81
DOCUMENT RESUME ED 107 991 CE 004 204 AUTHOR Pucci, Alex L; Reichel, George F. TITLE An Analysis of the Welding Occupation. . INSTITUTION Ohio State Dept. of Education, Columbus. Div. of Vocational Education.; Ohio State Univ.,"Columbus. Trade and Industrial Education Instructional Materials Lab'. SPONS AGENCY Office of Education (DHEW), Washington, D.C. PUB DATE [75] NOTE 81p.; For related documents, see CE 004 160-203, CE 004 205-206, CE 004 263-268, and CE 004 425-427 EDRS PRICE DESCRIPTORS MF-$0.76 HC-$4.43 PLUS POSTAGE Communication Skills; *Job }analysis; Knowledge Level; *Metal Working Occupations; *Occupational Information; Safety; Skill Analysis; Skill \ Development; Skilled Occupations; *Task Analysis; Task PerfOrmance; Trade and Industrial Education; Welders; *Welding; Work Attitudes ABSTRACT The general purpose Of the occupational analysis is to provide workable, basic information dealing with the many and . varied duties performed in the welding occupation; It includes the basic manipulative skills and technical information in the'following four areas: oxy /acetylene, electric arc, tungsten inert-gas arc, and metallic inert-arc welding. The document opens with a brief introduction followed by a job description. The bulk of the document is presented in.table form. The four areas are broken down into a number of tasks and for each task a two -page table is presented, showing on the first page: tools, equipment, materials, objects acted upon; performance knowledge (related also to decisions, cues and errors); safety--hazard; and on the second page: science; math -- number, systems; and communications (performance modes, examples, and skills and concepts). Also included in the document are a brief note on abbreviation of welding terms, and 2 sections on safety (eye protection and general safety practices). (BP) ***44****************************************************************** Documents acquired by ERIC include many informal unpublished * materials not available from other sources. ERIC makes every effort * * to obtain the best copy available. nevertheless,.items of marginal * * reproducibility are often encountered and this affects the quality * * of the microfiche and hardcopy reproductions ERIC makes available * * via the ERIC Document Reproduction. Service (EDRS). EDRS is not * responsible for the quality of the original document. Reproductions * * supplied by EDRS are the best that can-be made from the original. * ***********************************4!***********************************

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Page 1: ED 107 991 CE 004 204 Pucci, Alex L; Reichel, George F

DOCUMENT RESUME

ED 107 991 CE 004 204

AUTHOR Pucci, Alex L; Reichel, George F.TITLE An Analysis of the Welding Occupation. .

INSTITUTION Ohio State Dept. of Education, Columbus. Div. ofVocational Education.; Ohio State Univ.,"Columbus.Trade and Industrial Education InstructionalMaterials Lab'.

SPONS AGENCY Office of Education (DHEW), Washington, D.C.PUB DATE [75]NOTE 81p.; For related documents, see CE 004 160-203, CE

004 205-206, CE 004 263-268, and CE 004 425-427

EDRS PRICEDESCRIPTORS

MF-$0.76 HC-$4.43 PLUS POSTAGECommunication Skills; *Job }analysis; Knowledge Level;*Metal Working Occupations; *OccupationalInformation; Safety; Skill Analysis; Skill \

Development; Skilled Occupations; *Task Analysis;Task PerfOrmance; Trade and Industrial Education;Welders; *Welding; Work Attitudes

ABSTRACTThe general purpose Of the occupational analysis is

to provide workable, basic information dealing with the many and .varied duties performed in the welding occupation; It includes thebasic manipulative skills and technical information in the'followingfour areas: oxy /acetylene, electric arc, tungsten inert-gas arc, andmetallic inert-arc welding. The document opens with a briefintroduction followed by a job description. The bulk of the documentis presented in.table form. The four areas are broken down into anumber of tasks and for each task a two -page table is presented,showing on the first page: tools, equipment, materials, objects actedupon; performance knowledge (related also to decisions, cues anderrors); safety--hazard; and on the second page: science;math -- number, systems; and communications (performance modes,examples, and skills and concepts). Also included in the document area brief note on abbreviation of welding terms, and 2 sections onsafety (eye protection and general safety practices). (BP)

***44******************************************************************Documents acquired by ERIC include many informal unpublished

* materials not available from other sources. ERIC makes every effort ** to obtain the best copy available. nevertheless,.items of marginal *

* reproducibility are often encountered and this affects the quality *

* of the microfiche and hardcopy reproductions ERIC makes available *

* via the ERIC Document Reproduction. Service (EDRS). EDRS is not* responsible for the quality of the original document. Reproductions ** supplied by EDRS are the best that can-be made from the original. *

***********************************4!***********************************

Page 2: ED 107 991 CE 004 204 Pucci, Alex L; Reichel, George F

P

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Page 3: ED 107 991 CE 004 204 Pucci, Alex L; Reichel, George F

AN ANALYSIS OF THE WELDING OCCUPATION

Alex L. PucciVocational Welding InstructorNormandy High SchoolParma, Ohio

Developed By

George F. ReichelV&ational Welding InstructorMax S. Hayes Vocational High SchoolCleveland, Ohio

Occupational AnalysisE.P.D.A. Sub Project 73402

June 1, 1973 to December 30, 1974. Director: Tom L. Hindes

Coordinator: William L. Ashley

The Instructional Materials LaboratoryTrade an . Industrial Education

The Ohio State University

.3

. i-

Page 4: ED 107 991 CE 004 204 Pucci, Alex L; Reichel, George F

"The activity whith is the subject of thisreport was supported in whole or in part bythe U.S. Office of Education, Department ofHealth, Education, and Welfare.. However,the opinions expressed herein do not reflectthe position or policy of the U.S. Office of,Education, and no official endorsement bythe U.S. Office of Education should be

, inferred."

q

Page 5: ED 107 991 CE 004 204 Pucci, Alex L; Reichel, George F

TABLE OF CONTENTS

Foreword v

Preface vii

Acknowledgment ix

Job Description xi

Duties

I. Oxy/ Actylene Welding 1

II. Electric Arc Welding 27III. Tungsten Inert-Gas Arc Welding 43IV. Metallic Inert-Gas Arc Welding 59

Abbreviations 69

Eye Protection 71

Index: Safe Practices in Welding 73

S

iii

Page 6: ED 107 991 CE 004 204 Pucci, Alex L; Reichel, George F

FOREWORD

The occupational analysis project was conducted by The Instructional Materials Laboratory, Tradeand Industrial Education, The Ohio State University in conjunction with the State Department ofEducation, Division of Vocational Education pursuant to,a grant from the U.S. Office of Education.

The Occupational Analysis project was proposed and conducted to train vocational educators in thetechniques of making'a comprehensive occupational analysis. Instructors were selected from Agricul-ture, Business,' Distributive, Home Economics and Trade and Industrial Education to gain experiencein developing analysis documents for sixty-one different occupations. Representatives from Business,Industry, Medicine, and Education were involved with the vocational instructors in conducting theanalysis process.

The project was condred in three phases. Phase one involved the planning and developmentof theproject strategies. The analysis process was based on sound principles of learning and behavior. Phasetwo was the identification, selection and orientation of all participants. The training and ,vorkshop.sessions constituted the third phase. Two-week workshops were held during which teams of vocationalinstructors conducted an analysis of the occupations in which they had employment .experience. Theinstructors were assisted by both occupational consultants and subject matter specialists.

The project resulted in producing one hundred two trained vocational instructors capable of conduct-ing and assisting in a comprehensive analysis of various occupations. Occupational analysis datawere generated for sixty-one occupations. The analysis included a statement of the various tasksperformed in each occupation. For each task the following items were identified: tools and equip-ment; procedural knowledge; safety knowledge; concepts and skills and mathematics, science andcommunication needed for successful performance in the occupation. The analysis data provided abasis for generating instructional materials, course outlines, student performance objectives, criterionmeasures, as well as identifying specific supporting skills and knowledge in the academic subjectareas.

Page 7: ED 107 991 CE 004 204 Pucci, Alex L; Reichel, George F

PREFACE

The information compiled in this document is en analysis of the requiredskills used in the performance of duties and tasks by the average welder. Itincludes the basic manipulative skills and tech -deal information in the fol-lowing four areas: oxy/acetylene, electric arc, tungsten inert-gas arc, andmetaiiic inert-gas arc welding.

1

Vii

Page 8: ED 107 991 CE 004 204 Pucci, Alex L; Reichel, George F

ACKNOWLEDGMENT

i \

we wish to acknowledge the valuable assistance rendered by the following subject matter specialists.They provided input to the vocational instructors in identifying related skills-'and concep4 of eachrespective subject matter area and served as training assistants in the analysispro' cess during thetwo-week workshops. , ,

Rollin M. Barber, PsychologyThe Ohio State UniversityColumhus, Ohio ,

Jodi Beittel, CommunicationsColumbus, Ohio

Diana L. Buckeye, MathematicsUniversity of MichiganAvon Lake, Ohio

Rick Fien, ChemistryThe Ohio State UniversityBeechwood, Ohio

N. S. Gidwani, ChemistrColumbus Technical InstituteColumbus,-Ohio

Bruce A. Hull, BiologyThe Ohio State UniversityColumbus, Ohio

Donald L. Hyatt, PhysicsWorthington High School

. Worthington, Ohio

8

Glenn Mann, CommunicationsColumbus, Ohio

----Jerry McDonald, Physical SciencesColumbus-Technical InstituteReynoldsburg, Ohio

Colleen.Osinski, PsychologyColumbus Technical InstituteColumbus, Ohio

David Porteous, CommunicationsUniversity of ConnecticutColchester, Connecticut

James A. Sherlock, communicationsColumbus Technical InstituteColumbus, Ohio

Jim VanArsdall, MathematicsWorthington High SchoolWorthington,,, Ohio

Lillian Yontz, BiologyThe Ohio State UniversityCaldwell, Ohio

Page 9: ED 107 991 CE 004 204 Pucci, Alex L; Reichel, George F

Acknowledgment is extended to the following I.M.L. staff members for their role in conducting the'workshops; editing, revising, proofing and typing the analyses.

Faith Justice Research AssociateSheila Nelson Administrative AssistantMarsha Opritza Editorial ConsultantRita Buccilla TypistCarol Fausnaugh TypistMindy Fausnaugh TypistRita Hastings TypistCarol Hicks TypistSue Holsinger TypistBarbara Hughes TypistCarol Marvin TypistKathy Roediger Typist

Page 10: ED 107 991 CE 004 204 Pucci, Alex L; Reichel, George F

0

JOB DESCRIPTION

\A welder selects equipment, plans layout and 'welding procedure whileapplying knowledge of basic measurement skills and concepts, and the weld-ing characteristics and physical properties of metals; sets up equipment andwelds parts using arc or gas welding,equipment; repairs products by dis-mantling, straightening, reshaping, and re-assembling. them using cuttingtorch, straightening equipment and proper hand tools.

A\ welder also secures parts in position for welding by clamping, tack weld-ink, or bolting; fits and welds components which have been fabricated, cast,or fpiged to assemble structural forms according to blueprings; performswelding operations in the flat, horizontal, vertical and overhead positions,utilizing all types of joint design.

.:-

I

i

w

4

la

*AA,'"0," -" ..,11.1......,,,,,,,SAOI --- -- - ' '.", . ..0i

Page 11: ED 107 991 CE 004 204 Pucci, Alex L; Reichel, George F

DUTY I. OXY/ACETYLENE WELDING

A. Set up and test equipmentB. Oxy/acetyl weld mild steelC. Oxy/ acetyl weld pipeD. Oxy/acetyl weld cast-ironE. Braze mild steelE. Braze cast-ironG. Silver Braze stainless steelH. Silver braze coPer alloys1. Cut using oxy/ acetyleneJ. Form and bendlc. HardfaceL. Soft solder

Page 12: ED 107 991 CE 004 204 Pucci, Alex L; Reichel, George F

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Page 13: ED 107 991 CE 004 204 Pucci, Alex L; Reichel, George F

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Page 14: ED 107 991 CE 004 204 Pucci, Alex L; Reichel, George F

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Page 15: ED 107 991 CE 004 204 Pucci, Alex L; Reichel, George F

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escr

imm

atio

n. D

etai

l.R

ecog

nitio

n of

sym

bols

. Cod

es. e

tc.

Sin

. Sha

pe. t

empe

ratu

re

Page 16: ED 107 991 CE 004 204 Pucci, Alex L; Reichel, George F

(TA

SK

ST

AT

EM

EN

T)

I-C

OX

Y/A

CE

TY

L W

ELD

PIP

Ei

.TO

OL,

EQ

UIP

ME

NT

, MA

TE

RIA

LS,

OB

JET

S A

CT

ED

UP

ON

ioxy

/ Ac

tyle

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quip

men

tM

ater

ials

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teel

Pip

eM

. S. f

iller

rod

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ning

fixt

ure

S. I

I. as

req

uire

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NC

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NO

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AF

ET

Y -

HA

ZA

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erm

ine

join

t des

ign

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ect f

iller

rod

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ect t

ip s

ize

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erm

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sitio

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lign

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kP

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rm w

eldi

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acc

orda

nce

to p

rope

r pr

osed

ure

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er to

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x un

der

Saf

e P

ract

ice.

X -

-Saf

ety

Pre

caut

ions

for

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d T

ools

--

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hru

10]

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-O

xy-A

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lene

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ding

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u 35

],

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CIS

ION

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ine

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in w

eld

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ish

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ual i

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al th

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ount

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ase

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form

ity, e

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RO

RS

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not

mee

t job

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cific

atio

nsP

oor

wel

d qu

ality

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r w

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ityP

oor

wel

d qu

ality

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r w

eld

qual

ity

I

Page 17: ED 107 991 CE 004 204 Pucci, Alex L; Reichel, George F

(TA

SK

ST

TE

ME

NT

)0

VA

CE

T L

WE

LD

PIP

E,

SC

IEN

CE

.

MA

TH

- N

UM

BE

R S

YS

TE

MS

..

...

Sim

ple

chin

es u

sed

to g

ain

mec

hani

cal a

than

tage

.E

ffect

of e

atin

g an

d co

olin

g on

exp

ansi

on o

f mat

eria

ls.

lrans

ferp

f hea

t fro

m o

ne b

ody

to a

noth

er.

Arr

ange

men

t of m

olec

ules

, ato

ms

and

ions

and

the

effe

ct o

n st

ruct

ure

and

stre

ngth

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ater

ials

./

[Typ

es a

ind

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sica

l pro

pert

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teel

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i I i i i \/

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et o

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l Num

bers

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alcu

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lgor

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asic

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asic

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eter

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lipse

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fact

s in

volv

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MM

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r m

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l met

blu

eprin

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writ

ten

spec

ifica

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out p

ipe

acco

rdin

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blu

eprin

t or

sket

ch.

Mak

e w

ritte

n re

quis

ition

for

mat

eria

ls n

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d

Fol

low

ora

l Ins

truc

tions

if g

iven

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rpre

t blu

eprin

t and

writ

ten

spec

ifica

tions

. Exa

min

e fin

ishe

d pr

oduc

t

l

,

Ter

min

olog

y, L

ogic

, Ges

ture

s, U

sage

Com

preh

ensi

on, D

etai

l, P

ropo

sals

, Des

crip

tion,

Ter

min

olog

y, In

stru

ctio

n

Ske

tch,

Des

crip

tion,

Ter

min

olog

, Log

ic, U

sage

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crim

inat

e F

acts

, Log

ic; C

once

ntra

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e ta

king

Vis

ual a

naly

sis,

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ic, D

iscr

imin

atio

n, D

etai

l,R

ecog

nitio

n of

sym

bols

, Cod

es, e

tc.

Sim

, Sha

pe, T

empe

ratu

re .

.

7

Page 18: ED 107 991 CE 004 204 Pucci, Alex L; Reichel, George F

(TA

SK

ST

AT

EM

EN

T)

OX

Y/A

CE

TY

L -

WE

LD

CA

ST I

RO

N

TO

OLS

, EQ

UIP

ME

NT

, MA

TE

RIA

LS,

OB

JEC

TS

AC

TE

D U

PO

N

Oxy

-Ace

tyl4

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eldi

ng E

quip

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. T. a

s ne

eded

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t Iro

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iller

Rod

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t Iro

n 'M

ater

ial

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x

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para

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erm

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eter

min

e tip

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cess

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heat

/ pos

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eter

min

eux

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plet

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ccor

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orre

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roce

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PE

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type

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eter

min

e fil

ler

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erm

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tip s

ize

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erm

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nece

ssity

of p

rehe

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plet

e w

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acco

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FE

TY

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ZA

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x un

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e P

ract

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XS

afet

y P

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utio

ns fo

r H

and

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ls -

[Item

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hru

10]

XIX

OX

Y-A

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lene

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tem

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uire

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eter

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e by

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etal

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knes

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etal

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ign

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re n

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osity

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osity

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ots

in w

eld.

Page 19: ED 107 991 CE 004 204 Pucci, Alex L; Reichel, George F

I

SC

IEN

CE

.M

AT

H -

NU

MB

ER

SY

ST

EM

S.

!S

impl

e m

achi

nes

used

to g

ain

mec

hani

cal a

dvan

tage

......

.-t

Set

of R

eal N

umbe

rsP

ositi

ve R

atio

nals

,

Effe

ct o

f hea

ting

and

cool

ing

on e

xpan

sion

of m

ater

ials

.F

unda

men

tal O

pera

tions

(C

alcu

latio

n)F

luid

s un

der

pres

sure

..A

dditi

on a

lgor

ithm

Tra

nsfe

r of

hea

t fro

m o

ne b

ody

to a

noth

erS

ubtr

actio

n al

gorit

hmA

rran

gem

ent o

f mol

ecul

es, a

tom

s an

d io

ns a

nd th

e ef

fect

on

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ultip

licat

ion

algo

rithm

stru

ctur

e an

d st

reng

th o

f mat

eria

ls.

.R

esis

tanc

e of

mat

eria

ls to

cha

nge

in s

hape

.D

ivis

ion

algo

rithm

Ord

er o

f ope

ratio

ns, i

.e.,

Use

of p

aren

thes

es in

sim

plify

ing

arith

met

ic e

xpre

ssio

ns

iB

asic

Mea

sure

men

t Ski

lls a

nd.C

once

pts

1

Inst

rum

ents

liBas

ic M

easu

rem

ent]

Mea

sure

men

t: G

eom

etric

linea

r.

Rea

ding

and

inte

rpre

ting

tabl

es, c

hart

s, a

nd g

raph

sS

cale

dra

win

gs, f

loor

pla

ns! b

luep

rints

Bas

ic A

rithm

etic

Ski

lls a

nd C

once

pts

1

"Rat

io a

nd p

ropr

otio

n(A

mou

nt o

f pre

heat

nee

ded

in r

elat

ion

to th

e w

eigh

t and

des

ign

of c

astin

g]

CO

MM

UN

ICA

TIO

NS

PE

RF

OR

MA

NC

E M

OD

ES

EX

AM

PLE

SS

KIL

LS /C

ON

CE

PT

S

Spe

akin

gM

ake

oral

req

uisi

tion

for

mat

eria

lsT

erm

iiioh

I Ogl

e, G

estu

re, U

sage

.R

eadi

ngR

ead

preh

eat a

nd p

osth

eat t

empe

ratu

res

as n

oted

inC

ompt

ehen

1,,n

. Det

ail,

Pro

posa

ls, D

escr

iptio

n,-

writ

ten

or o

ral i

nstr

uctio

nsIn

terp

ret b

luep

rint a

nd w

ritte

n sp

ecifi

catio

ns7

ennu

i, )1

, 4,1

Inst

ruct

ion

..

Writ

ing

1M

ake

writ

ten

requ

isiti

ons

for

mat

eria

ls n

eede

dS

ketc

hI)

,,r

iptio

n, L

ogic

, Ter

min

olog

y, U

sage

.

List

enin

gfo

llow

ora

l Ins

truc

tions

1)1,

0 U

nit

ICla

cts.

Log

ic. C

once

ntra

tion,

Not

e ta

king

Vie

win

g

Tou

ghin

gI

Exa

min

e fin

ishe

d w

eld

.,

X is

ual a

l.,,R

,is, L

ogic

, Dis

crim

inat

ion,

Det

ail,

it,,,,

cml I

. n o

f sym

bols

, Cod

es, e

tc

1,,

1),Ip

e. T

empe

ratu

re.

9

Page 20: ED 107 991 CE 004 204 Pucci, Alex L; Reichel, George F

(TA

SK

ST

AT

EM

EN

T)

1-E

BR

AZ

E M

ILD

ST

EE

L20

TO

OLS

,l',

2UIP

ME

NT

, MA

TE

RIA

LS,

OB

JEC

TS

AC

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D U

PO

NP

ER

FO

RM

AN

CE

KN

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FE

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- H

AZ

AR

D...

OxY

/Ace

tyle

ine

Equ

ipm

ent

,N n

alyz

e jo

b re

quire

men

tsR

efer

to In

dex

unde

r S

afe

Pra

ctic

eM

. S. M

ater

ial

ticte

ct fi

ller

rod

size

X S

afet

y P

reca

utio

ns fo

r H

and

Too

ls [I

tem

s I t

hru

10]

Bro

nze

Fill

er R

odS

elec

t tip

siz

eX

IX--

OX

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cety

lene

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ding

--

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s I t

hru

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per

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xC

lean

and

pre

pare

join

tS

. T. a

s riq

uire

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eter

min

e w

eld

posi

tion

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ly p

rope

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x an

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mpl

ete

braz

ing

oper

atio

nin

acc

orda

nce

to p

rope

r pr

oced

ure

,

I

.

f_

.

..

.

-.

DE

CIS

ION

S.

CU

ES

ER

RO

RS

.iA

naly

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b re

quire

men

tJo

b re

quire

men

tsjo

Will

not

mee

t job

req

uire

men

tS

elec

t rod

, siz

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etal

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knes

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int d

esig

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ect t

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al th

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osity

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ase

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ual i

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uni

form

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f bea

dP

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appe

aran

ce

1

/

.,

.'

.

.

Page 21: ED 107 991 CE 004 204 Pucci, Alex L; Reichel, George F

(TA

SK

ST

AT

EM

EN

T)

BR

AZ

E M

ILD

ST

EE

L

SC

IEN

CE

MA

TH

- N

UM

BE

R S

YS

TE

MS

Sim

ple

mac

hine

s us

ed to

gai

n m

echa

nica

l adv

anta

ge.

Effe

ct o

f hea

ting

and

cool

ing

on e

xpan

sion

ofm

ater

ials

Tra

nsfe

r of

ene

rgy

from

one

form

to a

noth

er[g

ases

and

fluN

est

Arr

ange

men

t of m

olec

ules

, ato

ms

and

ions

and

the

effe

ct o

nst

ruct

ure

and

stre

ngth

of m

ater

ials

Met

allu

rgic

al r

easo

ns fo

r bo

nd

Set

of R

eal N

umbe

rsP

ositi

e R

atio

nal,

I und

amen

tal O

pera

tions

(C

alcu

latio

n)A

dditi

on a

lgor

ithm

Sub

trac

tion

algo

rithm

Mul

tiplic

atio

n al

gorit

hm()

pist

on a

lgor

ithm

Ord

er o

f ope

ratio

ns, i

.eU

se o

f par

enth

eses

in s

impl

ifyin

g ar

ithm

etic

exp

ress

ions

.B

asic

Mea

sure

men

t Ski

lls a

nd C

once

pts

Inst

rum

ents

- [B

asic

Mea

sure

men

t)M

easu

rem

ent:

Geo

met

ricLi

near

Rea

ding

and

inte

rpre

ting

tabl

es, c

hart

s, a

nd g

raph

sS

cale

dra

win

gs fl

oor

plan

s; b

luep

rints

Bas

ic A

rithm

etic

Ski

lls a

nd C

once

pts

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io a

nd p

ropo

rtio

n[b

ond

prop

ortio

nate

to p

aren

t met

al]

CO

MM

UN

!CA

TIO

NS

PE

RF

OR

MA

NC

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OD

ES

Spe

akin

g

Rea

ding

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enin

g

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win

g

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chin

g

EX

AM

PLE

S

Mak

e or

al r

equi

sitio

n fo

r m

ater

ials

Inte

rpre

t blu

eprin

t and

writ

ten

spec

ifica

tions

Mak

e w

ritte

n re

quis

ition

for

mat

eria

ls h

eede

d

Fol

low

ora

l ins

tric

tions

if gi

ven

Exa

min

e w

ork

piec

e an

d fin

ishe

d pr

oduc

t

SK

ILLS

/CO

NC

EP

TS

'

Ter

min

olog

y, L

ogic

, Ges

ture

, Usa

ge

Com

preh

ensi

on. D

etai

l. P

ropo

sals

. Des

crip

tion,

Ter

min

olog

y. In

stru

ctio

n

Ske

tch.

Des

crip

tion,

Log

ic. T

erm

inol

ogy;

Usa

ge

Dis

crim

inat

e fa

cts.

Log

ic. C

once

ntra

tion,

Not

e ta

king

Vis

ual a

naly

sis.

Log

ic. D

iscr

imin

atio

n. D

etai

l.,

Rec

ogni

tion

of s

ymbo

ls. C

odes

, etc

.

Sae

, Sha

pe. T

empe

ratu

re

11

Page 22: ED 107 991 CE 004 204 Pucci, Alex L; Reichel, George F

(TA

S!C

ST

AT

EM

EN

T)

BR

AZ

E C

AST

IR

ON

22T

OO

LS, E

QU

IPM

EN

T, M

AT

ER

IALS

,'O

BJE

CT

S A

CT

ED

UP

ON

1

PE

RF

OR

MA

NC

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NO

WLE

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ES

AF

ET

YH

AZ

AR

D

1

Oxy

-ALe

t.S

. T:

Cas

t...

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nze

Flu

x

I I

,

Equ

ipm

ent

as r

equi

red

iron

mat

eria

lfil

ler

rod

_

.

..

..

..

.

Det

erm

ine

prep

arat

ion

need

edS

elec

t fill

er r

od s

ize

Sel

ect t

ip s

ireD

eter

min

e po

sitio

nD

eter

min

e pr

ehea

t / p

osth

eat

App

ly p

rope

r flu

x-co

mpl

ete

braz

ing

oper

atio

n fo

llow

ing

prop

er p

roce

dure

s.

,

.

.

.

,i.

Ref

er to

Inde

x un

der

Saf

e P

ract

ice

XS

afet

y P

reca

utio

ns fo

r H

and

loot

s [h

ems

I thr

u 10

]X

IX--

OX

YA

cety

lene

Wel

ding

--[It

eins

I th

ru 3

51

.

...

:-

%

Det

erm

Sel

ect f

llS

elec

t tD

eter

mD

eter

mA

ppra

i

'

DE

CIS

ION

SC

UE

SE

RR

OR

-

ne p

repa

ratio

n ne

eded

rod

sire

,p

size

-.

ne p

ositi

onne

pre

heat

ipos

thea

tfin

ishe

d w

ork

.....

.

t A.

Ii

,

.Jo

b re

quire

men

t, jo

int d

esig

n, c

ondi

tion

of m

etal

Job

requ

irem

e3ym

etal

thic

knes

s, b

ead

sire

.M

etal

thic

knes

s"

7. J

ob r

equi

rem

ent

v.Jo

b re

quire

men

tA

ppea

ranc

e. u

nifo

rmity

.

Por

osity

, poo

r ad

hesi

onP

oros

ity, p

oor

adhe

sion

Poo

r ad

hesi

on, a

ppea

ranc

eP

oor

aope

arnc

eU

neve

n ex

pans

ion

and

cont

ract

ion

<r

,

..

,

Page 23: ED 107 991 CE 004 204 Pucci, Alex L; Reichel, George F

(TA

SK

ST

AT

EM

EN

T)

I-F

BR

AZ

E C

AST

IR

ON

SC

IEN

CE

..

.,

MA

TH

- N

UM

BE

R S

YS

TE

MS

.

0S

impl

e m

achi

nes

used

to g

ain

mec

hani

cal a

dvan

tage

[use

of S

.T.]

Effe

ct o

f hea

ting

and

cool

ing

on e

xpan

sion

of m

ater

ials

[cra

cks]

Flu

ids

unde

r pr

essu

re--

[gas

]__

----

---

Tra

nsfe

r of

hea

t fro

m o

ne b

ody

to a

noth

er -

- [m

etal

s].-

----

Arr

ange

men

t of m

olec

ules

, ato

ms

and

ions

and

the

effe

ct o

nst

ruct

ure

and

stre

ngth

of m

ater

ials

[wel

d an

d m

ater

ial]

Res

ista

nce

of m

ater

ials

to c

hang

e in

sha

pe[c

ast i

ron

cann

ot b

e be

nt o

r sh

aped

at a

ny te

mpe

ratu

re]'

Met

allu

rgic

al r

easo

ns fo

r bo

nd.

....

-..

.

e.

.1

.

.

..

Set

of-

Rea

l Num

bers

Pos

itive

Rat

iona

lsF

unda

men

tal O

pera

tions

'(Cal

eula

tion)

Add

ition

alg

orith

mS

ubtr

actio

n al

gorit

hmM

ultip

licat

ion

algo

rithm

.

Div

isio

n al

gorit

hmO

rder

of o

pera

tions

, i e

., U

se o

f par

enth

eses

in s

impl

ifyin

g ar

ithm

etic

exp

ress

ions

.B

asic

Mea

sure

men

t Ski

lls a

nd C

once

pts

.In

stru

men

ts (

Bas

ic M

easu

rem

ent].

:Mea

sure

men

t: G

eom

etric

Line

ar-

, .R

eadi

ng a

nd in

terp

retin

g ta

blis

';cha

rts,

and

gra

phs

Sca

le d

raw

ings

:floo

r pl

ans/

blue

prin

ts

'

...-

'

.

.

..

CO

MM

UN

ICA

TIO

NS

PE

RF

OR

MA

NC

E M

OD

ES

EX

AM

PLE

SS

KIL

LS /C

ON

CE

PT

S

.

,

.,

Spe

akin

g\

Rea

ding

Writ

ing

List

enin

g

Vie

win

g

Tou

chin

g

.

Mak

e or

al r

equi

sitio

n fo

r m

ater

ials

Rea

d pr

ehea

t and

pos

thea

t tem

pera

ture

s as

not

ed in

writ

ten

or o

ral i

nstr

uctio

nsIn

terp

ret b

luep

rint a

nd w

ritte

n sp

ecifi

catio

ns

Mak

e w

ritte

n re

quis

ition

fefo

r m

ater

ials

nee

ded

Fol

low

ora

l ins

truc

tions

App

rais

e fin

ishe

d w

ork

,.

-

.)

r

Ter

min

olog

y, L

ogic

, Ges

ture

. Usa

ge

Com

preh

ensi

on. D

etai

l, P

ropo

sals

. Des

crip

tion,

Ter

min

olog

y, In

stru

ctio

n.

Ske

tch,

Des

crip

tion.

Log

ic. T

erm

inol

ogy.

Usa

ge

Dis

crim

inat

e fa

cts.

Log

ic. C

once

ntra

tiony

Not

e ta

king

,V

isua

l ana

lysi

s. L

ogic

. Dis

crim

inat

ion.

Det

ail.

Rec

ogni

tion

of s

ymbo

ls. C

odes

, etc

.

Siz

e. S

hape

. Tem

pera

ture

Page 24: ED 107 991 CE 004 204 Pucci, Alex L; Reichel, George F

(TA

SK

ST

AT

EM

EN

T)

i-G

SIL

VE

R B

RA

ZE

ST

AIN

LE

SS S

TE

EL

24

TO

OLS

, EQ

UIP

ME

NT

,,

MA

TE

RIA

LS.

OB

JEC

TS

AC

TE

D U

PO

N 'I ,

PE

RF

OR

MA

NC

E K

NO

WLE

DG

ES

AF

ET

Y -

HA

ZA

RD

Oxy

/Ace

tykn

e W

eldi

ngM

ater

ial:

Sta

inle

ss S

teel

Silv

er A

lloy

fille

rS

ilver

bra

zing

flux

S. T

. as

requ

ired .,

,

Equ

ipm

ent/

..fi

;w

ire

I

.4 I

.

.r-

I i t i i.

,ppR

-

f i 4

-C

.

,

Det

erm

ine

join

t des

ign

Sel

ect t

ype

and

size

of f

iller

wire

Sel

ect t

ip s

ize

Cle

an a

nd p

repa

re jo

int

Det

erm

ine

posi

tion

App

ly p

rope

r flu

x co

mpl

ete

wor

k in

acc

orda

nce

to p

rope

r pr

oced

ure

,.

,

.

.

Ref

er to

Inde

x un

der

Saf

e P

ract

ice

l'

X. S

afet

y P

reca

utio

ns fo

r H

and

1 oo

ls -

-[Ite

ms

I thr

u 10

].:

XIX

OX

Y-A

cety

lene

Wel

ding

{Ite

ms

I thr

u 35

]

.,

.

",

.

,

.. .

..

Det

erm

ine

join

t de

Sel

ect t

ype/

size

fill

Sel

ect t

ip s

ize

Det

erm

ine

posi

t:on

App

rais

e fin

ishe

dw

o

-.,..

.

.

DE

CIS

ION

S

.

r

.

CU

ES

ER

RO

RS

i gn , \k b

y vi

sual

insp

ectio

n

\ k\ \ \ \ it V. ; %

Job

requ

irem

ents

Phy

sica

l, ch

emic

al p

rope

rtie

sA

mou

nt o

f hea

t req

uire

men

tE

ase

of a

pplic

atio

nG

ener

al a

ppea

ranc

e, p

oros

ity, u

nifo

rmity

,

.. .

,.

Will

not

mee

t job

spe

cific

atio

nsW

ill n

ot m

eet j

ob s

peci

ficat

ions

-

Poo

r bo

ndin

g,

Poo

r bo

ndin

gE

xces

sive

hea

t, br

eaks

dow

n ph

ysic

al p

rope

rtie

s of

bas

e m

etal

.

Page 25: ED 107 991 CE 004 204 Pucci, Alex L; Reichel, George F

(TA

SK

ST

AT

EM

EN

T)

I-G

SIL

R B

RA

ZE

ST

AIN

LE

SS S

TE

E.

SC

IEN

E.

_

MA

TH

- N

UM

BE

R S

YS

TE

MS

Sim

ple

mac

hine

s us

ed to

gai

n m

echa

nica

l adv

anta

geH

use

of s

tand

ard

tool

s)E

ffect

of h

eatin

g an

d co

olin

g on

exp

ansi

on o

f mat

eria

ls[d

isto

rtio

n]T

rans

fer

of e

nerg

y fr

om o

ne fo

rm to

ano

ther

[che

rrac

al r

eact

ion

of fl

uxes

].

Tra

nsfe

r of

hea

t fro

m o

ne b

ody

to a

noth

er[c

apill

aik

actio

n]

effe

ct

Arr

ange

men

t of m

olec

ules

, ato

ms

and

ions

and

the

e fe

et o

n.

stru

ctur

e an

d st

reng

th o

fm

ater

ials

[str

engt

hof

b n

d][P

hysk

.al a

nd c

hem

ical

pro

pert

ies

of S

ilver

Allo

ys a

nbr

azin

g flu

xes]

[Typ

es o

f sta

inle

ss s

teel

allo

ys]

i

-

Set

of R

eal N

umbe

rsP

ositi

ve R

atio

nal

Fun

dam

enta

l Ope

ratio

ns (

Cal

cula

tion)

Add

ition

alg

orith

mS

ubtr

actio

n al

gorit

hmM

ultip

licat

ion

algo

rithm

Div

isio

n al

gorit

hmO

rder

of o

pera

tions

, i e

.. U

se o

f par

enth

eses

in s

impl

ifyin

g ar

ithm

etic

ei.p

ress

ions

Bas

ic M

easu

rem

ent S

kill.

- an

d C

once

pts

Inst

rum

ents

[Bas

ic M

easu

rem

ent]

.f,M

easu

rem

ent.

Geo

met

ricLi

near

Rea

ding

and

inte

rpre

ting

tabl

es, c

hart

s, a

nd g

raph

sS

cale

dra

win

gs/fl

oor

plan

s/bl

uepr

ints

.B

asic

Arit

hmet

ic S

kills

and

Con

cept

s[B

ond

Pro

port

iona

te p

aren

t met

al]

'C

OM

MU

NIC

AT

ION

S.,

PE

RF

OR

MA

NC

E M

OD

ES

EX

AM

PLE

SS

KI L

LS/C

ON

CE

PT

S_

Spe

akin

g..

.

Rea

ding

Writ

ing

List

enin

g

Vie

win

g

Tou

chin

g

Mak

e or

al r

equi

sitio

ns fo

r m

ater

ials

Inte

rpre

t blu

eprin

t and

writ

ten

spec

ifica

tions

Mak

e w

ritte

n re

quis

ition

s fo

r m

ater

ials

nee

ded

Fol

low

ora

l ins

truc

tions

Per

form

ope

ratio

n. a

ppra

ise

finis

hed

wor

k

Ter

min

olog

y. L

ogic

, Ges

ture

. Usa

ge

Com

preh

ensi

on. D

etai

l, P

ropo

sals

. Des

crip

tion,

Ter

min

olog

y. In

stru

ctio

n

Ske

tch.

Des

crip

tion,

Log

ic. T

erm

inol

ogy.

Usa

ge

Dis

crim

inat

e fa

cts.

Log

ic. C

once

ntra

tion,

Not

e ta

king

Vis

ual a

naly

sis.

Log

ic. D

iscr

imin

atio

n. D

etai

l.R

ecog

nitio

n of

sym

bols

. Cod

es. e

tc.

Sim

Sha

pe. T

empe

ratu

re

15

5

Page 26: ED 107 991 CE 004 204 Pucci, Alex L; Reichel, George F

(TA

SK

STA

TE

ME

NT

)IH

SIL

VE

RB

RA

ZE

CO

PPE

R A

LL

OY

S

TO

OLS

, EQ

UIP

ME

NT

, MA

TE

RIA

LS,

OB

JEC

TS

AC

TE

D U

PO

N

...

PE

RF

OR

MA

NC

E K

NO

WLE

DG

ES

AF

ET

Y -

HA

ZA

RD

Det

erm

ine

Join

t des

ign

Det

erm

ine

prep

arat

ion

need

edS

elec

t tip

siz

eD

eter

min

e po

sitio

nC

ompl

ete

braz

ing

oper

atio

n fo

llow

ing

prop

er p

roce

dure

Ref

er to

Inde

x un

der

Saf

e P

ract

ice

X-

Saf

ety

Pre

cabt

ions

for

Han

d T

ools

--[It

ems-

1 th

ru 1

0]X

IX--

°V

I-A

cety

lene

Wel

ding

[Ite

ms

I thr

u 35

]

Job

requ

irem

ent

Job

requ

nrrc

ent

Thi

ckne

ss o

f bas

e m

etal

Thi

ckne

ss o

f bas

e m

etal

Eas

e of

app

licat

ion

App

eara

nce,

spe

cific

atio

n

CU

ES

ER

RO

RS

Wea

kene

d w

eldm

cnt

Por

osity

, poo

r ad

hesi

onP

oros

ity, p

oor

adhe

sion

Mat

eria

l was

teP

oor

qual

ity a

nd a

ppea

ranc

e

Page 27: ED 107 991 CE 004 204 Pucci, Alex L; Reichel, George F

(TA

SK

ST

AT

EM

EN

T)

-H S

ILV

ER

BR

AZ

E C

OP

PE

R A

LLO

YS

Sr:

IEN

CE

-7M

AT

H -

NU

MB

ER

SY

ST

EM

S

Sim

ple

mac

hine

s us

ed to

gai

n m

echa

nica

l adv

anta

ge[u

se o

fS

tand

ard

tool

s]E

ffect

of h

eatin

g an

d co

olin

g on

exp

ansi

on o

f mat

eria

ls--

[sire

, sha

pe]

Flu

ids

unde

r pr

essu

re-

-[ga

s]T

rans

fer

of h

eat f

rom

one

bod

y to

ano

ther

--

[rap

id tr

ansm

issi

onj

Arr

ange

men

t of m

olec

ules

. ato

ms

and

ions

and

the

effe

ct o

nst

ruct

ure

and

stre

ngth

of m

ater

ials

- -

[wel

dan

d m

ater

ial]

[Diff

eren

t silv

er b

razi

ng m

ater

ials

ava

ilabl

e]

Set

of R

eal N

umbe

rsP

csiti

ye R

atio

nals

Fun

dam

enta

l Ope

ratio

ns (

Cal

cula

tion)

Add

ition

alg

orith

mS

ubtr

actio

n ;a

lgor

ithm

Mul

tiplic

atio

n al

gorit

hmD

ivis

ion

algo

rithm

Ord

er o

f ope

ratio

ns. L

eU

se o

f par

enth

eses

in s

impl

ifyin

g ar

ithm

etic

exp

ress

ions

.B

asic

Mea

sure

men

t Ski

lls a

nd C

once

pts

Inst

rum

ents

[Bas

ic M

easu

rem

ent]

Mea

sure

men

t: G

eom

etric

Line

a[R

eadi

ng a

nd in

terp

retin

g ta

bles

, cha

rts,

and

gra

phs

Sca

le d

raw

ipgr

floo

r pl

ans/

blue

prin

ts

CO

MM

UN

ICA

TIO

NS

PE

RF

OR

MA

NC

E M

OD

ES

Spe

akin

g

Rea

ding

Writ

ing

List

enin

g

Vie

win

g

Tou

chin

g

EX

AM

PLE

S

Mak

e o'

ral r

equi

sitio

ns fo

r m

ater

ials

_

.In

terp

ret b

luep

rint a

nd w

ritte

n sp

ecifi

catio

ns

Mak

e w

ritte

n re

quis

ition

s fo

r m

ater

ials

nee

ded.

Fol

low

ora

l ins

truc

tions

App

rais

e jo

b

SK

I L L

S/C

ON

CE

PT

S

Ter

min

olog

y. L

ogic

. Ges

ture

. Usa

ge

Com

preh

ensi

on, D

etai

l. P

ropo

sals

. Des

crip

tion,

Ter

min

olog

y. In

stru

ctio

n.

Ske

tch,

Des

crip

tion,

Log

ic; T

erm

inol

ogy.

Usa

ge

Dis

crim

inat

e fa

cts,

Log

ic. C

once

ntra

tion.

Not

e ta

king

,

Vis

ual a

naly

sis.

Log

ic, D

iscr

imin

atio

n. D

etai

l,R

ecog

nitio

n of

sym

bols

. Cod

es. e

tc.

Siz

e. S

hape

. Tem

pera

ture

17

Page 28: ED 107 991 CE 004 204 Pucci, Alex L; Reichel, George F

(TA

SK

ST

AT

EM

EN

T)

I-I C

UT

USI

NG

OX

Y/A

CE

TY

LE

NE

'1

2N

TO

OLS

, EQ

UIP

ME

NT

, MA

TE

RIA

LS,

OB

JEC

TS

AC

TE

D' U

PO

NP

ER

FO

RM

AN

CE

KN

OW

LED

GE

' SA

FE

TY

HA

ZA

RD

Oxy

; Ace

tyle

ne E

quip

men

tC

uttin

g T

orch

Ass

embl

yM

. S. M

ater

ial

S. T

. as

requ

ired

Det

erm

ine

job

requ

irem

ents

Lay

out m

ater

ial u

sing

cen

ter

punc

h or

scr

ibe

Sekc

t tip

siz

eSe

lect

pro

per

gas

pres

sure

sPr

ehea

t to

star

t cut

Ope

n ox

ygen

torc

h cu

tting

val

ve a

nd p

roce

ed to

com

plet

ecu

t fol

low

ing

layo

ut

Ref

er to

Ind

ex u

nder

Saf

e Pr

actic

eX

Saf

ety

Prec

autio

ns f

or H

and

Too

ls[I

tem

s I

thru

SO

] v

XIX

OX

Y-A

cety

lene

Wel

ding

[Ite

ms

I th

ru 3

5]

1,

DE

CIS

ION

S

Job

requ

irem

ents

Sele

ct ti

p si

zeSe

lect

gas

pre

ssur

esE

valu

ate

fini

shed

cut

vis

ually

CU

ES

.

Job

requ

irem

ents

Thi

ckne

ss o

f m

etal

to b

e cu

tT

hick

ness

of

met

al to

be

cut

Cut

sho

uld

have

uni

form

ker

f, s

quar

e ed

ge.

ER

RO

RS

Impr

oper

cut

Impr

oper

cut

Impr

oper

cut

Exc

eisi

ve s

lag,

rou

gh e

dge,

ker

f to

o w

ide

is.

Page 29: ED 107 991 CE 004 204 Pucci, Alex L; Reichel, George F

(TA

SK

ST

AT

EM

EN

T)

I-I C

UT

US

ING

OX

Y/A

CE

TY

LEN

E

SC

IEN

CE

.,

MA

TH

- N

UM

BE

R S

YS

TE

MS

.

Sim

ple

mac

hine

s us

ed to

gai

n m

echa

nica

l adv

anta

ge--

[use

of s

tand

ard

tool

s]E

ffect

of h

eatin

g an

d co

olin

g on

exp

ansi

on o

f mat

eria

ls [d

isto

rtio

n],

Flu

ids

unde

r pr

essu

re[a

war

enes

s of

gas

es u

nder

pre

ssur

e]

'

.

,

Set

of R

eal N

umbe

rsP

ositi

ve R

atio

nals

Fun

dam

enta

l Ope

ratio

ns (

Cal

cula

tion)

Add

ition

alg

orith

mS

ubtr

actio

n al

gorit

hmM

ultip

licat

ion

algo

rithm

Div

isio

n al

gorit

hmO

rder

of O

pera

tions

. i.e

., U

se o

f par

enth

eses

in..§

impl

ifyin

g ar

ithm

etic

exp

ress

ions

.B

ask

Mea

sure

men

ts S

kills

and

Con

cept

sIn

stru

men

ts[B

asic

Mea

sure

men

t]M

easu

rem

ent:

Geo

met

ricA

ngle

Mea

sure

men

t: N

on-g

eom

etric

Tem

pera

ture

-

Rea

ding

and

inte

rpre

ting

tabl

es, c

hart

s, a

nd g

raph

sM

aps

Bas

ic G

eom

etry

Ski

lls a

nd C

once

pts

Kno

wle

dge

of g

eom

etric

rel

atio

nshi

psP

aral

lel

Per

pend

icul

ar-

Det

erm

inat

ion

of a

rea

and

circ

umfe

renc

e of

circ

les.

Det

erm

inat

ion

of a

rea

and

perim

eter

of a

n el

lipse

.D

eter

min

atio

n of

fact

s in

volv

ing

lines

tang

ent t

o ci

rcle

s.

....

I.

,-

CO

MM

UN

ICA

TIO

NS

.,

PE

RF

OR

MA

NC

E M

OD

ES

EX

AM

PLE

SS

KIL

LS /C

ON

CE

PT

S

Spe

akin

g

Rea

ding

Writ

ing

List

enin

g

Vie

win

gA

i.

Tou

chin

g

,

Mak

e or

al r

equi

sitio

n fo

r m

ater

ials

Inte

rpre

t blu

eprin

t and

writ

ten

spec

ifica

tions

Mak

e w

ritte

n re

quis

ition

for

mat

eria

ls n

eede

d

Lay-

out j

ob a

ccor

ding

to b

luep

rint,

sket

ch, o

r in

stru

ctio

nS

et p

ress

ures

acc

ordi

ng to

man

ufac

tiire

rsch

art.

.

'Ter

min

olog

y. L

ogic

. Ges

ture

, Usa

ge

Com

preh

ensi

on. D

etai

l. P

ropo

sals

. Des

crip

tion.

Ter

min

olog

y, In

stru

ctio

n.

.

Ske

tch,

Des

crip

tion.

Log

ic. T

erm

inol

ogy.

Usa

ge

Dis

crim

inat

e fa

cts.

Log

ic, C

once

ntra

tion.

Not

e ta

king

Vis

ual a

naly

sis,

Log

ic, D

isLr

imin

atio

n. D

etai

l.. R

ecog

nitio

n of

sym

bols

. Cod

es. e

tc.

Siz

e, S

hape

, Tem

pera

ture

.

.

19

Page 30: ED 107 991 CE 004 204 Pucci, Alex L; Reichel, George F

30(T

AS

KA

TE

ME

NT

)14

DA

M A

ND

-B

EN

D

TO

OLS

, EQ

UIP

ME

NT

, MA

TE

RIA

LS,'

OB

JEC

TS

AC

TE

D U

PO

NP

ER

FO

RM

AN

CE

KN

OW

LED

GE

SA

FE

TY

HA

ZA

RD

Oxy

i Ace

tyle

ne E

quip

men

tM

ater

ial t

o be

foim

ed o

r sh

aped

Jigs

and

/or

Fix

ture

s re

quire

dS

. T. a

s re

quire

d

4111

1111

1111

1111

11,

Det

erm

ine

job

reuu

irem

ents

Set

-up

Jig

and/

or fi

xtur

e re

quire

dS

elec

t hea

ting

torc

h an

d tip

siz

eH

eat m

ater

ial u

ntil

plas

tic e

noug

h to

be

form

ed-

to d

esire

d sh

ape

Com

plet

e op

erat

ion

to jo

b re

quire

men

ts

Ref

er to

Inde

x un

der

Saf

e P

ract

ice

X--

Saf

ety

Pre

caut

ions

for

Han

d T

ools

--

[Item

s I t

hru

101

OX

Y-A

cety

lene

Wel

ding

--

[Item

s I t

hru

351

DE

CIS

ION

S

Det

erm

ine

job

requ

irem

ents

Set

-up

Jig

and/

or fi

xtur

eE

valu

ate

finis

hed

prod

uct b

y,vi

sual

insp

ectio

n

Job

requ

irem

ents

Eas

e of

per

form

ance

Job

requ

irem

ents

'

CU

ES

ER

RO

RS

Will

not

mee

t job

spe

cific

atio

nsW

ill n

ot m

eet j

ob s

peci

ficat

ions

Und

esire

d ph

ysic

al p

rope

rtie

s

Page 31: ED 107 991 CE 004 204 Pucci, Alex L; Reichel, George F

(TA

SK

ST

AT

EM

EN

T)

14 F

OR

M A

ND

BE

ND

SC

IEN

CE

MA

TH

- N

UM

BE

R S

YS

TE

MS

Sim

ple

mac

hine

s us

ed to

gai

n m

echa

nica

l adv

anta

ge -

!-[S

T. a

s ne

eded

]E

ffect

of h

eatin

g an

d co

olin

g on

exp

ansi

on o

f mat

eria

ls -

--

[cha

nge

in d

imen

sion

]E

ffect

of h

eatin

g an

d co

olin

g on

sta

te o

f mat

ter

- --

[mat

eria

l is

mad

e pl

astic

]A

rran

gem

ent o

f mol

ecul

es, a

tom

s an

d io

ns a

nd th

e ef

fect

on

stru

ctur

e an

d st

reng

th o

f mat

eria

ls -

- {c

hang

e ph

ysic

al p

rope

rtie

s]

..

Set

of R

eal N

umbe

rs-

- P

osits

e R

atio

nals

fund

amen

tal O

pera

tions

(C

alcu

latio

n/A

dditi

on a

lgor

ithm

Sub

trac

tion

algo

rithm

Mul

tiplic

atio

n al

gorit

hmD

ivis

ion

algo

rithm

Ord

er o

f ope

ratio

ns. i

.eU

se o

f par

enth

eses

in s

impl

it}in

g ar

ithm

etic

exp

ress

ions

Bas

ic M

easu

rem

ent S

kills

and

Con

cept

sIn

stru

men

ts -

-[B

asic

Mea

sure

men

t]M

easu

rem

ent:

Geo

met

ricLi

near

Rea

ding

and

inte

rpre

ting

tabl

es, c

hart

s, a

nd g

raph

sS

cale

dra

win

gs 'f

loor

pla

ns/b

luep

rints

CO

MM

UN

ICA

TIO

NS

PE

RF

OR

MA

NC

E M

OD

ES

Spe

akin

g

Rea

ding

Writ

ing

List

enin

g

Vie

win

g

Tou

chin

g3

EX

AM

PLE

S

Mak

e or

al r

equi

sitio

n fo

r m

ater

ials

Layo

ut jo

b ac

cord

ing

to b

luep

rint,

sket

ch, o

r or

al in

stru

ctio

nIn

terp

ret b

luep

rint a

nd w

ritte

n sp

ecifi

catio

ns

Mak

e w

ritte

n re

quis

ition

for

need

ed

Fol

low

ora

l ins

truc

tions

Per

form

ope

ratio

n, a

ppra

isal

fini

shed

wor

k

SK

ILLS

/CO

NC

EP

TS

Ter

min

alog

y, L

ogic

, Ges

ture

. Usa

ge

Com

preh

ensi

on. D

etai

l, P

ropo

sals

. Des

crip

tion.

'T

erm

inol

ogy.

Inst

ruct

ion

Ske

tch.

Des

crip

tion.

1og

ic.T

erm

inol

og. U

sage

Dis

crim

inat

e fa

ct7s

. Log

ic. C

once

ntra

tion.

Not

e ta

king

Vis

ual a

naly

sis,

Log

ic. D

iscr

imin

atio

n. D

etai

l.R

ecog

nitio

n of

sym

bols

. Cod

es, e

tc

' 'S

im S

hape

. -T

empe

ratu

re

21

al;

Page 32: ED 107 991 CE 004 204 Pucci, Alex L; Reichel, George F

(TA

SK

ST

AT

EM

EN

T)

I-K

HA

RD

FA

CE

TO

OLS

, EQ

UIP

ME

NT

, MA

TE

RIA

LS,

OB

JEC

TS

AC

TE

D U

PO

N

1111

1111

1L,

PE

RF

OR

MA

NC

E K

NO

WLE

DG

E

:12

SA

FE

TY

- H

AZ

AR

D

Oxy

l Acc

t. eq

uipm

ent

S T

. as

requ

ired

Grin

der

Ste

el o

r S

teel

Allo

y m

ater

ial

Har

dfac

ing

fille

r ro

d

Det

erm

ine

join

t des

ign

Det

erm

ine

prep

arat

ion

need

edS

elec

t tip

siz

eS

elec

t fill

er r

od s

ize

and

type

Det

erm

ine

posi

tion

Com

plet

e ha

rdfa

cing

ope

ratio

n --

follo

win

gpr

oper

pro

cedu

re

Ref

er to

Inde

x un

der

Saf

e P

ract

ice

XS

afet

y P

reca

utio

ns fo

r H

and

I ool

s--

[Item

s I t

hru

10]

XIX

OX

Y-A

cety

lene

Wel

ding

[hem

s I t

hru

35]

DE

CIS

ION

S

Det

erm

ine

join

t des

ign

Det

erm

ine

prep

arat

ior

need

edS

elec

t tip

siz

eS

elec

t fill

er r

od s

ize

and

type

Det

erm

ine

posi

tion

App

rais

e fin

ishe

d w

ork

.C

UE

S

Job

requ

irem

ents

Con

ditio

n of

met

al, j

ob r

equi

rem

ent

Thi

ckne

ss o

f bas

e m

etal

Res

ults

des

ired

Eas

e of

app

licat

ion

App

eara

nce

and

spec

ifica

tions

ER

RO

RS

Mat

eria

l was

teP

oor

adhe

sion

, por

osity

Poo

r ad

hesi

on. D

ilutio

n of

bea

dW

rong

phy

sica

l pro

pert

ies

Poo

r ap

pear

ance

too

soft

Page 33: ED 107 991 CE 004 204 Pucci, Alex L; Reichel, George F

(TA

SK

- S

TA

TE

ME

NT

)1-

K .I

IIA

RD

FAC

E

.101

01

SC

IEN

CE

VIN

Viii

.

MA

TH

- N

UM

BE

R S

YS

TE

MS

Sim

ple

mac

hine

s us

ed to

gai

n m

echa

nica

l adv

anta

ge[u

se c

f sta

ndar

d to

ols]

Effe

ct o

f hea

ting

and

cool

ing

on e

xpan

sion

of m

ater

ials

--

{cra

cks]

Flu

ids

unde

r pr

essu

re[in

stab

ility

of g

ases

]T

rans

fer

of h

eat f

rom

one

bod

y to

ano

ther

[effe

ct o

f adj

acen

t are

as]

Arr

ange

men

t of m

olec

ules

, ato

ms

and

ions

and

the

effe

ct o

nst

ruct

ure

and

stre

ngth

of m

ater

ials

Res

ista

nce

of m

ater

ials

to c

hang

e in

sha

pe--

[rig

id a

nd h

ard

mat

elia

l]

[the

met

allu

rgy

of h

ardf

acin

g m

ater

ials

]

Set

of R

eal N

umbe

rs P

ositi

ve R

atio

nals

Fun

dam

enta

l Ope

ratio

ns (

Cal

cula

tion)

Add

ition

alg

orith

mS

ubtr

actio

n al

gorit

hmM

ultip

licat

ion

algo

rithm

Div

isio

n al

gorit

hmO

rder

of o

pera

tions

, i.e

.. U

se o

f par

enth

eses

in s

impl

ifyin

g ar

ithm

etic

exp

ress

ions

Bas

ic M

easu

rem

ent S

kills

and

Con

cept

sIn

stru

men

ts--

[Bas

ic M

easu

rem

ent]

Mea

sure

men

t: G

eom

etric

Line

arR

eadi

ng a

nd in

terp

retin

g ta

bles

, cha

rts.

and

gra

phs

Sca

le d

raw

ings

; flo

or p

lans

/ blu

eprin

ts

Bas

ic A

rithm

etic

Ski

lls a

nd C

once

ptsR

atio

and

pro

port

ion

. [ra

tio o

f har

dnes

s of

app

licat

ion

to h

ardn

ess

of p

aren

tm

etal

]

CO

MM

UN

ICA

TIO

NS

PE

RF

OR

MA

NC

E M

OD

ES

Spe

akin

g

Rea

ding

Writ

ing

List

enin

g

Vie

win

g

Tou

chin

g

EX

AM

PLE

S

Mak

e or

al r

equi

sitio

n fo

r m

ater

ials

Inte

rpre

t blu

eprin

t and

writ

ten

spec

ifica

tions

Mak

e w

ritte

n re

quis

ition

for

mat

eria

ls n

eede

d

Fol

low

-ora

l ins

truc

tions

App

rais

e w

ork

SK

ILLS

/CO

NC

EP

TS

term

inol

ogy,

Log

ic. G

estu

re, U

sage

Com

preh

ensi

on. D

etai

l. P

ropo

sals

. Des

crip

tion.

Ter

min

olog

y, In

stru

ctio

n

Ske

tch,

Des

crip

tion,

Log

ic, T

erm

inol

ogy:

Usa

ge:

Dis

crim

inat

e fa

cts,

Log

ic. C

once

ntra

tion,

Not

e ta

king

usua

l ana

lysi

s, L

ogic

, Dis

crim

inat

ion.

Det

ail,

Rec

ogni

tion

of s

ymbo

ls, C

odes

,'ete

.

Siz

e. S

hape

. Tem

pera

ture

23

Page 34: ED 107 991 CE 004 204 Pucci, Alex L; Reichel, George F

(TASK STATEMENT)

1-1,

SO

FT S

OL

DE

Rrt

A

TO

OLS

, EQ

UIP

ME

NT

, MA

TE

RIA

LS,

OB

JEC

TSACTED UPON

PE

RF

OR

MA

NC

E K

NO

WLE

DG

ES

AF

ET

Y -

HA

ZA

RD

Oxy

Ace

tyle

ne E

quip

men

tM

ater

ial t

o be

Sol

t Sol

dere

dfix

ture

s. c

hill

bloc

k et

c. a

s re

quire

dS

olde

r m

ater

ial a

s re

quire

dP

rope

r flu

xS

. T. a

s re

quire

d

Det

erm

ine

job

requ

irem

ents

Det

erm

ine

proc

edur

eS

elec

t pro

per

sold

er m

ater

ial

Sel

ect p

rope

r flu

x-S

elec

t tip

siz

e.

Pos

ition

wor

k to

pro

tect

com

pone

nts

from

hea

tC

ompl

ete

oper

atio

n fo

llow

ing

prop

er p

roce

dure

Re

ler

to In

dex

unde

r S

ale

Pra

ctic

eX

Saf

er%

Pre

caut

ions

for

Han

d I o

ols

[Item

s I t

hru

Id]

XIX

OX

Y-A

cet.s

lene

Wel

ding

[Item

s I t

hru

35]

..

DE

CIS

ION

S

(111

.7rm

ine

CU

ES

..E

RR

OR

SIII

M

job

requ

irem

ent

Det

erm

ine

proc

edur

eS

elec

t sol

derin

g m

ater

ial

Sel

ect f

lux

Eva

luat

e fin

ishe

d op

erat

ion

by v

isua

l ins

pect

ion

o

.

Job

requ

irem

ents

Eas

e of

app

licat

ion

Typ

e of

met

al b

eing

sol

dere

dT

ype

of m

etal

bei

ng s

olde

red

Am

ount

of h

eat r

equi

red

Gen

eral

app

eara

nce,

com

plet

e bo

nd, n

eat a

nd c

lean

-

"

Will

not

mee

t job

req

uire

men

tsP

oor

bond

.

.

.

Page 35: ED 107 991 CE 004 204 Pucci, Alex L; Reichel, George F

(TA

SK

ST

AT

EM

EN

T)

I-L

SO

FT

SO

LDE

R

SC

IEN

CE

......

....

MA

TH

- N

UM

BE

R S

YS

TE

MS

Sim

ple

mac

hine

s us

ed to

gai

n m

echa

nica

l adv

anta

ge--

-[us

e of

Sta

ndar

d to

ols]

Effe

ct o

f hea

ting

and

cool

ing

on e

xpan

sion

of m

ater

ials

[fini

shed

pro

duct

]T

rans

fer

of e

nerg

y fr

om o

ne fo

rm to

ano

ther

[che

mic

al r

eact

ion

fluxe

s]T

rans

fer

of h

eat f

rom

one

bod

y to

ano

ther

--

{effe

ct a

djac

ent m

ater

ial]

Arr

ange

men

t of m

olec

ules

, ato

ms

and

ions

and

the

effe

ct o

nst

ruct

ure

and

stre

ngth

of m

ater

ials

[fin

ishe

d bo

nd]

[Phy

sica

l & c

hem

ical

pro

pert

ies

of s

olde

ring

allo

ys a

nd fl

uxes

]

,.. .

Set

of R

eal N

umbe

rsP

ositi

ve R

atio

nals

Fun

dam

enta

l Ope

ratio

ns (

Cal

cula

tion)

Add

ition

alg

orith

mS

ubtr

actio

n al

gorit

hmM

ultip

licat

ion

algo

rithm

Div

isio

n al

gorit

hmO

rder

of o

pera

tions

, i.e

., U

se o

f par

enth

eses

in s

impl

ifyin

g ar

ithm

etic

exp

ress

ions

.B

asic

Mea

sure

men

t Ski

lls a

nd C

once

pts

Inst

rum

ents

[Bas

ic M

easu

rem

ent]

Mea

sure

men

t: G

eom

etric

Line

arR

eadi

ng a

nd in

terp

retin

g ta

bles

, cha

rts,

and

gra

phs

Sca

le d

raw

ings

/floo

r pl

ans/

blue

prin

ts

Bas

ic A

rithm

etic

Ski

lls a

nd C

once

ptsR

atio

and

pro

port

ion

Bas

ic G

eom

etry

Ski

lls a

nd C

once

ptsC

ongr

uenc

e

.

CO

MM

UN

ICA

TIO

NS

,

(

PE

RF

OR

MA

NC

E M

OD

ES

EX

AM

PLE

SS

KIL

LS /C

ON

CE

PT

S

Spe

akin

g,

.R

eadi

ng.

Writ

ing

List

enin

g

Vie

win

g

Tou

chin

g

.

.

Mak

e or

e re

quis

ition

for

mat

eria

ls

Itite

rpre

t blu

eprin

t and

writ

ten

spec

ifica

tions

,

Mak

e w

ritte

n re

tinis

ition

for

mat

eria

ls n

eede

d

Fol

low

ora

l ins

truc

tions

.

App

rais

e w

ork

Ter

min

olog

y, L

ogic

, Ges

ture

, Usa

ge

Com

preh

ensi

on, D

etai

l, P

ropo

sals

, Des

crip

tion,

Ter

min

olog

y, In

stru

ctio

n

Ske

tch,

Des

crip

tion,

Log

ic, T

erm

inol

ogy,

Usa

ge

Dis

crim

inat

e fa

cts,

Log

ic, C

once

ntra

tion,

Not

e ta

king

..-

Vis

ual a

naly

sis,

Log

ic, D

iscr

imin

atio

n, D

etai

l,R

ecog

nitio

n of

sym

bols

, Cod

es, e

tc.

Siz

e, S

hape

, Tem

pera

ture

.. ,

25

le

a

Page 36: ED 107 991 CE 004 204 Pucci, Alex L; Reichel, George F

iDUTY II. ELECTRIC ARC WELDING

A. *Set up equipment for electric arc weldingB. Arc weld mild steelC. Arc weld pipeD. Arc weld stainless steelE. Arc weld cast ironF. HardfaceG. Cut metals

27

..;

42

NG

Page 37: ED 107 991 CE 004 204 Pucci, Alex L; Reichel, George F

IPA

SE

T U

P A

ND

AD

JUST

EQ

UIP

ME

NT

FO

R E

LE

CT

RIC

(TA

SK

ST

AT

EM

EN

T)

AR

C W

EL

DIN

Gfr

7

TO

OLS

, EQ

UIP

ME

NT

, MA

TE

RIA

LS,

OB

JEC

TS

AC

TE

D U

PO

N

7

PE

RF

OF

IMA

NC

E K

NO

WLE

DG

E

,

SA

FE

TY

- H

AZ

AR

D

AC

-DC

Arc

Wel

ding

equ

ipm

ent,

Cab

les

and

fittin

gs-

S. T

.re

quire

d

-.,

,

.

*..

.D

eter

min

e op

erat

ion

requ

irem

ents

Con

nect

cor

rect

pow

er le

ad c

onne

ctio

nC

onne

ct c

orre

ct e

lect

rode

and

gro

und

cabl

e co

nnec

tions

Insp

ect c

urre

nt a

nd p

olar

ity c

ontr

ols

Insp

ect p

erfo

rman

ce o

f wel

ding

mac

hine

.

°

.

Rci

er to

Inde

x un

der

Saf

e P

ract

ice:

XV

IIIE

lect

ric A

rc W

eldi

ng[It

ems

I thr

u 28

],.

.

.-

.

.

,D

EC

ISIO

NS

.

CU

ES

ER

RO

RS

'.

Det

erm

ine

amou

nt o

f set

-up

nece

ssar

yO

pera

tion

requ

irem

ent

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erm

ine

corr

ect p

ower

sou

rce

and

lead

sO

pera

tion

requ

irem

ent ,

-D

eter

min

e co

rrec

t ele

ctro

de a

nd g

roun

d ca

ble

conn

ectio

nsO

pera

tion

requ

irem

ent

Det

erm

ine

corr

ect c

urre

nt a

nd p

olar

ity s

etti

;.gs

Ele

ctro

de to

be

used

Eva

luat

e co

mpl

eted

set

-up

Res

ults

.

,

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0

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mpl

ete

set-

upM

achi

ne w

ill n

ot fu

nctio

n pr

oper

lyP

oor,

per

form

ance

Poo

r pe

rfor

man

ce.

-

Page 38: ED 107 991 CE 004 204 Pucci, Alex L; Reichel, George F

IPA

Sr.

' UP

AnD

AuJ

CS1

rA

tUlk

mE

N1

iv u

R 1

,14r

,CT

Iut.

(TA

SKS

TA

TE

ME

NT

)A

RC

WE

LD

ING

,

SC

IEN

CE

MA

TH

- N

UM

BE

R S

YS

TE

MS

.

-

Sim

ple

mac

hine

s us

ed to

gai

n m

echa

nica

l adv

anta

ge[u

se o

f sta

ndar

d to

ols]

Tra

nsfe

r of

ene

rgy

from

one

form

to a

noth

er[e

lect

rical

ene

rgy

to h

eat]

Res

ista

nce

of m

ater

ials

to fl

ow o

f ele

ctric

al c

urre

nt[c

orre

ct c

able

siz

e]

.

. .

..

.

Set

of R

eal N

umbe

rsP

ositi

ve R

atio

nals

Fun

dam

enta

l Ope

ratio

ns (

Cal

cula

tion)

Add

ition

alg

orith

mS

ubtr

actio

n al

gorit

hmM

ultip

licat

ion

algo

rithm

.D

ivis

ion

algo

rithm

Ord

er o

f ope

ratio

ns, i

.e.,

Use

of p

aren

thes

es in

sim

plify

ing

arith

met

icex

pres

sion

s.B

asic

Mea

sure

men

t Ski

lls a

nd C

once

pts

Inst

rum

ents

- -f

Bas

ic M

easu

rem

ent]

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sure

men

t: G

eom

etric

Line

arR

eadi

ngan

d in

terp

retin

g ta

bles

, cha

rts,

and

gra

phs

Sca

le d

raw

ings

/flo

or p

lans

/blu

eprin

tsi

.

..

.C

OM

MU

NIC

AT

ION

S_

PE

RF

OR

MA

NC

E M

OD

ES

EX

AM

PLE

S.

SK

ILLS

/CO

NC

EP

TS

Spe

akin

g.

Rea

ding

Wnt

ing

List

enin

g

Vie

win

g

Tou

chin

g

.

Mak

e or

al r

equi

sitio

n fo

r m

ater

ials

Rea

d an

d fo

llow

writ

ten

inst

ruct

ions

for

set-

up

Mak

e w

ritte

n re

quis

ition

s fo

r m

ater

ials

nee

ded

-

Fol

low

ora

l ins

truc

tions

App

rais

e w

ork

. Ter

min

olog

y, L

ogic

, Ges

ture

, Usa

ge

Com

preh

ensi

on, D

etai

l, P

ropo

sals

, Des

crip

tion,

Ter

min

olog

y, In

stru

ctio

n

Ske

tch,

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crip

tion,

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ic, T

erm

inol

ogy,

Usa

ge

Dis

crim

inat

e fa

cts,

Log

ic, C

once

ntra

tion,

Not

e ta

king

Vis

ual a

naly

sis,

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ic, D

iscr

imin

atio

n, D

etai

l,R

ecog

nitio

n of

sym

bols

, Cod

es, e

tc.

Siz

e, S

hape

,'Tem

pera

ture

29

Page 39: ED 107 991 CE 004 204 Pucci, Alex L; Reichel, George F

(TA

SK

ST

AT

EM

EN

T)

II-B

AR

C W

EL

D M

ILD

ST

EE

Lnq

TO

OLS

, EQ

UIP

ME

NT

, MA

TE

RIA

LS,

OB

JEC

TS

AC

TE

D U

PO

N

,,

PE

RF

OR

MA

NC

E ,K

NO

WLE

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ES

AF

ET

Y -

HA

ZA

RD

AC

DC

Arc

Wel

ding

equ

ipm

ent

M. S

. Mat

eria

lW

eldi

ng E

lect

rode

s

S. T

. as

requ

ired

'

I

Det

ertn

tne

joih

t des

'S

elec

t ele

ctro

de ty

pe. s

ize

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erm

ine

wel

d po

sitio

nS

elec

t pol

arity

Adj

ust c

urre

ntS

trik

e A

rc a

nd c

ornp

l to

acco

rdan

ce to

prop

1r 1 I t I I.I

3

,w

eld

inpr

oced

ure

'

Ret

er to

Inde

x un

der

Sat

e P

ract

ice.

\ VIII

Ele

ctric

Arc

Wel

ding

[Item

s I t

hru

28]

-

DE

CIS

ION

S'

-

IJo

b re

ouire

men

tsP

hysi

cal &

che

mis

try,

cur

rent

Eas

e of

app

licat

ion

Ele

ctro

de r

equi

rem

ent

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pen

etra

tion

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d ap

pear

ance

, pen

etra

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ES

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OR

S

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erm

ine

join

t des

ign

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ect e

lect

rode

siz

eD

eter

min

e w

eld

posi

tion

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ect p

olar

ityA

djus

t am

pera

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valu

ate

finis

hed

wel

d by

vis

ual i

nspe

ctio

n

'

,,,

requ

irem

ents

info

rmity

.

..

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not

mee

t job

spe

cific

atio

nsP

oor

wel

d qu

ality

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icul

t to

perf

orm

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r w

eld

qual

ityP

oor

wel

d qu

ality

Impu

ritie

s. p

oor

pene

trat

ion.

etc

.

.. -

....

/,

___-

---

Page 40: ED 107 991 CE 004 204 Pucci, Alex L; Reichel, George F

(TA

SK

ST

AT

EM

EN

T)

II-B

AR

C W

ELD

MIL

DST

tEL

SC

IEN

CE

MA

TH

- N

UM

BE

R S

YS

TE

MS

Sim

ple

mac

hine

s us

ed to

gai

n m

echa

nica

l adv

anta

ge[u

se o

f sta

ndar

d to

ols]

Effe

ct o

f hea

ting

and

cool

ing

on e

xpan

sion

of m

ater

ials

[con

trol

dis

tort

ion]

Arr

ange

men

t of m

olec

ules

, ato

ms

and

ions

and

the

effe

ct o

nst

ruct

ure

and

stre

ngth

of m

ater

ials

[wel

d]

.-

Set

of R

eal N

umbe

rsP

ositi

ve R

atio

nale

Fun

dam

enta

l Ope

ratio

ns (

Cal

cula

tion)

'

Add

ition

alg

orith

mS

ubtr

actio

n al

gorit

hmM

ultip

licat

ion

algo

rithm

Div

isio

n al

gorit

hm,

Ord

er o

f ope

ratio

ns, i

.e.,

Use

of p

aren

thes

es in

sim

plify

ing

arith

met

ic e

xpre

ssio

ns.

Bas

ic M

easu

rem

ent S

kills

and

Con

cept

sIn

stru

men

ts[B

asic

Mea

sure

men

t]M

easu

rem

ent:

Geo

met

ric'L

inea

rR

eadi

ng a

nd in

terp

retin

g ta

bles

, cha

rts,

and

gra

phs

Sca

le d

raw

ings

/floo

r pl

ans/

blue

prin

ts.

Bas

ic A

rithm

etic

Ski

lls a

nd C

once

ptsR

atio

and

pro

port

ion

[wel

d pr

opor

tiona

te to

par

ent m

etal

]

..

CO

MM

UN

ICA

TIO

NS

PE

RF

OR

MA

NC

E M

OD

ES

,E

XA

MP

LES

SK

ILLS

/CO

NC

EP

TS

Spe

akin

g

Rea

ding

--...

Writ

ing

List

enin

g'

Vie

win

g

,

Tou

chin

g4,

..

Mak

e or

al r

equi

sitio

n fo

r m

ater

ials

.

vInt

erpr

et b

luep

rint a

nd w

ritte

n sp

ecifi

catio

ns. S

eek

Info

rmat

ion.

.

4M

ake

writ

ten

requ

isiti

ons

for

mat

eria

ls n

eede

d

Fol

low

ora

l Ins

truc

tions

App

rais

e w

ork

.

.

Ter

min

olog

y, L

ogic

, Ges

ture

, Usa

ge

Com

preh

ensi

pn,p

etai

l, P

ropo

sals

, Des

crip

tion,

Ter

min

olog

y. In

stru

ctio

n

Ske

tch,

Des

crip

tion,

Log

ic, T

erm

inol

ogy,

Usa

ge

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crim

inat

e fa

cts,

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ic. C

once

ntra

tion,

Not

e ta

king

Vis

ual a

naly

sis,

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ic, D

iscr

imin

atio

n. D

etai

l.,..

aeco

gniti

on o

f sym

bols

, Cod

es, e

tc.

Siz

e, S

hape

, Tem

pera

ture

.

31ti

Page 41: ED 107 991 CE 004 204 Pucci, Alex L; Reichel, George F

(TA

SK

ST

AT

EM

EN

T)

II-C

AR

C W

EL

D S

TE

ED

PIP

E

TO

OLS

, EQ

UIP

ME

NT

, MA

TE

RIA

LS,

OB

JEC

TS

AC

TE

D U

PO

N

4,

PE

RF

OR

MA

NC

E K

NO

WLE

DG

ES

AF

ET

Y -

HA

ZA

RD

AC

DC

Arc

Wel

ding

equ

ipm

ent

S. T

. as

requ

ired

Alig

nmen

t fix

ture

Ste

el P

ipe

Ele

ctro

des

Det

erm

ine

join

t des

ign

'

Det

erm

ine

alig

nmen

t pro

cedu

reD

eter

min

e el

ectr

ode

sue

and

type

Det

erm

ine

,,osi

t.on

Det

erm

ine

poi..

ty s

ettin

gA

djus

t cur

rent

Com

plet

e w

eld

acco

rdin

g to

pro

per

proc

edur

e

,

.

..

I 1

I

Ref

er to

Inde

x un

der

Saf

e P

ract

ice.

XV

IIIE

lect

ric A

rc W

eldi

ng-

[Item

s I t

hru

28]

.

,

,

Y.

AIE

NI

, -D

EC

ISIO

NS

=' 4-

CU

ES

0,

'E

RR

OR

S,

Det

erm

ine

join

t des

ign

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erm

ine

alig

nmen

t'pro

cedu

reD

eter

min

e el

ectr

ode

size

and

type

Det

erm

ine

posi

tion

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erm

ine

pola

rity

setti

ng.

Adj

ust c

urre

ntA

ppra

ise

finis

hed

wor

k

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requ

irem

ents

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cific

atio

nsJo

b re

quire

men

ts, s

peci

ficat

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irem

ents

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cific

atio

nsE

ase

of a

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cccr

ding

to e

lect

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type

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requ

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ent

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ual a

ppea

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peci

ficat

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usio

n an

d pe

netr

atio

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isal

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ent o

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dmen

tP

oor

qual

ity o

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dP

oor

qual

ity o

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d, a

ppea

ranc

eP

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qual

ity o

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d. a

urea

ranc

eP

oor

qual

ity o

f wel

d. a

ppea

ranc

e

.,

Page 42: ED 107 991 CE 004 204 Pucci, Alex L; Reichel, George F

(TA

SK

ST

AT

EM

EN

T)

111-

C A

RC

Wki

LD S

i r,E

L

SC

IEN

CE

.1

MA

TH

- N

UM

BE

R S

YS

TE

MS

.

Sim

ple

mac

hine

s us

ed to

gai

n m

echa

nica

l adv

anta

ge-f

use

of s

tand

ard

tool

s]E

ffect

of h

eatin

g an

d co

olin

g on

exp

ansi

on o

f mat

eria

ls-

[cha

nge

in m

ater

ial s

ize]

Mag

netic

fiel

ds o

f for

ce-[

elec

tric

an c

hara

cter

istic

s]T

rans

fer

of e

nerg

y fr

om o

ne fo

rm to

ano

ther

-{E

lect

rical

ene

rgy

to h

eat]

Tra

nsfe

r of

hea

t fro

m o

ne b

ody

to a

noth

er-{

adja

cent

are

as]

Res

ista

nce

of m

ater

ials

to fl

ow o

f ele

ctric

al c

urre

nt{c

able

siz

e, e

lect

rode

siz

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rran

gem

ent o

f mol

ecul

es, a

tom

s an

d io

ns a

nd th

e ef

fect

on

stru

ctur

e an

d st

reng

th o

f mat

eria

ls.

,

'

.

Set

df R

eal N

umbe

rs-P

ositi

ve R

atio

nals

Fun

dam

enta

l Ope

ratio

ns (

Cal

cula

tion)

.

Add

ition

alg

orith

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ubtr

actio

n al

gont

hmM

ultip

licat

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algo

nthm

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isio

n al

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rder

of O

pera

tions

, i e

., U

se o

f par

enth

eses

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impl

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ithm

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exp

ress

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asic

Mea

sure

men

ts S

kills

and

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cept

sIn

stru

men

ts-{

Bas

ic M

easu

rem

ent]

Mea

sure

men

t: G

eom

etric

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easu

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ent:

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met

ric.

'T

empe

ratu

reR

eadi

ng a

nd in

terp

retin

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bles

, cha

rts,

and

gra

phs

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etry

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lls a

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now

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elat

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aral

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pend

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and

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eter

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eter

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s in

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rcle

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ICA

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NS

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enin

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chin

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r m

ater

ials

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rpre

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eprin

t and

writ

ten

spec

ifica

tions

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sure

and

lay-

out p

ipe

acco

rdin

g to

blu

eprin

t

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e w

ritte

n re

quis

ition

s fo

r m

ater

ials

nee

ded

. Fol

low

ora

l ins

truc

tions

App

rais

e w

ork

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min

olog

y, L

ogic

, Ges

ture

, Usa

ge

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preh

ensi

on, D

etai

l, P

iopo

sals

, Des

crip

tion,

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min

olog

y, In

stru

ctio

n

Ske

tch,

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crip

tion,

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ic, T

erm

inol

ogy,

Usa

ge

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crim

inat

e fa

cts,

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ic, C

once

ntra

tion,

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e ta

king

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ual a

naly

sis.

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ic, D

iscr

imin

atio

n, D

etai

l,R

ecog

nitio

n of

sym

bols

, Cod

es, e

tc

Siz

e, S

hape

, Tem

pera

ture

33

Page 43: ED 107 991 CE 004 204 Pucci, Alex L; Reichel, George F

(TA

SK

ST

AT

EM

EN

T)

II-D

AR

C W

EL

D S

TA

INL

ESS

ST

EE

L

TO

OLS

, EQ

UIP

MC

NT

,M

AT

E, R

IALS

,O

BJE

CT

S A

CT

ED

UP

ON

.---

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---

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OR

MA

NC

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NO

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ES

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ET

Y -

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ZA

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AC

/ DC

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ding

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ipm

ent

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inle

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mat

eria

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tain

less

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el e

lect

rode

s

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. as

requ

ired

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.

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.

..

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erm

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join

t des

ign

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ect e

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rode

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min

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eldi

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ositi

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arity

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ust c

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ork,

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use

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nsis

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edur

e

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4,

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,

. .

`-. .

.

Ref

er to

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x un

der

Saf

e P

ract

ice:

XV

III-

- E

lect

ric A

rc W

eldi

ng -

- {I

tem

s 1

thru

18]

-

_

.

.

.

-

.

1

'. DE

CIS

ION

S.

...-

,

l

.

'

CU

ES

ER

RO

RS

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eter

min

e jo

int d

esig

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t ele

ctro

de ty

pe/s

ize

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erm

ine

wel

d po

sitio

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elec

t pol

arity

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ust c

urre

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up

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kA

ppra

ise

finis

hed

wel

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vis

ual i

nspe

ctio

n

-

.

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req

uire

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tP

hysi

cal &

che

mic

al p

rope

rty

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e of

app

licat

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ctro

de r

equi

rem

ent

-i.

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pro

per

pene

trat

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e of

ope

ratio

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nce,

uni

form

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enet

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'

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oes

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uire

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b di

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per

form

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r w

eld

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ityP

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wel

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ality

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b di

fficu

lt to

per

form

Impu

ritie

s in

wel

d, p

oor

pene

trat

ior.

etc

.

. .

.

Page 44: ED 107 991 CE 004 204 Pucci, Alex L; Reichel, George F

r (TA

SK S

TA

TE

ME

NT

)11

-1)

AR

C W

ILD

S'i

AiN

LL

saST

LA

..a.

SC

IEN

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'AM

AT

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UM

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R S

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MS

/S

impl

e m

achi

nes

used

to g

am

echa

nica

l adv

anta

ge[s

tand

ard

tool

s]E

ffect

of h

eatin

g an

d co

olin

g .n

exp

ansi

on o

f mat

eria

ls[c

ontr

ol d

isto

rtio

n]A

rran

gem

ent o

f mol

ecul

es, a

t.s

and

ions

and

the

effe

ct o

nst

ruct

ure

and

stre

ngth

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at'a

ls[p

hysi

cal a

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hem

ical

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atin

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,

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umbe

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atio

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dam

enta

l Ope

ratio

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cula

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ition

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orith

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isio

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er o

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xpre

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asic

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once

pts

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rum

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easu

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eom

etric

..

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arR

eadi

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nd in

terp

retin

g ta

bles

, cha

rts,

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phs

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le d

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/floo

r pl

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ts

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MM

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ICA

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NS

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MA

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akin

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ing

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g-

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win

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chin

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M r

ora

l req

uisi

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for

mat

eria

ls.

Into

et b

luep

rint a

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ritte

n sp

ecifi

catio

ns

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e w

ri en

req

uisi

tions

for

mat

eria

ls n

eede

d.

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low

ora

lst

ruct

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form

ope

rafo

napp

rais

e fin

ishe

d w

ork

,..

,

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min

olog

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ogic

, Ges

ture

, Usa

ge

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preh

ensi

on, D

etai

l; P

ropo

sals

, Des

crip

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min

olog

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stru

ctio

n

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tch,

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crip

tion,

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ic, T

erm

inol

ogy,

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ge

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crim

inat

e fa

cts,

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ic, C

once

ntra

tion,

Not

e ta

king

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ual a

naly

sis,

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ic, D

iscr

imin

atio

n, D

etai

l,R

ecog

nitio

n of

sym

bols

, Cod

es, e

tc.

Siz

e, S

hape

, Tem

pera

ture

35

...

21.4

.

Page 45: ED 107 991 CE 004 204 Pucci, Alex L; Reichel, George F

(TA

SK

ST

AT

EM

EN

T)

II-E

AR

C W

EL

D C

AST

IR

ON

SA

FE

TY

- H

AZ

AR

DI

IOB

JEC

TS

. .

TO

OLS

, EQ

UIP

ME

NT

, MA

TE

RIA

LS,

AC

TE

D U

PO

N

IIIM

INN

EM

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PE

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OR

MA

NC

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NO

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AC

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ding

equ

ipm

ent

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as

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ired

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der

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t, Ir

on m

ater

ial

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ctro

des

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erm

ine

join

t des

ign

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erm

ine

prep

arat

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need

edS

elec

t ele

ctro

desi

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peD

eter

min

e po

sitio

nD

eter

min

e po

larit

y se

tting

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ust c

urre

ntD

eter

min

e pr

ehea

tipos

thea

t nee

ded

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plet

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eld,

usi

ng p

rope

r pr

oced

ure

\R

efer

to In

dex

unde

r S

afe

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ctic

eX

VIII

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ctric

Arc

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ding

[Item

s I t

hru

28]

\

-.

.

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ION

SC

UE

SE

RR

OR

S

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erm

ine

join

t des

ign

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prep

arat

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need

edS

elec

t ele

ctro

de-

-siz

e an

d ty

pe,

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erm

ine

posi

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erm

ine

pola

rity

setti

ngA

djus

t cur

rent

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erm

ine

preh

eat:

post

heat

nee

ded

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rais

e fin

ishe

d w

ork

Job

requ

irem

ent

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ditio

n of

met

al-d

irt, r

ust,

etc.

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requ

irem

ent

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requ

irem

ent

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ctro

de r

equi

rem

ent

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requ

irem

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requ

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-V

isua

l app

eara

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and

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ifica

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.,

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eria

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ity--

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ualit

y of

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d m

etal

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ble

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king

4

Page 46: ED 107 991 CE 004 204 Pucci, Alex L; Reichel, George F

(TA

SK

ST

AT

EM

EN

T.

IIE

AR

C W

E D

CA

ST I

RO

,..

SC

IEN

CE

MA

TH

- N

UM

BE

R S

YS

TE

MS

Sim

ple

mac

hine

s us

ed to

gai

n m

echa

nica

l adv

anta

ge--

[sta

ndar

d to

ols]

Effe

ct o

f hea

ting

and

cool

ing

on e

xpan

sion

of m

ater

ials

[cra

cks]

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netic

fiel

ds o

f for

ce[b

ehav

ior

of e

lect

ric a

rc e

ffect

ed]

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nsfe

r of

ene

rgy

from

one

form

to a

noth

er[e

lect

ric e

nerg

y to

hea

t]T

rans

fer

of h

eat f

rom

ony

bc,

dy to

ano

ther

--

[adj

acen

t are

as]

Res

ista

nce

of m

ater

ials

to fl

ow o

f ele

ctric

al c

urre

nt--

[cab

le s

ize,

ele

ctro

de s

ize]

-,

Arr

ange

men

t of m

olec

ules

, ato

ms

and

ions

and

the

effe

ct o

nst

ruct

ure

and

stre

ngth

of m

ater

ials

-[w

eld

]R

esis

tanc

e of

mat

eria

ls to

cha

nge

in s

hape

[cas

t iro

n ca

nnot

be

bent

or

shap

ed]

,

-

,

r

..

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eal N

umbe

rsP

ositi

ve R

atio

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dam

enta

l Ope

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cula

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orith

mS

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actio

n al

gorit

hmM

ultip

licat

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algo

rithm

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isio

n al

gorit

hm.

Ord

er o

f ope

ratio

ns, i

.e.,

Use

of p

aren

thes

es n

i sim

plify

ing

arith

met

ic e

xpre

ssio

nsB

asic

Mea

sure

men

t Ski

lls a

nd C

once

pts

Mea

sure

men

t]M

easu

rem

ent:

Geo

met

ricLi

near

Rea

ding

and

inte

rpre

ting

tabl

es, c

hart

s, a

nd g

raph

sS

cale

dra

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gs/fl

oor

plan

s/bl

uepr

ints

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ic A

nthm

etic

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lls a

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once

ptsR

ano

and

prop

ortio

n[r

atio

of e

xpan

sion

and

con

trac

tion

to h

eatin

g an

d co

olin

g.] N

i.

.

.

CO

MM

UN

ICA

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NS

..

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RF

OR

MA

NC

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OD

ES

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PLE

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KIL

LS /C

ON

CE

PT

S

Spe

akin

g

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ding

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ing

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enin

g

Vie

win

g-

Tou

chin

g

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e or

al r

equi

sitio

ns fo

r m

ater

ials

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d pr

ehea

t and

pos

thea

t tem

pera

ture

s as

not

ed in

writ

ten

oral

inst

ruct

ions

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rpre

t blu

eprin

t and

writ

ten

spec

ifica

tions

/

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e w

ritte

n re

quis

ition

s fo

r m

ater

ials

nee

ded

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low

ora

l ins

truc

tion'

s

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rais

e w

ork

Ter

min

olog

y, L

ogic

, Ges

ture

, Usa

gc

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preh

ensi

on, D

etai

l, P

ropo

sals

, Des

crip

tion,

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min

olog

y, In

stru

ctio

n

Ske

tch.

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crip

tion.

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ic, T

erm

inol

ogy.

Usa

ge

Dis

crim

inat

e fa

cts,

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ic, C

once

ntra

tion,

Not

e ta

king

Vis

ual a

naly

sis,

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ic, D

iscr

imin

atio

n, D

etai

l,R

ecog

nitio

n of

sym

bols

, Cod

es, e

tc.

Siz

e, S

hape

, Tem

pera

ture

37

Page 47: ED 107 991 CE 004 204 Pucci, Alex L; Reichel, George F

(TA

SK

ST

AT

EM

EN

T)

11-F

HA

RD

FAC

E

TO

OLS

, EQ

UIP

ME

NT

, MA

TE

RIA

LS,

OB

JEC

TS

AC

TE

D U

PO

NP

ER

FO

RM

AN

CE

KN

OW

LED

GE

SA

FE

TY

- H

AZ

AR

D

AC

DC

Arc

Wel

ding

equ

ipm

ent

S T

as

requ

ired

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der

Ste

el o

r st

eel a

lloy

mat

eria

lH

ardf

acin

g el

ectr

odes

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erm

ine

join

t des

ign

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erm

ine

prep

arat

ion

need

edS

elec

t ele

ctro

de s

ize

and

type

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erm

ine

posi

tion

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erm

ine

pola

rity

setti

ngA

djus

t cur

rent

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plet

e ha

rafa

cing

ope

ratio

n ac

cord

ing

to p

roce

dure

Ref

er to

Inde

x un

der

Saf

e P

ract

ice

XV

IIIE

lect

ric A

rc W

eldi

ng[It

ems

I thr

u 28

]

DE

CIS

ION

S

",

CU

ES

51. ER

RO

RS

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erm

ine

join

t des

ign

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erm

ine

prep

arat

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nee

ded

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ect e

lect

rode

size

and

type

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erm

ine

posi

tion

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erm

ine

pola

rity

setti

ngA

djus

t cur

rent

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rais

e fin

ishe

d w

ork

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requ

irem

ent

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requ

irem

ent

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ctro

de u

sed

acco

rdin

g to

spe

cific

atio

nsE

ase

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pplic

atio

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_.

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erm

ined

by

elec

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e ty

peJo

b re

quire

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r qu

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ater

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qual

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r ad

hesi

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ffect

s ph

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al p

orpe

rtie

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Poo

r ap

pear

ance

too

soft

Page 48: ED 107 991 CE 004 204 Pucci, Alex L; Reichel, George F

(TA

SK

ST

AT

EM

EN

T)

H-F

HA

RD

F C

SC

IEN

CE

. MA

TH

- N

UM

BE

RS

YS

TE

MS

0

.

Sim

ple

mac

hine

s us

ed to

gai

n m

echa

nica

l adv

anta

ge[u

se o

f sta

ndar

d to

ols]

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ct o

f hea

ting

and

cool

ing

on e

xpan

sion

of m

ater

ials

[cra

cks]

Tra

nsfe

r of

hea

t fro

m o

ne b

ody

to a

noth

eria

djac

ut a

reas

]A

rran

gem

ent o

f mol

ecul

es, a

tom

s an

d io

ns a

nd th

e ef

fect

on

stru

ctur

e, a

nd s

tren

gth

of m

ater

ials

[wel

d]R

esis

tanc

e of

mat

eria

ls to

cha

nge

in s

hape

frig

id a

ncta

rd]

.

.

Set

of R

eal N

umbe

rs-

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itne

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iona

lsF

unda

men

tal O

pera

tions

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alcu

latio

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ition

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orith

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ultip

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, i.e

., U

se o

f par

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impl

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ic M

easu

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kills

and

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men

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asic

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sure

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t].

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sure

men

t: G

eom

etric

Line

arR

eadi

ng a

nd in

terp

retin

g ta

bles

, cha

rts,

and

gra

phs

Sca

le d

raw

ings

/ flo

or p

lans

/blu

eprin

ts

Bas

ic A

rithm

etic

Ski

lls a

nd C

once

ptsR

atio

and

pro

prot

ion

[com

paris

on o

f cos

t of h

ardf

acin

g to

cos

t of n

ew p

an]

'.

CO

MM

UN

ICA

TIO

NS

.I

l

PE

RF

OR

MA

NC

E M

OD

ES

EX

AM

PLE

SS

KIL

LS /C

ON

CE

PT

S.

1

Spe

akin

g

Rea

ding

.

Writ

ing

List

enin

g

Vie

win

g

Tou

chin

g

.

Mak

e or

al r

equi

sitio

ns fo

r m

ater

ials

Inte

rpre

t blu

eprin

t and

writ

ten

spec

ifica

tions

Mak

e w

ritte

n re

quis

ition

s fo

r m

ater

ial-.

nee

ded

Fol

low

ora

l ins

truc

tions

'App

rais

e w

ork

Ter

min

olog

y, L

ogic

, Ges

ture

, Usa

ge

Com

preh

ensi

on, D

etai

l; P

ropo

sals

, Des

crip

tion,

Ter

min

olog

y, In

stru

ctio

n

Ske

tch,

Des

Crip

tion,

Log

ic, T

erm

inol

ogy,

. Usa

ge

Dis

crim

inat

e fa

cts,

Log

ic, C

once

ntra

tion,

Not

e ta

king

Vis

ual a

naly

sis,

Log

ic. D

iscr

imin

atio

n, D

etai

l,R

ecog

nitio

n of

sym

bols

, Cod

es, e

tc

Sin

, Sha

pe, T

empe

ratu

re

39'4

Page 49: ED 107 991 CE 004 204 Pucci, Alex L; Reichel, George F

(TA

SK

ST

AT

EM

EN

T)

II-G

CU

T M

ET

ALS

TO

OLS

, EQ

UIP

ME

NT

, MA

TE

RIA

LS,

OB

JEC

TS

AC

TE

D U

PO

NP

ER

FO

RM

AN

CE

KN

OW

LED

GE

SA

FE

TY

HA

ZA

RD

,

AC

DC

Arc

Wel

ding

equ

ipm

ent

.

Det

erm

ine

job

requ

irem

ents

Rel

er to

Inde

x un

cle.

Sal

e P

ract

ice

Sel

ect e

lect

rode

type

siz

eX

VIII

Ele

ctric

Arc

Wel

ding

[Item

s I t

hru

2g)

Met

al to

be

cut

layo

ut m

etal

usi

ng p

rope

r m

arki

ng to

ol.

Cut

ting

Ele

ctro

des

Adj

ust c

urre

nt.

Sta

ndar

d to

ols

as r

equi

red

Str

ike

arc.

com

plet

e cu

tting

ope

ratio

nac

cord

ing

to p

rope

r pr

oced

ure

Sim

mon

s,'

-

DE

CIS

ION

SC

UE

SE

RR

OR

S

Det

erm

ine

job

requ

irem

ents

Job

requ

irem

ents

Will

not

mee

t job

req

uire

men

ts

Sel

ect e

lect

rode

type

siz

eT

ype

and

thic

knes

s m

etal

to b

e cu

tP

oor.

err

atic

, inc

ompl

ete

cut

Adj

ust c

urre

ntry

pean

d th

ickn

ess

met

al to

be

cut

Poo

r;Ir

ratic

. Inc

ompl

ete

Cut

Eva

luat

e fin

ishe

dU

nifo

rmity

, pro

per

dim

ensi

on, n

eat,

etc.

Poo

r, m

ane.

inco

mpl

ete

cut

cut b

y vi

sual

insp

ectio

ni i

.

..

..

Page 50: ED 107 991 CE 004 204 Pucci, Alex L; Reichel, George F

(TA

SK

ST

AT

EM

EN

T)

I

_S

CIE

NC

EM

AT

H-

NU

MB

ER

SY

ST

EM

S

..;.

Sim

ple

mac

hine

s us

ed to

gai

n m

echa

nica

l adv

anta

ge {

use

stan

dard

tool

s]E

ffect

of h

eatin

g an

d co

olin

g on

exp

ansi

on o

f mat

eria

ls {

Dis

tort

ion]

Tra

nsfe

r to

ene

rgy

from

one

form

to a

noth

er -

- [e

lect

rical

ene

rgy

conv

erte

d to

hea

t]A

rran

gem

ent o

f mol

ecul

es, a

tom

s an

d io

ns a

nd th

e ef

fect

on

stru

ctur

e an

d st

reng

th o

f mat

eria

lspe

at e

ffect

ed z

one]

[Phy

sica

l and

che

mic

al c

hara

cter

istic

s of

ele

ctro

des.

elec

trod

e co

atin

gs a

nd th

eir

func

tion)

.

Set

of R

eal N

umbe

rs -

- P

ositi

ve R

atio

nals

,Fun

dam

enta

l Ope

ratio

ns (

Cal

cula

tion)

Add

ition

alg

orith

mS

ubtr

actio

n al

gorit

hmM

ultip

licat

ion

algo

rithm

Div

isio

n al

gorit

hmO

rder

of o

pera

tions

, i.e

., U

se o

f par

enth

eses

in s

impl

ifyin

g ar

ithm

etic

exp

ress

ions

Bas

ic M

easu

rem

ent S

kills

and

Con

cept

sIn

stru

men

ts[B

asic

Mea

sure

men

t].

Mea

sure

men

t: G

eom

etric

Line

arR

eadi

ng a

nd in

terp

retin

g ta

bles

, cha

rts,

and

gra

phs

Sca

le d

raw

ings

/floo

r pl

ans

/blu

eprin

ts

CO

MM

UN

ICA

TIO

NS

PE

RF

OR

MA

NC

E M

OD

ES

EX

AM

PLE

SS

KIL

LS /C

ON

CE

PT

S

Spe

akin

g

Rea

ding

Writ

ing

'

List

enin

g

Vie

win

gr

Tou

chin

g

Mak

e or

al r

equi

sitio

n fo

r m

ater

ials

Intir

pret

blu

eprin

t and

writ

ten

spec

ifica

tions

Lay-

out j

ob a

ccor

ding

to b

luep

rint,

sket

ch, o

r w

ritte

nin

stru

ctio

ns

Mak

e w

ritte

n re

quis

ition

s fo

r m

ater

ials

nee

ded

Fol

low

ora

l ins

truc

tions

App

rais

e w

ork

Ter

min

olog

y, L

ogic

. Ges

ture

, Usa

ge

Com

preh

ensi

on, D

etai

l, P

ropo

sals

, Des

crip

tion,

Ter

min

olog

y. In

stru

ctio

n

Ske

tch,

Des

crip

tion.

Log

ic. T

erm

inol

ogy,

Usa

ge

Dis

crim

inat

e fa

cts.

Log

ic, C

once

ntra

tion,

Not

e ta

king

Vis

ual a

naly

sis,

Log

ic, D

iscr

imin

atio

n, D

etai

l,R

ecog

nitio

n of

sym

bols

. Cod

es. e

tc.

Siz

e, S

hape

, Tem

pera

ture

41

50

Page 51: ED 107 991 CE 004 204 Pucci, Alex L; Reichel, George F

%

C

DUTY III. TUNGSTEN INERT-GAS ARC WELDING

A. Set up Tungsten Inert-Gas welding equipmentB. TIG weld mild steelC. TIG weld pipeD. TIG weld. stainless steelE. TIG weld aluminumF. TIG, weld cast ironG. Hardface

143

4

Page 52: ED 107 991 CE 004 204 Pucci, Alex L; Reichel, George F

(TA

SK

ST

AT

EM

EN

T)

Ill-

A S

ET

UP

TU

NG

STE

N-I

NE

RT

-GA

S`W

EL

DIN

GE

QU

IPM

EN

T

TO

OLS

, EQ

UIP

ME

NT

, MA

TE

RIA

LS,

OB

JEC

TS

AC

TE

D U

PO

NP

ER

FO

RM

AN

CE

KN

OW

LED

GE

SA

FE

TY

- H

AZ

AR

D

AC

; DC

Arc

Wel

ding

Equ

ipm

ent w

ith H

i-fre

quen

cy u

nit.

Det

erm

ine

oper

atio

n re

quire

men

tR

ef r

to In

dex

unde

r S

afe

Pra

ctic

e:

Cab

les

and

fittin

gsD

eter

min

e po

wer

lead

con

nect

ion

VIII

-- E

lect

ric A

rc W

eldi

ng--

-[Ite

ms

I thr

u28

1

TIG

Tor

ch a

ssem

bly

Det

erm

ine

elec

trod

e an

d gr

ound

cab

le c

onne

ctio

n

Tun

gste

n el

ectr

odes

Det

erm

ine

wat

er s

uppl

y co

nnec

tions

Iner

t gas

sup

pl)

Det

erm

ine

flow

met

er c

onne

ctio

ns

. S. T

. as

requ

ired

Det

erm

ine

torc

h as

sem

bly

conn

ectio

nsIn

spec

t all

cont

rols

.

Eva

luat

e co

mpl

eted

set

-up.

_

,.

.

,

DE

CIS

ION

SC

UE

SE

RR

OR

S

Det

erm

ine

amou

nt o

f set

-up

nece

ssar

yJo

b re

quire

men

tsC

orre

ct p

lace

men

t of p

ower

lead

Con

nect

acc

ordi

ng to

dire

ctio

nsW

rong

roa

ttion

,

Cor

rect

ele

ctro

de a

nd g

roun

d ca

ble

conn

ectio

nsC

onne

ct a

ccor

ding

to d

irect

ions

Wro

ng p

olar

ity p

ossi

ble

Cor

rect

wat

er s

uppl

y co

nnec

tion

Am

ple

supp

lyO

verh

eatin

g

Cor

rect

flow

met

er c

onne

ctio

nsS

et-u

p re

quire

men

tLe

aks

wel

d co

ntam

inat

ion

Cor

rect

torc

h as

sem

bly

conn

ectio

nS

et-u

p re

quire

men

tLe

aks

wel

d co

ntam

inat

ion

Cor

rect

set

ting

and

func

tion

of c

ontr

ols

Set

-up

requ

irem

ent

Leak

s w

eld

cont

amin

atio

n

Eva

luat

e co

mpl

eted

set

-up

All

phas

es w

orki

ng

.

..

Page 53: ED 107 991 CE 004 204 Pucci, Alex L; Reichel, George F

(TA

SK

.ST

AT

EM

EN

T)

111-

A S

ET

UP

TU

NG

STE

N-I

NE

RT

-GA

S W

EL

DIN

G E

QU

IPM

EN

T

SC

IEN

CE

.111

Ipm

lIll

MA

TH

- N

UM

BE

R S

YS

TE

MS

Inde

stru

ctib

ility

of e

nerg

y an

d m

atte

r[no

n-co

nsum

able

ele

ctro

de]

Sim

ple

mac

hine

s us

ed to

gai

n m

echa

nica

l adv

anta

ge[u

se o

f Sta

ndar

d T

ools

]E

ffect

of h

eatin

g an

d co

olin

g on

sta

te o

f mat

ter[

chan

ges

poss

ible

phy

sica

l met

allu

rgy]

Tra

nsfe

r of

hea

t fro

m o

ne b

ody

to a

noth

er {

Hea

t tre

atin

g]R

esis

tanc

e of

mat

eria

ls to

flow

of e

lect

rical

cur

rent

[cab

le s

ize,

Ele

ctro

de s

ize]

Rel

atio

nshi

p of

forc

e to

dis

tort

ion

in a

n el

astic

bod

y[F

orgi

ng a

nd S

hapi

ng]

Arr

ange

men

t of m

olec

ules

, ato

ms

and

tons

and

the

effe

ct o

nst

ruct

ure

and

stre

ngth

of m

ater

ials

--

{Wel

ds a

nd M

etal

s]F

luid

s un

der

pres

sure

[iner

t gas

es a

nd th

eir

func

tion]

Phy

sica

l cha

ract

eris

tics

of in

ert g

ases

and

thei

r fu

nctio

n

Set

of R

eal N

umbe

rsP

ositi

ve R

atio

nals

Bas

ic M

easu

rem

ent S

kills

and

Con

cept

sIns

trum

ents

[rea

d ga

uge

poun

ds p

er s

quar

e In

ch, c

ubic

feet

per

hou

r]

U./

CO

MM

UN

ICA

TIO

NS

PE

RF

OR

MA

NC

E M

OD

ES

Spe

akin

g

Rea

ding

Writ

ing

List

enin

g

Vie

win

g

Tou

chin

g

EX

AM

PLE

S

Mak

e or

al r

equi

sitio

ns fo

r m

ater

ials

Rea

d an

d fo

llow

writ

ten

inst

ruct

ions

for

set-

up

Mak

e w

ritte

n re

quis

ition

s fo

r m

ater

ials

nee

ded

Fol

low

ora

l ins

truc

tions

App

rais

e w

ork

SKI

LL

S /C

ON

CE

PTS

Ter

min

olog

y. L

ogic

. Ges

ture

. Usa

ge

Com

preh

ensi

on. D

etai

l. P

ropo

sals

. Des

crip

tion.

Ter

min

olog

y. In

stru

ctio

n

Ske

tch,

Des

crip

tion.

Log

ic, T

erm

inol

ogy.

Usa

ge

,Dis

crim

inat

e fa

cts,

Log

ic. C

once

ntra

tion.

Not

e ta

king

Vis

ual a

naly

sis.

Log

ic. D

iscr

imin

atio

n, D

etai

l.R

ecog

nitio

n of

sym

bols

. Cod

es. e

tc.

Siz

e, S

hape

, Tem

pera

ture

45t-

-%--

r..1

Page 54: ED 107 991 CE 004 204 Pucci, Alex L; Reichel, George F

(TA

SK

ST

AT

EM

EN

T)

III

-B_

TIG

WE

LD

MIL

D S

TE

EL

.144

TO

OLS

, EQ

UIP

ME

NT

, MA

TE

RIA

LS,

OB

JEC

TS

AC

TE

D U

PO

NP

ER

FO

RM

AN

CE

KN

OW

LED

GE

SA

FE

TY

- H

AZ

AR

D

AC

:DC

Arc

Wel

ding

Equ

ipm

entH

i-fre

quen

cy c

apab

ility

Det

erm

ine

join

t des

ign

Ref

er to

Inde

x tin

der

Saf

e P

ract

ice:

Flo

w M

eter

Reg

ulat

orS

elec

t ele

ctro

de s

ite-

XV

IIIE

lect

ric A

rc W

eldi

ng[It

ems

I thr

u 28

]T

IG W

eldi

ng T

orch

Det

erm

ine

wel

d po

sitio

nT

ungs

ten

Ele

ctro

des

Sel

ect p

olar

ity.

Iner

t Gas

Sup

ply

Adj

ust c

urre

ntM

. S. M

ater

ial

Adj

ust i

nert

-gas

flow

M. S

. Fill

er R

odS

et a

nd a

djus

t hi-f

requ

ency

S T

. as

requ

ired

Set

up

wor

k, c

ompl

ete

wel

d ac

cord

ing

to p

rope

r pr

oced

ure

6

...

.

e

DE

CIS

ION

SC

UE

SE

RR

OR

S,

Det

erm

ine

join

t des

ign

Job

requ

irem

ent o

r sp

ecs

Doe

s no

t mee

t req

uire

men

tS

elec

tele

ctro

de-s

ize

Cur

rent

req

uire

men

tsIm

prop

er A

rc c

hara

cter

istic

s

Det

erm

ine

posi

tion

Eas

e of

app

licat

ion

Poo

r w

eld

qual

ityA

djus

t cur

rent

Pro

per

pene

trat

ion

Poo

r w

eld

qual

ityA

djus

t gas

flow

Pro

per

shie

ldin

gP

oor

wel

d qu

ality

Set

and

adj

ust h

i-fre

quen

cyS

park

inte

nsity

, mod

e, e

tcE

lect

rode

con

tam

inat

ion

App

rais

e fin

ishe

d w

ork

by v

isua

l ins

pect

ion

App

eara

nce,

Pen

etra

tion,

Uni

form

ity, e

tc.

Por

osity

, pen

etra

tion

- cr

acks

, etc

.

_,

.

'.

.

...

-

.r

.

.

Page 55: ED 107 991 CE 004 204 Pucci, Alex L; Reichel, George F

(TA

SK S

TA

TE

ME

NT

) II

I-B

TIG

WE

LD

MIL

DST

EE

L

e,

SC

IEN

CE

..1. W

IMI4

11=

1M,

,,

MA

TH

- N

UM

BE

R S

YS

TE

MS

.

0

Sim

ple

mac

hine

s us

ed to

gai

n m

ectiu

nica

l adv

anta

ge. (

use

of s

tand

ard

tool

s]E

ffect

of h

eatin

g an

d co

olin

g on

exp

ansi

on o

f mat

eria

ls (

Con

trol

dis

trot

ion)

Tra

nsfe

r of

hea

t fro

m o

ne b

ody

to a

noth

er[w

ater

coo

led

torc

h]A

rran

gem

ent o

f mol

ecul

es, a

tom

s an

d io

ns a

nd th

e ef

fect

on

stru

ctur

e an

d st

reng

th o

f mat

eria

ls[s

tren

gth

of w

eld]

[Phy

sica

l cha

ract

eris

tics

of in

ert g

ases

and

thei

r fu

nctio

n][D

iffer

ent t

ypes

of T

ungs

ten

Ele

ctro

des

and

thei

r us

e ki

-fre

quen

cy a

nd it

s fu

nctio

n]

Set

of R

eal N

umbe

rsP

ositi

ve R

atio

nals

Fun

d:-.

men

tal O

pera

tions

(C

alcu

latio

n)A

dditi

on a

lgor

ithm

P.

Sub

trac

tion

algo

rithm

Mul

tiplic

atio

n al

gorit

hmD

iv. o

n al

gorit

hmO

mer

of o

pera

tions

. : e

. U

se o

f p,

.ese

s in

sim

plify

ing

arith

met

ic e

xpre

ssio

nsB

asic

Mea

sure

men

t Ski

lls a

nd C

once

it.,

Inst

rum

ents

[Ba

...lc

Mea

sure

men

t]M

easu

rem

ent:

Gi o

met

ricLi

near

Rea

ding

and

ini-J

pret

ing

tabl

es, c

hart

s, a

nd g

raph

sS

cale

dra

win

gs/ f

loor

pla

ns/ b

luep

rints

Bas

ic A

rithm

etic

Ski

lls a

nd C

once

ptsR

atio

and

pro

port

ion

[Wel

dmen

t pro

port

iona

l to

pare

nt m

etal

]

.

CO

MM

UN

ICA

TIO

NS

..

PE

RF

OR

MA

NC

E M

OD

ES

, EX

AM

PLE

SS

KI L

LS/C

ON

CE

PT

S

Spe

akin

g

Rea

ding

Writ

ing

List

enin

g

Vie

win

g

Tou

chin

g

Mak

e or

al r

equi

sitio

n fo

r m

ater

ials

,_In

terp

ret b

luep

r nt

or

writ

ten

spec

ifica

tions

,

Mak

e w

ritte

n re

quis

ition

s fo

r m

ater

ials

nee

ded

Fol

low

ora

l ins

truc

tions

App

rais

e w

ork

'

Ter

min

olog

y. L

ogic

. Ges

ture

. Usa

ge

Com

preh

ensi

on. O

ctal

!. P

ropo

sals

. Des

crip

tion,

fr.r

mi.l

olog

y. In

stru

ctio

n.

Ske

tch.

Des

crip

tion.

I og

le.T

erm

inol

ogi.

Usa

ge,

Dis

crim

inat

e fa

cts,

Log

ic, C

once

ntra

tion,

Not

e ta

king

.

Vis

ual a

naly

sis.

Log

ic, D

isci

-adu

latio

n. D

etai

l,R

ecog

nitio

n of

sym

bols

. Cod

es, e

tc.

Siz

e. S

hane

, Tem

pera

ture

..

47

NS

Page 56: ED 107 991 CE 004 204 Pucci, Alex L; Reichel, George F

(TA

SK

ST

AT

EM

EN

T)

111-

C T

IGW

EL

D P

IPE

TO

OLS

, EQ

UIP

ME

NT

, MA

TE

RIA

LS,

I\O

BJE

CT

S A

CT

ED

UP

ON

PE

RF

OR

MA

NC

E K

NO

WLE

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SA

FE

TY

- H

AZ

AR

D

q

A,D

C A

rc W

eldi

ng e

quip

men

t with

Hig

h-fr

eque

ncy

unit.

_

TIE

Tor

ch A

ssem

bly

Tun

gste

n E

lect

rode

Iner

t gas

sup

ply

Alig

ning

\fixt

ure

Pip

e\

Fill

er r

od\

- S

t. T

. as

requ

i ed

\t

' \ \/

N1=

1111

1011

1111

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1111

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-

Det

erm

ine

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ign

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erm

ine

alig

nmen

t pro

cedu

reD

eter

min

e el

ectr

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size

and

type

pete

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e fil

ler

rod

size

and

type

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eter

min

e po

sitio

nD

eter

min

e cu

rren

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ting

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erm

ine

pola

rity

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ngD

eter

min

e ga

s flo

wC

ompl

ete

wel

d ac

cord

ing

to p

rope

r pr

oced

ure

.

Ref

er to

Inde

x un

der

Sol

e P

ract

ice:

XV

IIIE

lect

ric A

rc W

eldi

ng :I

tem

s I t

hru

28]

_

t.

DE

CIS

ION

SC

UE

SE

RR

OR

S

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erm

ine

join

t des

ign

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erm

ine

alig

nmen

t pro

cedu

reS

elec

t ele

ctro

de s

ire -

Ind

type

Sel

ect f

iller

rod

siz

e an

d ty

peD

eter

min

e po

sitio

nS

elec

t cur

rent

set

ting

Sel

ect p

olar

ity s

ettin

gS

et g

as fl

owA

ppra

ise

finis

hed

wor

k

Job

requ

irem

ent o

r sp

ecifi

catio

nJo

b re

quire

men

t or

spec

ifica

tion

Acc

ordi

ng to

par

ent m

etal

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ordi

ng to

par

ent m

etal

ore

effic

ient

-eas

e of

app

licat

ion

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quire

men

t-sp

ecifi

catio

nJo

b eq

uire

men

t-sp

ecifi

catio

nJo

bqu

irem

ent-

spec

ifica

tion

Vis

ual

pear

ance

and

spe

cific

atio

ns4

.

Lack

of f

usio

n an

d pe

netr

atio

nM

isal

ignm

ent o

f wel

dmen

tP

oor

qual

ity o

f wel

dP

oor

qual

ity o

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qual

ity o

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qual

i:y o

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qual

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eld

cont

amin

atio

n.

Page 57: ED 107 991 CE 004 204 Pucci, Alex L; Reichel, George F

(TA

SK S

TA

TE

ME

NT

)II

IC T

IG W

EL

D P

IPE

-..

.1

.,

,.....

.S

CIE

NC

E.

. TH

- N

UM

BE

R S

YS

TE

MS

--

Sim

ple

mac

hine

s us

ed to

gai

n m

echa

nica

l adv

anta

ge--

[use

of s

tand

ard

too/

s]E

ffect

of h

eatin

g an

d co

olin

g on

exp

ansi

on o

fmat

eria

ls[e

hang

e in

mat

eria

l sire

]T

rans

fer

of e

nerg

y fo

rm o

ne fo

rm to

ano

ther

[ele

ctric

al e

nerg

y to

hea

t]T

rans

fer

of h

eat f

rom

one

bod

y to

ano

ther

[effe

ct o

n ad

jace

nt a

reas

]R

esis

tanc

e of

mat

eria

ls to

flow

of e

lect

rical

cur

rent

[cab

le s

ize,

ele

ctro

de s

ue]

Arr

ange

men

t of m

olec

ules

, ato

ms

and

ions

and

the

effe

ct o

nst

ruct

ure

and

stre

ngth

of m

ater

ials

--

[str

engt

h of

wel

d][P

hysi

cal c

hara

cter

istic

s of

iner

t gas

es a

nd th

eir

func

tion]

;[T

ungs

ten

elec

trod

estY

pes

Hig

h-fr

eque

ncy

and

its fu

nctio

ns]

,

Set

of R

eal N

umbe

rsP

ositi

ve R

atin

als

Fun

dam

enta

l Ope

ratio

ns (

Cal

cula

tion

Add

ition

alg

orith

mS

ubtr

actio

n al

gorit

hm,.

.M

ultip

licat

ion

algo

rithm

Div

isio

n al

gorit

hmO

rder

of O

pera

tions

, i.e

., U

se o

f par

enth

es.

in s

impl

ifyin

g ar

ithm

etic

exp

ress

ions

Bas

ic M

easu

rem

ents

Ski

lls a

nd C

once

pts

Inst

rum

ents

[Bas

ic M

easu

rem

ent]

Mea

sure

men

t: G

eom

etric

Ang

leM

easu

rem

ent:

Non

-geo

met

ricT

empe

ratu

reR

eadi

ng a

nd in

terp

retin

g ta

bles

, cha

rts,

and

gra

phs

Bas

ic G

eom

etry

Ski

lls a

nd C

once

pts

Kno

wle

dge

of g

eom

etric

rel

atio

nshi

psP

aral

lel

Per

pend

icul

arD

eter

min

atio

n of

are

a an

d ci

rcum

fere

nce

of c

ircle

s.D

eter

min

atio

n of

are

a an

d pe

rimet

er o

f an

ellip

se.

Det

erm

inat

ion

of fa

cts

invo

lvin

g lin

es ta

ngen

t to

circ

les.

CO

MM

UN

ICA

TIO

NS

..

/

PE

RF

OR

MA

NC

E M

OD

ES

EX

AM

PLE

SS

KIL

LS /C

ON

CE

PT

S

Spe

akin

g

Rea

ding

.

Writ

ing

List

enin

g

Vie

win

g

Tou

chin

g..

Mak

e or

al r

equi

sitio

ns fo

r m

ater

ials

Int:r

pret

blu

eprin

t and

writ

ten

spec

ifica

ti.U

nsM

easu

re a

nd la

y-ou

t pip

e ac

cord

ing

to b

luep

rint o

r sk

etch

Mae

writ

ten

requ

isiti

ons

for

mat

eria

ls n

eede

d

Fol

low

ora

l ins

truc

tions

App

rais

e w

ork

.1

"

Ter

min

olog

y. L

ogic

, Ges

ture

, Usa

ge

Com

preh

ensi

on, D

etai

l, P

ropo

sals

. Des

crip

tion.

Ter

min

olog

y, In

stru

ctio

n

Ske

tch,

Des

crip

tion,

Log

ic, T

erm

inol

ogy,

Usa

ge

'Dis

crim

inat

e fa

cts,

Log

ic, C

once

ntra

tion,

Not

e ta

king

Vis

ual a

naly

sis,

Log

ic, D

iscr

imin

atio

n, D

etai

l.R

ecog

nitio

n of

sym

bols

, Cod

es, e

tc.

Siz

e, S

hape

. Tem

pera

ture

.

'

49

Page 58: ED 107 991 CE 004 204 Pucci, Alex L; Reichel, George F

(TA

SK

ST

AT

EM

EN

T)

TIG

WE

LD S

TA

INLE

SS

ST

EE

Lw

oo...

orT

OO

LS, E

QU

IPM

EN

T, M

AT

ER

IALS

,O

BJE

CT

S A

CT

ED

UP

ON

PE

RF

OR

MA

NC

E K

NO

WLE

DG

ES

AF

ET

YH

AZ

AR

D

AC

; DC

Arc

Wel

ding

Equ

ipm

cmH

i-fre

quen

cy c

apab

ility

Flo

w M

eter

Reg

ulat

orT

IG W

eldi

ng T

orch

Tun

gste

n E

lect

rode

sIn

ert G

as S

uppl

yS

tain

less

Ste

el M

ater

ial

Sta

inle

ss S

teel

Fill

er R

odS

T. a

s re

quire

d.

X.

Det

erm

ine

join

t des

ign

Sel

ect e

lect

rode

siz

eD

eter

min

e w

eldi

ng p

ositi

onS

elec

t pol

arity

Adj

ust c

urre

ntA

djus

t Ine

rt g

as fl

owS

et a

nd a

djus

t hi-f

requ

ency

Set

up

wor

k, c

ompl

ete

wel

d ac

cord

ing

to p

rope

r pr

oced

ure

Ref

er to

Inde

x un

der

Saf

e P

ract

ice:

XV

IIIE

lect

ric A

rc W

eldi

ng[it

ems

I thr

u 28

)

DE

CIS

ION

S

Det

erm

ine

join

t des

ign

Sel

ect e

lect

rode

siz

eD

eter

min

e w

eld

posi

tioa

Adj

ust c

urre

nt'A

djus

t gas

flow

Set

and

adj

ust h

i-fre

quen

cyA

ppra

ise

finis

hed

wor

k by

vis

ual i

nspe

ctio

n

CU

ES

Job

requ

irem

ents

or

spec

sC

urre

nt r

equi

red

Eas

e of

app

licat

ion

Pro

per

pene

trat

ion

Pro

per

shie

ldin

gS

park

inte

nsity

, mod

e, e

tc.

App

eara

nce,

pen

etra

tion,

etc

.

ER

RO

RS

Doe

s no

t mee

t req

uire

men

tsIm

prop

er a

rc c

hara

cter

istic

sP

oor

wel

d qu

ality

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r w

eld

qual

ityP

oor

wel

d qu

ality

Ele

ctro

de c

onta

min

atio

nP

oros

ity, p

oor

pene

trat

ion,

cra

cks,

etc

.

Page 59: ED 107 991 CE 004 204 Pucci, Alex L; Reichel, George F

(TA

SK S

TA

TE

ME

NT

)II

I-D

TIG

WE

LD

ST

AIN

LE

SS S

TE

EL

SC

IEN

CE

MA

TH

NU

MB

ER

SY

ST

EM

S

Sim

ple

mac

hine

s us

ed to

gai

n m

echa

nica

l adv

anta

ge[u

se o

f sta

ndar

d to

ols]

Effe

ct o

f hea

ting

and

f ool

ing

on e

xpan

sion

of m

ater

ials

--[c

ontr

olin

g di

stor

tion]

Tra

nsfe

r of

hea

t fro

m (

me

body

to a

noth

er -

- [w

ater

coo

led

torc

h]A

rran

gem

ent o

f mol

ecul

es, a

tom

s an

d io

ns a

nd th

e ef

fect

on

stru

ctur

e an

d st

reng

th o

f mat

eria

ls[P

hysi

cal c

hara

cter

istic

of i

nert

gas

es a

nd th

eir

func

tion]

(Diff

eren

t typ

es T

ungs

ten

Ele

ctro

des

and

thei

r us

e H

i-fre

quen

cy a

nd it

s fu

nctio

n]W

elda

ble

and

non

- w

elda

ble

stai

nles

s st

eels

Set

of R

eal N

umbe

rsP

ositi

ve R

atio

nals

.F

unda

men

tal O

pera

tions

(C

alcu

latio

n)A

dditi

on a

lgor

ithm

-

Sub

trac

tion

algo

rithm

Mul

tiplic

atio

n al

gorit

hm.

Div

isio

n al

gorit

hmO

rder

of o

pera

tions

, i.e

., U

se o

f par

enth

eses

in s

impl

ifyin

g ar

ithm

etic

exp

ress

ions

Bas

ic M

easu

rem

ent S

kills

and

Con

cept

sIn

stru

men

ts -

- [B

asic

Mea

sure

men

t]M

easu

rem

ent.

Geo

met

ricLi

near

Rea

ding

and

inte

rpre

ting

tabl

es, c

hart

s, a

nd g

raph

sS

cale

dra

win

gs/fl

oor

plan

s/bl

uepr

ints

Bas

ic A

rithm

etic

Ski

lls a

nd C

once

ptsR

atio

and

pro

port

ion

[Wel

dmen

t pro

port

iona

l to

pare

nt m

etal

] .

S.

CO

MM

UN

ICA

TIO

NS

PE

R F

OR

MA

NC

E M

OD

ES

EX

AM

PLE

SS

KIL

LS /C

ON

CE

PT

S

Spe

akin

g

Rea

ding

Writ

ing

List

enin

g

Vie

win

g

Tou

chin

g

.

.,,,..

.._

Mak

e or

al r

equi

sitio

ns fo

r m

ater

ials

Inte

rpre

t blu

eprin

t and

writ

ten

spec

ifica

tions

Mak

e w

ritte

n re

quis

ition

s fo

r m

ater

ials

nee

ded

Fol

low

ora

l ins

truc

tions

App

rais

e w

ork

,

'

Ter

min

olog

y. L

ogic

, Ges

ture

. Usa

ge

Com

preh

ensi

on. D

etai

l, P

ropo

sals

, Des

crip

tion,

Ter

min

olog

y. In

stru

ctio

n

Ske

tch.

Des

crip

tion,

Log

ic. T

erm

inol

ogy,

Usa

ge

Dis

crim

inat

e fa

cts,

Log

ic. C

once

ntra

tion.

Not

e ta

king

Vis

ual a

naly

sis,

Log

ic, D

iscr

imin

atio

n. D

etai

l.R

ecog

nitio

n of

sym

bols

. Cod

es, e

tc`,

,S

ire. S

hape

. Tem

pera

ture

51

Page 60: ED 107 991 CE 004 204 Pucci, Alex L; Reichel, George F

(TA

SK

ST

AT

EM

EN

T)

IIIE

TIC

WE

LD A

LUM

INU

M

FO

OLS

, EQ

UIP

ME

NT

, MA

TE

RIA

LS,

..

.O

BJE

CT

S A

CT

ED

UP

ON

PE

RF

OR

MA

NC

E K

NO

WLE

DG

E

-

SA

FE

TY

- H

AZ

AR

D

,.

AC

: DC

Arc

Wel

ding

Equ

ipm

ent

Hi-f

requ

ency

cap

abili

tyD

eter

min

e jo

int d

esig

nS

elec

t ele

ctro

de s

ue_

Ref

er to

Inde

x un

der

Saf

e P

ract

ice:

XV

IIIE

lect

ric A

rc W

eldi

ng[It

ems

I thr

u 28

j

How

-met

er R

egul

ator

Sel

ect f

iller

type

ksi

ze

TIG

Wel

ding

Tor

chD

eter

min

e w

eldi

ng p

ositi

on_

Tun

gste

n E

lect

rode

sA

djus

t cur

rent

Iner

t Gas

Sup

ply

Adj

ust i

nert

-gas

flow

Alu

min

um M

ater

ial

Set

and

adj

ust h

i-fre

quen

cyA

lum

inum

fille

r R

od.

Set

up

wor

k co

mpl

ete

wel

d ac

cord

ing

Sta

ndar

d to

ols

as r

equi

red

to p

rope

r pr

oced

ure

Det

erm

ine

preh

eat n

eede

d.

C.

..

..

.,

DE

CIS

ION

SC

UE

SE

RR

OR

S

Det

erm

ine

join

t des

ign

Job

requ

irem

ent o

r sp

ecs

Will

not

mee

t job

spe

cific

atio

ns

Sel

ect e

lect

rode

siz

eC

urre

nt r

equi

red

Impr

oper

arc

cha

ract

eris

tics

Sel

ect f

iller

type

' siz

eJo

b R

equi

rem

ents

'P

oor

wel

d qu

ality

Det

erm

ine

wel

d po

sitio

nE

i Se

of a

pplic

atio

nP

oor

wel

d qu

ality

Pre

heat

to r

equi

red

tem

pera

ture

Job

requ

irem

ent

Poo

r fu

sion

appe

aran

ce

Adj

ust c

urre

ntP

rope

r pe

netr

atio

nP

oor

wel

d qu

ality

Adj

ust .

nert

-gas

flow

Pro

per

shie

ldin

gP

oor

wel

d qu

ality

Sal

Adj

ust h

i-fre

quen

cyM

ode,

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rk in

tens

ityE

lect

rode

con

tam

inat

ion

App

rais

e fin

ishe

d w

eld

by v

isua

l ins

pect

ion

App

eara

nce,

pen

etra

tion,

un.

.orm

ity, c

tc.

Por

osity

, poo

r pe

netr

atio

n, c

rack

s, e

tc

.

L.

.

.

.

Page 61: ED 107 991 CE 004 204 Pucci, Alex L; Reichel, George F

(TA

SK

ST

AT

EM

EN

T)

III-

E T

IG W

EL

D A

LU

MIN

UM

SC

IEN

CE

MA

TH

- N

UM

BE

R S

YS

TE

MS

Sim

ple

mac

hine

s us

ed to

gai

n m

echa

nica

l adv

anta

gefu

se o

f st

anda

rd to

ols

Eff

ect o

f he

atin

g an

d co

olin

g on

exp

ansi

on o

f m

ater

ials

--[c

ontr

olin

g di

stor

tion]

Tra

nsfe

r of

hea

t fro

m o

ne b

ody

to a

noth

er -

-[w

ater

coo

led

torc

h]A

rran

gem

ent o

f m

olec

ules

, ato

ms

and

ions

and

the

effe

ct o

nst

ruct

ure

and

stre

ngth

of

mat

eria

ls[P

hysi

cal c

hara

cter

istic

s of

iner

t gas

es a

nd th

eir

func

tion]

[Dif

fere

nt ty

pes

Tun

gste

n E

lect

rode

s an

d th

eir

use.

][H

i-fr

eque

ncy

and

its f

unct

ion]

Wel

dabl

e an

d no

n-w

elda

ble

alum

inum

allo

ys

Set o

f R

eal N

umbe

rsPo

sitiv

e R

atio

nals

Fund

aMen

tal O

pera

tions

(C

alcu

latio

n)A

dditi

on a

lgor

ithm

Subt

ract

ion

algo

rith

mM

ultip

licIt

tion

algo

rith

mD

ivis

ion

algo

rith

mO

rder

of

oper

atio

ns. i

.e.,

Use

of

pare

nthe

ses

in s

impl

ifyi

ng a

rith

met

ic e

xpre

ssio

ns.

Bas

ic M

easu

rem

ent S

kills

and

Con

cept

sIn

stru

men

ts[B

asic

Mea

sure

men

t]M

easu

rem

ent:

Geo

met

ric

Lin

ear

Rea

ding

and

inte

rpre

ting

tabl

es, c

hart

s, a

nd g

raph

sSc

ale

draw

ings

/flo

or p

lans

/ blu

epri

nts

Bas

ic A

rith

met

ic S

kills

and

Con

cept

sRat

io a

nd p

ropo

rtio

n[W

eld

prop

ortio

nate

to p

aren

t met

al]

CO

MM

UN

ICA

TIO

NS

PE

RF

OR

MA

NC

E M

OD

ES

EX

AM

PLE

SS

KI L

LS/C

ON

CE

PT

S.

Spea

king

Rea

ding

Wri

ting

Li-

teni

ng

Vie

win

g

Tou

chin

g

.,..

Mak

e or

al r

equi

sitio

ns f

or m

ater

ials

Inte

rpre

t blu

epri

nt a

nd w

ritte

n sp

ecif

icat

ions

Mak

e w

ritte

n re

quis

ition

for

mat

eria

ls n

eede

d

Follo

w o

ral i

nstr

uctio

ns

App

rais

e w

ork

.T

erm

inol

ogy,

Log

ic, G

estu

re, U

sage

Com

preh

ensi

on, D

etai

l, Pr

opos

als.

Des

crip

tion,

Ter

min

olog

y, I

nstr

uctio

n

Sket

ch, D

escr

iptio

n, L

ogic

, Ter

min

olog

y, U

sage

Dis

crim

inat

e fa

cts,

Log

ic, C

once

ntra

tion,

Not

e ta

king

\V

isua

l ana

lysi

s, L

ogic

, Dis

crim

inat

ion,

Det

ail,

Rec

ogni

tion

of s

ymbo

ls, C

odes

, etc

.

Size

, Sha

pe,.T

empe

ratu

re

53

Page 62: ED 107 991 CE 004 204 Pucci, Alex L; Reichel, George F

G2

(TA

SK

ST

AT

EM

EN

T)

III-

F T

IG W

EL

D C

AST

IR

ON

TO

OLS

, EQ

UIP

ME

NT

, MA

TE

RIA

LS,"

OB

JEC

TS

AC

TE

D U

PO

N

.

.

PE

RF

OR

MA

NC

E K

NO

WLE

DG

ES

AF

ET

Y -

7 H

AZ

AR

D

AC

, DC

Arc

Wel

ding

equ

ipm

ent w

ith H

igh-

freq

uenc

yun

itT

IG T

orch

Ass

embl

yT

ungs

teh

Ele

ctro

deIn

ert g

as s

uppl

yF

iller

rod

Grin

der

Cas

t iro

n m

ater

ial

S. T

. as

requ

ireed

Det

erm

ine

join

t des

ign

Det

erm

ine

prep

arat

ion

need

edD

eter

min

e el

ectr

ode-

size

and

type

Det

erm

ine

fille

r ro

d si

ze a

nd ty

peD

eter

min

e ne

cess

ity o

f pre

heat

or

post

heat

Det

erm

ine

posi

tion

Det

erm

ine

pola

rity

Det

erm

ine

curr

ent s

ettin

gD

eter

min

e ga

s flo

wC

ompl

ete

wel

d ac

cord

ing

to p

rope

r pr

oced

ure

t

Ref

er to

Inde

x un

der

Saf

e P

ract

ice:

XV

III -

Ele

ctric

Arc

Wel

ding

- -

[Item

s I t

hru

28]

....

\

.

DE

CIS

ION

SC

UE

SE

RR

OR

S

Det

er' -

le jo

int d

esig

nJo

b re

quire

men

tD

eter

m. :

pre

para

tion

need

edC

ondi

tion

of m

etal

, dirt

y, r

usty

etc

.S

elec

t ele

ctro

de s

ize

and

type

Pro

cedu

re r

equi

rem

ent

-

Sel

ect f

iller

rod

siz

e an

d ty

peP

roce

dure

req

uire

men

t.

Sel

ect p

rehe

at a

nd/o

r po

sthe

atW

eigh

t and

sha

pe o

f cas

ting

Sel

ect p

ositi

onB

ette

r an

d m

ore

effic

ient

res

ults

Set

pol

anty

Job

requ

irem

ent

Mak

e cu

rren

t set

ting

Job

requ

irem

ent

Set

gas

flow

Job

requ

irem

ent

App

rais

e fin

ishe

d w

ork

Vis

ual a

nd s

peci

ficat

ion

.

'

Lack

of f

usio

n an

d pe

netr

atio

nP

oros

ity, p

oor

qual

ity o

f wel

dD

rop

in q

ualit

y of

wel

dP

oros

ity, p

oor

qual

ity o

f wel

dP

ossi

ble

crac

ks in

cas

ting

Poo

r sh

ape

of w

eld

bead

May

not

be

feas

ible

Por

osity

, lac

k of

fusi

ons

bad

bead

sha

peC

onta

min

atio

n of

wel

d an

d el

ectr

ode

Poo

r qu

ality

of f

inis

hed

job

v..

Page 63: ED 107 991 CE 004 204 Pucci, Alex L; Reichel, George F

-TA

SK

rxsT

ITIV

R

SC

IEN

CE

MA

TH

- N

UM

BE

R S

YS

TE

MS

._...

...._

......

......

.___

Sim

ple

mac

hine

s us

ed to

gai

n m

echa

nica

l adv

anta

ge[u

se o

f sta

ndar

d to

ols]

.E

ffect

of h

eatin

g an

d co

olin

g on

exp

ansi

on o

f mat

eria

ls[fa

st to

olin

g m

ay c

ause

une

ven

cont

ract

ion,

cra

cks]

Tra

nsfe

r of

ene

rgy

from

one

form

to a

noth

er -

-(el

ectr

ic e

nerg

y to

hea

t]T

rans

fer

of h

eat f

rom

one

bod

y to

ano

ther

[effe

ct o

f adj

acen

t are

as]

Res

ista

nce

of m

ater

ials

to fl

ow o

f ele

ctric

al c

urre

nt--

-(ca

ble

sue.

ele

ctro

de s

ize]

Arr

ange

men

t of m

olec

ules

, ato

ms

and

ions

and

the

effe

ct o

nst

ruct

ure

and

stre

ngth

of m

ater

ials

- -[

wel

d,

Res

ista

nce

of m

ater

ials

to c

hang

e in

sha

pe[c

ast i

ron

cann

ot b

e be

nt o

r sh

aped

][C

hara

cter

istic

s of

iner

t gas

es a

nd fu

nctio

n][T

ypes

of t

ungs

ten

elec

trod

es]

)

[Fun

ctio

n of

hig

h-fr

eque

ncy]

[Fill

er r

ods

used

-cas

t iro

n an

d ni

ckel

]

-S

et o

f Rea

l Num

bers

Pos

itive

Rat

iona

lsF

unda

men

tal O

pera

tions

(C

alcu

latio

n)A

dditi

on a

lgor

ithm

Sub

trac

tion

algo

rithm

Mul

tiplic

atio

n al

gorit

hmD

ivis

ion

algo

rithm

Ord

er o

f ope

ratio

ns, i

.e ,

Use

of p

aren

thes

es in

sim

plify

ing

arith

met

ic e

xpre

ssio

nsB

asic

Mea

sure

men

t Ski

lls a

nd C

once

pts

Inst

rum

ents

(B

asic

Mea

sure

men

t]M

easu

rem

ent:

Geo

met

ricLi

near

Rea

ding

and

inte

rpre

ting

ta.

, cha

rts,

and

gra

phs

Sca

le d

raw

ings

/floo

r pl

ans/

blue

prin

tsB

asic

Mea

sure

men

t Ski

lls a

nd C

once

ptsM

easu

rem

ent.

Non

-geo

met

ricT

empe

ratu

re [C

heck

ing

and

Con

trol

ling]

I

CO

MM

UN

ICA

TIO

NS

PE

R F

OR

MA

NC

E M

OD

ES

EX

AM

PLE

SS

KIL

LS /C

ON

CE

PT

S

Spe

akin

g

Rea

ding

Writ

ing

List

enin

g

Vie

win

g

Tou

chin

g

Mak

e or

al r

equi

sitio

n fo

r m

ater

ials

Rea

d pr

ehea

t and

pos

thea

t tem

pera

ture

s as

not

ed in

writ

ten

or o

ral i

nstr

uctio

nsIn

terp

ret b

luep

rint a

nd w

ritte

n sp

ecifi

catio

ns

Mak

e w

ritte

n re

quis

ition

s fo

r m

ater

ials

nee

ded

Fol

low

ora

l ins

truc

tions

App

rais

e w

ork

.

Ter

min

olog

y. L

ogic

, Ges

ture

, Usa

ge

Com

preh

ensi

on. D

etai

l, P

ropo

sals

, Des

crip

tion.

Ter

min

olog

y, In

stru

ctio

n

Ske

tch,

Des

crip

tion;

Log

ic. T

erm

inol

ogy.

Usa

ge

Dis

crim

inat

e fa

cts.

Log

ic, C

once

ntra

tion.

Not

e ta

king

Vis

ual a

naly

sis,

Log

ic, D

iscr

imin

atio

n. D

etai

l.R

ecog

nitio

n of

sym

bols

, Cod

es, e

tc.

Sae

. Sha

pe. T

empe

ratu

re.

55

C.3

Page 64: ED 107 991 CE 004 204 Pucci, Alex L; Reichel, George F

(T (

T S

K S

TA

TE

ME

NT

)1H

-G H

AR

DF

AC

E

T O

LS, E

QU

IPM

EN

T, M

AT

ER

IALS

,0

EC

TS

AC

TE

D U

PO

N

AC

DC

Arc

Wel

ding

equ

ipm

ent w

ith H

igh-

freq

uenc

y un

it.1

IC, T

orch

ass

embl

ytu

ngst

en e

lect

rode

Iner

t gas

sup

ply

Ste

el o

r S

teel

allo

yF

iller

rod

Grin

der

PE

RF

OR

MA

NC

E K

NO

WLE

DG

ES

AF

ET

Y -

HA

ZA

RD

Det

, nin

e jo

int d

esig

nD

eter

min

e pr

epar

atio

n ne

eded

Det

erm

ine

elec

trod

e si

te a

nd ty

peD

eter

min

e fil

ler

rod

site

and

type

Det

erm

ine

posi

tion

Det

erm

ine

curr

ent s

ettin

gD

eter

min

e po

larit

y se

tting

Det

erm

ine

gas

flow

Com

plet

e w

eld

acco

rdin

g to

pro

per

proc

edur

e

Rel

er to

Inde

x un

der

Saf

e P

ract

ice:

XV

IIIE

lect

ric A

rc W

eldi

ng[It

ems

I thr

u 28

1

DE

CIS

ION

S

Det

erm

ine

join

t des

ign

Det

erm

ine

prep

arat

ion

need

edS

elec

t ele

ctro

de s

ize

and

type

Sel

ect f

iller

rod

site

and

type

Det

erm

ine

posi

tion

Sel

ect c

urre

nt s

ettin

gS

elec

t pol

arity

Set

gas

flow

App

rais

e fin

ishe

d jo

b

CU

ES

Job

requ

irem

ent

Job

requ

irem

ents

and

con

ditio

n of

met

alM

etal

thic

knes

sJo

b re

quire

men

tE

ase

of a

pplic

atio

nJo

b re

quire

men

tJo

b re

quire

men

tJo

b re

quire

men

tV

isua

l app

eara

nce

and

spec

ifica

tion

ER

RO

RS

Mat

eria

l was

teP

oor

qual

ity, p

oor

adhe

sion

Poo

r qu

ality

, app

eara

nce

Poo

r qu

ality

'und

ersi

red

phy§

ical

pro

pert

ies

Poo

r sh

ape

of b

ead

Poo

r qu

ality

, dilu

tion

of b

ead

Poo

r qu

ality

, or

not f

easi

ble

Wel

d co

ntam

inat

ions

and

oxi

datio

n

Page 65: ED 107 991 CE 004 204 Pucci, Alex L; Reichel, George F

(TA

SK

ST

AT

EM

EN

T)-

1H-G

HA

RD

FA

CE

SC

IEN

CE

MA

TH

- N

UM

BE

R S

YS

TE

MS

Sim

ple

mac

hine

s us

ed to

gai

n m

echa

nica

l adv

anta

ge [u

se o

f sta

ndar

d to

ols]

Effe

ct o

f hea

ting

and

cool

ing

on e

xpan

sion

of m

ater

ials

--

[mat

eria

l we.

dis

tort

ion)

Tra

nsfe

r of

ene

rgy

from

one

form

to a

noth

er[e

lect

rical

ene

rgy

to h

eat]

Tra

nsfe

r of

hea

t fro

m o

ne b

ody

to a

noth

er -

- [a

djac

ent a

reas

]R

esis

tanc

e of

mat

eria

ls to

flow

of e

lect

rical

cur

rent

(cab

le s

ize.

ele

ctro

de s

ize]

Arr

ange

men

t of m

olec

ules

, ato

ms

and

ions

and

the

effe

ct o

nst

ruct

ure

and

stre

ngth

of m

ater

ials

[wel

d an

d m

ater

ial)

Res

ista

nce

of m

ater

ials

to c

hang

e in

sha

pe--

[rig

id a

nd h

ard

mat

eria

ls]

[The

met

allu

rgy

of h

ardf

acin

g m

ater

ials

][T

he c

hara

cter

istic

s of

iner

t gas

es-f

unct

ion]

----

----

---

Set

of R

eal N

umbe

rsP

ositi

ve R

atio

nals

Fun

dam

enta

l Ope

ratio

ns (

Cal

cula

tion)

.

Add

ition

alg

orith

mS

ubtr

actio

n al

gorit

hmM

ultip

licat

ion

algo

rithm

Div

isio

n al

gorit

hmO

rder

of o

pera

tions

. i.e

.. U

se o

f par

enth

eses

in s

impl

ifyin

g ar

ithm

etic

exp

ress

ions

.B

asic

Mea

sure

men

t Ski

lls a

nd C

once

pts

Inst

rum

ents

[Bas

ic M

easu

rem

ent]

Mea

sure

men

t. G

eom

etric

Line

arR

eadi

ng a

nd in

terp

retin

g ta

bles

. cha

rts,

and

gra

phs

Sca

le d

raw

ings

, flo

or p

lans

/blu

eprin

ts

CO

MM

UN

ICA

TIO

NS

PE

RF

OR

MA

NC

E M

OD

ES

.

EX

AM

PLE

SS

KIL

LS /C

ON

CE

PT

S

Spe

akin

g

Rea

ding

Writ

ing

List

enin

g

Vie

win

g

Tou

chin

g

Mak

e or

al r

equi

sitio

n fo

r m

ater

ials

Inte

rpre

t blu

eprin

t and

writ

ten

spec

ifica

tions

Mak

e w

ritte

n re

quis

ition

s fo

r m

ater

ials

nee

ded

,...,

Fol

low

ora

l ins

truc

tions

App

rais

e w

ork

%

Ter

min

olog

y. L

ogic

, Ges

ture

, Usa

ge

Com

preh

ensi

on. D

etai

l, P

ropo

sals

, Des

crip

tion,

Ter

min

olog

y. In

stru

ctio

n

Ske

tch.

Des

crip

tion,

Log

ic, T

erm

inol

ogy,

Usa

ge

Dis

crim

inat

e fa

cts.

Log

ic, C

once

ntra

tion.

Not

e ta

king

Vis

ual a

rialy

sis,

Log

ic. D

iscr

imin

atio

n, D

etai

l.R

ecog

nitio

n of

sym

bols

. Cod

es, e

tc.

Siz

e, S

hape

. Tem

pera

ture

.

.....

57

Page 66: ED 107 991 CE 004 204 Pucci, Alex L; Reichel, George F

DUTY IV. METALLIC INERT-GAS ARC WELDING

A. Set up equipment for Metallic Inert-Gas weldingB. MIG weld carbon steelsC. MIG weld pipeD. MIG Weld aluminum

i6

59

44;

Page 67: ED 107 991 CE 004 204 Pucci, Alex L; Reichel, George F

(TA

SK

ST

AT

EM

EN

T)

IV-A

SE

T U

P E

QU

IPM

EN

T F

OR

ME

TA

LL

IC I

NE

RT

-GA

SC

.7

TO

OLS

, EQ

UIP

ME

NT

, MA

TE

RIA

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OB

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AC

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D U

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ER

FO

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AN

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KN

OW

LED

GE

SA

FE

TY

- H

AZ

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Con

stan

t Vol

tage

. Dire

ct C

urre

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eldi

ng M

achi

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ower

Inpu

t sup

ply

Iner

t Gas

sup

ply

Wire

-fee

d as

sem

bly

and

cont

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Wat

er s

uppl

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low

met

er r

egul

ator

Gro

und

and

Ele

ctro

de c

able

sM

IG T

orch

Ass

embl

yF

iller

wire

on

reel

Sta

ndar

d T

ools

as

requ

ired

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nect

mac

hine

to p

ower

sup

ply,

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ch w

ater

sup

ply

to m

achi

neA

ttach

cab

lesi

o gr

ound

and

torc

hA

ttach

flow

met

er to

iner

t-ga

s su

pply

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ch fi

ller

wire

ree

l to

feed

ass

embl

yA

djus

t wire

feed

and

cur

rent

con

trol

.

Adj

ust s

olta

ge-

Imsp

ect f

or o

pera

tion

proc

edur

e'

.

Ref

er to

Inde

x un

der

Sal

e P

ract

ice

XV

IIIE

lect

ric A

rc W

eldi

ng -

-I It

ems

I dim

28)

.

.,

-

. DE

CIS

ION

SC

UE

S

'

ER

RO

RS

Dam

age

to m

achi

neD

amag

e to

rch

thro

ugh

over

heat

ing

Poo

r co

nnec

tions

! Dam

age

equi

pmen

tP

oor

wel

d qu

ality

Impr

oper

wel

d de

posi

tIm

prop

er w

eld

depo

sit

Impr

oper

wel

d de

posi

t. po

or A

rc c

hara

cter

istic

s

\

1.

Con

nect

mac

hine

to p

ower

sup

ply

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ch w

ater

sup

ply

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ch c

able

s to

gro

und

and

torc

hA

ttach

flow

met

erA

djus

t wire

feed

cur

rent

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ust v

olta

geA

ppra

ise

oper

atio

n by

act

ual t

est u

se

Cur

rent

req

uire

men

ts o

f mac

hine

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ded

to k

eep

torc

h co

olM

ake

posi

tive

and

secu

reT

o co

ntro

l shi

eldi

ng g

asA

mou

nt n

eede

d fo

r op

erat

ion

For

sm

ooth

Arc

Pro

per

wire

feed

, goo

d A

rc c

hara

cter

istic

, goo

d de

posi

t

I

Page 68: ED 107 991 CE 004 204 Pucci, Alex L; Reichel, George F

(TA

SK

ST

AT

EM

EN

T)

IV-A

SE

T U

P E

QU

IPM

EN

T F

OR

ME

TA

LLIC

INE

RT

-GA

S

LJS

CIE

NC

E

'Sim

ple

mac

hine

s us

ed ts

, gai

n m

echa

nica

l adv

anta

ge[u

se o

f sta

ndar

d to

ols)

Wor

k in

put,

wor

k ou

tput

, fric

tion

and

effic

ienc

y in

sim

ple

mac

hine

s-

[wire

fed

asse

mbl

y op

erat

ion]

Tra

nsfe

r of

hea

t fro

m o

ne h

ody

to a

noth

er-

[waj

er c

oole

d to

rch]

[Phy

sica

l cha

ract

eris

tic o

f ine

rt g

ases

and

thei

r fu

nctio

n][D

iffer

ent t

ypes

fille

r w

ire]

[Sho

rt-a

rc a

nd S

pray

Arc

][m

etho

ds o

f app

licat

ion]

MA

TH

- N

UM

BE

R S

YS

TE

MS

.

Set

orR

eal N

umbe

rsP

ositi

se R

atio

nale

Fun

dam

enta

l Ope

ratio

ns (

Cal

cula

tion)

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ition

alg

orith

m ''

Suh

trac

tion

algo

rithm

Mul

tiplic

atio

n al

gorit

hmD

ivis

ion

algo

rithm

Ord

er o

f ope

ratio

ns. i

.e ,

Use

of p

aren

thes

es in

sim

plify

ing

arith

met

ic e

xpre

ssio

ns.

Bas

ic M

easu

rem

ent S

kills

and

Con

cept

sIn

stru

men

ts -

[Bas

ic M

easu

rem

ent]

Mea

sure

men

t. G

eom

etric

Line

arR

eadi

ng a

nd in

terp

rctin

g ta

bles

. cha

rts,

and

gra

phs

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le d

raw

ings

floo

r pl

ans/

hlu

eprin

ts

CO

MM

UN

ICA

TIO

NS

PE

RF

OR

MA

NC

E M

OD

ES

Spe

akin

g

Rea

ctin

g

Writ

ing

List

enin

g

Vie

win

g

Tou

chin

g

EX

AM

PLE

S

Mak

e or

al ie

quis

ition

for

mat

eria

ls

Rea

d an

d fo

llow

writ

ten

inst

ruct

ions

!or

set-

up

Mak

e w

ritte

n re

quis

ition

s-fo

r m

ater

ials

nee

ded

Fol

low

ora

l ins

truc

tions

App

rais

e w

ork

SK

I L L

S/C

ON

CE

PT

S

I erm

inol

ogy.

Log

ic. G

estu

re. U

sage

Com

preh

ensi

on. D

etai

l. P

ropo

sals

. Des

crip

tion.

I erm

inol

og).

Inst

ruct

ion

Ske

tch.

Des

crip

tion.

Log

ic. I

erm

inol

ogy.

Usa

ge

Dis

crim

inat

e fa

cts.

I (il

k. C

once

ntra

tion.

Not

e ta

king

Vis

ual a

nals

is. L

ogic

. Dis

crim

inat

ion.

Det

ail.

Rec

ogni

tion

of s

ymho

ls. C

odes

. etc

Sue

. Sha

pe. T

empe

ratu

re

61

Page 69: ED 107 991 CE 004 204 Pucci, Alex L; Reichel, George F

(TA

SK

ST

AT

EM

EN

T)

IV-B

MIG

WE

LD

CA

RB

ON

STE

EL

S

TO

OLS

, EQ

UIP

ME

NT

, MA

TE

RIA

LS,

OB

JEC

TS

AC

TE

D U

PO

N.

FO

RM

AN

CE

KN

OW

LED

GE proc

edur

e

i \-4

SA

FE

TN

HA

ZA

RD

.i--

--R

efer

to In

dex

unde

r S

afe

Pra

ctic

e.X

VI1

,1E

lect

ric A

rc W

eldi

r c

-- [I

tem

s I t

hru

281

.

.

\

I

.

.

MIG

Wel

ding

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ipm

ent

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t-G

as S

uppl

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low

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egul

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ch A

ssem

bly

.

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er W

ire S

uppl

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ndar

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ols

as r

equi

red

.

.

.

o

. 'WI!

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erm

ine

join

t des

ig, S

elec

t wire

sic

,.D

eter

min

e w

eld

posi

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ust i

nert

gas

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ust w

ire fe

ed a

nd c

urre

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ontr

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olta

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et-u

p w

ork,

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plet

e w

eld

acco

r in

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pro

pel-

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,.

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CIS

ION

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,

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c

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ER

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elec

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eter

min

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eldi

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ositi

onA

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ust v

olta

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ise

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) vi

sual

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ectio

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_.

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...

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requ

irem

ents

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cific

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urre

nt r

equi

rem

ents

Eas

e of

app

licat

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per

shie

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nt n

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ooth

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eara

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uni

form

ity b

end,

pen

etra

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:.

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not

mee

ob

spec

ifica

tions

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r A

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har

teris

tics

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r w

eld

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oros

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enet

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t or

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little \ \

,

,

-

Page 70: ED 107 991 CE 004 204 Pucci, Alex L; Reichel, George F

(TA

SK

;ST

AT

EM

EN

T)

IV-B

MIG

WE

LD C

AR

BO

N S

TE

ELS

SC

IEN

CE

Sim

ple

mac

hine

s us

ed to

gai

n m

echa

nica

l adv

anta

ge[u

se 0

1 st

anda

rd to

ols]

Wor

k in

put,

wor

k ou

tput

, fric

tion

and

effic

ienc

y in

sim

ple

mac

hine

s[w

ire fe

ed a

ssem

bly

oper

atio

n]E

ffect

of h

eatin

g an

d co

olin

g on

exp

ansi

on o

f mat

eria

ls--

[con

trol

dis

tort

ion]

Tra

nsfe

r of

hea

t fro

m o

ne b

ody

to a

noth

er [w

ater

coo

led

torc

h]A

rran

gem

ent o

f mol

ecul

es, a

tom

s an

d io

ns a

nd th

e ef

fect

on

stru

ctur

e an

d st

reng

th o

f mat

eria

ls[P

hysi

cal c

hara

cter

istic

s of

iner

t gas

es a

nd th

eir

func

tions

]

de,

agoc

uou.

awso

msa

......

.ciz

awsa

uvr,

MA

TH

- N

UM

BE

R S

YS

TE

MS

Set

of R

eal N

umbe

rsP

ositi

se R

atio

nals

Fun

dam

enta

l Ope

ratio

ns (

Cid

cula

tion)

Add

ition

alg

orith

mS

ubtr

actio

n al

gorit

hmM

ultip

licat

ion

algo

rithm

Div

isio

n al

gorit

hmC

rder

of o

pera

tions

, t c

.. U

se o

f par

enth

eses

in s

impl

ifyin

g ar

ithm

etic

exp

ress

ions

.B

asic

Mea

sure

men

t Ski

lls a

nd C

once

pts

Inst

rum

ents

[Bas

ic M

easu

rem

ent]

Mea

sure

men

t: G

eom

etric

Line

arR

eadi

ng a

nd in

terp

retin

g ta

bles

, cha

rts,

and

gra

phs

Sca

le d

rass

ings

floo

r pl

ans:

blu

eprin

ts

Spe

akin

g

Rea

ding

Writ

ing

List

enin

g

Vie

win

g

Tou

chin

g

PE

RF

OR

MA

NC

E M

OD

ES

CO

MM

UN

ICA

TIO

NS

EX

AM

PLE

S

Mak

e or

al r

equi

sitio

ns fo

r n-

Ate

rials

./ite

rprc

t blu

eprin

t and

writ

ten

spec

ifica

tions

Mak

e w

ritte

n re

quis

ition

s fo

r m

ater

ials

nee

ded

Fol

low

ora

l ins

truc

tions

App

rais

e w

ork

SK

ILLS

/CO

NC

EP

TS

term

inol

ogy.

Log

ic, G

estu

re, U

sage

Com

preh

ensi

on, D

etai

l, P

ropo

sals

, Des

crip

tion.

Ter

min

olog

y, In

stru

ctio

n

Ske

tch,

Des

crip

tion,

Log

ic, T

erm

inol

ogy,

Usa

ge

Dis

cilm

inat

e fa

cts,

Logi

c, C

once

ntra

tion.

Not

e ta

king

Vis

ual a

naly

sts,

Log

ic, D

iscr

imin

atio

n. D

etai

l,R

ecog

nitio

n of

sym

bols

, Cod

es, e

tc

Site

, Sha

pe, T

empe

ratu

re

Page 71: ED 107 991 CE 004 204 Pucci, Alex L; Reichel, George F

(TA

SK

ST

AT

EM

EN

T)

IV-C

MIG

WE

LD

PIP

E

TO

OLS

, EQ

UIP

ME

NT

, MA

TE

RIA

LS,

OB

JEC

TS

AC

TE

D U

PO

N,P

ER

FO

RM

AN

CE

KN

OW

LED

GE

.S

AF

ET

Y -

HA

ZA

RD

.

----

.

MIG

Wel

ding

equ

ipm

ent:

Det

erm

ine

join

t des

ign

Ref

er to

Inde

x un

der

Sat

e P

ract

ice.

Iner

t gas

sup

ply

Det

erm

ine

alig

nmen

t pro

cedu

reX

IIIE

lect

ric A

rc W

eldi

ng--

[Ite

ms

I thr

u 28

1

IF

iller

wire

IA

ligni

ng fi

xtur

eS

elec

t wire

siz

e an

d ty

pe,

Det

erm

ine

posi

tion

S. T

as

requ

ired

Adj

ust v

olta

ge s

ettin

g!

Pip

eS

et w

ire fe

ed s

peed

Sel

ect g

as R

owC

ompl

ete

wel

d ac

cord

ing

to p

rope

r pr

oced

ure

and

spec

ifica

tions

-.

-.

.-

,

,i,,

IMM

O.'

DE

CIS

ION

S.

CU

ES

ER

RO

RS

dete

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int d

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b re

quire

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erm

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b re

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is'a

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lim w

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ize

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type

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qual

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eter

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ore

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e of

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r qu

ality

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ust v

olta

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ettin

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ck o

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r A

ppea

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as fl

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quire

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ecifi

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ppra

ise

finis

hed

wor

kV

isua

l eva

luat

ion,

spe

cific

atio

ns.

...

..

-

Page 72: ED 107 991 CE 004 204 Pucci, Alex L; Reichel, George F

(TA

SK

A

SC

IEN

CE

MA

TH

- N

UM

BE

R S

YS

TE

MS

Sim

ple

mac

hine

s us

ed to

gai

n m

echa

nica

l adv

anta

ge-

[use

of s

tand

ard

tool

s]E

ffect

of h

eatin

g an

d co

olin

g on

exp

ansi

on o

f mat

eria

ls[c

hang

e in

mat

eria

l site

]M

agne

tic fi

elds

of f

orce

--[e

ffect

s el

ectr

ic A

rc c

hara

cter

istic

s]T

rans

fer

of e

nerg

y fr

om o

ne fo

rm to

ano

ther

[ele

ctric

al e

nerg

y to

hea

t]T

rans

fer

of h

eat f

rom

one

bod

y to

ano

ther

[efle

ct o

n ad

jace

nt a

reas

]R

esis

tanc

e of

mat

eria

ls to

flow

of e

lect

rical

cur

rent

[cab

le s

ue, t

ore

site

]A

rran

gem

ent o

f mol

ecul

es, a

tom

s an

d io

ns a

nd th

e ef

ft.ct

on

stru

ctur

e an

d st

reng

th o

f mat

eria

ls--

[wel

d]

Set

of R

eal N

umbe

rsP

ofu

seR

atio

nals

Fun

dam

enta

l Ope

ratio

ns (

Cal

cula

tion)

"A

dditi

on a

lgor

ithm

Sub

trac

tion

algo

rithm

Mul

tiplic

atio

n al

gorit

hmis

ion

algo

rithm

Ord

er o

f Ope

ratio

ns.

Use

of p

aren

thes

es in

sim

plify

ing

arith

met

ic e

xpre

ssio

ns.

Bas

ic M

easu

rem

ents

Ski

lls a

nd C

once

pts

Inst

rum

ents

[Bas

ic M

easu

rem

ent]

MA

eans

guir:

men

t Geo

met

ric

Mea

sure

men

t. N

on-g

bom

etric

Tem

pera

ture

Rea

ding

and

inte

rpre

ting

tabl

es, c

hart

s, a

nd g

raph

sB

asic

Geo

met

ry S

kills

and

Con

cept

sK

now

ledg

e of

geo

met

ric r

elat

ions

hips

.P

aral

lel

Per

pend

icul

arD

eter

min

atio

n of

are

a an

d ci

rcum

fere

nce

of c

ircle

sD

eter

min

atio

n of

are

a an

d pe

riMet

er o

f an

ellip

se.

'D

eter

min

atio

n of

fact

s in

volv

ing

lines

tang

ent t

o ci

rcle

s.

CO

MM

UN

ICA

TIO

NS

PE

RF

OR

MA

NC

E M

OD

ES

Spe

akin

g

Rea

ding

Writ

ing

List

enin

g

- V

iew

ing

Tou

chin

g

EX

AM

PLE

S

Mak

e or

al r

equi

sitio

ns fo

r m

ater

ial

Mea

sure

and

lay-

put p

ipe

acco

rdin

g to

blu

eprin

t or

sket

chIn

terp

ret b

luep

rint a

nd w

ritte

n sp

ecifi

catio

ns

Mak

e w

ritte

n re

quis

ition

s fo

r m

ater

ials

nee

ded

Fol

low

ora

l ins

truc

tions

App

rais

e w

ork

SK

ILLS

/CO

NC

EP

TS

Ter

min

olog

y:Lo

gic,

Ges

ture

. Usa

ge

Com

preh

ensi

on. D

etai

l, P

ropo

sals

, Des

crip

tion,

Ter

min

olog

y. in

stru

ctio

n

Ske

tch,

Des

crip

tion,

Log

ic, T

erm

inol

ogy,

Usa

ge

Dis

crim

inat

e fa

cts,

Log

ic, C

once

ntra

tion,

Not

e ta

king

Vis

ual a

naly

sis:

Log

ic. D

iscr

imin

atio

n, D

etai

l,R

ecog

nitio

n of

sym

bols

. Cod

es. e

tc.

Site

. Sha

pe. T

empe

ratu

re

Page 73: ED 107 991 CE 004 204 Pucci, Alex L; Reichel, George F

(TA

SK

ST

AT

EM

EN

T)

IV-D

MIG

WE

LD

AL

UM

INU

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Page 75: ED 107 991 CE 004 204 Pucci, Alex L; Reichel, George F

AcetylAcetyleneM.S.--Mild steelOxyOxygenS.T.Standard tools:

ABBREVIATIONS

center punch hanimer-ballpeenclamps marking crayoncold chisel pliers-combinationcombination square pliers-vise gripscompass protractersdividers screwdriverfiles scriberhacksaw steel ruleshammer-cf sipping tape meast,re

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Page 76: ED 107 991 CE 004 204 Pucci, Alex L; Reichel, George F

INDEXEYE PROTECTION

Some type of eye protection should be worn for all operations where open flame and / or arcwelding is being performed, both by the operator and those who may be required to be close by. The.oxy-acetylene, flame and molten puddle, has a high temperature and concentration, emits a largeeqantity of ultra-violet and infra-red rays which are injurious`to the eyes and skin. Special lens ingoggles and face shields, of a green or amber shade filter out most of these harmful rays while allow-ing the green, orange and yellow rays to pass through. These lenses come in shades numbered fromone to twelve. Two factors must be considered when determining the numbered lense shade to beused for best visibility of puddle detail with the least amount of eye strain and skin burn or injury.First, the intensity of the flame or arc; second, the size of the pool of molten metal. The following isa list of recommended lens shades to be used for different operations:

OPERATIONS LENS SHADE

Soft soldering and light brazing No. 1-3

For heavy silver-brazing, bronze welding and brazing; and wleding of lightgauge metal with open flame (oxy-acet) No. 4

For medium welding, heavy brazing with oxy-acet No. 5

For heavy welding and burning with oxy-acet No. 6

For very light Tig welding (up to 10 Amp) and for short periods of time(one to five min.) No. 8

For medium Tig welding (10-100 Amp) and light arc welding (stick electrode) No. 9

For heavy Tig welding and medium arc welding (up to 200 amps) No. 10

For amp exceeding 200 No. 11-12

These are, of course, all recommended uses. A good rule to follow is to use as dark a lens as possiblewith maximum visibility and a minimum of discomfort for the operator.

7674,

Page 77: ED 107 991 CE 004 204 Pucci, Alex L; Reichel, George F

INDEXSAFE PRACTICES

IN WELDING

I. Introduction:Safety is a major objective in every welding shop. It is the most important attitude aoperator must learn in becoming a proficient tradesman. Therefore the goal of thesesafety policies is to provide a strong safety program for the benefit of all involved.

II. General Safety Precautions:1. Walkdo not run in shop areas.2. Remember horseplay has no place in the shop.3. Work with tools, machines and equipment only after having received proper

instruction.4. Get help for lifting heavy or awkward objects.5. Wear approved eye protection at all times.6. Report any and all injuries immediately.7. Never throw objects in shop area, distraction and injury can result.8. Be careful of long hair around moving parts of machinery.9. Be considerate for safety of others.

III. Safety Precautions for Metal Saws.I. When turning on power, stand to one side of saw frame, and adjust speed to suit work.2. Mount work only when saw is stopped.3. Support protruding. end of work or material being cut so end will not fall and

cause possible injury to anyone.4. Be sure that the blade is in good condition before using.5. If blade breaks in work, shut off power and do not attempt to disengage blade

from work until the machine has come to a stop.IV. Safety Precautions for Drill Pfess

1. Use drills that are property sharpened and that run true.2. Chuck wrenches must be removed from drill chucks before starting the machine.3. Ne er attempt to hold work under the drill by hand. Always clamp work to table.4. Change belt for speeds only when power is "Off."5. Run drills at proper speed. Forcing or feeding too fast may result in broken or

splintered drills and serious injuries.6. Keep your head back and well away from any moving part of the drill press.

V. Safety Precautions on GrindersPedestal Type: .

1. Stand to one side out of line of wheel when starting it up, especially if wheel is new.2. The face of the wheel must be flat and free from grooves.3. Make sure the tool rest is only one-eighth inch from the face of the wheel.

Check this distance, too much clearance may cause the job to jam the wheel andbreak it.

7Y

Page 78: ED 107 991 CE 004 204 Pucci, Alex L; Reichel, George F

4. Do not set tool rest while machine is in motion.5. Work should be fed slowly and gradually. Using too much pressure or striking wheel

suddenly, may cause it to break.6. Hold job against wheel firmly so that it will not slip out of the hand and cause hands

and fingers to come in contact with wheel.7. Use clamp or other suitable holding devices for grinding short pieces.8. Stop wheel if it chatters or vibrates excessively. This may be a danger signal that the

wheel is not properly balanced or not attached securely to spindle.9. Always use face shield or goggles even if grinder is provided with protective glass

shields.VI. Safety Precaution on Sheet Metal Brake

1. Keep fingers clear of the mouth of the machine when closing down on the metal.2. Use care when inserting or removing sharp edged 'sheets. -. ;3. Make sure counterweight bars do not strike others while working.4. Get assistance when bending large thick material to avoid backstrain.5. Keep fingers out of pinch area as the metal is bent, especially on maximum capacity

bends.VIII. Safety Precautions on Shears and Puach

1. Fingers must be kept out of the cutting or punching area.2. Keep your attention on the job; avoid distractions while working.3. Always use properly installed guards. .

4. The shear and punch will be operated normally by one person only.IX. Safety Precautions on Squaring Shear

1. Keep fingers clear of the blade and never under the hold down bar.2. Never reach behind the shear to support metal. This places you in an awkward

position, subject to a fall and puts fingers in a blind area.3. To -avoid crushing toes, keep feet clear of the pedal.4. Use care in handling sheared razor sharp metal.5. Never cut excessively small pieces on a shear; use hand snips.6. The shear is a one man machine; use accordingly:7. In leaning forward as blade is depressed, people tend to keep balance by grasping

the top of the large outer-casting. After the blade has descended, it is possible to in- .sert a finger inadvertently into the slide, as the blade returns, a very seriouscrush can result.

X. Safety Precautions for Hand ToolsHand Tools, General:1. Clamp work securely in vises, but do not hammer on vise handles.2. Remove filings and chips from bencehes with a brush, not the hands.2. Do not allow work to project from vise or bench and cause obstructions.4. Use the correct size wrench for the job.5. When using cutting tools, direct the cutting action away from you.6. Mushroom heads on chisels, punches, etc., should be eliminated continuously.7. Avoid carrying tools in pockets. Screwdrivers, etc. can injure you if you fall.

78

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8. Inspect hand tools before using.9. When using tin snips or other similar tools, avoid letting flesh come between the

handles. Pinches and blisters generally result.10. When using a chipping hammer, chip toward wall or shield to protect others from

flying chips.Xl. Screw Drivers

1. Select screw drivers to fit screw head being used.2. Keep screw driver handle smooth.3. Do not use a hammer on a screwdriver handle.4. Avoid holding work in the hand when using a screwdriver on it, as it may slip and

cause stab wounds.5. Never grind a screwdriver to a chisel edge.

XII. Wrenches1. Discard wrenches that are spread.2. Select open-end wrenches to fit the job.3. When possible, avoid using an adjustable or monkey wrench.4. If a wrench has been burred, grind off the rough spots to avoid cutting the hands.5. It is generally safer to pull wrench toward yourself.than to push it away from you.6. Be sure that your knuckles will clear obstructions when the wrench turns.

XIII. Hammers:1. Hammers that are chipped should be discarded.2. Never use a hammer that has a loose or split handle.

XIV. Chisels:1. In using a chisel and hammer, keep the chisel head free from burring by grinding it if

necessary.2. Where chips may fly, use a shield to protect others.3. Hold the chisel and hammer firmly.4. -Do not use a chisel with a mushroomed head.

XV. Files:1. Always use a file with a handle.2. Never use a file as a pry lir.3. Keep firm grip on file at all times.4. Do not blow filings so that they can go into anyone's eyes.5. Make sure the work to be filed is securely mounted.

XVI. Pliers:1. When using pliers, keep hands clear of the pinch area. This may be at the rear of the

bolt as well as ahead.2. Place hands over short wire pieces, cotter pins or other small items being cut. Such

items tend to fly and may cause eye injury.3. Remove any burrs caused by pliers which can cause injury.

XVII. Hacksaws:1. Use the correct blade for the job.

;6

Page 80: ED 107 991 CE 004 204 Pucci, Alex L; Reichel, George F

2. See that blade is securely fixed in the frame.3. When the saw breaks through work, ease up on the pressure so that the hand will not

strike the work or vise.XVIII. Electric Arc Welding

1. Avoid looking at the arc or flash unless equipped with appropriate dark glasses.'2. Helmets and welding goggles must be free of cracks or holes permitting penetration of

intense light.3. Wear protective clothing to help protect the skin from intense rays.4. Always wear gloves. Leather gauntlet type that can be thrOwnooff are recommended.5. Where necessary, wear leather aprons, arm coverings or other protection to protect

from molten metal or hot sparks.6. Where a helper is used, he must be protected the same as the welder.7. Wear high type shoes rather than undercut shoes.8. Always_ wear eye protection when chipping. Never chip if there is a possibility

someone nearby without glasses will be struck by flying chips.9. Keep sleeves and pants cuffs rolled down and collar buttoned up. .

10. Never touch a, piece of metal in the welding area if uncertain about the temperature.11. Mark hot metal to read "HOT."12. Do not handle excessively hot metal with gloves unless cool area beyond hot spot

permits safe handling.13. Exercise good judgement in selecting welding jobs. Automotive work is especially

hazardous due to fuel .tank, fuel line, hydraulic lines, flammable upholstery, etc.14. Special metals require the use of respirators to protect welders from harmful fumes.

Adequate ventilation is always desirable, especially when welding galvanized materials.15. Toxic gas, phosgene, is formed when the ultra-violet rays of an electric arc come in

contact with chlorinated degreasing solvents. Metal cleaned with 'carbon tetrachlorideand trichlorethylene should not be welded until throughly dried.

16. Never strike an arc on compressed air cylinders.17. Work in dry area.18. Do not get wound up in your work! Keep cables free from your body so you can move

freely, especially should your clothing ignite or some other such accident occur.20. Ground work before turning on welder.21. Do not change polarity or connections while a welder is being used.22. Keep floor free of electrodes once you begin to weld. They could cause a slip or fall.23. Place stubs in metal container.24. Never tack weld without a helmet.25. Keep clamps and other tools off the floor and put away. They can cause a fall.26. Ground the work before turning on welder.27. Keep clamps and other tools off the floor and put away. They can cause a fall.28. Replace the cables by coiling them to eliminate tripping hazards.

XIX. Oxy-Acetylene Welding1. Before attaching a regulator to a cylinder valve, "crack" the valve to blow out dust

and dirt. ret,

Page 81: ED 107 991 CE 004 204 Pucci, Alex L; Reichel, George F

2. Do not use oil on the torch, blow pipe, valves, regulators, or any other portion of the..,.; .

equipment. ,

3. Check forleaks whenever you change tanks or suspect a leak.4. Leaks around equipment should be checked with soapy water, never a flame.5. Should you suspect a leak in any equipment, stop until repairs are made.6. Avoid the use of pliers on apparatus. Use torch wrench and turn right for oxygen

connections and left for gas or acetylene connections.7. Keep cylinders in upright position.8. Open cylinder valves gradually.9. Open the oxygen valves wide to prevent leakage:

10. Open acetylene cylinder valve one-eighth to one-quarter turn.11. Keep wrench on acetylene cylinder valve while in use so it can be shut off quickly if

necessary. , , ,,

12. Under no circumstances will acetylene pressure exceed 15 pounds. if used in excess ofthis amount, an explosion may result.

13. Make sure connections are tight when you change tips or other apparatus. Do notovertighten. sl,

14. Do not use oxygen to blow dirt off yourelothes.15. Use correct type eye protection for all operations.16. Keep your welding equipment in good, clean, dry condition.17. the ventilating system or means of ventilation provided.18. Keep welding area neat, clean, and dry.19. Make certain the fire extinguisher is in place and that you know how to use it.20. Do not permit autos or equipment to run over the hoses. Protect them from sharp ob-

jects, kinkS, etc. .

21. Keep the hose out of the way so it does not become a tripping hazaid.22. Make sure you do not drag the hose over hot metal scrap when cutting.23. Use flint spark lighters, never matches or cigarette lighters.24. Purge oxygen and acetylene line before lighting torch.25. Use special care when cutting so hot pieces do not fall or tumble onto feet. Do not

stand with feet so close td the cutting that they are subject to intense heat, sparks, andmolten metal.

26. Never lay down or hand up a lighted torch or blowpipe and leave welding station.27. Hot metal should be marked "HOT" with chalk or soap stone.28. Adjusting screws on regulators should always be released when not in use. Turn the

screw out counter clockwise.29. Never allow a cylinder to fall. They are under high pressure internally and can explode

if ruptured by a sudden shock. Always secure cylinder to a stationary object.30. Never use oxygen or acetylene directly from tanks without the use of regulators.31. Cylinders should not come in contact with electric wires.32. Never tamper with the fusible safety plugs.33. Acetylene piping, hoses and fittings should be color coded "Red."34. Never "crack" a cylinder in the vicinity of an open flame or fire source.35. Keep protective cylinder valve covers secured on cylinders when not in use.

me.