EDEN MOTORS LIMITEDedenptn.com/wp-content/uploads/2018/08/EDEN-Brochure.pdfSPC MSA PPAP APQP Quality Driving factors EDEN MOTORS LIMITED , PANTNAGAR 4. Parts manufactured 2w parts

EDEN MOTORS LIMITED

Your partner for plastic injection moulding

(an IATF 16949 : 2016 certified company)

ExternalCompany view

Internal

EDEN MOTORS LIMITED , PANTNAGAR 2

A world class company being a complete solution to customer total satisfaction

achieving 35 Cr turnover along with employees all round development by

2020

We, at EDEN MOTORS LIMITED, have established ourselves in 2007 as a fast

growing customer oriented company with a vision of meeting and even exceeding

customer requirements providing the best techno-commercial solutions. Our main

thrust has been on providing zero defect time bound supplies to our esteemed

customers at reasonable price. To accomplish its goal and in the service of

customer integrated machineries like plc based plastic injection moulding

machines with all accessories ,tools , design facility , VMM for inspection ,testing

lab with latest standards and qualified executives have been employed in the

company. Company has stretched in an area of 5935 m2. We have been religiously

following IATF: 16949-2016 as QMS. Our main interests are plastic injection

moulding & assembling of automobile parts for 2WD & 4WD leading to various

switches, lights, batteries & locks.

About the company

Our esteemed customers Quality Policy

MINDA STORAGE BATTERIES PVT. LTD

WE, AT”EDEN MOTORS LTD” SHALL CONTINUOUSLY STRIVE FOR CUSTOMER SATISFACTION BY

PROVIDING TIMELY AND QUALITATIVE PRODUCTS & SERVICES.

WE SHALL BE COMMITTED TO CONTINUAL IMPROVEMENT THROUGH QUALITY MANAGEMENT SYSTEMS IN ORDER TO MEET CUSTOMER NEEDS & EXPECTATIONS WITH INCREASED MORALE OF OUR

PERSONNEL.

FOR THIS, WE SHALL CREATE AN ENVIRONMENT TO ENCOURAGE ALL OUR EMPLOYEES AND SUPPLIERS

TO PREVENT DEFECTS AND STRIVE FOR EXCELLENCE.

Vision


Driving factors to achieve Customer needs

Driving factors

4M changecontrol

Continualimprovement

Training

Process monitoring

SPC

MSA

PPAP

APQP

Quality

Driving factors


Parts manufactured 2w parts

Handle bar

Neutral switch Brake switch

Lock parts

Light lens


Parts manufactured 4w parts

Interior plastic decorative

Lighting

Lever combination


Parts manufactured Battery parts

Battery parts


Parts manufactured Off-road parts

Combination switch

Miscellaneous


Parts manufactured Metalizing parts

Before metallizing After metallizing


0671-001D base dipper

Parts manufactured Sub-assembly parts

0671-001D base blinker

1273-001B base blinker 0672AW-001M base Main


Parts manufactured

Light parts assemblies


Organization Structure

Company functions

T R M

HR

ASSEMBLY


Tool Room

Pasting robotUltrasonic Welding Metallizing

EDM

Thermoset type

Thermoplastic type

Moulding

Other

Facility Manufacturing

Machine

TonnageNos

50 Ton 6

90 Ton 8

120 Ton 5

120 Ton

(Thermoset

Molding)

3

180 Ton 1

250 Ton 2

360 Ton 1

650 Ton 1

Total 27

Assembly

Supplier base


Facility Auxiliary & utility

MTC at each machine

Hopper dryer at each machine

Tray dryer for pre-drying

De-humidifier for pre-drying

Chiller for cooling mould Air compressors

DG back-up Cooling tower set-up

Sprue picker at machine


Facility Inspection & Testing

Std. Room VMM

Dart impact tester

Muffle furnace

Specific Gravity

IZOD/CHARP impact tester

MFI tester

Analytical balanceMelting point Universal testing machine

Rockwell

1) Relative density 2) Melting point 3) Water absorption 4) Filler content 5)IZOD / CHARPY impact strength 6) Moisture content 7) Flammability test 8) Rockwell hardness 9) Dart impact strength 10) Melt flow index 11) Tensile -elongation / Flexural / Compressive strength


Facility Tool-room

2) Low cost kaizens

3) VA-VE activities

1) 100 % PM adherence

4) Mould development

AfterBefore

23

28

33

33

0 5 10 15 20 25 30 35

2014~15

2015~16

2016~17

2017~18


Plastic injection moulding machines

S.N.

MACHINE TYPE

UOM TPIM- 50 TPIM - 90 TPIM -120 TPIM - 180 TPIM - 250 TPIM - 360 TPIM-650V

1 NUMBER OF MACHINES 6 8 8 1 2 1 1

2 TYPETOGGLE

CLAMP

TOGGLE

CLAMP

TOGGLE

CLAMP

TOGGLE

CLAMP

TOGGLE

CLAMP

HYDRAULIC

CLAMP

TOGGLE

CLAMP

3 SCREW DIAMETER mm 28 36 41 52 60 70 93

4 SHOT WEIGHT(PS) gm 72 120 186 386 591 840 2687

5 INJECTION PRESSURE kgf / cm2 1710 1600 1590 1430 1810 2100 1735

6 INJECTION RATE cm3

/ sec 46 72 82 135 161 170 613

7 PLASTICIZING CAPACITY gm / sec 5.0 12.9 18.1 30.1 37.8 42 63.5

8 LOCATING RING DIA mm 100 100 100 100 120 120 150

9 SCREW STROKE mm 130 130 155 200 230 250 430

10 CLAMPING FORCE tonf 50 90 120 180 250 360 650

11 OPENING STROKE mm 220 270 310 405 505 700 900

12 MAX. DAYLIGHT mm 540 620 710 955 1145 1520 2000

13MOULD HEIGHT

(min~max)mm 100~320 125~350 150~400 200~550 200~640 260~820 350~1100

14 SPACE BETWEEN TIE BAR mm X mm 310x310 360x360 410x410 450x450 560x560 760x760 910x910

15 PLATEN SIZE mm X mm 450x450 530x530 610x610 690x690 840x840 1225x1225 1350x1350

16 STUD MOUNTING TYPE SLOTTED THREADED THREADED THREADED THREADED THREADED SLOTTED

17 STUD SIZE (DIA) mm 16 16 16 16 20 20 38

18 HYDRAULIC EJECTOR FORCE tonf 2.2 3 3 5 7 9 14

19 HYDRAULIC EJECTOR STROKE mm 75 75 100 100 125 150 250

20 PUMP MOTOR kw 7.5 11 15 22 30 37 60

21 HEATING CAPACITY kw 5 8 9 14 19 22 35

22 OIL TANK CAPACITY litre 150 200 410 400 500 800 1000

PARAMETERS

Specifications


Plastic material usage

14

18

20

20

24

46

52

53

79

85

87

201

203

0 100 200 300

NYLON 6 UNFILLED

HENOL…

PBT FILLED

PMMA

MELAMINE…

NYLON 6,6 33% GF

ABS FR

POLYCARBONATE

POM

ABS

PP TF

PP-CP

NYLON 6 30%GF

Material consumption / year (2017~18)

(all

figures in ton)

Total consumption / year : 902 ton

Supplier base


Recognition Awards

Best ancillary award receiving from Shri N.K. Minda Ji

Best plastic supplier award receiving from TACO Pantnagar 2013

Best Award receiving from Shri N.K. Minda Ji in QCDDR 2014~15

Best plastic supplier award receiving from TACO Pantnagar

2014~15


Address:

EDEN MOTORS LIMITEDPLOT No. 7/F, SEC- 9, I.I.E. SIDCUL ,PANTNAGAR -263153

UDHAMSINGHNAGAR (UTTRAKHAND) ,INDIA

MOBILE : 9997027010 , 9997027014

E-MAIL : [email protected] , [email protected]

Web site : www.edenptn.com

mailto:[email protected]

mailto:[email protected]

Documents

EDEN MOTORS LIMITEDedenptn.com/wp-content/uploads/2018/08/EDEN-Brochure.pdfSPC MSA PPAP APQP Quality Driving factors EDEN MOTORS LIMITED , PANTNAGAR 4. Parts manufactured 2w parts