety device to open the protection panels.

To order MDG99610: Discrimination bench

Teaching objectives

@ Understand the operating principles of thermal magnetic circuit breakers (trip curves and break capacity)

@ Implement discrimination between upstream and downstream protection

@ Understand the causes and effects of short-circuit currents

Electrical and

mechanical data

@ Power supply: 230V single phase + ground /



Valhabilis: electrical skills awareness kit

To order MD1AA630: Valhabilis MD1AA639: NV and PPE Set MD1AG630: Valhabilis with NV and PPE Set

Electrical and

mechanical data:

@ Power supply: 230V single phase + ground /



Habilis system

Electrical and

mechanical data:

@ Power supply: 400VDC 3-phase + N + ground / 1kVA

@ Dimensions (H x W x D) - weight: - main cabinet:

2250 x 800 x 750mm - 165kg- operating section:

600 x 600 x 600mm - 43kg- PLC panel:

1150 x 340 x 430mm - 15kg

Main industry

@ Electrical engineering

Other industry

@ Mechanical engineering

To order MD1AA513: Cabinet and control box MD1AA514: Kneader operating section MD1AA516: PLC Panel MD1AA518: NV and PPE kit

Teaching objectives

@ Undertake practical exercises relating to tasks requiring electrical skills and complying with UTE C 18-510 regulations

@ Understand the problems of padlocking in industrial systems

@ Carry out maintenance and repair operations in the electrical cabinet

@ Study an industrial system.

Package description

This industrial equipment is designed for applying the regulations, procedures and work methods to qualify for a certificate in electrical hazards skills in compliance with European Community regulations.Based on an industrial kneader model, the equipment is used to study a typical technical system in the food industry implementing a process which may require uninterrupted operation.

Main cabinet with control boxMounted on an aluminium rail structure with wheels and stabiliser feet, it includes:@ externally controlled padlocking isolator, padlocking circuit breaker,@ power distribution by busbars protected by a removable screen,@ 24VAC control and signal circuits,@ three padlocking starter units:

_ blade motor starter (Altivar speed controller backed up by a single-phase UPS),_ cover motor starter (reversing contactor),_ heating starter unit,

@ freestanding for mounting and wiring an extra circuit.

Kneader operating sectionThis small-scale industrial kneader is designed for maintenance operations (sensor adjustment, motor terminal verification) and develops a torque of 3.64Nm at full load.The kneader includes:@ a device to open and close the tub lid,@ a kneading blade,@ heating by electrical elements,@ sensors and detectors required for operation,@ two 90W motors, (blade rotation and lid opening).

PLC panelThis is equipped with:@ Magelis operator dialogue panel,@ TSX Micro automated control (discrete 16 I/12 O and Analogue 8 I/1 O) for

kneader speed and ingredient heating cycle control.

VAT and PPE kitOptional kit with a multimeter (VAT), padlocking device, beacon, tools and personal protection equipment (PPE) (gloves, face guard) to work in compliance with safety standards.

cabinet

kneader cabinet with PLC panel



MDG99122 set components

Building training sets

Electrical and

mechanical data

@ Power supply: 230V 50Hz / < 15A

@ Dimensions of storage boxes (L x W x D): - weight: 470 x 430 x 250mm - 20kg

Main industry

@ Civil engineering

Other industry


Teaching objectives

@ Study and implement the components of an electrical installation in residential and small tertiary sector premises.

To order MDG99120: Set for 3D cubicle MDG99121: 1-2 room housing set MDG99122: 1-2 to 3-4 room upgrade set MDG99123: Small tertiary upgrade set MDG99126: Package of sets 121 to 123

Package description

Coffret lot-ITThese sets designed for studying and implementing the components they contain can be used in two different ways for:

@ Study and operational implementation of the products with three crosscutting sets of increasing complexity: _ Set MDG99121 for functions in 1-2 room housing,_ Set MDG99122 upgrading the first for functions in 3-4 room housing,_ Set MDG99123 used with the first two for studying the main functions in

small tertiary sector premises.

The sets comprise components built into IP2X training boxesThey are supplied with a set of flexes for connection to safety sockets.They can be implemented on a table, plate or slide panel.

@ Integration into 3D cubicleTrainees who have learned the theory of the functions can use the MDG99120 set to build a typical installation with proprietary products in a 3D cubicle.




Building training sets

Designation 1-2 room 3-4 room Small tertiary

3Delement

MDG99121 MDG99122 MDG99123 MDG99120 Counter 1 1 Opale panelwith circuit breaker

1 1

Opale panel3 rows of 13 modules

1

Circuit breaker (10 and 16A) 4 2 5 11 30mA differential 1 2 circuit breaker (16A)Remote switch

2 2

Master control add-on 1 1 Programmable 1 1 timerModular contactor

1 4 5

Timer 2 2 Switch-off warning 1 1 Light-sensitive switch 1 1 Load shedding device 1 1 2-way switch 5 2 7 Push button 6 6 Illuminated button 3 3 Double button 1 1 10/16A 2P + ground socket 4 2 6 20A socket 1 Illuminated points box 4 5 Sockets 10 20A wire output box 2 Blue recessing box 50

Functions and products comprised in sets




Konnex modular offer

Electrical and

mechanical data

@ Power supply: 230 V 1Ph + ground / 200 VA


Main industry

@ Electrotechnical, energy, home automation

Other industries

@ Electronic

Package description

This product is used to discover the advantages offered by an installation designed to monitor and manage the utilities of a tertiary or residential building.

The bench is used to simulate a home automation installation. It is made up of an aluminium rack on which the teaching components are fitted connected on safety sockets.

The products provided are used to perform functions such as:@ controlling roller blinds,@ controlling and dimming lighting,@ controlling 230V 16A actuators,using standard pushbuttons, with flush action, multi-function, an infra-red remote control and a presence detector.

These components are connected to one another via the Konnex bus conforming to international standard ISO/IEC 14 543-3.

The functions are configured from a PC using the ETS 3 software (marketed by the KNX association on its web site: www.knx.org).

Teaching objectives

@ Analyse the functions and principles of a home automation installation on Konnex bus

@ Perform component cabling @ Configure the system according

to various scenarios

To order MD1AAKNXBA: Konnex bench MD1AAKNXST: Kit with station MD1AAKNXET: Kit with screen

To discover the Konnex system, we also propose 2 teaching kits.@ MD1AAKNXST containing a power supply, a light dimmer, a pushbutton control, a detector and a control station.@ MD1AAKNXET containing a power supply, a light dimmer, a pushbutton control, a detector and a touch-sensitive control screen.These kits are delivered with the ETS implementation software.

study bench



Electrical and

mechanical data

@ Power supply: 400V 3-phase + N + ground

@ Dimensions (H x W x D) - weight: 1470 x 700 x 350mm - 70kg

Main industry


Industrial component wiring bench

Electrical and

mechanical data

@ Power supply: 400V 3-phase + N + ground / < 2.2kVA


@ Test cabinet: dimensions (H x W x D): 1000 x 800 x 300mm

Main industry


Teaching objectives

@ Implement an electromagnetic plate in a safe environment

@ Link the plate to an operating part@ Run tests with all safety measures.

To order MD1AA200: IC wiring bench MD1AA209: Plate set for wiring

Package description

The bench includes:@ a test cabinet for the plates wired by trainees,@ an operating unit (compressor, fan, resistors),@ a wiring plate at the back of the structure for the pneumatic components.

The test cabinet has a transparent door and is equipped with buttons, lamps and switches for trainees to control their work.

Operation of the enclosed equipment will be done according to the relevant requirements relative to live apparatus.

The bench includes an option with a set of hardware for building a control plate.

This option includes: switch, circuit breaker, power contactor, auxiliary contactor, thermal relay.

Teaching objectives

@ Run electrical tests without coming into contact with live parts

@ Implement an electromagnetic equipment in a safe environment.

To order MD1AA685: Containment cabinet with 4 sets of telequick plates and plug-in connectors

Package description

An indispensable feature in equipment prototypes and production electrical engineering workshops, this cabinet is used for trainees to power equipments with all the requisite protection devices as per the recommendations in documents on tests and work in live voltage areas.

The equipment offers the following functions:@ electrical assembly test voltages only live if the cabinet door is closed

(400V and 24V),@ lock switch for maintenance operations by authorised staff allowing for live

voltage when the door is open,@ removable protection and control unit,@ trainee plate powering by safety terminals,@ trainee quick panel connections,@ exterior connections by safety

terminals (2 motor outputs).

Containment cabinet

Power control Educational equipment catalogue 2008-2009 Schneider Electric

Power control

16


Contents

Motor starter units 18

Motor starter bench 19

Speed controller and motor for training 20

Altivar speed controller training bench 21

Powder brake speed controller bench 22



All our products include:@ a hard copy of the technical manual and practical exercise book@ a CD with the same documents in a PDF format and the PLC applications.

Power control

17

18 18 Power control Educational equipment catalogue 2008-2009 Schneider Electric

Power control

Motor starter units

Electrical and

mechanical data

@ Power supply: - rated power of motor

(not included): 1,5 kW- remote-control circuit voltage:

24VAC, 50 Hz- rated voltage of power circuits:

400V 3-phase + N + ground 50Hz @ Dimensions (H x W x D) - weight:

400 x 600 x 800mm - 15kg

Main industry


Other industries

@ Mechanical engineering@ Industrial technology

Teaching objectives

@ Study and work out motor starterunit diagrams

@ Understand the gear and differences in implementation

@ Build power control equipment.

To order MD1AA740: Basic set MD1AA740T: Additional TeSys U setMD1AA740V: Additional speed controller setMD1AA529LT: Motor for teaching 0,75kW, 400/690 V

Package description

Electromechanical trainees use this package to design, mount, wire and repair power control equipment. The electromechanical and electronic parts are used to study the functions relative to:@ isolation and disconnection,@ control and switching,@ short circuit protection,@ overload protection.

The basic set includes:@ a kit with plate and wiring parts,@ a 24VAC power supply kit,@ a set of protections and contactors for:_ direct on line starter, reversing starter,_ 1 or 2-way star delta starter.

The additional TeSys U set includes:@ a kit to build an integrated, modular light-implementation direct on line

starter and reversing starter.

The additional speed controller set includes:@ an Altivar speed controller,@ a soft starter, @ Power Suite software.

speed controller set

TeSys U set

basic set motor for teaching including a powder brake load

19 Power control Educational equipment catalogue 2008-2009 Schneider Electric

Power control

Motor starter bench

To order MD1AA540: Motor starter bench

Teaching objectives

@ Study typical diagrams of electro-mechanical and electronic motorstarter units

@ Combine power control elements@ Measure circuit voltages and currents@ Calculate torque, power and energy@ Study protection.

Electrical and

mechanical data

@ Power supply: 400V 3-phase + N + ground / 2kVA


Main industry


Other industries


Package description

The motor starter bench includes:@ two separate and independent pannels with industrial components linked to

safety sockets,@ one to analyse and connect the power circuit,@ the other to analyse and connect the power and control circuits,@ a base with 2 units (230V AC motor - 185 W / 190V DC generator - 280 W),@ two adjustable load rheostats,@ a voltmeter to measure the voltage at each point of the circuit,@ set of ampere meters for each motor phase and load,@ set of wiring parts compliant with safety standards.

The motor starter units are built and implemented with:@ basic function parts such as Vario switch, LS1D isolator,

LC1/LC2 contactors, class 10 LRD thermal relay,@ multiple or built-in function parts such as GV2 circuit breaker,

Integral 18, TeSys U motor starter or ATS01 starter.


Power control

Speed controller and motor for training

Electrical and mechanical

data

@ Altivar training enclosure: - power supply: 400V 3-phase + N + ground- box dimensions (H x W x D) - weight:

550 x 550 x 300mm - 25kg@ Altivar training set:

- power supply: 230 V- dimensions (H x W x D) - weight:

560 x 250 x 450 mm - 15 kg

Main industry


Other industries


Teaching objectives

@ Study the basics@ Implement a speed controller

and control asynchronous motors@ Study the role and purpose of settings

and configurations.

To orderMD1AA303M2: ATV31H037M2 training unitMD1AA315N4: ATV31HU15N4 training unitMD1AA707M3: ATV71H075M3 training unitMD1AA715N4: ATV71HU15N4 training unitMD1AA585: Altivar enclosureMD1AA531: Altivar 31 training setMD1AA529 : 0.75 kW, 230/400 V motor for teachingMD1AA529LT : 0.75 kW, 400/690 V motor for teaching

Sets descriptions

The enclosure has handles to carry it and includes:@ an Altivar speed controller (ATV31HU15 or equivalent), @ circuit breaker type protection devices,@ a controller operating diagram with testing sockets (voltage, current),@ safety sockets connected to the I/O power circuit,@ safety sockets connected to the I/O control circuit,@ an Altivar adjustment panel mounted on the door,@ a set of flexes.

Altivar training unitThe enclosure includes:@ an ATV 31 or 71@ a circuit breaker type protection device@ safety sockets connected to I/O power@ a panel board connected to I/O control@ RJ45 connectic

Altivar training setWe propose a range of training sets for teaching:@ a standard 180 W motor or motor with encoder,@ a control desk (digital input and potentiometer),@ a single-phase Altivar to discover the main speed controller functions.

0.75 kW asynchronous motor for teaching MD1AA529This motor, delivered in a mobile protective box, is associated with a powder brake coupler to define various load levels by a control potentiometer.It is connected to a speed controller by means of double-shaft safety sockets.See the photo of the motor MD1AA529LT on page 18.motor MD1AA529

21

Power control


Altivar speed controllertraining bench

To orderMD1AA580: Altivar training bench

Teaching objectives

@ Control asynchronous motors@ Learn the speed controller operating

principle@ Learn the main speed controller settings.

Electrical and

mechanical data

@ Power supply: 230V single phase + ground / 0.4kVA


Main industry


Other industries


Package description

The aluminium bench is designed to study and learn safely the basics of an electronic speed controller.

It includes:@ an Altivar AC speed controller (ATV31H037N4 or equivalent),@ a diagram with test and testing sockets (supply voltage, internal voltage,

motor voltage, current, speed),@ a 0.37kW asynchronous motor with an inertia wheel, @ a manually-adjustable mechanical braking system,@ a set of flexes.

The working diagram shows how to connect to the safety sockets:@ the control and signalling sequence, @ the speed controller inputs/outputs,@ the motor terminals.

The general control and protection sequences are pre-wired.


Power control

Powder brake speed controller bench

Electrical and

mechanical data

@ Power supply: 400V 3-phase + N + ground / 2kVA


Main industry


Teaching objectives

@ Drive an asynchronous motor with a frequency converter

@ Commition speed controller@ Study thermal protection@ Study torque/speed laws by simulating

different loads@ Behaviour in the braking phase.

To orderMD1AA570: Altivar bench with powder brake

Package description

The bench is designed to study an asynchronous motor drive solution by simulating constant-, proportional- and quadratic-torque loads.

It includes:@ a 1.5 kW asynchronous motor with an inertia wheel,@ an Altivar (ATV71U15N4 or equivalent) with braking resistance,@ a fan cooled FRAT650 powder brake load system,@ a TSX Micro PLC to simulate different types of loads,@ a speed controller control sequence (selection switches and signalling lamps),@ testing safety sockets to take data readings: _ mains voltage and current, _ motor voltage and current, _ motor temperature (PT100 probe), _ speed feedback voltage, _ powder brake torque.

There is also a switch to simulate simple breakdowns to use the Altivar diagnostic data (mains phase failure, motor phase short circuit).

23

Power control


Energy and environment quality Educational equipment catalogue 2008-2009 Schneider Electric

Energy and environmentquality

24

Energy and environment quality Educational equipment catalogue 2008-2009 Schneider Electric

Contents

Soleolis: solar panel and wind turbine 26

Didalub: management of public lighting 27

Ventilation system 28

Reactive energy compensation 29

Harmocem: electrical network interference bench 30

Harmotris: 3-phase network harmonic interference bench 31

Min-Harmotris: harmonics interference in a 3-phase installation 32



All our products include:@ hard copy of the technical manual and practical exercise book@ CD with the same documents in a PDF format and the PLC applications

Energy and environment quality

25

26 26 Energy and environment quality Educational equipment catalogue 2008-2009 Schneider Electric


Soleolis: solar panel and wind turbine

Electrical and

mechanical data

@ Power supply: 230 V 1Ph + ground / 200 VA


Main industry

@ Technical high school

Other industry

@ Electrotechnical, energy

Teaching objectives

@ Analyse the energy management principles from electrical production of a solar panel or wind turbine

@ Storage principle and use of electrical energy.

To order:MDG99215: Complete system

Package description

This product, mainly intended for technological high school sections, is used to discover energy production by solar panel or wind turbine.A solar panel with voltaic technology and a surface of 1 m2, retrieves an energy equivalent to 100 Watts that is stored in a battery to supply a simple lighting type.This system is completed by a wind turbine body driven by an asynchronous motor to simulate wind energy production.A speed controller simulates various wind strengths for a maximum production of 350 Watts. However, the wind turbine can be used with these blades outside.

A small Twido PLC can be used to combine production either in islands (autonomy) or via the utility network.

The proposed teaching relies on:@ identification of the equipment,@ sizing of the solar installation,@ calculation of dampening,@ utility connection,@ management of battery safety,@ measurement of autonomy.

27 Energy and environment quality Educational equipment catalogue 2008-2009 Schneider Electric


Didalub: management of public lighting

Electrical and

mechanical data

@ Power supply: 230 V 1Ph + ground, 3.2 kVA

@ Dimensions (H x W x D) - weight: - cabinet1950 x 900 x 660 mm - 220 kg- enclosure:810 x 700 x 360 mm - 50 kg

Main industry

@ Electrotechnical professional university school

@ Electrotechnical technical high school@ Energy and environment technical

high school

Other industry

@ All environmental and energy industries

To orderMDG99300: complete packageMDG99309: Lubio enclosure support trolley

Teaching objectives

@ Discover and implement management and saving of energy

@ Study the quality of the electrical network@ Study protection of people and equipment.

Package description

The Didalub system is a device designed to reproduce management of the lighting of an urban zone and to study its electrical consumption and protective devices.The system is made up of a cabinet with various types of lamps and an enclosure incorporating the Lubio VRI type product with a power of 3 kVA, used to:@ start up lighting,@ switch lighting on or off according to the geographical location of the site,@ move progressively from normal lighting to economic lighting,@ prepare a power balance and study energy metering to highlight energy savings.

The package is delivered as standard with:@ a software CD and its interface,@ 20 to 20 000 luxmeter.

The cabinet consists of a set of lamps representative of public lighting, namely a lighting column, high pressure sodium and metal iodide lamps.These lamps are installed in ramps with various cable lengths.Measurement points allow access to current and voltage information for the various lighting ramps.

The Didalub system is used to treat the following subjects:@ on-line voltage drop (depriming of lamps) and influence of cable cross-section and length,@ energy management and savings,@ lighting lamp technologies,@ light flux setting (luxmeter),@ operation of protective devices (short-circuit, overloads, surge arrester),@ network quality: measurement of qualitative and quantitative electrical lords in reduced and nominal mode upstream and downstream or directly.

lamp cabinet

Lubio enclosure

open Lubio enclosure

open lamp cabinet



Ventilation system

Electrical and

mechanical data

@ Power supply: 40 V 3Ph + N + ground / 0.75 kW

@ Dimensions (H x W x D) - weight:2500 x 1200 x 850 mm - 185 kg

Main industry

@ Electrotechnical engineering

Other industry

@ Industrial technology

Teaching objectives

@ Discover and use the specific features of an Altivar for the ventilation application

@ Configure and set the Altivar speed controller@ Compare the energy consumptions.

To orderMD1AA750A2: Bench with Altivar 21MD1AA750A6: Bench with Altivar 61

Package description

The Altivar 21 or 61 controller is a frequency converter for three-phase asynchronous motors dedicated to the most common fluid management applications in industrial and tertiary buildings: ventilation, air-conditioning and pumping.

Altivar reduces building operating costs by optimising energy consumption, while also enhancing user comfort.Functions:@ energy saving law, quadratic law,@ automatic compensation with speed search,@ adaptation of current limitation as a function of speed,@ elimination of noise and resonance by means of chopping frequency,

adjustable as per rating up to 16 kHz in operation and at random modulation,@ Energy and operating time counter,@ Detection of fluid absence and zero flow rate, flow rate limitation.

This system is equipped with a motorised fan of a power of 0.75 kW that creates an air movement via a ventilation duct.The motorised fan is managed by:@ direct power supply with air flow management by a manual valve,@ by an Altivar 21 or 61 speed controller, adapting speed to reach the required air flow rate at the duct outlet.A measurement device is used to compare the flow rates and the power consumed, so as to evaluate the performance obtained with these two control types.



Reactive energy compensation

Electrical and

mechanical data

@ Power supply: 230V single-phase + ground /



Harmocem: electrical network interference bench

To order MDG99150: Complete harmocem benchMD1AG150H: Harmocem bench with LF analyzerMDG99158: Support carriage optionMDG99159: Active filter optionMDG99198: HF spectrum analyzer

Electrical and

mechanical data

@ Power supply: 230V AC + ground single phase /



Harmotris: 3-phase network harmonic interference bench

To order MDG99190: Harmotris benchMDG99159: Active filter option MD1AG190H: Bench with LF analyserMDG99198: HF spectrum analyzer

Teaching objectives

@ Study problems of electrical interference in a 3-phase installation

@ Implement the relevant solutions@ Analyse the third harmonic and neutral

heating phenomenum.

Electrical and

mechanical data

@ Power supply: 400V 3-phase + N + ground /



Min-Harmotris: harmonics interference in a 3-phase installation

To order MDG99195 : Min-Harmotris cabinetMD1AG195 : Cabinet with measuring device

Electrical and

mechanical data:

@ Power supply: 400V 3-phase + N + ground /

Automation: data capture and processing Educational equipment catalogue 2008-2009 Schneider Electric

Automation: data capture and processing

34


Contents

Detection workshop 36

Analogue sensor bench 37

TSXBT console 38

Teaching PLC 39

Automation modular offer 40

Pneumatic manipulator with rotary base 41

Zelio case 42

Traffic control 42

Lift 43

Hanged cage surface treatment equipment 43 Display panel 44

Automatic door 45

Numerical axis 46

Grafcet - training software 47


35



All our products include:@ a hard copy of the technical

manual and practical exercise book

@ a CD with the same documents in a PDF format and the PLC applications

Products with PLC include the PC cable.

Extra cables can be ordered with the following references:MD1AE030: TSX-PC USB cable kitMD1AE031: TSX-PC Serial cable kit

The PL7 Micro, PL7 Pro and XBTL 1000 software is not included (unless otherwise stated).To order the software, use the following references:FSACSACDENS TP7M: PL7 Micro licence (10 workstations)FSACSACDENS XP7P: PL7 Pro licence (Site)

FSACSACDETUTYM: Unity Pro licence (10 workstations)FSACSACDESUTYXL: Unity Pro licence (Site).

36 36 Automation: data capture and processing Educational equipment catalogue 2008-2009 Schneider Electric


Detection workshop

Electrical and

mechanical data

@ Power supply: 230V single phase + ground

@ Dimensions (H x W x D) - weight:- box:170 x 260 x 230mm - 5kg- grooved plate:80 x 760 x 460mm - 8kg- parts and target kit:130 x 420 x 380mm - 8kg- sensor kit:130 x 520 x 420mm - 5kg

Main industry


Other industries

@ E lectrical engineering@ Mechanical engineering

Teaching objectives

@ Study the principles of industrial detection

@ Learn about detection technologies@ Implement sensors.

To order MD1AA501: Full detection workshop (MD1AA500, MD1AA502, MD1ACAVR) MD1AA500: Grooved plate and parts kitMD1AA502: Sensor caseMD1AA509: Sensor kitMD1ACAVR: Power supply box

Package description La plaque rainure permet de : The grooved plate is used to: @ position sliding vices on an Y-axis rail (460mm long) in relation to the X-axis

(600 travel),@ quickly mount and dismantle the sensors and targets,@ measure the detection distances with graduated rulers.

The parts kit includes:@ two quick-opening and tight-screwing vices,@ two vice-raising supports also used as reflector holders,@ a vice with a 75 opening and screw-tightening (M12) to hold the targets,@ a 15, 30, 45, 90 cam for tests with limit switches,@ a set of steel, aluminium and brass targets for inductive sensors,@ a set of targets for metallic colour, cardboard, reflecting strip, glass, mirror

and neutral reflection,@ a set of reflectors and cylindrical targets,@ a set of coloured labels.

The pre-wired sensor kit includes:@ a set of limit switches to analyse rectilinear and angular movement detection,@ a set of inductive and capacitative sensors (in 2/3 wire technology for

material detection,@ a set of photoelectric sensors (beam, reflex, optic fibre, background

suppression, etc.).

Power supply kit:Adjusted, supplies variable DC voltage via a 0-24V potentiometer for testing sensor operation.The sensors are connected to safety sockets of 2 and 4mm in diameter.Sensor status is displayed by indicators which make real output loads (100mA / 24V and 20mA / 24V).

Sensor kit:Three photoelectric sensors to read labels and marks and detect colours are available as a separate option. Parts for the practical exercises on these sensors are supplied with the parts kit.

37 Automation: data capture and processing Educational equipment catalogue 2008-2009 Schneider Electric


Analogue sensor bench

Electrical and

mechanical data

@ Power supply: 230V single phase + ground / < 120VA


Main industries

@ Electrical engineering@ Mechanical engineering

Teaching objectives

@ Study and implement analogue measurement sensors

@ Study the related electrical and electronic assemblies

@ Study analogue-to-digital and digital-to-analogue conversions

@ Understand PID regulation.

Package description The analogue sensor kit includes five workstations:@ weight measurement (plastic, aluminium or steel) by a strain gauge,@ no-contact distance measurement with an industrial analogue photoelectric

sensor,@ contact distance measurement with a linear potentiometer,@ speed control (PID) with a motor and a speed controller with a

tacho-generator feedback,@ heat control (discrete and PID) with a mini-enclosure equipped with a

heating system (lamp), temperature measurement device (PT100 probe + interface) and an interference system (fan).

A TSX3710 PLC (digital 16I /12O, analogue 8I / 2O) is used to control the workstations and run them from:@ a Magelis type terminal,@ preset PL7 operating monitors,@ Ethernet links (ETZ510 plug-in and HTML pages).

The discrete PLC inputs/outputs and measurement sockets can also be used on 4mm safety terminals.

Software is provided to view speed and temperature change curves on a PC.

To order MD1AA620: Analogue sensor bench



TSXBT console

Electrical and

mechanical data

@ Power supply: 230V single-phase + ground / < 150VA


Main industry

@ E lectrical engineering

Other industries

@ Me chanical engineering@ I ndustrial technology

Teaching objectives

@ Use a control panel to drive an operating section

@ Programme a TSX37 PLC using PL7 Micro, PL7 Junior or PL7 Pro software

@ Programme a Magelis dialogue terminal using XBTL1003 software.

To order MD1AE160: TSX Micro panelMD1AE160ETH: TSX Micro panel with ETH plug-inMD1AE165: M340 panel

Package descriptionThe console includes a Magelis dialogue terminal, a TSX Micro or M340 PLC with inputs/outputs connected to safety sockets or connectors to be linked with your operating sections.

TSX Micro equipped with:@ discrete 16E / 12S TSXDMZ28DR card,@ analogue 4E TSXAEZ400 card,@ analogue 2S TSXASZ200 card.

M340 version equipped with:@ Ethernet/Modbus CPU@ a BMXDDM32 card (16I/16O),@ a BMXAMM0600 card (analog 4I/2O)

The discrete and analogue inputs are wired to a Jaeger connector.The discrete inputs are also wired to status simulation switches.The discrete and analogue outputs are connected to double-sink safety sockets.

Cables included:@ set of I/O cables with Jaeger plugs,@ PC / TSX link cable,@ PC / XBT link cable.

Operator dialogue:@ Magelis XBTR with 4 lines of 20 characters,@ 12 function keys and 6 service keys.

There is a switch to use the Magelis without altering the wiring:@ in programming mode from a PC equipped with XBTL software (not included),@ in operating mode from the TSX Micro.

The MD1AE160ETH version also includes an Ethernet plug-in for the PLC.Version MD1AE165 is equipped with an Ethernet and Modbus processor.



Teaching PLC

Electrical and

mechanical data

@ Power supply: 230V single-phase- TSX Micro: 150VA- Twido: 80VA- Zelio: 72VA- TSX Premium: 100VA

@ Dimensions (H x W x D) - weight:- Micro: 220 x 400 x 410mm - 5kg- Twido: 150 x 290 x 310mm - 3kg- Zelio: 130 x 290 x 310mm - 2kg- Premium: 230 x 410 x 470mm - 7kg

Main industry

@ I ndustrial technology

Other industries

@ E lectrical engineering@ Me chanical engineering

Teaching objectives

@ Micro and Premium: programme in PL7 Micro, PL7 Junior or Pro or Unity language

@ Twido: programme in Twido soft (list, Ladder or Grafcet) language

@ Zelio: programme in Ladder language or logic with Zelio Soft 2 software

@ Connect the I/Os via safety sockets.

To order MD1AE100: TSX Micro panel MD1AE110: TSX Micro box MD1AE120: Twido panelMD1AE125: Zelio panelMD1AE130: TSX Premium panelMD1AE150: M340 panel

Box descriptionThe box consist of:@ a TSX micro PLC discrete 16I / 16O and

analogue 8I / 1O, 2 counting channel,@ safety socket linked to I/O,@ Input simulator,@ signalisation led for the outputs,@ external TSX plugs.

Panel descriptionThe panels are mounted on a base with:@ a programmable PLC,@ input simulator (except Zelio panel),@ safety sockets linked to Inputs/Outputs,@ Phaseo 24VDC 3A power supply,@ a PC-PLC lead.

TSX Micro panel@ TSX3722 TSX Micro,@ discrete 16I / 16O, analogue 3I / 1O.

Twido panel@ 1 4I / 10O Twido compact,@ t wido programming software.

Zelio panel@ 12I / 8O Zelio,@ ZelioSoft programming software.

TSX Premium panel@ 8-slot rack,@ 230V, 26W power supply,@ TSXP572634M (Ethernet and Unity)

or TSXP572623M (Ethernet et PL7) processor,@ discrete 16I / 16O and analogue 4I / 4O fitted

to sockets (maximum offered),@ I/O card adaptation option on request.

M340 panel@ One 6-slot rack@ An Ethernet/Modbus processor,@ 16 discrete inputs, 16 relay outputs@ 4 analog inputs and 2 analog outputs



Automation modular offer

Electrical and

mechanical data

@ Power supply: 230V ground / 200 VA

@ Dimensions (H x W x D) - weight: 800 x 900 x 400 mm panel - 10 kg

Main industry


Other industries


Teaching objectives

@ Use and program the basic automation functions

@ Create your own combination and scenario

To orderConsult us

Package descriptionThe aim of this offer is to let you create your own automation configurations using didactic modules that you can incorporate and associate on a host structure.

The didactic modules are designed to be connected by means of a homogeneous connector in complete safety.All inputs and outputs will be transferred to sockets to enable control of operative parts whether or not they form part of our offer.

List of main automation modules@ 24 VDC power supply,@ 230 VAC power supply,@ Zelio PLC,@ Twido PLC,@ M340 PLC,@ TSX57 PLC,@ 16 discrete input module,@ 16 transistor output module,@ 16 relay output module,@ Magelis dialogue terminal,@ Modbus splitter block,@ Ethernet switch,@ Contactor control,@ Single-phase Altivar speed controller module,@ Button and selector switch modules,@ LED modules,@ Code conversion module,@ Analog input/output module,@ Temperature control OP module.

The modules are proposed in kits to allow an automation function to be performed.

41



Pneumatic manipulator withrotary base

Electrical and

mechanical data

@ Power supply: 230V 1Ph + 5 bar filtered dry air

@ Operative part dimensions:(H x W x D) 300 x 400 x 500 mm - 14 kg

@ Desk dimensions: (H x W x D) 130 x 300 x 250 mm - 2 kg

Main industries

@ Mechanical engineering @ Industrial technology

Teaching objectives

@ Understand an electropneumatic components handling system

@ Learn about the techniques of application@ Program and develop the machine cycle

sequences@ Study the operating and failure modes

(GEMMA) of an industrial system.

Package descriptionThis manipulator arm is used to handle parts weighing up to 1 kg according to five axes. Based on a specification sheet, the trainee will be responsible for creating his/her own application: cabling and programming.This equipment consists of three complementary parts.

The operative part, consisting of:@ a set of five pneumatic actuators: rotating body, vertical axis, horizontal axis,

clamp rotation and clamp,@ two gripping positions,@ a 3/2 24 VDC valve,@ a progressive starter with pressure gauge and manual isolating valve,@ a pressure detection pressure switch,@ a group of five 5/2 bistable 24 VDC distributors,@ two detection types: electrical and electropneumatic,@ 4 mm safety sockets and/or sub-D connector for system monitoring and

control.

The control part consists of one of the PLCs for teaching from our p53 or p54 range. Choose a PLC containing at least 16 inputs and 16 outputs, equipped with sockets or sub-D connector.Possibility to control the system by PC via a socket interface.

The console, consisting of:@ a box equipped with a connection operating diagram and safety switches,@ control and indicating devices allowing cabling of the safety circuit and management of operating modes (automatic, manual and fault indication).

To orderMD1AE973: DeskMD1AE974: ManipulatorMD1AE975: Manipulator with deskControl part: see page 39 of catalogue

Manipulator

Control

Desk



Zelio case

Electrical and

mechanical data

@ Power supply: 230V single-phase + E / < 30VA

@ Dimensions (H x W x D) - weight: 130 x 350 x 380mm - 3.5kg

Main industry


Other industries

@ Civil engineering@ Mechanical engineering@ I ndustrial technology

Teaching objectives

@ Learn about programmed logic@ Program an automated system.

To order MD1ZELIO: Zelio case

Package descriptionThe case comprises:@ Zelio 10 I/O module with wired input and output switches linked to indicator

lights,@ programming software and computer wiring,@ complete gradual teaching method using different programming systems

(Ladder, Grafcet, FBD functions) to learn about the performances of the Zelio module.

Traffic control

Electrical and

mechanical data


@ Dimensions (H x W x D) - weight: - control unit:300 x 290 x 210mm - 4kg- operating unit:270 x 350 x 80mm - 2kg

Main industry


Other industries


Teaching objectives

@ Study the operation of traffic lights at a road junction

@ Indicate a pedestrian crossing.

To order MD1AE214: Operating section MD1AE217: Complete package, TSX micro version MD1AE715TW: Complete package, Twido version MD1AE715ZL: Complete package, Zelio version

Package description The complete package includes:@ a control unit:

_ a traffic light to control according to day and night conditions,_ pedestrian calls, priority choices, etc.

@ an operating unit:_ a control unit: TSX Micro (16I /12O) or Twido (28I / 16O) or Zelio (16I /10O) PLC and wires for connection to the operating unit.

43



Lift

To order MD1AE224: Operating unitMD1AE227: Complete package, TSX micro versionMD1AE227TW: Complete package, Twido version

Electrical and

mechanical data


@ Dimensions (H x W x D) - weight:- control unit: 300 x 290 x 210mm - 5kg- operating unit: 1015 x 615 x 635mm - 24kg

Main industry


Other industries


Teaching objectives

@ Understand how to program and implement a PLC

@ Study the timer, counter and storage functions of a Grafcet

@ Manage priorities and allocate tasks.

Hanged cage surface treatment equipment

To order MD1AE254: Operating unitMD1AE257: Complete TS1 package, micro versionMD1AE257TW: Complete TS1 package, Twido version

Package descriptionOperating unit@ a 5-floor lift with:_ landing door contact,_ car floor call control,_ landing call buttons,_ car arrival sensors.

Control unit@ a PLC mounted and wired to a support: _ TSX Micro 32I / 24O or Twido 44I / 24O,_ two ribbon cables for quick connection

to the operating unit.

Package descriptionThe operating unit modelling a surface treatment system includes:@ a double-motion hanged cage,@ a loading/unloading station,@ three treatment tanks.

The control unit includes:@ a TSX Micro 16I / 12O or Twido 28I / 16O PLC,@ a base with connection layers.

Electrical and

mechanical data


@ Dimensions (H x W x D) - weight:- micro control unit:210 x 380 x 350mm - 5kg- Twido control unit:170 x 290 x 310mm - 2kg- operating unit: 400 x 700 x 350mm - 18kg

Main industries

@ Elect rical engineering@ Mechanical engineering

Other industry

@ Indust rial technology

Teaching objectives

@ Approach sequencial programming.@ Manage the stop/start modes of an

automated system (DGOSM)@ Study the Grafcet and its timer, counter and

storage functions.



Display panel

Electrical and

mechanical data



Main industry


Other industries


Teaching objectives

@ Analyse and arrange panel functions

@ Capture and process data@ Represent a mechanical part@ Study the power conversion chain.

To orderMD1AE875: Complete panel

Package description The panel is built with aluminium rails for rotating four posters automatically or manually.

This true-to-life application is used to learn:@ the elements of power distribution, @ speed-controller,@ poster positioning by inductive sensors,@ poster rotation cycle management.

The practical exercise programme is designed most particularly for Engineering Sciences Initiation classes and is used to learn about an automated system.

Automation management is ensured by:@ a Zelio 2 (12E / 8S) logical module,@ an Altivar speed controller for asynchronous motors.



Automatic door

Electrical and

mechanical data


@ Dimensions (H x W x D) - weight:- control unit:700 x 300 x 700mm - 37kg- operating unit:540 x 600 x 600mm - 22kg

Main industry


Other industries


Teaching objectives

@ Learn and understand automated system structures

@ Analyse operation by wired or programmed logic

@ Study and comply with safety rules and user protection devices

@ Program door operation (list, Ladder, Grafcet).

To order MD1AE774: Operating unit MD1AE175TW: Complete package, Twido versionMD1AE175ZL: Complete package, Zelio versionMD1AE177: Complete package, TSX Micro version

Package descriptionOperating unitThe Safe Automatic Door teaching module consists of a swinging door implementing all the operation safety devices required by relevant standards:@ XUL photoelectric barrier cells with double output contact,@ mobile panel obstruction detection by XUD optic fibres and photoelectric cells, @ mechanical open/close end-of-travel switches,@ door motion indicator lamps,@ safe access zone lighting indicators.

Mechanical motion is controlled by an AC motor with a speed reducer and an adjustable torque limiter.The mobile panel is driven by pinion and chain gear with ball bearing rail guides.

Control unitAn industrial electrical box includes:@ the standard protection devices: fuse isolator, thermal magnetic circuit

breaker and thermal relay and the components for both operating modes,@ depending on the version, the PLC is a TSX Micro (16I / 12O), a Twido

(16I / 12O) or a Zelio (12I / 8O) module,@ in manual mode, door motion and safety devices are controlled by limit

switches,@ in automatic mode, the motion and safety devices, keyboard access and

signals are controlled by a PLC.



Numerical axis

Electrical and

mechanical data


@ Dimensions (H x W x D) - weight:- operating section: 400 x 920 x 430mm - 40kg- control section: 600 x 560 x 310mm - 30kg

Main industries:


Teaching objectives

@ Highlight the influence of mechanical and energetic stress in metered or close looped positioning of a moving part

@ Implement an axis card.

To order MD1AE794: Operating section of numerical axis MD1AE795: Complete numerical axis

Package description The axis control teaching module consists of two subunits.

The operating section includes:@ an axis 800mm long with inertia of 2 to 70.10-4kg/m2,@ a moving part driven by a stainless steel ball screw and nut system,

diameter: 16mm, thread: 5mm, travel: 600mm,@ a variable load of 1-5kg,@ a DC motor (3000 rpm - 200W) with built-in tacho-generator (7V/1000 rpm),

transmission by pulleys and notched belt,@ an electronic speed controller,@ a rotating incremental encoder fitted to the end of the axis (definition 400 ppr),@ a protective casing with opening detection,@ a diagram with testing points on regulation loop elements: set point, motor

current and voltage, speed feedback.

This subunit can be used in a horizontal or vertical position.

The control box includes:@ a TSX Premium PLC equipped with discrete 16I / 16O and a TSXCAY21 axis

control module,@ a Magelis XBT dialogue terminal,@ protection and power supply circuits,@ plug-in connectors for connection to the operating section.



Grafcet - training software

Electrical and

mechanical data

@ Hardware configuration: A PC W98/2000, XP microcomputer

Teaching objectives

@ Read and use a grafcet@ Understand how an automated system works

Package descriptionThe grafcet and automation training software is a tool explaining and animating, in simple and user-friendly manner, the concepts and basic elements of sequential automation systems.

You will deal with grafcet management concepts such as:@ switching,@ single and simultaneous sequences,@ time delays, @ etc.

Each new item of knowledge acquired is checked by an exercise or test. The training software ends with an attractive final assessment allowing you to evaluate what you have learnt.

Training software contents@ automation structure,@ single sequence grafcet,@ exclusive switching grafcet: repeating sequences, skipping step(s), summary on the exclusive switching grafcet,@ simultaneous sequence grafcet,@ time delays,@ simultaneous actions,@ latched actions,@ final test.

To order MD1LD210: Company license (french version only)

French version only

Automated systems and communication Educational equipment catalogue 2008-2009 Schneider Electric

Automated systems and communication

48

Automated systems and communication Educational equipment catalogue 2008-2009 Schneider Electric

Contents

Communication case 50

Xylophonis: brushless axis 51

5-axis manipulator 52

Formatris: automatic part sorting system 53

Tapiris: sorting belt 54

Pneumatic revolving transfer machine 55

Surface treatment 56

Vertical warehouse 57

Handling system 58

Percetris: automated machine tool 59


49



All our products include:@ a hard copy of the technical

manual and practical exercise book

@ a CD with the same documents in a PDF format and the PLC applications

Products with PLC include the PC cable.Extra cables can be ordered with the following references:MD1AE030: TSX-PC USB cable kitMD1AE031: TSX-PC Serial cable kit

The PL7 Micro, PL7 Pro and XBTL 1000 software is not included (unless otherwise stated).

To order the software, use the following references:FSACSACDENS TP7M:PL7 Micro licence (10 workstations)FSACSACDENS XP7P:PL7 Pro licence (Site)FSACSACDETUTYM:Unity Pro licence (10 workstations)FSACSACDESUTYXL:Unity Pro licence (Site).

50 50Automated systems and communication Educational equipment catalogue 2008-2009 Schneider Electric


Communication case

Teaching objectives@ Learn and master the basic

principles of communication@ Implement exchanges between modems,

PLCs and display units@ Study the features of PLCs and view the

contents of different protocols@ Handle examples of communication

architecture in industrial machines.

To order MD1AE845TW: Communication caseMD1AE849: PABX caseMD1AE848: Set of 2 modems

Electrical

and mechanical data

@ Power supply:- communication case: 230V + ground single-phase / < 120VA- PABX case: 230V + ground Single-phase

@ Dimensions (H x W x D) - weight:- communication case: 560 x 470 x 330mm - 20 Kg- PABX case: 600 x 500 x 250 mm - 10 Kg

Main industry


Other industries


Package description The main case comprising a TSX Premium, an Ethernet Twido and a Magelis display unit is used to study:@ RS232 point-to-point local communication: ASCII characters, format,

output, control, PC and PLC configuration,@ sensor actuator ASi bus: master/slave, addressing, polling principles,@ multipoint industrial UniTelway and Modbus bus: protocol, transparency and

system query principles,@ exchange between a PC and a PLC: dialogue construction,@ internet technology on Ethernet LAN with the TSX Web server function:

PC and internet browser configuration, site update and creation of HTML pages,

@ OFS, OPC Factory Server: object concept enabling computer applications (VB, C++) to access a PLC memory,

@ remote access to a PLC via a LAN: Xway addressing, IP, use of XIP driver on Ethernet,

@ exchanges between PLCs via an Ethernet LAN: data read/write on remote system,

@ internet technologies on an Ethernet LAN: IP address, subnetwork name, SNTP server,

@ remote maintenance or programming with HTML pages or PL7 Pro software and XIP driver.

There are two optional units with two V92 (MD1AE848) modems and a private automatic branch exchange (MD1AE849) to learn:@ the Hayes protocol (modem-to-modem communication standard),@ modem configuration and operation,@ remote access to a system, creation and configuration of a remote

connection on a computer,@ configuration and use of an internet browser,@ remote maintenance via the phone network,@ internet technology on a switched telephone network; computer, web server

and internet browser configuration.

The PABX provides an independent phone network, which leaves real lines free and gives a wider spectrum of opportunities for practices.

It is also possible to analyse exchange frames using the provided testing points.

PABX Case

51Automated systems and communication Educational equipment catalogue 2008-2009 Schneider Electric


Xylophonis: brushless axis

Electrical

and mechanical data

@ Power supply:230 V 1Ph + ground / 200 VA

@ Dimensions (H x W x D) - weight:680 x 780 x 500 m - 50 kg

Main industry

@ Mechanical engineering@ Electrical engineering

Other industries


Teaching objectives

@ Discover and use the specific features and capacities of the brushless motor

@ Implement a Lexium 05 servo controller@ Study the interlocking principles@ Highlight the kinematic positioning problems

of a mobile on a real system.

Pour commanderMD1AE965TW: Xylophonis, Twido versionMD1AE965MR: Xylophonis, M340 version

Package description Xylophonis is made up of a brushless numerical axis, a mobile electromagnet, a xylophone and a control part. This simple but complete package is designed to verify the qualities of this motor family combining dynamics, performance and compact size.

A number of subjects are dealt with:@ monitoring and configuration in local mode (directly on the controller or using

the Power Suit software),@ CANopen remote control,@ the various operating modes: positioning, speed or current,@ safety (cabled, programmed, operating modes),@ kinematic calculation and overall sizing:

controller - motor - reduction gear - braking resistance

The operative part contains:@ a xylophone with fourteen notes requiring rapid movement of an

electromechanical striker to respect tune and tempo,@ a vertical axis moving a trolley and intended to study kinematics and

positioning on four quadrants. Trolley useful travel is 330 mm,@ a trolley guided by two shafts equipped with linear ball bearings, driven by

a notched belt. Trolley weight varies according to the addition of one of two weights (trolley weight = 1.3 kg / 2.2 kg / 3.1 kg),

@ a 8:1 planetary gear unit,@ a BSH 0551T brushless servo motor (6000 rpm - peak torque 1.4 Nm)

equipped with a parking brake,@ a protective housing with opening detection.

The control part consists of:@ a Twido or M340 PLC equipped with 14 discrete inputs and 10 discrete outputs and a CANopen communication module,@ a CANopen servo controller with setpoint consideration times of the order of one millisecond,@ a dialogue terminal and controls to manage operating modes, compose a specific tune, configure movement characteristics and visualise position.



Electrical

and mechanical data


@ Compressed air supply: 6 bars

@ Dimensions (H x W x D) - weight: 570 x 800 x 510 mm - 32 Kg

Main industries


Teaching objectives

@ Learn about industrial manipulators and defaults

@ Study start and stop modes (DGOSM) in an assembly machine

@ Program and adjust machine cycle sequences@ Maintain the system: create and identify

breakdowns.

To order MD1AE914: Operating sectionMD1AE915: Operating section with TSX micro control section

Package description This equipment is based on an industrial electro-pneumatic assembly station. Very comprehensive, it is designed to help trainees to learn starti and restart modes (automatic, manual step-by-step).

The operating section includes: @ a product feed station,@ a 5-axis pneumatic manipulator (X, Y, Z, rotation and grip),@ a swaging station,@ a parts outlet station,@ a set of parts,@ a control panel.

The package is fitted into a casing with safety access.

The control section includes:@ a discrete 32I / 24O TSX Micro,@ a set of ribbon layers for connection.

The design is used to study:@ pneumatic technology with 3/2, 4/2 double-acting cylinders and distributor,@ mechanical translational movement guidance,@ a rack gripper system,@ inductive, magnetic, photoelectric and electro-pneumatic detection.

5-axis manipulator



Electrical

and mechanical data

@ Power supply: 230 V single phase + 6-bar filtered dry air

@ Dimensions (H x L x D) - weight: 460 x 850 x 640mm - 46kg

Main industry


Other Industry


Teaching objectives

@ Introduction to an actual industrial system for controlling and sorting parts (control section, interface and operating section)

@ Customize and implement the different identification technologies

@ Programme and fine-tune the different machine cycle sequences.

To orderMD1AE955MI: Complete package

Package description This equipment sorts parts according to the following criteria: @ type of material (plastic or metallic), @ dimension (presence of hole and/or groove), @ weight of the part.

The machine is fed with 12 different parts. At the control console, the operator chooses the criteria which he or she will use to define a correct part. Then, he or she put the products on a conveyor belt. The machine segregates the products, one by one, and moves them to a control station equipped with three on-off sensors of different types of technology and two analogue sensors. The product is then moved to the output of the machine and directed, depending on the test result, either to the correct product feeder or the incorrect one. In particular, with the dialogue terminal it is possible to monitor the result of the measurements and to adjust the analogic measurement device. The supplied application controls the complete system and proposes three types of operating modes: automatic, step-by-step and manual. The programming software (not supplied), allow to customise the operation, offer a dynamic display of the Grafcet cycle and the data tables.

Control unit:@ a Schneider-Electric TSX MICRO PLC. (Grafcet language, Ladder logic and

structured literal) and a programmable LCD dialogue terminal,@ 4/2 bistable electropneumatic interfaces and control relays.

Operating unit:@ a conveyor belt equipped with a gear motor,@ four bistable pneumatic cylinders,@ a photoelectric cell, an induction sensor, two capacitive sensors, a 0-10 travel

analogical sensor, an analogical weight sensor, 4 - 20 mA.

Formatris: automatic part sorting system



Tapiris

Tapiris: sorting belt

Electrical

and mechanical data

@ Power supply: 230V single phase + ground / 150VA


@ Dimensions (H x W x D) - weight:- operating unit: 500 x 1400 x 400 mm - 40 kg- control panel: 230 x 410 x 470 mm - 5 kg

Main industries:


Other industry


Teaching objectives

@ Implement automated management of a sorting system

@ Study communication via ASi and Ethernet@ Communicate between a PLC and a PC

(database).

To order MD1AE854T: Tapiris operating unitMD1AE858: Tapiris control panel TSX 37MD1AE858P: Tapiris control panel TSX 57

Package description TAPIRIS simulates a unit to sort parcels identified by a barcode or a digital code.

The operating unit includes:@ a conveyor belt 1.4 metres long with a 180W speed reducer,@ an Altivar speed controller ,@ an automatic parcel loading unit,@ XUD photoelectric cells to detect parcel presence,@ a barcode sensor to identify the parcels,@ outlet cylinder units,@ a set of parcels with identity labels.

The control unit includes:@ a TSX Micro 16I /12O or TSX 57,@ an ASi plug-in,@ an Ethernet plug-in,@ a control button box and a XBT.

The teaching analysis involves automated management of a sorting system:@ parcel identification and directing,@ study and implementation of automated components (sensors, cylinders,

speed controllers),@ study and implementation of an ASi bus.

For the IT industry (IRIS), the analysis also includes study and implementation of API and PC data exchange.

The parcel management database can be used (real-time reading, display) via:@ the built-in Ethernet plug-in Web server,@ the OPC (OFS) server (Excel, Visual Basic),@ the Factory Cast program (html, Java).

control panel TSX 57



Pneumatic revolving transfer machine

Electrical

and mechanical data

@ Power supply: 230V + ground / 130VA



Main industry


Other industry


To orderMD1AE945: Complete revolving transfer machine

Package description The Pneumatic Revolving transfer machine teaching module represents a circular warehousing station to load and off-load containers.The mechanical package and its control box on a wheeled trolley comprise:@ a mechanical system of vertical translational movement (linear guidance) and

horizontal rotation controlled by a 14-position table with a pneumatic indexer (3 bistable cylinders),

@ a loading station with two warehousing power supplies to hold four containers,@ inductive sensors to detect cage presence,@ mechanical sensors to identify cage codes,@ a TSX Micro PLC (28I / 12O),@ a Magelis terminal,@ an Ethernet plug-in with built-in web server,@ a set of encodable containers.

This module can be used in conjunction with Surface Treatment (MD1AE935) and Vertical Warehouse (MD1AE925) for further training in PLC communication via Ethernet.

Teaching objectives

@ Study interlocking mechanisms @ Study warehouse management@ Study a rotation system using pneumatic and

mechanical technology@ Program operation (synchronisation of basic

movements).



Surface treatment

Electrical

and mechanical data

@ Power supply: 230V + ground / < 350VA


@ Dimension (H x W x D) - weight:1240 x 1200 x 600 mm - 120 kg

Main industry

Electrical engineering

Other industry

Mechanical engineering

Teaching objectives

@ Study an automated, multiple-technology industrial system

@ Control and define an automatic production cycle

@ Analyse operating faults.

To order MD1AE935: Surface treatment

Package description The teaching module represents a surface treatment system with two containers conveyors feeding 8 stations.The treatment station and its control box on a wheeled trolley comprise:@ 370W asynchronous motors to drive both conveyors,@ two Altivar speed controllers,@ a Magelis terminal,@ a TSX Micro PLC (discrete 32I / 24O, analogue 2O),@ an ETZ510 Ethernet plug-in with built-in web server,@ a set of encodable containers.

This system is used to learn:@ speed/precision balance,@ positioning by inductive sensors,@ pneumatic and electrical components,@ sensor technologies (magnetic, inductive, photoelectric, limit switches),@ remote control by web technology.

This module can be used in conjunction with the Revolving transfer machine (MD1AE945) and Vertical Warehouse (MD1AE925) for further training in PLC communication via Ethernet.



Vertical warehouse

Electrical and

mechanical data



@ Parts (weight): 22 kg

Main industry


Other industries


Teaching objectives

@ Study and highlight interactions between mechanical, electrical and kinematics phenomena

@ Study speed and position control in the 4 quadrants of the torque/speed diagram.

To orderMD1AE925: Complete vertical warehouse

Package description The teaching module represents a vertical warehouse to study a system operating in the 4 quadrants of the torque/speed diagram.The warehouse and its control box on a wheeled trolley includes:@ a warehouse with 15 swinging cradles,@ an automatic door to load and unload the cradles,@ a DC speed reducer,@ a 4-quadrant transistor speed controller, r. 6A maximum output current,@ inductive sensors indicating cradle position,@ photoelectric cells to detect cradle swing,@ a TSX Micro PLC (discrete 16E / 12S, analogue 4S, counter module),@ an Ethernet ETZ510 plug-in with built-in web server,@ a Magelis terminal,@ a set of 16 parts to load the cradles.

This module can be combined with the Revolving transfer machine (MD1AE945) and Cleaning System (MD1AE935) to complete the study of Ethernet communication between PLCs.



Handling system

Electrical

and mechanical data

Power supply: 230V + ground / < 2.6KVA

Compressed air supply: 6 bars

Dimensions (H x W x D):- oven section:1400 x 1000 x 700 mm- conveyors: 1000 x 1200 x 300 mm- Weight: 160 kg

Main industry

Electrical engineering

Other industry

Mechanical engineering

Teaching objectives@ Implement the industrial ASi bus for

an actuator sensor@ Understand the advantage of the AS-i concept

compared to conventional solutions@ Control a production cycle (transfer and

regulation)@ Control maintenance by replacing or adding

sensors.

To order To consult us

Package description The product consists of a basic oven unit and two conveyors with components (speed controllers, sensor, PLCs) connected to the ASi field bus.

The basic unit includes:@ an oven with a door operated by an asynchronous motor driven by an Altivar

speed controller,@ a 500W resistor with beacon signalling oven operation,@ a parts transfer system with tables and cylinders,@ pneumatic distribution elements,@ a TSX 37-22 PLC,@ ASi (TSX SAZ10) module,@ Preventa module to control machine safety,@ a dialogue panel with a Magelis terminal.

The input conveyor includes:@ a vertical loading station,@ parts transfer cylinders,@ an asynchronous motor driven by an ASi LD motor starter,@ inductive sensors for parts monitoring.

The output conveyor includes:@ an asynchronous motor driven by a conventional motor starter,@ inductive sensors for parts monitoring.

The conveyors can be adapted for standalone operation. Supplies and quotes on request.



Percetris: automated machine tool

Electrical

and mechanical data

@ Power supply: 230V + ground single-phase / < 3kVA



Main industry


Other industries

@ Electrical engineering@ Industrial technology

Teaching objectives

@ Operate a multiple-technology industrial system

@ Learn to control production cycles@ Adopt a mechanical safety approach@ Choose and size electrical and mechanical

actuators@ Program a PLC.

To order MD1AE825: Percetris systemMD1AE825L: Percetris system, simplified version

Package description This industrial equipment is used to build the following production cycle:@ control parts feeding on the control station,@ control part placing,@ detect various materials,@ control part size,@ carry out drilling or not,@ sort and off-load on the basis of these features chosen by the operator

The module consists of a monoblock framework comprising:@ a parts conveyor belt,@ a buffer,@ a part of control station (presence and depth of groove),@ a dirling unit,@ a sorting and off-load station,@ a control box with the automated devices required for operating the machine.

The package is designed for optimised use of the equipment in Industrial Technology work. This is why it includes:@ different sensor technologies and characteristics (inductive, capacitive,

photoelectric, linear, analogue, magnetic and pressure),@ pneumatic automated devices (cylinders and

Documents

Educational Equipment