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EDS2 Engineered Drive Systems offer the performance and reliability of Siemens drive products in packages tailored to your exact specifications ….Featuring Siemens SINAMICS G120 and SINAMICS G130 in standard 6-Pulse and IEEE519 compliant designs using either 6-Pulse + harmonic filters (passive or active) or 18-Pulse designs Voltage and Power Range 3-phase, 200 V to 240 V, 3 to 60HP 3-phase, 380 V to 480 V, 3 to 800HP

EDS2 Engineered Drive Systems offer the …automationmate.com/automate/pdf/EDS_Brochure.pdfEDS2 Engineered Drive Systems offer the performance and reliability of Siemens drive products

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Page 1: EDS2 Engineered Drive Systems offer the …automationmate.com/automate/pdf/EDS_Brochure.pdfEDS2 Engineered Drive Systems offer the performance and reliability of Siemens drive products

EDS2 Engineered Drive Systems offer the performance and reliability of Siemens drive products in packages

tailored to your exact specifications….Featuring Siemens SINAMICS G120 and

SINAMICS G130 in standard 6-Pulse and IEEE519 compliant designs using either 6-Pulse

+ harmonic filters (passive or active) or 18-Pulse designs

Voltage and Power Range3-phase, 200 V to 240 V, 3 to 60HP ■3-phase, 380 V to 480 V, 3 to 800HP ■

Page 2: EDS2 Engineered Drive Systems offer the …automationmate.com/automate/pdf/EDS_Brochure.pdfEDS2 Engineered Drive Systems offer the performance and reliability of Siemens drive products

■■■■ Engineered Drive Systems

MTE

TCI

■ Drive assemblies undergo a variety of testing procedures, including motor operation testing, control circuit testing, wire pull testing, electrical performance checks, torque measurements and user interface/pilot device functionality.

All test processes meet or exceed ISO 9001 requirements, and all tests are documented and archived for quality verification

■ Support from factory trained and factory certified engineers

■ Complete solutions covered by 3 year warranty from the date of certified start-up. The warranty includes all parts, labor, travel time and expenses.

Full range of available options include...■ IEEE 519-2014* voltage and current

harmonics specifications compliance. A Mirus Lineator, TCI HGP or MTE Matrix AP is integrated in drive enclosure or offered in Nema 3R cabinets for outdoor applications. *IEEE519-2014 table 10-2 and table 10-3

■ dV/dt Filter ■ Protects Motors from Long Lead Effects ■ Reduces Output Voltage dV/dt ■ Reduces Motor Temperature ■ Reduces Motor Audible Noise

■ Sinewave Filter at the inverter output. Supplies almost perfect sinusoidal voltages at the motor so that standard motors can be used without special cables. The maximum permissable motor feeder cable length is 300 meters (984 feet). The maximum output frequency is 150Hz at 380V to 480V. At a frequency of

50Hz and nominal drive output current, the sinewave filter decreases the output voltage. The voltage drop must be taken into account when sizing the motor and the drive since

decreasing the motor voltage will increase the current if the power is kept at a constant level. At 60Hz the voltage drop is approximately 20 percent higher than what it is at 50Hz.

Product DescriptionThis technical data brochure provides an overview of the most important characteristics of EDS2’s cost-competitive, feature-packed, enclosed SIEMENS drives. Built with the quality and reliability you’d expect from a supplier you have come to know and trust, these engineered solutions are fully tested and backed by complete engineering documentation and drawings as well as robust after-sale support programs. The result is a single-source solution with single-source accountability.

EDS2 drives are designed for easy installation in mechanical fan and pump systems, compressors and general purpose applications such as conveyor belts, mixers, crushers and extruders and offer a dedicated communication option allowing for seamless system integration. Siemens Intelligent Operator Panels (e.g. the IOP-2) significantly simplify operator control. All Siemens drives share a common, intuitive interface for quick setup, simplified programming and ease of operation. The powerful Windows based STARTER commissioning software and SINAMICS Startdrive provide complete monitoring, trending, and commissioning support.

The standard drive enclosure is either a wall mount box or a floor standing cabinet, which can be equipped with a variety of options.

EDS2 is delivered with the following standard features■ Sinamics G120, Sinamics G130 converter

components■ Nema 12 ventilated enclosure with thermostat

controlled fans and filters■ Coordinated Door-Interlocked and pad lockable Main

Circuit Breaker (panel short circuit current rating = 65KAIC). Thermal-Magnetic Trip Unit. Designed to provide NEC branch circuit protection for overload or short circuit.

■ 3% impedance AC input line reactor (not necessary for PM250 Power Modules). Provides protection to the drive's diode bridge from voltage transients. The capacitor lifetime of the inverter increases by a factor of 2 when using an AC line reactor

■ Drive-Dedicated Semiconductor Fast Acting Fuses (inline fuses). Provide branch circuit protection when in the drive mode of operation. Helps provide for repair rather than replacement of VFD in case of current surges.

■ Flange Mounted Variable Depth Operators■ LED Panel lights. IP67 Rated. Resistant to water, oil

and metal shavings■ Control Power Transformer (CPT). Fused on the

primary and the secondary■ Terminals for line input, motor leads and control I/O■ Door-mounted Intelligent Operator Panel (IOP)■ Complete assembly is UL508A listed

MIRUSMTETCI

MIRUS

MTE

SIEMENS

Page 3: EDS2 Engineered Drive Systems offer the …automationmate.com/automate/pdf/EDS_Brochure.pdfEDS2 Engineered Drive Systems offer the performance and reliability of Siemens drive products

■ Single Phase Universal Harmonic Filter. Passive harmonic filter for 3-Phase VFDs operating on 1-Phase supply (remote locations such as farms, golf courses, oil and gas fields)

■ Horns/Sirens/Sounders with flashing strobe light

■ Air conditioning units. Available in Nema 12, Nema 3R/4 outdoor and Nema 4/4X washdown stainless steel

■ Disconnect switch with fuses-door interlocked, padlockable disconnect switch that will disconnect all input power from the drive and all internally mounted options. Drive input fusing is included

■ 5% Impedance AC output load reactor. Output reactors reduce the voltage stress on the motor windings (for motor leads >50 meters). At the same time, the capacitive charging/discharging currents, which place an additional load on the power unit when long motor cables are used, are reduced

■ Bypass: 2-Contactor (output contactor

+ bypass contactor) + fused VFD only service switch. The drive service switch isolates the drive from the power source for service (while in bypass) and provides superior functionality to a 3-contactor arrangement. Class 10/20 overload relays for motor thermal/electronic protection are provided in both "VFD" and "Bypass" mode

■ 100,000 amp short circuit current rating for connection to high capacity power line feeds. This is not the same as amp interrupting capacity (AIC). AIC is a component rating, and cannot be used as the SCCR, which is a complete drive or panel rating

■ Time Delay fuses (Bypass fuses). To protect the Bypass contactor (when optioned). These fuses are not for protection of the VFD

■ Door Mounted, Nema 4X-Rated Operator Devices Options. (21 configurations are available).■ Forward/Reverse option is only

available on non-bypass units■ Forward/Reverse and Start/Stop

options are not available together

■ Fieldbus Adapter Modules—Internally mounted adapter modules are available for communication using the following protocols: ■ EtherCAT ■ LonWorks ■ BacNet IP ■ ControlNet ■ DeviceNet ■ Modbus TCP

Ethernet/IP and Modbus RTU are integrated into SIEMENS Control Units

■ Wintertime (cabinet) Heaters

■ Surge Protective Device (SPD)

■ Smart Access Module (SAM) A wireless and

powerful tool with a great diversity of functionalities to enhance the use of your SINAMICS G120 converters. All you need is a smartphone, a tablet, or a laptop, and a common web browser to wirelessly configure and operate your converters – without having to install additional software.

General Specifications:

Nema 3R Enhanced

Available for motor/drive systemsizes up to 150HP / 110kW

Standard voltages up to 600V

60Hz (50Hz available)

3rd, 5th, 7th, 9th,11th, 13th,...

Up to 20

Reduced to < 1.5

< 12% @ Full Load

> 99%

Convection air cooled

Copper

NEMA 3R Grey(SU2 & 3 suitable for Wall Mount)

HP / kW RATING

VOLTAGE

FREQUENCY

HARMONICS TREATED

K-FACTOR SUITABILITY

INPUT K-FACTOR

INPUT CURRENT DISTORTION

EFFICIENCY

VENTILATION

ELEVATION

WINDING MATERIAL

ENCLOSURE

OPTIONS

1. Approximate Values

< 3300ft [1000m] above sea level_AMBIENT TEMPERATURE

< 104 Deg F [40 Deg C]_

International Inc.

Case StyleSU2SU3SU4MT3MT4

W in.[mm]10.25 [260]13.25 [336]18.50 [470]26.00 [661]32.00 [813]

D in.[mm]12.75 [324]16.00 [406]23.00 [584]25.00 [635]29.50 [749]

H in.[mm]29.50 [749]34.00 [864]40.00 [1016]45.00 [1143]51.50 [1308]

Mtg. Hole Center W11.00 [279]18.00 [457]20.00 [508]21.50 [546]23.50 [597]

Mtg. Hole Center D10.00 [254]13.00 [330]20.00 [508]19.00 [483]23.50 [597]

DIMENSIONS

5to

150

240480600

(VAC)

Single PhaseUniversalHarmonic

Filter

60 DDiode Bridge

RectifierT

Thyristor BridgeRectifier

E0PNo Enclosure

E1Nema 3RVentilated

SUHFSUHF HPHP

ORDERING INFORMATION

ENema 3REnhanced

Model

Typical Application Application with Lineator-1Q3TM

MotorHorsepower

LineVoltage

Frequency LoadType

EnclosureType

Optional

VVVVVV HzHz LL EnEn OO-- -- -- -- -- --

Input Current

0

50

100

1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31

Harmonic #

Am

ps

Input Voltage

0%

5%

10%

3 5 7 9 11 13 15 17 19 21 23 25 27 29 31

Harmonic #

% fu

nd

Ithd = 109%

Vthd = 5.8%

Input Current

0

50

100

1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31

Harmonic #

Am

ps

Input Current

0

50

100

1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31

Harmonic #

Am

ps

Input Voltage

0%

5%

10%

3 5 7 9 11 13 15 17 19 21 23 25 27 29 31

Harmonic #

% fu

nd

Input Voltage

0%

5%

10%

3 5 7 9 11 13 15 17 19 21 23 25 27 29 31

Harmonic #

% F

und

amen

tal

Input Current

0

50

100

1 3 5 7 9 11 13 15 18 17 18 19 21 23 25 27

Harmonic #

Am

ps

Vthd = 2.0%

Input Voltage

0%

5%

10%

3 5 7 9 11 13 15 17 19 21 23 25 27 29 31

Harmonic #

% f

un

d

Ithd = 9.8%

Input Current

0

50

100

1 3 5 7 9 11 13 15 18 17 18 19 21 23 25 27

Harmonic #

Am

ps

Input Current

0

50

100

1 3 5 7 9 11 13 15 18 17 18 19 21 23 25 27

Harmonic #

Am

ps

Input Voltage

0%

5%

10%

3 5 7 9 11 13 15 17 19 21 23 25 27 29 31

Harmonic #

% f

un

d

Input Voltage

0%

5%

10%

3 5 7 9 11 13 15 17 19 21 23 25 27 29 31

Harmonic #

% F

un

dam

enta

l

60HP

VFD

30 HP480V

1-phase supply and excess ripple current requires drive

derating of 2x

1Q3 reduces ripple current which may allow for less derating when approved

by VFD manufacturer

Unbalanced3-wire

Balanced3-phase, 3-wire480V, 40A

50HP

VFD

30HP1Q3

Balanced1-phase, 2-wire

480V, 68A

30 HP480V

3Q1 fo tupni taDFV fo tupni ta

* All LINEATOR 1Q3 units are shipped complete with a capacitor bank switching contactor and control system that automatically switches the filter capacitors off whenever the VFD is in the idle-no load ready-to-run mode.

Motor Size Lineator Rating 240V (60Hz) 480V (60Hz) 600V (60Hz)

HP kW Input Amps (1ph/60Hz)

Standard Enclosure

Enhanced Enclosure

Standard Enclosure

Enhanced Enclosure

Standard Enclosure

Enhanced Enclosure

Output Case Weight[1] Case Weight[1] Case Weight[1] Case Weight[1] Case Weight[1] Case Weight[1]

240VAC 480VAC 600VAC kVA Style lbs [kg] Style lbs [kg] Style lbs [kg] Style lbs [kg] Style lbs [kg] Style lbs [kg] 5 4 23 12 9 7.5

SU2

81 [37]

SU2-E

84 [38]

SU2

74 [34]

SU2-E

77 [35]

SU2

71 [32]

SU2-E

74 [33]

7.5 5.5 33 17 13 11 93 [42] 96 [44] 84 [38] 87 [39] 80 [36] 83 [38]

10 7.5 45 23 18 14 111 [50] 114 [52] 99 [45] 102 [46] 94 [42] 97 [44]

15 11 68 34 26 20

SU3

159 [72]

SU3-E

165 [75] 119 [54] 122 [55] 112 [51] 115 [52]

20 15 90 45 35 27 189 [86] 195 [88]

SU3

168 [76]

SU3-E

174 [79]

SU3

158 [72]

SU3-E

164 [75]

25 18.5 111 56 44 34 213 [97] 219 [99] 188 [85] 194 [88] 177 [80] 183 [83]

30 22 137 68 52 40 273 [124] 279 [127] 238 [108] 244 [111] 222 [101] 228 [103]

40 30 180 90 70 51 333 [151] 339 [154] 288 [131] 294 [133] 268 [121] 274 [124]

50 37.5 202 110 87 63

SU4

389 [176]

SU4-E

397 [180] 318 [144] 324 [147] 295 [134] 301 [136]

60 45 255 130 105 75 413 [187] 421 [191]

SU4

358 [162]

SU4-E

366 [166]

SU4

333 [151]

SU4-E

341 [155]

75 55 300 152 130 93 461 [209] 469 [213] 398 [180] 406 [184] 369 [168] 377 [171]

100 75 420 210 175 118 MT3

563 [255] MT3-E

593 [269] 458 [208] 466 [211] 424 [192] 432 [196]

125 90 520 260 220 145 659 [299] 689 [312] MT3

568 [258] MT3-E

598 [271] MT3

527 [239] MT3-E

557 [252]

150 110 590 295 260 175 MT4 847 [384] MT4-E 884 [401] 688 [312] 718 [326] 636 [288] 666 [302]

R

R

†VFD de-rating must be approved by drive manufacturer.

Tel:(905) 494-1120 Fax:(905) 494-1140Toll Free: 1-888-TO MIRUSEmail: [email protected]: www.mirusinternational.com

Mirus International Inc. All specifications subject to change without notice. Visit www.mirusinternational.com for the latest information.

MIRUS International Inc.31 Sun Pac BlvdBrampton, OntarioCanada L6S 5P6

SUHF-PS01-A7Effective: February 2013

C

MIRUS

Page 4: EDS2 Engineered Drive Systems offer the …automationmate.com/automate/pdf/EDS_Brochure.pdfEDS2 Engineered Drive Systems offer the performance and reliability of Siemens drive products

■■■■ Engineered Drive Systems

Fabrication ExampleSiemens Sinamics G120, 100HP, 18-Pulse. City of Los Angeles Glendale Water Treatment Plant Pump Panels.

Page 5: EDS2 Engineered Drive Systems offer the …automationmate.com/automate/pdf/EDS_Brochure.pdfEDS2 Engineered Drive Systems offer the performance and reliability of Siemens drive products
Page 6: EDS2 Engineered Drive Systems offer the …automationmate.com/automate/pdf/EDS_Brochure.pdfEDS2 Engineered Drive Systems offer the performance and reliability of Siemens drive products

■■■■ Engineered Drive Systems

Fabrication ExampleSiemens Sinamics G130, 600HP Pump Panels. IEEE519-Compliant through the use of Mirus 600HP Passive Harmonic Filters

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Page 8: EDS2 Engineered Drive Systems offer the …automationmate.com/automate/pdf/EDS_Brochure.pdfEDS2 Engineered Drive Systems offer the performance and reliability of Siemens drive products

■■■■ Engineered Drive Systems

Fabrication ExampleSiemens Sinamics G120, 100HP, 18-Pulse. City of Lakewood Simon Bolivar Park Pump Panels

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Page 10: EDS2 Engineered Drive Systems offer the …automationmate.com/automate/pdf/EDS_Brochure.pdfEDS2 Engineered Drive Systems offer the performance and reliability of Siemens drive products

■■■■ Engineered Drive Systems

RFQ.P.O.BY CHK'D APPR.

I. GENERALA. Service

480VAC, 3Ø, 3-Wire, 60Hz. 240VAC, 3Ø, 3-Wire, 60Hz.Solidly Grounded Wye Resistance Grounded Wye UL Listed or Labeled

kAIC RMS Sym. CSA (cUl)

B. ApplicationFan Constant Torque (Heavy Duty Cycle)Compressor Other (see page 8) Variable Torque (Normal Duty Cycle)

C. Environment

Operating ambient conditions will be oF in outdoors, at an elevation ofHazardous Area Classification

D. Enclosure

1. Location Indoor Outdoor2. Type NEMA 1 NEMA 1 w/Neoprene Gasket

NEMA 12 NEMA 4 IndoorWith Bottom Plates NEMA 4 Outdoor

3. Dimensions Man. Standard Other

4. Paint Exterior InteriorManufacturer's Standard ANSI #70 (White)

E. CablesIncoming Power Feeder Cables Per Phase:Outgoing Motor Feeder Cables Per Phase:Motor Cable Lead Length: Manufacturer to recommend if a load reactor, sinewave filter or a dV/dt filter is required in quote.

II Variable Frequency DriveA. Drive Manuf. Standard Drive

Manuf. Standard Pulse Freq. Load reactors required for RWR. Line reactors required6 - Pulse w/Line Reactor 12 - Pulse 18 - PulseIEEE 519 Compliant Drive Passive Filter on Drive Active Front EndTHD Calculation provided. Other

B. Overcurrent Protection Motor Circuit Protector Thermal Magnetic BreakerAdditional Line Fuse(s) Lugs Only (Manufacturer to specify input protection requirement)

C. Overload Relay Solid State Device Ambient CompensatedTrip Class 10 (10 sec.) Trip Class 15 (15 sec.) Trip Class SelectableTrip Class 30 (30 sec.) Overload w/ Comm. Module Trip Class 20 (20 sec.)Allowed to be part of drive.

D. Options Manufacturer's Standard

None (No SW, But., or Lights) Fwd - Rev - Stop Switch Amber Ind. (Rev., Slow)Start / Stop Buttons Fwd - Off - Rev Switch 120V Shunt TripOn - Off Switch Green Motor Run Ind. 24VDC Shunt TripHand - Off - Auto Switch Green Motor Ready Ind. 120V Control RelayFast - Slow - Stop Switch Indicators shall be L.E.D. 24VDC Control Relay (Qty 1)Fast - Off - Slow Switch Jog - Off - Auto Switch (Spring Return to Off) Mount HMI to VFD

E. Controls :

Discrete I/O. Outputs (Dry from VFD) Inputs (Dry from PLC)Motor Ready Start; N.O. CloseMotor Running Stop; N.C.OpenAlarm (General Alarm/OL) Start/Stop; N.O.H-O-A Sw Auto position Permissive

DATE

DATA SHEET REV

P&IDVARIABLE FREQUENCY DRIVE

DATA SHEET

REVNO BY DATE APPR.

LOCATION

Provided by others

PROJECTCLIENT

UNIT

feet.

(These are in addition to the I/O needed to provide indication on the enclosure door

500-690VAC, 3Ø, 3-Wire, 60Hz.

NEMA 4XNEMA 4X SS (Circle One, 304 or 316)Vented NEMA 3R

Centrifugal PumpPositive Displacement PumpSlurry Pump

Outputs InputsOutput speed/freq. (scalable 4-20 mA) Input speed/freq. (scalable 4-20 mA)Other Input from local/remote Pot.

CommunicationsRS-232

Ethernet IP RS-422/485III. Notes

(These are in addition to the I/O needed to provide indication on the enclosure door

ProfinetModbus TCPProfibus

Analog I/O.

NO

Selection and Ordering Data (Copy, fill out, email or fax with your RFQ)

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Selection and Ordering Data (Copy, fill out, email or fax with your RFQ)

REMOTE COMMUNICATIONS OPTION

RANCH SYSTEMS RS 300

OTHER MANUFACTURER - Manufacturer’s Model

DEFINE TYPE OF CONTROL DESIRED (24VDC, 115VAC)

PROCCESS FEED BACK OPTION; for speed control

SENSOR TYPE SENSOR OUTPUTPRESSURE 0-20ma / 4-20ma 0-10 vdc

FLOW 0-20ma / 4-20ma 0-10 vdc

MOTOR SPECIFICATIONS; typically located on motor nameplate

VOLTAGE*

FREQUENCY*

F.L.A. (full load amps) or max current*

H.P. (horse power) or kW (kilowatt)*

R.P.M. (revolutions per minute) Speed*

P.F. (power factor)

NOM.EFF(motor efficiency)

Attaining as much data from motor as possible reduces setup time. If you can provide a clear picture from nameplate we can access the required information(see nameplate example below) If specifications are hard to aquire we will need the minimum defined by *

SPECIAL REQUEST NOTES;

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2018 Engineered Drive Systems EDS, All Rights Reserved, Publication No. EDS2-1-05012018, May 2018

This bulletin is intended to clearly present a brief product data and provide technical information that will help the end user with design applications. EDS reserves the right, without notice, to change design or construction of any products and to discontinue or limit distribution of

any products. EDS also reserves the right to change or update, without notice, any technical information contained in this bulletin. Once a product has been selected, it should be tested by the user in all possible applications.

www.engineereddrivesystems.com

Current Certifications

Phone (323) 887-7066 Fax (323) 887-8076Manufacturing Facility — 5901 Corvette Street, Los Angeles, California 90040

In Process