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Eco Friendly In Textile Wet Processing By Aravin Prince Periyasamy [email protected] 1

Eco friendly in textile processing

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Page 1: Eco friendly in textile processing

Eco Friendly In Textile Wet Processing

By

Aravin Prince Periyasamy

[email protected]

1

Page 2: Eco friendly in textile processing

Supercritical

Carbon Dioxide

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What is supercritical carbon dioxide?

A supercritical fluid is a substance above its

critical temperature and critical pressure.

Under these conditions the distinction

between gases and liquids does not apply

and the substance can only be described as

a fluid.

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Supercritical Fluid of CO2

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Above 31.10C and 73 atm carbondioxide behaves as a supercritical fluidand shows properties of both a liquidand a gas

It fills the container, like a gas, anddissolves substances like a liquid.

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Supercritical fluid of CO2

With an increase intemperature the meniscusbegins to diminish.

The liquid density falls dueto expansion and the gasdensity rises as more of thesubstance evaporates.

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Supercritical fluid of CO2

Once the criticaltemperature and pressurehave been reached the twodistinct phases of liquid andgas are no longer visible.The meniscus can no longerbe seen. One homogenousphase called the"supercritical fluid" phaseoccurs.

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Industrial extraction with supercritical CO2

Decaffeinating coffee and tea

Extracting bitterness to make beer

Defatting cocoa powder

Extracting spices and aromatic plants

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Significant properties of supercritical fluids

Diffusivity gas > supercritical fluid > liquid

Viscosity gas < supercritical fluid < liquid

Surface tension gas = supercritical fluid < liquid

Density gas < supercritical fluid < or = liquid

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Benefits of using supercritical CO2 for extraction

It is having the penetration power of a gas and the extraction power of a liquid.

It acts as a solvent to extract organic compounds with a low molecular weight.

It leaves no residual trace on treated material

It respects the environment.

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Supercritical CO2 as solvent

Purification of specialty chemicals and useful natural products

An alternative solvent in coatings industry (replacing 40 - 90% of volatile solvents)

Degreasing and dry cleaning applications

Increasingly applied as a solvents in synthetic industrial processes

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Use of supercritical CO2 in dyeing processes

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Use of supercritical CO2 in dyeing processes

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Enzymes

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Electron-ray treatment

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Microwaves

Microwaves are electromagnetic waves whosefrequency ranges from 1000MHz to10,00,000MHz.

Microwave dyeing takes into account only thedielectric and the thermal properties.

The dielectric property refers to the intrinsicelectrical properties that affect the dyeing bydipolar rotation of the dye and influences themicrowave field upon the dipoles.

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The aqueous solution of dye has two componentswhich are polar, in the high frequency microwavefield oscillating at 2450MHz. It influences thevibrational energy in the water molecules and thedye molecules.

The heating mechanism is through ionicconduction, which is a type of resistance heating.Depending on the acceleration of the ions throughthe dye solution, it results in collision of dyemolecules with the molecules of the fiber.

This helps and affects the penetration of the dyeand also the depth to which the penetration takesplace in the fabric. This makes microwave superiorto conventional dyeing techniques

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Ultrasonic Treatments

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Electrochemical dyeing

Vat and sulphur dyeing involves both a reducing and anoxidising step, which are carried out with chemical oxidantsand reducing agents. The environmental concerns associatedwith the use of these chemicals are many. An attractivealternative technique is to reduce and oxidise the dye bymeans of electrochemical methods.

With direct electrolysis the dye itself is reduced at the surfaceof the cathode. In indirect electrolysis the reducing power ofthe cathode is transferred to the solution by a solublereversible redox system (e.g. based on antraquinone chemistryor iron complexes). With this reversible redox system thereducing agent is continuously regenerated at the cathode,which thus allows full recycling of the dye bath and thereducing agent.

Direct cathodic reduction in an electrochemical cell is applicable to sulphur dyes. Vat dyes are reduced by indirect electrolysis. [email protected]

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Plasma Treatment

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Plasma

4th State of Matter

Highly Reactive & Energetic

+ve, -ve Charges,Radicals,Electrons,

Excited molecules, atoms.

Electrically neutral

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Lightening bolt

Sun

FireHydrogen Bomb

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RT to Over 50,000°C

Thermal Plasma

Cold Plasma

Hybrid Plasma

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Thermal Plasma

Thermal

Equilibrium Between

Neutral Particles and

the Charged Particles

> 50,000°[email protected]

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Principle

Potential Difference > Dielectric Strength

13.56MHz RF [email protected]

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Gases Used

Non-polymerizing Gases

He, Ar, Air, Oxygen, Nitrogen, And Mixture Of Gases

Polymerizing Gases

Cf4, C3f6

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Major Applications

Synthetic Fibres/films

Dyeability

Wettability Water Repellency

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…..Major Applications

•Soil Release Properties

•Composite Applications

….Synthetic Fibres/films

Deep Shades

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…..Major Applications

•Shrinkage resistance

•Dyeability

•Fastness properties

….Natural Fibres

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