28
Eczacýbaþý - Askaynak EXPRESSWELD Products Stick Electrode Welding Machines GMA (MIG/MAG) Welding Machines Plasma Cutting Machines Oto-Darkening Welding Helmet Anti-Spatter Welding Spray www.askaynak.com.tr ®

Eczacýbaþý Askaynak EXPRESSWELD · PDF filewelding consumable products, ... Welding Procedure Manual Metal Arc Welding ... 5 - Welding current control knob 6 - Positive (+)

Embed Size (px)

Citation preview

Page 1: Eczacýbaþý Askaynak EXPRESSWELD  · PDF filewelding consumable products, ... Welding Procedure Manual Metal Arc Welding ... 5 - Welding current control knob 6 - Positive (+)

Eczacýbaþý - Askaynak EXPRESSWELD Products

Stick ElectrodeWelding Machines

GMA (MIG/MAG)Welding Machines

PlasmaCutting Machines

Oto-DarkeningWelding Helmet

Anti-SpatterWelding Spray

www.askaynak.com.tr

®

Page 2: Eczacýbaþý Askaynak EXPRESSWELD  · PDF filewelding consumable products, ... Welding Procedure Manual Metal Arc Welding ... 5 - Welding current control knob 6 - Positive (+)
Page 3: Eczacýbaþý Askaynak EXPRESSWELD  · PDF filewelding consumable products, ... Welding Procedure Manual Metal Arc Welding ... 5 - Welding current control knob 6 - Positive (+)

Company Profile

Specializing in the manufacturing of covered electrodes, Kaynak Tekniði Sanayi ve Ticaret A.Þ. was founded on March 1, 1974. With the onset of the 1980s, the company started manufacturing MIG/MAG welding wires. In 1982, Kaynak Tekniði became the Turkish distributor of the USA based “The Lincoln Electric Company”, headquartered in Cleveland, Ohio, and a leader in the manufacturing of welding equipment. On May 5, 1998 a fifty-fifty partnership was established with The Lincoln Electric Company. As a result of this joint venture, an important step to expand the company's market share and exports to Europe, Russia, Africa and The Middle East was established.

The Lincoln Electric Co., the foreign partner of the joint venture, is one of the leading company worldwide specializing in the manufacturing of welding consumable products, welding equipment, welding generators, robotic automation and plasma cutting equipment. The company has joint ventures in 18 countries and a worldwide network of distributors and sales offices in approximately 160 countries. Under the brand “Askaynak”, Kaynak Tekniði manufactures welding electrodes and welding wires primarily used by the welding manufacturing industry, while the “Kobatek” brand of products were developed to be primarily utilized during welding repair and maintenance processes. Additionally, Kaynak Tekniði distributes the “Lincoln Electric” brand of welding electrodes, welding wires, welding equipment, etc. of its partner The Lincoln Electric Company throughout Turkey. In the 2000s, Kaynak Tekniði registered its brand “Starweld” which includes stainless steel and aluminum MIG and TIG welding wires and flux-cored welding wires. The “Expressweld” brand of welding equipment is another significant product line sold under the Kaynak Tekniði umbrella. Besides the welding equipment and consumable products available within the “Askaynak” brand abrasives and “Harris” gas equipments are also offered.

As a result of the rising market conditions and rapid growth in sales, Kaynak Tekniði moved from its plant located in the district of Kartal in Istanbul since 1974 to its new and modern manufacturing facility in Kocaeli in 2007. Located in the district of Çayýrova, within the borders of the Municipality of Þekerpýnar, the manufacturing facility and headquarters is located on 40,000 square meters of land with an indoor area of 22,000 square meters. In operation since 1974, Kaynak Tekniði has a capacity to produce 36,000 tons of covered electrodes, 24,000 tons of flux-cored welding wires, 5,000 tons of submerged arc welding wires and 1,500 tons of TIG welding wires on an annual basis. The company has a total of 4 sales offices in Istanbul, Ankara, Izmir and Adana, employs approximately 300 people and has about 800 authorized dealers throughout Turkey.

Kaynak Tekniði maintains a strong presence in the Turkish market and all products manufactured and introduced to its targeted audience are recognized for their superior quality. Additionally, the company continues to increase its export capacity each year: in 2010, sales were realized in over 40 countries worldwide. The major fundamental principle at Kaynak Tekniði is to attain a high level of customer satisfaction. As a result, the company strives to ensure that the demands of the market are met and is committed to offering top quality products and services to all customers. In 1995, Kaynak Tekniði was the first welding company to receive the “ISO 9001 Quality Management System” Certificate in Turkey. Further, Kaynak Tekniði has received Lloyd certification from American Bureau of Shipping (ABS), Bureau Veritas (BV), Lloyd Register of Shipping (LRS), Germanischer Lloyd (GL), Det Norske Veritas (DNV), Türk Loydu (TL), Russian Maritime Register of Shipping (RMRS) and Registro Italiano Navale (RINA). Additionally, the company's products have been approved by leading cer tification organizations to include TSE, TÜV, DB, GOST, NAKS, and SEPRO. Finally, Kaynak Tekniði Sanayi ve Ticaret A.Þ. is the first welding company to receive the “CE” certificate in Turkey.

In 1999, Kaynak Tekniði received the “Top Quality Award” in the category of small and mid-sized companies awarded in partnership with TÜSIAD (Turkish Industrialists and Businessmen's Association) and KalDer (Turkish Society for Quality) once again confirming the company's commitment for providing superior quality products and services.

Page 4: Eczacýbaþý Askaynak EXPRESSWELD  · PDF filewelding consumable products, ... Welding Procedure Manual Metal Arc Welding ... 5 - Welding current control knob 6 - Positive (+)

2

Registered Trademark

Page 5: Eczacýbaþý Askaynak EXPRESSWELD  · PDF filewelding consumable products, ... Welding Procedure Manual Metal Arc Welding ... 5 - Welding current control knob 6 - Positive (+)

Index

Welding Machines - Plasma Cutting Machines - Welding Helmet - Welding Spray

3Liability: All information in this catalog is based on the best available knowledge, is subject to change without notice and can only be considered as suitable for general guidance. Fumes: Consult information on Welding Safety Sheet, available upon request.

MMA Welding Machines

Expressweld Inverter 161-UltraExpressweld Inverter 201-Ultra PFCExpressweld Inverter 251-UltraExpressweld Inverter 251-Ultra PFC

GMA (MIG/MAG) Welding Machines

Expressweld MasterMIG 250CTExpressweld MasterMIG 350Expressweld MasterMIG 420WExpressweld MasterMIG 501W

Plasma Cutting Machines

Expressweld Plasma 60-Ultra

Accessories

Focusweld Oto-Darkening Welding HelmetFocusweld Anti-Spatter Welding Spray

468

10

12141618

20

2222

160 A (Inverter Technology)200 A (Inverter and PFC Technology)250 A (Inverter Technology)250 A (Inverter and PFC Technology)

250 A (Compact)350 A (Power Source and Separable Wire Feeder)420 A (Power Source and Separable Wire Feeder)500 A (Power Source and Separable Wire Feeder)

20 mm (Inverter Technology)

Welding Current

Welding Current

Cutting Thickness

Page

Page

Page

Page

Page 6: Eczacýbaþý Askaynak EXPRESSWELD  · PDF filewelding consumable products, ... Welding Procedure Manual Metal Arc Welding ... 5 - Welding current control knob 6 - Positive (+)

FEATURES and ADVANTAGES

MMA Welding Machine

Digital Inverter Technology - Current Range: 30-160 A

4

1

Digital inverter technology.

Ideal for maintenance-repair and steel

installation workshops and small-size welded

construction applications.

Excellent arc characteristics and outstanding

performance for rutil and basic electrode

types.

Ideal for welding of carbon and low-alloy

steels, even stainless steels.

220V-1Ph input voltage and maximum output

current of 160 amp provide a continuous

welding operation with electrodes in

diameters of 2.5 and 3.2 mm.

Suitable for operation on site or within a

workshop environment by providing

maximum flexibility.

Weighing only 7.3 kg.

Fan cooling.

Thermostatic overload protection and

indicator light.

Easy-to-use and user-friendly control panel.

Recessed controls and connections designed

to help protect controls from damage.

Two quarter-turn (positive and negative)

output terminals for easy cable connection.

IP21S protection class.

Meet EN 60974-1 and CE standards for

safety and reliability.

Two years warranty on parts and labor.

Inverter 161-UltraExpressweldExpressweld

Welding Procedure

Manual Metal Arc Welding

220V - 1Ph 2.5 - 3.2 mm

Warranty and Properties

2 Years Warranty

Phase

Page 7: Eczacýbaþý Askaynak EXPRESSWELD  · PDF filewelding consumable products, ... Welding Procedure Manual Metal Arc Welding ... 5 - Welding current control knob 6 - Positive (+)

MMA Welding Machine

Digital Inverter Technology - Current Range: 30-160 A

5

2

Liability: All information in this catalog is based on the best available knowledge, is subject to change without notice and can only be considered as suitable for general guidance.Fumes: Consult information on Welding Safety Sheet, available upon request.

EXPRESSWELD Inverter 161-Ultra

220 V ; 1~Ph ; 50/60 Hz

5.2 kW (% 25)

32.0 A (% 25)

20.0 A (% 60)

0.72 (% 25)

155 A ; 26.2 V (% 25)

80 A ; 23.2 V (% 100)

100 A ; 24.0 V (% 60)

60 V (DC)

30 - 160 A

16 A (retarded)

IP21S

7.3 kg

Fan cooling

135 x 260 x 365 mm

EN 60974-1 ; CE

Input voltage

Power input @ rated output

Input current (max.)

Power factor (cos )

Rated output current,voltage and duty cycle

Open circuit voltage

Current range

Fuse size and type

Protection class

Weight (without cables)

Cooling system

Dimensions (WxHxD)

Compliance

j

TECHNICAL PROPERTIES

1 - Handle

2 - Power indicator light

3 - Negative (-) output terminal

4 - Thermal protection indicator light

5 - Welding current control knob

6 - Positive (+) output terminal

7 - On/Off switch

8 - Power cable

1

2

3

5

6

7

8

4

Page 8: Eczacýbaþý Askaynak EXPRESSWELD  · PDF filewelding consumable products, ... Welding Procedure Manual Metal Arc Welding ... 5 - Welding current control knob 6 - Positive (+)

FEATURES and ADVANTAGES

MMA Welding Machine

Digital Inverter and PFC Technology - Current Range: 10-200 A

6

1

LOWER ELECTRICITY BILL and

INFRASTRUCTURE COST

With PFC technology, it reduces energy

consumption up to 50% considering the

model of conventionel type welding machine

and enables usage of energy in high

efficiency and high quality.

Environment-friendly.

Digital inverter technology.

Ideal for maintenance-repair and steel

installation workshops and small-size welded

construction applications.

Excellent arc characteristics and outstanding

performance for rutil and basic electrode

types.

Ideal for welding of carbon and low-alloy

steels, even stainless steels.

220V-1Ph input voltage and maximum output

current of 200 A provide a continuous

welding operation with electrodes in

diameters of 2.5 and 4.0 mm.

Suitable for operation on site or within a

workshop environment by providing

maximum flexibility.

Weighing only 9.5 kg.

Fan cooling.

Thermostatic overload protection and

indicator light.

Easy-to-use and user-friendly control panel.

Recessed controls and connections designed

to help protect controls from damage.

Two quarter-turn (positive and negative)

output terminals for easy cable connection.

IP21S protection class.

Meet EN 60974-1 and CE standards for

safety and reliability.

Two years warranty on parts and labor.

Inverter 201-Ultra PFCExpressweldExpressweld

Welding Procedure

Manual Metal Arc Welding

220V - 1Ph 2.5 - 4.0 mm

Warranty and Properties

2 Years Warranty

Phase

Page 9: Eczacýbaþý Askaynak EXPRESSWELD  · PDF filewelding consumable products, ... Welding Procedure Manual Metal Arc Welding ... 5 - Welding current control knob 6 - Positive (+)

MMA Welding Machine

Digital Inverter and PFC Technology - Current Range: 10-200 A

7

2

Liability: All information in this catalog is based on the best available knowledge, is subject to change without notice and can only be considered as suitable for general guidance.Fumes: Consult information on Welding Safety Sheet, available upon request.

EXPRESSWELD Inverter 201-Ultra PFC

220 V ; 1~Ph ; 50/60 Hz

7.3 kW (% 20)

33 A (% 20)

15 A

0.99 (% 20)

200 A ; 28.0 V (% 20)

89 A ; 23.6 V (% 100)

115 A ; 24.6 V (% 60)

50 V (DC)

10 - 200 A

16 A (retarded)

IP21S

9.5 kg

Fan cooling

135 x 245 x 450

EN 60974-1 ; CE

Input voltage

Power input @ rated output

Input current (max.)

Effective current (max.)

Power factor (cos )

Rated output current,voltage and duty cycle

Open circuit voltage

Current range

Fuse size and type

Protection class

Weight (without cables)

Cooling system

Dimensions (WxHxD)

Compliance

j

TECHNICAL PROPERTIES

1 - Handle

2 - Power indicator light

3 - Negative (–) output terminal

4 - Thermal protection indicator light

5 - Welding current control knob

6 - Positive (+) output terminal

7 - On/Off switch

8 - Power cable

1

2

3

5

6

7

8

4

Page 10: Eczacýbaþý Askaynak EXPRESSWELD  · PDF filewelding consumable products, ... Welding Procedure Manual Metal Arc Welding ... 5 - Welding current control knob 6 - Positive (+)

8

MMA Welding Machine

Digital Inverter Technology - Current Range: 10-250 A

1

Digital inverter technology.

Excellent arc characteristics and outstanding

performance for rutil and basic electrode

types.

Ideal for welding of carbon and low-alloy

steels, even stainless steels.

380V-3Ph input voltage and maximum output

current of 250 amp provide a continuous

welding operation with electrodes in

diameters of 2.5 and 4.0 mm.

Hot-Start feature allowing the welder to

increase the welding current at the start of

the electrode.

Arc-Force to prevent freezing the electrode in

the welding puddle.

Suitable for operation on site or within a

workshop environment by providing

maximum flexibility.

21.5 kg weight.

Digital ampermeter.

Fan cooling.

Thermostatic overload protection and

indicator light.

Easy-to-use and user-friendly control panel.

Recessed controls and connections designed

to help protect controls from damage.

Two quarter-turn (positive and negative)

output terminals for easy cable connection.

IP21S protection class.

Meet EN 60974-1 and CE standards for

safety and reliability.

Two years warranty on parts and labor.

FEATURES and ADVANTAGES

Inverter 251-UltraExpressweldExpressweld

380V - 3Ph 2.5 - 4.0 mm

Welding Procedure

Manual Metal Arc Welding

Warranty and Properties

2 Years Warranty

Phase

Page 11: Eczacýbaþý Askaynak EXPRESSWELD  · PDF filewelding consumable products, ... Welding Procedure Manual Metal Arc Welding ... 5 - Welding current control knob 6 - Positive (+)

9

2

EXPRESSWELD Inverter 251-Ultra

380 V ; 3~Ph ; 50/60 Hz

13.0 kW (% 35)

20.0 A (% 35)

15.0 A (% 100)

250 A ; 30.0 V (% 35)

150 A ; 26.0 V (% 100)

190 A ; 27.6 V (% 60)

80 V (DC)

10 - 250 A

20 A (retarded)

IP21S

21.5 kg

Fan cooling

240 x 440 x 500 mm

1

2

37

10

9

1 - Power indicator light

2 - Welding current control knob

3 - Digital ampermeter

4 - Positive (+) output terminal

5 - Negative (-) output terminal

6 - Hot-Start

7 - Arc-Force

8 - Thermal protection indicator light

9 - On/Off switch

10 - Power cable

4 5

6

8

Liability: All information in this catalog is based on the best available knowledge, is subject to change without notice and can only be considered as suitable for general guidance.Fumes: Consult information on Welding Safety Sheet, available upon request.

MMA Welding Machine

Digital Inverter Technology - Current Range: 10-250 A

TECHNICAL PROPERTIES

Input voltage

Power input @ rated output

Input current (max.)

Rated output current,voltage and duty cycle

Open circuit voltage

Current range

Fuse size and type

Protection class

Weight (without cables)

Cooling system

Dimensions (WxHxD)

Compliance EN 60974-1 ; CE

Page 12: Eczacýbaþý Askaynak EXPRESSWELD  · PDF filewelding consumable products, ... Welding Procedure Manual Metal Arc Welding ... 5 - Welding current control knob 6 - Positive (+)

10

MMA Welding Machine

Digital Inverter and PFC Technology - Current Range: 10-250 A

1

LOWER ELECTRICITY BILL and

INFRASTRUCTURE COST

With PFC technology, it reduces energy

consumption and enables usage of energy in

high efficiency and high quality.

Digital inverter technology.

Excellent arc characteristics and outstanding

performance for rutil and basic electrode

types. Ideal for welding of carbon and low-

alloy steels, even stainless steels.

380V-3Ph input voltage and maximum output

current of 250 amp provide a continuous

welding operation with electrodes in

diameters of 2.5 and 4.0 mm.

Hot-Start feature allowing the welder to

increase the welding current at the start of the

electrode.

Arc-Force to prevent freezing the electrode in

the welding puddle.

Suitable for operation on site or within a

workshop environment by providing

maximum flexibility.

Digital ampermeter.

Fan cooling.

Environment-friendly.

Thermostatic overload protection and

indicator light.

User-friendly control panel, recessed controls

and connections designed to help protect

controls from damage.

Two quarter-turn (positive and negative)

output terminals for easy cable connection.

IP21S protection class.

Meet EN 60974-1 and CE standards for

safety and reliability.

Two years warranty on parts and labor.

FEATURES and ADVANTAGES

Inverter 251-Ultra PFCExpressweldExpressweld

380V - 3Ph 2.5 - 4.0 mm

Welding Procedure

Manual Metal Arc Welding

Warranty and Properties

2 Years Warranty

Phase

Page 13: Eczacýbaþý Askaynak EXPRESSWELD  · PDF filewelding consumable products, ... Welding Procedure Manual Metal Arc Welding ... 5 - Welding current control knob 6 - Positive (+)

1211

13

ExpressweldInverter 251-Ultra PFCWelding Machine

PFC Module

11

2

EXPRESSWELD Inverter 251-Ultra PFC

380 V ; 3~Ph ; 50/60 Hz

9.0 kW (% 35)

15.0 A (% 35)

8.0 A (% 100)

250 A ; 30.0 V (% 35)

150 A ; 26.0 V (% 100)

190 A ; 27.6 V (% 60)

80 V (DC)

10 - 250 A

20 A (retarded)

IP21S

21.5 kg

Fan cooling

240 x 440 x 500 mm

1 - Power indicator light

2 - Welding current control knob

3 - Digital ampermeter

4 - Positive (+) output terminal

5 - Negative (–) output terminal

6 - Hot-Start

7 - Arc-Force

8 - Thermal protection indicator light

9 - On/Off switch (Welding machine)

10 - Power cable (Welding machine)

11 - Power cable connection socket

12 - On/Off switch (PFC module)

13 - Power cable (PFC module)Liability: All information in this catalog is based on the best available knowledge, is subject to change without notice and can only be considered as suitable for general guidance.Fumes: Consult information on Welding Safety Sheet, available upon request.

MMA Welding Machine

Digital Inverter and PFC Technology - Current Range: 10-250 A

TECHNICAL PROPERTIES

Input voltage

Power input @ rated output

Input current (max.)

Rated output current,voltage and duty cycle

Open circuit voltage

Current range

Fuse size and type

Protection class

Weight (without cables)

Cooling system

Dimensions (WxHxD)

Weight (PFC module)

Dimensions (PFC module)

24.0 kg

330 x 660 x 800 mm

1

2

37

10

9

4 5

6

8

Page 14: Eczacýbaþý Askaynak EXPRESSWELD  · PDF filewelding consumable products, ... Welding Procedure Manual Metal Arc Welding ... 5 - Welding current control knob 6 - Positive (+)

1GMA Welding Machine

Compact Wire Feeder - Current Range: 20-250 A - Gas Cooled

MasterMIG 250C is a compact type semi-

automatic GMA (MIG/MAG) welding

machine equipped with a large drive roll

system.

Especially suitable for spot welding

applications and high quality welding of thin

materials and light to medium-sized low-

carbon steels and stainless steels widely-

used in metal manufacturing industry.

Excellent arc caracteristics, sound weld

beads and low spatter with 100% CO2 gas

shielding.

20 steps (2x10) welding voltage so as to

adjust welding parameters conveniently.

Adjustable wire feed speed.

Equipped with thermal overload protection

circuit.

Gas cooled.

Easy to use, highly reliable.

IP21S protection class.

Designed according to IEC 60974-1.

2 years warranty.

(welding torch and cables excepted)

12

MasterMIG 250CTExpressweldExpressweld

250A

Warranty and Properties

2 Years Warranty

Welding Procedure

Gas Metal Arc Welding

FEATURES and ADVANTAGES

Phase

Page 15: Eczacýbaþý Askaynak EXPRESSWELD  · PDF filewelding consumable products, ... Welding Procedure Manual Metal Arc Welding ... 5 - Welding current control knob 6 - Positive (+)

13

GMA Welding Machine

Compact Wire Feeder - Current Range: 20-250 A - Gas Cooled

2

POWER SUPPLY

Input voltage

Power input @ rated output

Input current (max)

Power factor (cos )

Efficiency

Rated output current,voltage and duty cycle

Open circuit voltage range

Current range

Voltage range

Number of steps (voltage)

Protection class

Weight

Dimensions (WxHxD)

MasterMIG 250CT

380 V ; 3~Ph ; 50/60 Hz

9.0 kW (% 35)

15.2 A (% 35)

7.3 A (% 100)

0.93 (min)

% 73 (min)

250 A ; 26.5 V (% 35)

148 A ; 21.4 V (% 100)

15 - 36 V

20 - 250 A

15 - 26.5 V

20 (2x10)

IP21S

100 kg

490 x 765 x 905

j

WIRE FEEDER

Wire feed speed range (v )

Wire size

n

Compact

1 - 20 m/min

0.8 - 1.0 mmSolid wire -V-

1

7

6

9

2

3

4

11

8

5

10

1 - Wire feed speed control switch

2 - Thermal protection indicator

3 - Torch connection (Euro socket)

4 - Front wheels (mobile)

5 - Rear wheels (fixed)

6 - Work cable connection

7 - Welding voltage switch (course setting)

8 - Welding voltage switch (fine setting)

9 - On/Off switch

10 - Handle

11 - Power indicator

Liability: All information in this catalog is based on the best available knowledge, is subject to change without notice and can only be considered as suitable for general guidance.Fumes: Consult information on Welding Safety Sheet, available upon request.

TECHNICAL PROPERTIES

Page 16: Eczacýbaþý Askaynak EXPRESSWELD  · PDF filewelding consumable products, ... Welding Procedure Manual Metal Arc Welding ... 5 - Welding current control knob 6 - Positive (+)

14

1GMA Welding Machine

Separable Wire Feeder - Current Range: 60-360 A - Gas Cooled

MasterMIG 350 is a semi-automatic GMA

(MIG/MAG) welding machine with separate

and 4 drive rolls wire feeder which provides

to work easily in areas distant from the

power supply.

Suitable for high quality welding of

constructional low-carbon steels, stainless

steels, aluminum and their alloys.

Excellent arc caracteristics, sound weld

beads and low spatter with 100% CO2 gas

shielding.

30 steps (3x10) welding voltage so as to

adjust welding parameters conveniently.

Adjustable wire feed speed.

2/4 trigger mode selection option.

Wire feed slow run (soft-arc) control

function enables easier arc generation.

Equipped with thermal overload protection

circuit.

Burnback time adjustment, gas flow (gas

purge) control, cold wire inching functions.

Equipped with two digital meters to indicate

welding current and welding voltage.

Gas cooled.

Easy to use, highly reliable.

IP21S protection class.

Designed according to IEC 60974-1.

2 years warranty.

(welding torch and cables excepted)

MasterMIG 350ExpressweldExpressweld

%60350A

FEATURES and ADVANTAGES

Welding Procedure

Gas Metal Arc Welding

Warranty and Properties

2 Years Warranty

Phase

Page 17: Eczacýbaþý Askaynak EXPRESSWELD  · PDF filewelding consumable products, ... Welding Procedure Manual Metal Arc Welding ... 5 - Welding current control knob 6 - Positive (+)

GMA Welding Machine

Separable Wire Feeder - Current Range: 60-360 A - Gas Cooled

2

15

POWER SUPPLY

Input voltage

Power input @ rated output

Input current (max.)

Power factor (cos )

Efficiency

Rated output current,voltage and duty cycle

Open circuit voltage range

Current range

Voltage range

Number of steps (voltage)

Protection class

Insulation class

Radio frequence level

Weight (without wire feeder)

Dimensions (WxHxD)

MasterMIG 350

380 V ; 3~Ph ; 50/60 Hz

15.1 kVA (% 60)

23.0 A (% 60)

17.8 A (% 100)

0.95 (% 60)

% 75

350 A ; 31.5 V (% 60)

270 A ; 27.5 V (% 100)

19 - 40 V

60 - 360 A

17 - 32 V

30 (3x10)

IP21S

F+H

W

136 kg

570 x 835 x 960 mm

j

WIRE FEEDER

Wire feed speed range (v )

Soft-arc start speed range

Wire size

Input voltage and power input

Max. input current

Protection class

Weight (without torch and cables)

Dimensions (W x H x D)

n

MF-3

1 - 24 m/dak

% 10 - 100 (v )

0.8 - 1.0 - 1.2 mm

1.2 mm

1.2 mm

42 V ; 90 W

4 A

IP21

19 kg

290 x 440 x 675 mm

n

Solid wire -V-

Flux-cored wire -V knurled-

Aluminium wire -U- (*)

(*) it requires to use teflon spiral and "U" groove drive rolls

1 - Welding wire cartridge

2 - Gas test (gas purge)

3 - Torch connection (Euro socket)

4 - Welding voltage digital display

5 - Welding current digital display

6 - Work cable connection with low induction

7 - Work cable connection with high induction

8 - Welding voltage switch (course setting)

9 - Welding voltage switch (fine setting)

10 - Thermal protection indicator

11 - On/Off switch

12 - Power indicator

13 - Wire feed speed control

14 - Cold wire inch

15 - 2/4 torch mode switch (2/4 stroke)

3

1

2

4

5

6 7

9

8

11

10

12

13

14

15

Liability: All information in this catalog is based on the best available knowledge, is subject to change without notice and can only be considered as suitable for general guidance.Fumes: Consult information on Welding Safety Sheet, available upon request.

TECHNICAL PROPERTIES

Page 18: Eczacýbaþý Askaynak EXPRESSWELD  · PDF filewelding consumable products, ... Welding Procedure Manual Metal Arc Welding ... 5 - Welding current control knob 6 - Positive (+)

16

1GMA Welding Machine

Separable Wire Feeder - Current Range: 60-420 A - Water Cooled

MasterMIG 420WExpressweldExpressweld

420A

MasterMIG 420W is a semi-automatic GMA

(MIG/MAG) welding machine with separate

and 4 drive rolls wire feeder which provides

to work easily in areas distant from the

power supply.

Suitable for high quality welding of

constructional low-carbon steels and

stainless steels.

Excellent arc caracteristics, sound weld

beads and low spatter with 100% CO2 gas

shielding.

30 steps (3x10) welding voltage so as to

adjust welding parameters conveniently.

Adjustable wire feed speed.

2/4 trigger mode selection option.

Wire feed slow run (soft-arc) control

function enables easier arc generation.

Equipped with thermal overload protection

circuit.

Burnback time adjustment, gas flow (gas

purge) control, cold wire inching functions.

Equipped with two digital meters to indicate

welding current and welding voltage.

Water cooled.

Easy to use, highly reliable.

IP21S protection class.

Designed according to IEC 60974-1.

2 years warranty.

(welding torch and cables excepted)

Welding Procedure

Gas Metal Arc Welding

Warranty and Properties

2 Years Warranty

FEATURES and ADVANTAGES

Phase

Page 19: Eczacýbaþý Askaynak EXPRESSWELD  · PDF filewelding consumable products, ... Welding Procedure Manual Metal Arc Welding ... 5 - Welding current control knob 6 - Positive (+)

MasterMIG 420W

380 V ; 3~Ph ; 50/60 Hz

21.0 kVA (% 30)

32.0 A (% 30)

14.0 A (% 100)

0.96 (% 30)

% 73

420 A ; 35.0 V (% 30)

255 A ; 26.8 V (% 100)

18.1 - 46 V

60 - 420 A

17 - 35 V

30 (3x10)

IP21S

H

40 A (retarded)

154 kg (cooling unit emty)

160 kg (cooling unit full)

600 x 810 x 1030 mm

2

17

GMA Welding Machine

Separable Wire Feeder - Current Range: 60-420 A - Water Cooled

Liability: All information in this catalog is based on the best available knowledge, is subject to change without notice and can only be considered as suitable for general guidance.Fumes: Consult information on Welding Safety Sheet, available upon request.

Wire feed speed range (v )

Soft-arc start speed range

Wire size

Input voltage and power input

Max. input current

Protection class

Weight (without torch and cables)

Dimensions (W x H x D)

n 1 - 24 m/dak

% 10 - 100 (v )

0.8 - 1.0 - 1.2 mm

1.2 mm

1.2 mm

42 V ; 90 W

4 A

IP21

19 kg

290 x 440 x 675 mm

n

Solid wire -V-

Flux-cored wire -V knurled-

Aluminium wire -U- (*)

(*) it requires to use teflon spiral and "U" groove drive rolls

POWER SUPPLY

WIRE FEEDER MF-4

TECHNICAL PROPERTIES

Input voltage

Power input @ rated output

Input current (max.)

Power factor (cos )

Efficiency

Rated output current,voltage and duty cycle

Open circuit voltage range

Current range

Voltage range

Number of steps (voltage)

Protection class

Insulation class

Fuse size and type

Weight (without wire feeder)

Dimensions (WxHxD)

j

3

1

2

4

5

7 8

96

11

10

12

15

16

17

13

14

1 - Welding wire cartridge

2 - Gas test (gas purge)

3 - Torch connection (Euro socket)

4 - Welding voltage digital display

5 - Welding current digital display

6 - Welding voltage switch (course setting)

7 - Work cable connection with low induction

8 - Work cable connection with high induction

9 - Welding voltage switch (fine setting)

10 - Cooling water indicator

11 - On/Off switch

12 - Power indicator

13 - Thermal protection indicator

14 Cooling water inlet and outlet sockets

15 - Wire feed speed control

16 - Cold wire inch

17 - 2/4 torch mode switch (2/4 stroke)

Page 20: Eczacýbaþý Askaynak EXPRESSWELD  · PDF filewelding consumable products, ... Welding Procedure Manual Metal Arc Welding ... 5 - Welding current control knob 6 - Positive (+)

18

GMA Welding Machine

Separable Wire Feeder - Current Range: 110-500 A - Water Cooled

1

MasterMIG 501W is a semi-automatic GMA

(MIG/MAG) welding machine with separate

and 4 drive rolls wire feeder which provides

to work easily in areas distant from the

power supply.

Suitable for high quality welding of

constructional low-carbon steels and

stainless steels.

Excellent arc caracteristics, sound weld

beads and low spatter with 100% CO2 gas

shielding.

30 steps (3x10) welding voltage so as to

adjust welding parameters conveniently.

Adjustable wire feed speed.

2/4 trigger mode selection option.

Wire feed slow run (soft-arc) control

function enables easier arc generation.

Equipped with thermal overload protection

circuit.

Burnback time adjustment, gas flow (gas

purge) control, cold wire inching functions.

Equipped with two digital meters to indicate

welding current and welding voltage.

Water cooled (optionally gas cooled).

Easy to use, highly reliable.

IP21S protection class.

Designed according to IEC 60974-1.

2 years warranty.

(welding torch and cables excepted)

MasterMIG 501WExpressweldExpressweld

%60500A

Welding Procedure

Gas Metal Arc Welding

Warranty and Properties

2 Years Warranty

FEATURES and ADVANTAGES

Phase

Page 21: Eczacýbaþý Askaynak EXPRESSWELD  · PDF filewelding consumable products, ... Welding Procedure Manual Metal Arc Welding ... 5 - Welding current control knob 6 - Positive (+)

Wire feed speed range (v )

Soft-arc start speed range

Wire size

Input voltage and power input

Max. input current

Protection class

Weight (without torch and cables)

Dimensions (W x H x D)

n 1 - 24 m/dak

% 10 - 100 (v )

0.8 - 1.0 - 1.2 mm

1.2 mm

1.2 mm

42 V ; 90 W

4 A

IP21

19 kg

290 x 440 x 675 mm

n

Solid wire -V-

Flux-cored wire -V knurled-

Aluminium wire -U- (*)

(*) it requires to use teflon spiral and "U" groove drive rolls

2

19

GMA Welding Machine

Separable Wire Feeder - Current Range: 110-500 A - Water Cooled

POWER SUPPLY MasterMIG 501W

380 V ; 3~Ph ; 50/60 Hz

28.3 kVA (% 60)

43.0 A (% 60)

33.0 A (% 100)

0.94 (% 60)

% 73.3

500 A ; 39.0 V (% 60)

387 A ; 23.4 V (% 100)

20 - 51 V

110 - 500 A

19.5 - 39 V

30 (3x10)

IP21S

F+H

W

220 kg (cooling unit emty)

225 kg (cooling unit full)

620 x 900 x 930 mm

WIRE FEEDER MF-3

TECHNICAL PROPERTIES

1 - Welding wire cartridge

2 - Gas test (gas purge)

3 - Torch connection (Euro socket)

4 Cooling water inlet and outlet sockets

5 - Welding voltage digital display

6 - Welding current digital display

7 - Work cable connection with low-level induction

8 - Work cable connection with mid-level induction

9 - Work cable connection with high-level induction

10 - Welding voltage switch (course setting)

11 - Welding voltage switch (fine setting)

12 - Thermal protection indicator

13 - On/Off switch

14 - Power indicator

15 - Cooling water pump power switch

16 - Wire feed speed control

17 - Cold wire inch

18 - 2/4 torch mode switch (2/4 stroke)

3

1

2

4

6

7 9

10

11

13

16

17

5

14

Liability: All information in this catalog is based on the best available knowledge, is subject to change without notice and can only be considered as suitable for general guidance.Fumes: Consult information on Welding Safety Sheet, available upon request.

Input voltage

Power input @ rated output

Input current (max.)

Power factor (cos )

Efficiency

Rated output current,voltage and duty cycle

Open circuit voltage range

Current range

Voltage range

Number of steps (voltage)

Protection class

Insulation class

Radio frequence level

Weight (without wire feeder)

Dimensions (WxHxD)

j

8

12

15

18

Page 22: Eczacýbaþý Askaynak EXPRESSWELD  · PDF filewelding consumable products, ... Welding Procedure Manual Metal Arc Welding ... 5 - Welding current control knob 6 - Positive (+)

20

Plasma Cutting Machine

Digital Inverter Technology - Cutting Thickness: 20 mm

1

Plasma 60-UltraExpressweldExpressweld

20mm

380V - 3PhCutting

Thickness

Ideal for cutting operations in maintenance-

repair and steel installation workshops.

High performance on cutting of low alloyed

steels, stainless steels and aluminium

alloys.

380V-3Ph AC input power and max 60 A

output current provides cutting of low

alloyed steels up to 20 mm.

With the latest inverter technology, Inverter

Plasma 60-Ultra provides a smooth cutting

surface despite its small dimensions.

25.5 kg weight.

Moisture separator and pressure reducer

included.

Thermostatic overload protection and

indicator light.

Fan cooling.

Easy to connect or disconnect torch and

ground cable.

Control panel is recessed to eliminate

damage. Outer transparent cover protects

knobs and buttons against water and dust.

IP21S protection class.

Completely safe and user friendly.

Conforms CE directives and has been

designed in complience with EN 60974-1.

2 years full parts and labour warranty.

FEATURES and ADVANTAGES

Warranty and Properties

2 Years Warranty

Cutting Procedure

Plasma Arc Cutting

Phase

Page 23: Eczacýbaþý Askaynak EXPRESSWELD  · PDF filewelding consumable products, ... Welding Procedure Manual Metal Arc Welding ... 5 - Welding current control knob 6 - Positive (+)

2

21

Plasma Cutting Machine

Digital Inverter Technology - Cutting Thickness: 20 mm

EXPRESSWELD

Input voltage

Power input @ rated output

Input current (max.)

Rated output current,voltage and duty cycle

Open circuit voltage

Current range

Fuse size and type

Protection class

Weight (without cables)

Dimensions (WxHxD)

Cooling system

Compliance

Plasma 60-Ultra

380 V ; 3~Ph ; 50/60 Hz

6.9 kW (% 50)

15.0 A (% 50)

12.0 A (% 100)

60 A ; 104 V (% 50)

0.72 (% 50)

43 A ; 97 V (% 100)

310 V (DC)

22 - 60 A

20 A (retarded)

IP21S

25.5 kg

Fan cooling

EN 60974-1 ; CE

240 x 440 x 550 mm

TECHNICAL PROPERTIES

Power factor (cos )j

1 - Power indicator light

2 - Cutting current control knob

3 - "Run/Gas Purge" selection switch

4 - Ground cable connector

5 - Cutting torch connector

6 - Air pressure gauge

7 - "Ready to Cut" indicator light

8 - "Torch/Air Pressure" indicator light

9 - Thermal protection indicator light

10 - On/Off switch

11 - Air inlet socket

12 - Power supply cable

1

2

3

6

7

9 8

4 5

10

11

12

Liability: All information in this catalog is based on the best available knowledge, is subject to change without notice and can only be considered as suitable for general guidance.Fumes: Consult information on Welding Safety Sheet, available upon request.

Page 24: Eczacýbaþý Askaynak EXPRESSWELD  · PDF filewelding consumable products, ... Welding Procedure Manual Metal Arc Welding ... 5 - Welding current control knob 6 - Positive (+)

22

Auto-Darkening Welding HelmetAnti-Spatter Welding Spray

Accessories

Liability: All information in this catalog is based on the best available knowledge, is subject to change without notice and can only be considered as suitable for general guidance. Fumes: Consult information on Welding Safety Sheet, available upon request.

Welding HelmetFocussweldFocusweld

Welding SprayFocussweldFocusweld

SILICONE FREE ANTI-SPATTER SPRAY

GREAT for WELDING TORCHES.

AVOID the ADHESION of FUSED METAL and SPATTERS on the TORCH NOZZLE and WORK PIECE.

SUITABLE for PAINTED, GALVANIZED and CHROME COATED SURFACES.

DON'T CONTAIN HARMFUL GASES for OZONE LAYER (CFC FREE).

GREAT for MIG/MAG and TIG WELDING.

"UV" ve "IR" PROTECTION at ALL TIME (up to SHADE DIN 16).

ADJUSTABLE DARKENING and LIGHTENING SENSITIVITY.

FULL FACE COVERAGE.

HELMET’S GRAVITY CAN BE SELF ADJUSTABLE LOWER and BACKWARD.

SOLAR POWERED.

Base

Propellant Gas

Appearance

Solubility in Nature

Dry Layer Thickness

Weight

: Synthetic lubricant (silicone free)

: CO mixture (nonflammable)2

: Transparent liquid

: > % 85

: 2 - 4 microns

: 400 g (net)

Screen Area

Filter Size

Light to Dark Time

Dark to Clear Time

Darkness Shade Control

Weight

: 98 x 43 mm

: 110 x 90 x 9 mm

: 1/30000 sn

: 0.25 - 0.80 sn

: 9 - 13 (DIN 4)

: 480 g

Page 25: Eczacýbaþý Askaynak EXPRESSWELD  · PDF filewelding consumable products, ... Welding Procedure Manual Metal Arc Welding ... 5 - Welding current control knob 6 - Positive (+)

Notes

Welding Machines - Plasma Cutting Machines - Welding Helmet - Welding Spray

Page 26: Eczacýbaþý Askaynak EXPRESSWELD  · PDF filewelding consumable products, ... Welding Procedure Manual Metal Arc Welding ... 5 - Welding current control knob 6 - Positive (+)

Notes

Welding Machines - Plasma Cutting Machines - Welding Helmet - Welding Spray

Page 27: Eczacýbaþý Askaynak EXPRESSWELD  · PDF filewelding consumable products, ... Welding Procedure Manual Metal Arc Welding ... 5 - Welding current control knob 6 - Positive (+)

www.askaynak.com.tr

2012

Page 28: Eczacýbaþý Askaynak EXPRESSWELD  · PDF filewelding consumable products, ... Welding Procedure Manual Metal Arc Welding ... 5 - Welding current control knob 6 - Positive (+)

Art

. nr.

29

/11

/20

12

- C

anO

Kaynak Tekniði Sanayi ve Ticaret A.Þ

TOSB Otomotiv Yan Sanayi Ýhtisas Organize Sanayi Bölgesi, 2. Cadde, No: 5, Þekerpýnar 41420 Çayýrova, Kocaeli - TURKEYTel: +90 262 679 78 00 Faks: +90 262 679 77 05

[email protected]

www.askaynak.com.tr