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ECOPLASBRICK
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ECOPLASBRICK Deliverable N°3.2.2 1
CIP-Eco-innovation Pilot and market replication
Grant Agreement number: ECO/10/277233
ECOPLASBRICK
Innovative recycled plastic based panels for building field
Deliverable N° D3.2.2
Title Full scale example of vertical solution to use for demonstration
purposes
Name of the Author
Partner
Telephone
Giovanni Staiano – Valeria Di Paola – Tiziana Sorice
Consorzio TRE
+39 081 19330599
Deliverable
Responsible Consorzio Tre
Dissemination level PU
Due date 30th
June 2014
Submission date 9th
June 2014
Status Final
Disclaimer The information in this document is provided as is and no guarantee or warranty is given that the information is
fit for any particular purpose. The user thereof uses the information at its sole risk and liability.
The document reflects only the author's views and the Community is not liable for any use that may be made of
the information contained therein
ECOPLASBRICK Deliverable N°3.2.2 2
Table of content
1 Introduction ....................................................................................................................... 3
2 Full scale specimen ........................................................................................................... 3
3 Internal self standing wall ................................................................................................. 5
3.1 Substructure (wooden frame) ................................................................................... 6
3.2 Panels ....................................................................................................................... 6
3.3 Connection Ecoplasbrick Panels - Substructure ....................................................... 6
3.4 Design phase ............................................................................................................ 6
3.5 Construction phase ................................................................................................... 9
3.6 Advantage ............................................................................................................... 16
ECOPLASBRICK Deliverable N°3.2.2 3
1 Introduction
Task 3.2.2 describes the manufacture of full scale element and internal self standing wall.
The full scale element will be shown in exhibitions and trade fairs. With the construction of
full scale internal self standing wall we show the simplicity of assembly of the pieces
(wooden frame and Ecoplasbrick panels).
2 Full scale specimen
Follow photos show the construction of full scale example to use for demonstration purposes.
Photo 1: Wooden elements for the frame
ECOPLASBRICK Deliverable N°3.2.2 4
Photo 2: Panels and frame assembly
Photo 3: Fixing of the panels to the frame by screws
ECOPLASBRICK Deliverable N°3.2.2 5
Photo 4: Panels and frame assembly
3 Internal self standing wall
About full scale example we have improved the design showed in Deliverable 3.1 by means
of more eco-sustainable solution made of a wooden frame.
The aim is to organize collective area subdivided with internal separation self – standing walls
defining space without the use of doors; every space can be changed in short time creating
new room.
Self standing interior wall isn’t connected by screws to the ceiling and floor. The wooden
frame is connected by natural anti-slip rubber connection.
Advantages of this solution are:
low weight;
low cost;
eco-sustainable solution;
easy assembly;
easy disassembly.
ECOPLASBRICK Deliverable N°3.2.2 6
3.1 Substructure (wooden frame)
Workgroup designed self – standing walls’ substructure considering a concentrated load and
structure’s weight; it’s made up of wooden frame with square profiles of size of 7cm x 7cm x
290cm.
The wooden frame can house electrical cables and can be opened for inspection; square
profiles have durability, precision and adaptability.
3.2 Panels
The panels have an overall thickness of 3cm and dimension 200cm x 50cm x 2cm,
plasterboard skin has a thickness of 1cm.
3.3 Connection Ecoplasbrick Panels - Substructure
Systems fastening for internal partition self – standing walls are: screws or natural glue.
3.4 Design phase
Follow photo shows the survey and the design of self standing wall inside Consorzio Tre
room.
Photo 5: Survey (before works)
ECOPLASBRICK Deliverable N°3.2.2 7
Image 1: 2D horizontal section
Image 2: 3D internal view
ECOPLASBRICK Deliverable N°3.2.2 8
Image 3: 3D wooden frame detail
Image 4: 3D anti slip rubber feet
ECOPLASBRICK Deliverable N°3.2.2 9
3.5 Construction phase
Follow photos shows the construction of self standing wall inside Consorzio Tre room.
Photo 6: Anti slip rubber foot
Photo 7: Positioning of wooden frame
ECOPLASBRICK Deliverable N°3.2.2 10
Photo 8: Positioning of wooden frame
Photo 9: Lower link
ECOPLASBRICK Deliverable N°3.2.2 11
Photo 10: Global view of frame
ECOPLASBRICK Deliverable N°3.2.2 12
Photo 11: Fixing of the panels to the frame by of screws
Photo 12: Assembly
ECOPLASBRICK Deliverable N°3.2.2 13
Photo 13: Top links
Photo 14: Internal wooden frame
ECOPLASBRICK Deliverable N°3.2.2 14
Photo 15: Global view
Photo 16: Wall before finishing touch
ECOPLASBRICK Deliverable N°3.2.2 15
Photo 17: Full scale self standing wall (after works)
ECOPLASBRICK Deliverable N°3.2.2 16
3.6 Advantage
Between the panels there is an air space that allows the placement of additional sound
absorbing material.
Photos 18 & 19: Full scale self standing wall (after works)