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OWNER’S MANUAL MODEL HS670 HEAVY DUTY HYDRAULIC SLIDE GATE OPERATOR CONTROLLER BOARD GL LISTED OPERATOR Serial # (located on electrical box cover) Installation Date 2 YEAR WARRANTY HS670 MODELS ARE FOR FOR VEHICULAR PASSAGE GATES ONLY AND IS NOT INTENDED FOR PEDESTRIAN PASSAGE GATE USE

ECN FORM (NEW)¼ -20 Bolt (For Limit Shoe) ¼ Lockwasher ¼ -20 Hex Nut 10-24 Screw (For Gate Stop) 10 Lockwasher 10-24 Hex Nut Limit Shoe Gate Warning Sign Vent Cap Gate Stops Bag,

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Page 1: ECN FORM (NEW)¼ -20 Bolt (For Limit Shoe) ¼ Lockwasher ¼ -20 Hex Nut 10-24 Screw (For Gate Stop) 10 Lockwasher 10-24 Hex Nut Limit Shoe Gate Warning Sign Vent Cap Gate Stops Bag,

OWNER’S MANUALMODEL HS670

HEAVY DUTY HYDRAULIC SLIDE GATE OPERATOR

CONTROLLER BOARDGL

LISTED OPERATOR

Serial # (located on electrical box cover)

Installation Date

2 YEAR WARRANTY

HS670 MODELS ARE FOR FOR VEHICULAR PASSAGE GATES ONLYAND IS NOT INTENDED FOR PEDESTRIAN PASSAGE GATE USE

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2

TABLE OF CONTENTS

OPERATOR SPECIFICATIONSPacking List . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2Gate Speed & Horsepower Chart . . . . . . . . . . . . .3Operator Dimensions . . . . . . . . . . . . . . . . . . . . . .3Model Classifications . . . . . . . . . . . . . . . . . . . . . .4 & 5

OPERATOR WARNINGSGate System . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6Safety Installation Information . . . . . . . . . . . . . . . .7Safety Label Placement . . . . . . . . . . . . . . . . . . . .8Warnings and Precautions . . . . . . . . . . . . . . . . . .8Safety Precautions for Open Roller Gates . . . . . .9Safety Precautions for Grill Type Gates . . . . . . . .9

INSTALLATIONOperator Features . . . . . . . . . . . . . . . . . . . . . . . .10Pad Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . .11Drive Rail, Operator Mounting & Vent Cap . . . . .12Limit Shoes . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13Gate Stops . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14Suspension System . . . . . . . . . . . . . . . . . . . . . . .15Manual Operation . . . . . . . . . . . . . . . . . . . . . . . . .16

OPERATOR WIRING & PROGRAMMINGInstall Power Wiring & Control Station . . . . . . . . .17Disconnect Switch Power Wiring . . . . . . . . . . . . .18

Sequenced Access Management System . . . . . .19Optional Control Devices . . . . . . . . . . . . . . . . . . .20 & 21GL Control Board Illustration . . . . . . . . . . . . . . . . .22Controller Programming and Features . . . . . . . . .23Program Settings . . . . . . . . . . . . . . . . . . . . . . . . .24 & 25Trouble Shooting . . . . . . . . . . . . . . . . . . . . . . . . .26 & 27Trouble Shooting Tips . . . . . . . . . . . . . . . . . . . . . .28Hall Effect Sensor Adjustment . . . . . . . . . . . . . . .29Operator Maintenance . . . . . . . . . . . . . . . . . . . . .30Parts List- E-Box . . . . . . . . . . . . . . . . . . . . . . . . .31Illustrated Parts-Electrical Box . . . . . . . . . . . . . . .32Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33Illustrated Parts . . . . . . . . . . . . . . . . . . . . . . . . . .343 Phase Wiring Diagram . . . . . . . . . . . . . . . . . . .351 Phase Wiring Diagram . . . . . . . . . . . . . . . . . . .36Hydraulic System Information . . . . . . . . . . . . . . . .37Hydraulic Circuit . . . . . . . . . . . . . . . . . . . . . . . . . .38Hydraulic Dont’s & Hose Removal . . . . . . . . . . . .39Hydraulic Pump . . . . . . . . . . . . . . . . . . . . . . . . . .40Hydraulic Motors . . . . . . . . . . . . . . . . . . . . . . . . . .41Warranty Policy . . . . . . . . . . . . . . . . . . . . . . . . . . .43Control Connection Diagrams . . . . . . . . . . . . . . . .44

PACKING LIST

PART #

82-HN25-0885-LS-25MG6100111MG625033685-LS-10MG6100109MG410166940-3505MG4101667MG4101726MG21049102-401-SP

QTY.

444444221211

DESCRIPTION

¼ -20 Bolt (For Limit Shoe)¼ Lockwasher¼ -20 Hex Nut10-24 Screw (For Gate Stop)10 Lockwasher10-24 Hex NutLimit ShoeGate Warning SignVent Cap Gate StopsBag, Plastic, 9 X 12PBS, Stop

HARDWARE KIT HS670

Before beginning your installation check that all components were supplied and received undamaged.Refer to list below for Factory Supplied parts.

Before attempting to install, operate or maintain the operator, you must read and fully understandthis manual and follow all safety instructions.

These instructions are intended to highlight certain safety related issues. These instructionsare not intended to be comprehensive. Because each application is unique, it is the respon-sibility of the purchaser, designer, installer and end user to ensure that the total gate systemis safe for its intended use.

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3

GATE SPEED AND HORSEPOWER CHART

27”

193/4”

14”261/2”

293/4”

313/4”

MODEL HS670

ModelHS670 GCHS670 GIHS670 GI

H.P.112

Gate Speed12”/sec18”/sec18”/sec

Max Gate Weight3000 lbs.3000 lbs.5000 lbs.

Max. V-track Width80 ft.80 ft.80 ft.

OPERATOR DIMENSIONS

SPECIFICATIONS

Horse PowerPump P.S.I.Gate Size & WeightFrequency of UsePrimary VoltagesSecondary Voltages

MODEL HS670 GI2 H.P.1500

MODEL HS670 GC-GI1 H.P.600

208-460 3Ø Only24 vac

Designed For Most Lengths & Weights of Slide Gates - See Chart AboveContinuous Duty

120-230 1Ø & 208-460 3Ø24 Vac

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4

UL325 MODEL CLASSIFICATIONS

INDUSTRIAL/LIMITED ACCESS VEHICULARGATE OPERATOR: CLASS 3A gate operator intended for use in industrial loca-tions such as factories, loading dock areas or otherlocations not intended for use by the general public.

RESIDENTIAL VEHICULAR GATE OPERATOR:CLASS 1A gate operator intended for use in one to four singlefamily homes.

COMMERCIAL/GENERAL ACCESS VEHICULARGATE OPERATOR: CLASS 2A gate operator intended for use in commercial loca-tions such as gated communities, apartment com-plexes, hotels, garages, retail stores, or other build-ings used by the general public.

RESTRICTED ACCESS VEHICULAR GATE OPER-ATOR: CLASS 4A gate operator intended for use in a guarded indus-trial location such as an airport security area or otherguarded location restricting access by security per-sonal.

MODEL

HS670 GI

HS670 GC

CLASS 1 CLASS 2 CLASS 3 CLASS 4

NOTE: Model HS670 meet the following specifications

N/A N/A

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5

UL325 MODEL CLASSIFICATIONS (CON’T)

SAFETY ACCESSORY SELECTION-All UL325 compliant LiftMaster gate opera-

tors will accept external entrapment protectiondevices to protect people from motorized gate sys-tems. UL325 requires that the type of entrapmentprotection correctly matches each gate application.Below are the 6 types of entrapment protection rec-ognized by UL325.

Entrapment Protection Types-Type A: Inherent obstruction sensing system, self-

contained within the operator. This systemmust sense and initiate the reverse of thegate within two seconds of contact witha solid object.

Type B1: Connections provided for a non-contact device, such as a photo eye can be used as a secondary protection.

Type B2: Connections provided for a contact sensor. A contact device such as a gate edge canbe used for secondary protection.

Type C: Inherent adjustable clutch or pressure reliefvalve.

Type D: Connections provided for a control requiring continuous pressure to operate the operator open and close.

Type E: Built-in audio alarm. Examples include sirens, horns or buzzers.

Additionally UL requires that all installationsmust have warning signs in place to warn pedestri-ans of the dangers of motorized gate systems.Signs and labels are included with each operator.The warning signs should be placed in plain view onboth sides of the gate.

UL325 Entrapment Protection Requirements-The following chart illustrates the entrapment

protection requirements for each of the 4 UL325 classes(For more information on UL325 classes refer to previ-ous page.

In order to complete a proper installation youmust satisfy the entrapment protection chart shownabove. That means that the installation must have oneprimary means of entrapment protection and one inde-pendent secondary means of entrapment protection.Both primary and secondary entrapment protectionmethods must be designed, arranged or configured toprotect against entrapments in both the open and closedirections of gate travel.

For Example:For a gate system that is installed on a single-

family residence (UL325 Class I) you must provide thefollowing: As your primary type of entrapment protectionyou must provide Type A inherent (built into the opera-tor) entrapment sensing and at least one of the followingas your secondary entrapment protection: Type B1-Non-contact sensors such as photo-eyes, Type B2-Contact sensors such as gate edges or Type D-Constant pressure control.

Gate Operator Entrapment Protection

UL325Installation

Class

Slide Gate Operator Swing & Gate Barrier(arm) Operator

Class I & II

Class III

Class IV

PrimaryType

SecondaryType

PrimaryType

SecondaryType

A B1, B2 or D A or C A, B1, C or D, B2

A, B1, B2,or B2

A, B1,D or E

A, B1, C, or C

D or E

A, B1, B2or D

A, B1, B2,D or E

A, B1, Cor D

A, B1, C,D or E

Photo Eyes-Type B1 entrapment protection

Miller Edge or Equivalent-Type B2 entrapment protection

This document is current with the UL325 specification at the time of printing. However please check the mostcurrent version of UL325 for update information.

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6

GATE SYSTEM (COMMERCIAL SLIDE GATE)

GATE SYSTEM (MASTER/SECOND SLIDE GATE)

CLOSE EDGE

OPEN EDGE

RUN TWISTED WIRE FROM LOOP TO DETECTOR

SEAL LOOPS

4'

4'TYPICAL

4'TYPICAL

INTERRUPTLOOP

PHOTO EYE FORCLOSE CYCLE

4'TYPICAL

STREET8'

SENTEX TELEPHONE ENTRYSYSTEM / ACCESS CONTROL

COMPLEX ORPARKING LOT

INTERRUPTLOOP

LOOP WIRELAYER

1/4" OR AS REQUIREDFOR LOOP WIRE WIDTH

1-1/2"

PHOTO EYE FOROPEN CYCLE

TYPICAL

4'TYPICAL

6"INTERRUPT

LOOPSECONDUNIT

OPEN EDGE

PHOTO EYES FORCLOSE CYCLE

PHOTO EYES FOROPEN CYCLE

STREET

1-1/2"

COMPLEX ORPARKING LOT

INTERRUPTLOOP

4'TYPICAL

6' 12'

4'TYPICAL

LOOP WIRELAYER

1/4" OR AS REQUIREDFOR LOOP WIRE WIDTH

MASTERUNIT

CLOSE EDGE

RUN TWISTED WIREFROM LOOP TO OPERATOR

SEAL LOOPS

PHOTO EYE FOROPEN CYCLE

OPENEDGE

TYPICAL

* REFER TO LOOP MANUFACTURER’S INSTRUCTIONS FOR DETAILED INSTALLATION & LOOPWIRING INSTRUCTIONS.

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SAFETY INSTALLATION INFORMATION1. Vehicular gate systems provide convenience and security. Gate systems are comprised of many component parts.The gate operator is only one component. Each gate system should be specifically designed for an individual applica-tion.

2. Gate operating system designers, installers and users must take into account the possible hazards associated witheach individual application. Improperly designed, installed or maintained systems can create risks for the user as wellas the bystander. Gate systems design and installation must reduce public exposure to potential hazards.

3. A gate operator can create high levels of force in its function as a component part of a gate system. Therefore, safe-ty features must be incorporated into every design. Specific safety features include:

Gate Edges Guards for exposed rollers Photo-Electric Sensors Screen Mesh Enclosed Track Vertical Posts Instructional and Precautionary Signage

4. Install the gate operator only when:

a) The operator is appropriate for the construction and the usage class of the gate.

b) All openings of a horizontal slide gate are guarded or screened from the bottom of the gate to a min- imum of 4 feet (1.2 m) above the ground to prevent a 2 1/4inch (57.15 mm) diameter sphere from pass- ing through the openings anywhere in the gate, and in that portion of the adjacent fence that the gate covers in the open position.

c) All exposed pinch points are eliminated or guarded, and guarding should be installed on all exposed rollers.

5. The operator is intended for installation only on gates used for vehicles. Pedestrians must be supplied with a sepa-rate access opening.

6. The gate must be installed in a location so that enough clearance is supplied between the gate and adjacent struc-tures when opening and closing to reduce the risk of entrapment.

7. The gate must be properly installed and work freely in both directions prior to the installation of the gate operator.

8. Controls must be far enough from the gate so that the user is prevented from coming in contact with the gate whileoperating the controls.

9. Controls intended to be used to reset an operator after 2 sequential activations of the entrapment protection deviceor devices must be located in the line of sight of the gate, or easily accessible controls shall have a security feature toprevent unauthorized use.

10. All warning signs and placards must be installed where visible in the area of the gate.

11. For a gate operator utilizing a non-contact sensor:

a) See instructions on the placement of non-contact sensor for each type of application.

b) Care shall be exercised to reduce the risk of nuisance tripping, such as when a vehicle trips the sensor whilethe gate is still moving.

c) One or more non-contact sensors shall be located where the risk of entrapment or obstruction exists, such as the perimeter reachable by a moving gate or barrier.

12. For a gate operator utilizing a contact sensor such as an edge sensor:

a) One or more contact sensors shall be located at the leading edge, trailing edge and post mounted both inside and outside of a vehicular horizontal slide gate.

b) One or more contact sensors shall be located at the bottom edge of a vehicular vertical lift gate.

c) One or more contact sensors shall be located at the pinch point of a vehicular vertical pivot gate.

d) A hard wired contact sensor shall be located and its wiring arranged so the communication between the sensor and the gate operator is not subject to mechanical damage.

e) A wireless contact sensor such as the one that transmits radio frequency (RF) signals to the gate operator for entrapment protection functions shall be located where the transmission of the signals are

not obstructed or impeded by building structures, natural landscaping or similar obstruction. A wire less contact sensor shall function under the intended end-use conditions.

7

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8

SAFETY LABEL PLACEMENT

Moving Gate Can CauseSerious Injury Or DeathPersons are to keep clear! The gate is able to be

moved without prior waring.

Do not let children operate the gate or play in thegate area.

This entrance is for vehicles only. Pedestriansmust use seperate entrance.

WARNING

Moving Gate Can CauseSerious Injury Or DeathPersons are to keep clear! The gate is able to be

moved without prior waring.

Do not let children operate the gate or play in thegate area.

This entrance is for vehicles only. Pedestriansmust use seperate entrance.

WARNING

WARNINGS AND PRECAUTIONS

NOT FOR USE AS PEDESTRIAN PASSAGE!

DO NOT MOUNT ACCESSORIES THAT ARE ACCESSIBLE THROUGH GATE!IT IS STRONGLY RECOMMENDED THAT PROTECTIVE MESH BE ADDED TO REDUCE REACHTHROUGH HAZARDS.

UNIT

UNIT

The UL required Warning Signs must be installed in plain viewand on both sides of each gate installed. Each sign is madewith fastening holes in each corner and should be permanentlysecured in a suitable manner. Warning label on unit should bevisible.

UNIT

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9

SAFETY PRECAUTIONS FOR OPEN ROLLER GATES

Injuries occur when people get their hands or feet caught between the top or bottom of the gate and the gateroller. This potential pinch-point should be guarded against at all times. Enclosed style gate tracks are avail-able for refitting of these rollers from many fence suppliers. Also, roller guards are available for installing overthe rollers.UL325 requires that, when used, contact sensors shall be located at the leading edge, trailing edge, and post-mounted both inside and outside of a vehicular horizontal slide gate. Non contact sensors such as photo eyesmust protect during both open and close gate cycles.

Injuries occur when people put their hands and arms through openings in the grill while the gate is operat-ing. They cannot retract their arm and it gets caught between the moving gate grill and the stationary fencepost or fence. This potential hazard can be averted by placing a 4’ screen mesh on the gate to preventaccess through openings anywhere the gate may travel. See Safety Brochure for details.

SAFETY PRECAUTIONS FOR ORNAMENT “GRILL TYPE” GATES

UNIT

OR

OPEN GATE EDGE

OPEN PHOTO BEAM

OPEN GATE EDGE

OR

CLOSE PHOTO BEAM

UNIT

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10

OPERATOR FEATURESA. MOTOR 1 AND 2 H.P.The motors used in the HS670 GC and HS670 GI areT.E.F.C. (totally enclosed, fan cooled) and operate at3450 R.P.M. They incorporate a built-in manuallyresettable thermal overload.

B. DIRECTIONAL VALVEDirectional valve is 3 position, 4 way. It incorporates2 solenoids which are 24 Vdc. The power requiredfor operation is rectified from 24 Vac.

C. HYDRAULIC BRAKEDual valve system limits gate overtravel.

D. BYPASS VALVEIncorporates a handle at side of pump. When posi-tioned downward, it will allow manual operation of thegate.

E. RELIEF VALVEBuilt into pump. Set at 600 p.s.i. for HS670 1HP and1500 p.s.i. for HS670 2HP.

F. VENT CAPWhen removed, you may add hydraulic oil (ExxonUnivis HVI 13). Must be on during operator opera-tion.

G. LIMIT SWITCHAll limit switches are oiltight and watertight, and ofNema 3, 4, & 13 construction. Open switch for righthand, close switch for left hand.

H. DRIVE WHEELSDrive wheels are constructed of polyurethane materi-al on a steel hub and have a hardness factor of 95.HS670 1HP = 1 ½" wide 6" dia. HS670 2HP= 2"wide 6" dia.

I. HYDRAULIC MOTORRoller vane, free wheeling type with a displacementof 12 cubic inches per revolution.

J. SUSPENSION SYSTEM Incorporates two compression springs. HS670 1HPand HS670 2HP use different compression springs.See also page 15.

K. HALL EFFECT (RPM) SENSOR ASSEMBLY

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11

INSTALLATION

INSTALATION NOTES:1. Installation shown is for a right-handed unit (onright side of gate opening when inside looking out).Left-handed is opposite. For L.H. conversion, seepage 24.

2. If there is suitable existing concrete at area ofunit mounting, use dimensioning proceduredescribed in step 1. Conduit locations may requiremodifications to suit your application.

STEP 1 CONCRETE PAD:A. Layout concrete pad as detailed.

B. Locate conduit, as required, prior to pouring concrete.

C. Pour concrete, insuring that pad is level and above the ground line. Pad must be a minimum of24 inches in depth or below the frost line, whicheveris greater.

D. Allow concrete to set at least 2 days before installing unit.

E. Locate four (4) ½" threaded anchors (not sup-plied) or other means of fatening as shown. Anchorsmust be posItioned accurately and be secure in theconcrete.

NOTES:1. Always use separate conduits for power wiring andcontrol wiring.

2. You may want to install extra conduit for futurewiring considerations.

3. For detailed information on the emergency discon-nect system, see instructions supplied with it.

4. This in only a suggested layout, other pad layoutsare possible.

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12

INSTALLATION (CONT.)MOUNTING HARDWAREBY OTHERSOPTIONAL

DRIVE RAIL

STEP 3 OPERATOR MOUNTING:A. Remove the outer cover from the operator.

B. Carefully secure the concrete pad with thedrive wheels facing the gate.

IMPORTANT NOTE:The operator must be level and parallel with thegate and drive rail. By loosening the bolts securingthe mounting legs to the unit, the operator can beslightly adjusted towards or away from the rail.Retighten bolts.

CAUTION: Make sure that the drive rail and wheelsare aligned properly.

STEP 2 DRIVE RAILA. The length of the drive rail should be the gate openingwidth plus 3 to 4 feet.

IMPORTANT NOTE: It is very important that the drive be:1. Level and parallel to the gate and operator.2. As close as possible to the 11 1/2” dimension.3. Very securely mounted to the gate and backframe.

STEP 4 VENT CAP:A. Remove the threaded plug from the pump tank andinstall the vent cap in its place.

IMPORTANT: Never run the operator without the vent-cap in place.

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13

INSTALLATION

STEP 5 LIMIT SHOES:A. Cut wire wraps to release limit switch levers andRPM assembly to the up right position. These itemsare held down by wire wraps to facilitate for initial gateinstallation.

B. Manually open the gate to the full position.

C. Locate the open limit switch lever and mark its posi-tion.

D. Manually close the gate to the full close position.

E. Locate the close limit switch lever and mark its posi-tion on the drive rail.

F. Manually open the gate about halfway. Per draw-ings below, measure and drill holes. Mount both limitshoes to underside of drive rail.

IMPORTANT NOTES:The limit shoes are slotted, so minor adjustmentsmay be made later for the fine tuning of the fullopen and close position. Also, note that the limitswitches themselves may be slightly adjusted upor down.

It is highly suggested that gate stops be installedto the gate at the full open and closed positions.(See next sheet for installation instructions).

MARK CENTERLINE MARK CENTERLINE

DRIVE RAIL

LIMIT SWITCHLIMIT SWITCH

CENTERLINE MARKS

9/32” DIA.HOLES

BOTTOM OFDRIVE RAIL

1/4”-20 SCR.WASHER & NUT

01-20221F9

LIMIT SHOE

1-1/16”

2”

3”

2”

3”

RPM ASSEMBLY

TOPVIEW

TOPVIEW

SIDEVIEW

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14

INSTALLATION

GATE STOPS

LIMITSHOE

LIMITSHOE

11/16HEX NUT& WASHER

LIMIT SHOE

10-24 x 1” SCREW

GATE STOP

STEP 6 GATE STOPS:A. When properly installed the gate will open or close in approximately 3 to 4 inches after limitshoe shuts the unit off, the “gate stop” will contactthe upper drive wheel stopping the gate.

B. After operator has been installed the limit shoes have been attached to the top of the drive rail, locate and install the (2) “gate stops” to thetop of the drive rail, as shown.

NOTE:1) The 7 inch dimension is a reference. You may haveto adjust this slightly for your particular application.

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15

STEP 7 SUSPENSION SYSTEM:A. The suspension system is semi-factory set; sim-ply loosen the suspension separator bolt completely.This will allow both wheels to pinch the drive rail.

NOTE: It is suggested that the separator bolt beremoved and left with unit. If it is not removed,make sure that it can not interfere with suspensionsystem.

B. If more or less pressure is required, adjust bothupper and lower suspension spring lock nuts asdesired. Both springs should apply about the sameamount of pressure.

IMPORTANT:If using the LiftMaster drive rail, make sure that the driverail guide wheel is positioned properly. See below.It is very important that the suspension system is adjust-ed properly. This system puts pressure on the drivewheels so they can pinch together on the drive rail.This system also allows the drive wheels to "float" sothey can follow any slight misalignment of the drive rail.If the springs are over tightened, it will reduce their lifespan. But, on the other hand, if they are under tight-ened, the drive wheels may slip on the drive rail.

INSTALLATION

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01-20221F11

STEP 8 MANUAL OPERATION:The pump is equipped with a manual bypass valve. Bypositioning the valve handle down (manual operation),the gate can be manually opened or closed.

NOTE: A back-up to this is the suspension separatorbolt. By tightening this bolt, the drive wheels will bepushed off by the drive rail.

NOTE: When manually opening or closing the gate,it is not, in the beginning, easy to get the gate start-ed. Since fluid has accumulated in the drive motors,it may take more force to get the gate started.

16

INSTALLATION

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17

WARN GING

CAUTION

WARNING

WARNING

DISCONNECT POWER AT THE FUSE BOX BEFOREPROCEEDING.OPERATOR MUST BE PROPERLY GROUNDED ANDCONNECTED IN ACCORDANCE WITH LOCAL ELEC-TRICAL CODES. NOTE: THE OPERATOR SHOULDBE ON A SEPARATE FUSED LINE OF ADEQUATECAPACITY.ALL ELECTRICAL CONNECTIONS MUST BE MADEBY A QUALIFIED INDIVIDUAL.

INSTALL POWER WIRING & CONTROL STATION

WARN GING

CAUTION

WARNING

WARNING

ANY MAINTENANCE TO THE OPERATOR OR IN THEAREA NEAR THE OPERATOR MUST NOT BE PER-FORMED UNTIL DISCONNECTING THE ELECTRI-CAL POWER VIA THE OPERATOR POWER SWITCH.UPON COMPLETION OF MAINTENANCE THE AREAMUST BE CLEARED AND SECURED, AT THAT TIMETHE UNIT MAY BE RETURNED TO SERVICE.

NOTE: Calculated using NEC guidelines. Local codes and conditions must be reviewed for suitability of wire installation.

NOTE: All power wiring should be dedicated and protected. Location of primary power disconnect should belabeled.

WARNING

CAUTION

WARNING

WARNING

DO NOT INSTALL ANY WIRING OR ATTEMPT TORUN THE OPERATOR WITHOUT CONSULTING THEWIRING DIAGRAM. WE RECOMMEND THAT YOUINSTALL AN OPTIONAL REVERSING EDGE BEFOREPROCEEDING WITH THE CONTROL STATIONINSTALLATION.

WARNING

CAUTION

WARNING

WARNING

BEFORE INSTALLING POWER WIRING OR CON-TROL STATIONS BE SURE TO FOLLOW ALL SPECI-FICATIONS AND WARNINGS DESCRIBED BELOW.FAILURE TO DO SO MAY RESULT IN SEVEREINJURY TO PERSONS AND/OR DAMAGE TO OPER-ATOR.

6

8

10

12

1/31/23/41

1-1/22

1/31/23/41

1-1/22

1/31/23/41

1-1/22

1/31/23/41

1-1/22

615425291213142

-38826918313490-

2431681158455-

170105725335-

276918451107852583393

17471165699537368269

1096730438337230168686458274211144105

4263255718271278852639

267116141152807530403

16881012723506337252

1057634503316211157

127891278963945115365425578072807240353228230516145064506425322025144710123171317115851269903634

319741598710657799353284441

20179100896726504433632525

126616330422031652110158279293964264319821321990

THREE PHASESINGLE PHASE

WIRE LENGTH IN FEET (STRANDED COPPER WIRE)

WIRING SPECIFICATIONS

WIRE GA. HP

ON A DUAL GATE SYSTEM EACH UNIT MUST BE INSTALLED ON ITS OWN SEPARATE CIRCUITS

115 VAC 230 VAC 230 VAC 460 VAC 575 VAC

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18

All single phase operators will have the following: 115V 230V

L1 (NEUTRAL), WHITE L1 (HOT), BLACK L2 (HOT), BLACK L2 (HOT), BLACK GROUND, GREEN GROUND, GREEN

Important: On three phase operators, power connec-tions must be properly phased. If phased incorrectly, thegate operator will not run. To correct this situation, shutoff power at main power source and at the operators elec-trical disconnect switch. Then reverse any two of thethree power leads.

DISCONNECT SWITCH POWER WIRING

SINGLE PHASE

THREE PHASE

STOP/RESET BUTTON CONTROL WIRING (REQUIRED)

Cover

ON/OFF Switch

Wire Nut Connections(See Instructions)

Power Wiring Conduit

NOTE: Before running power wiring refer to wiring speci-fications on page 17 for correct wire gauges.

Secure all electrical power connections inside the discon-nect switch electrical box. Refer to electrical wiring dia-gram on pages 36, 37.

1. This control will function as a Stop/Reset commandand is to be wired within line of sight of the gate. Theoperator will not function unless this circuit is com-pleted.

2. Wire control station to terminals 3 and 5 in the controlbox on the operator.

TERMINALS TB3/TB5

NOTE: For additional control station options refer to pages 20 & 21.

STOP/RESETButton

Control Conduit

TB3 TB5

All three phase operators will have the following: L1 (HOT), BLACK L2 (HOT), BLACK L3 (HOT), BLACK GROUND, GREEN

412HM to Operator Wiring Instructions1. For Receiver Power, wire 412HM receiver terminal 1 toGL operator terminal R1 and receiver terminal 2 to operatorterminal R2.

2. For Receiver Relay Control, wire 412HM receiver termi-nal 3 (relay) to GL operator terminal R3 and receiver termi-nal 4 (common) to operator terminal R4.

R1

R2

R3

R4

1

2

3

4

GL OPERATOR412HMRECEIVER

24 VAC

RELAY

Single Button Radio Function Option

NOTE: HS670 operator IS factory wired for open only radiofunction. This means that the R3 & R4 terminal cause theoperator to open only when activated. To give a radio con-trol single button operation perform the following.

1. Locate and disconnect the end of the wire running to ter-minal J1-6 from R4.2. Connect end of wire removed from J1-6 to J1-1.

R4J1-6ON

R4J1-11

RADIO RECEIVER INSTRUCTIONS(412HM TO GL OPERATOR)

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19

SAMS (SEQUENCED ACCESS MANAGEMENT SYSTEM)

1 (OPEN)3 (COMMON)

Auxiliary Limit SwitchN/OCOM

Interrupt Loop Input TB8 TB5

SAMS Relay At J5N/OCOM

BG770 Barrier GateTerminal Strap

Terminal Strip

SAMS DEFINITIONThe Sequenced Access Management System or SAMS allows the customer more control when managing vehicular entrancesto areas such as industrial complexes, businesses and airports. The basic concept of the system is that traffic is controlled bytwo gates installed in tandem, a fast moving gate such as a barrier gate operator and a slower moving more secure or orna-mental gate such as a single or pair of slide/swing gate operator. The design of this gate system balances the demands ofspeed during high traffic periods with security during low traffic periods. Barrier gates typically have the fastest open times ofthe many gate operator types and the slide or swing gates allow you to effectively seal off the perimeter of the complex you areplanning to secure.

NOTE: Connect all entry devices to the slide or swing gate. If using a device, such as a 7-day timer, to latch the slide or swinggate open during high traffic times, connect the device’s N/O relay output to the GL board’s Interrupt Loop input. Once thedevice activates the Interrupt Loop input, the next vehicle to access the SAMS system will lock the gate in the open positionuntil the device deactivates. When the device deactivates, the timer to close will automatically close the gate.

SAMS OPERATION1) When an authorized vehicle accesses the gate system, theSAM system responds by first opening the gate farthest from thevehicle, the swing or slide gate.

2) Once the swing or slide gate is open, the barrier gate beginsits open cycle.

3) Once the barrier is open the vehicle may pass through theSAM system. At this point you have two options in how youwould like to initiate the SAM systems closure. You may choseto:

a) Use a timer to close system to automatically close the barrier gate after a preset amount of time orb) Use a loop system to close the barrier gate after thevehicle has passed through the SAM system.

4) Once the barrier gate is closed the slide or swing gate willactivate its internal timer to close and begin closing.

5) If another authorized vehicle accesses the SAM systembefore the slide or swing begins to close the barrier will open andallow the vehicle to pass through the SAM system.

6) If another authorized vehicle accesses the SAM system dur-ing the slide or swing gates closing cycle the SAM system willreopen the slide or swing gate. Once the slide or swing gatereaches the open position the barrier will then open to allow thevehicle to pass through the SAM system.

7) If no other authorized vehicles access the SAM system theswing or slide gate will close followed by the barrier.

SAMS WIRING1) Install conduit between the BG770 and the HS670 for SAMScontrol wiring.

2) Run a 4-conductor cable in the conduit between the BG770HS670.

3) Locate the SAMS relay terminals (J5) on the GL board in theHS670 and locate the auxiliary limit switch in the BG770.

4) Attach a wire from the SAMS relay terminal (J5) on the GLboard to terminal 1 on the BG770 terminal strip.

5) Attach a wire from the SAMS relay terminal (J5) on the GLboard to terminal 3 on the BG770 barrier gates terminal strip.

6) Attach a wire from terminal TB5 to the common (COM) on theauxiliary limit switch in the barrier gate.

7) Attach a wire from terminal TB8 to the normally open (NO)on the auxiliary limit switch.

8) Test for correct functionality of the SAM system.

INTERRUPT�LOOP�

HOLD OPEN�LOOP�

HS670�

BG770�

TRAFFIC�

SAMS�CONDUIT�

STREET�

COMPLEX� OR�PARKING LOT�

HS670�

BG770�

FIGURE 1

Terminal Strip BG770 BARRIER GATE

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20

OPTIONAL CONTROL DEVICESAll inputs are normally open and momentary, except the stop (N.C.). The following instructions are based uponUL 325, and include recommendations for significant increase in safety.

We strongly recommend that you follow the UL guidelines presented throughout the manual. Refer to instructionsshipped with optional control devices for mounting, wiring, programming and adjustment.

Terminals 1 & 5 - Single Button InputThese terminals are intended for use with a radio receiverin a residential application or as a single button control.This allows the user to open the gate by activating thetransmitter when the gate is closed or between limits. Thisinput also gives the user the ability to close the gate byactivating the transmitter when the gate is on the openlimit.

Terminals 2 & 5 - Shadow Loop InputThese terminals are intended for use with a loop detectorand is primarily used on swing gate operators. This inputprotects cars by preventing the gate from moving off of theopen or close limit when the shadow loop input is active.

Terminals 6 & 5 - Soft OpenThese terminals are intended for use as a general opencontrol. Accessories that may be wired to this inputinclude: Telephone Entry Systems, Radio Receiver (OpenOnly), Exit Loop Detector, Keypads, 7-Day Timer. Note: Will not override a double entrapment (signalled bythe gate stopped and entrapment alarm on).

Terminals 8 & 5 - Interrupt (Safety) Loop InputThese terminals are intended for use with a loop detector.This input functions to reverse a closing gate to the openlimit. Latching this input will reset the timer to close.

TB1 TB5

TB2 TB5

TB5 TB6

TB5 TB8

1 2 3 4 5 6 7 8 9 10 11 12�13 14

TERMINAL BLOCKS

15�16�17�18 19 20 21 22 23 24 25 26 27 28 E-BOX

24VAC Accessory Power- Can be found at terminals R1 & R2 located on radioterminal block.

R2R1 R4R3

24 VAC

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21

Terminals 9 & 5 - Obstruction Open (Edge/ Photo Eye Input)Edge Input: See Programming Section This input will reverse an opening gate to the close limit.Activating this input when the gate is closing will have noeffect. Note: If upon reversal a second seperate obstruc-tion is detected (gate edge or R.P.M. sensor), gate willstop & alarm.

Photo Eye Input: See Programming SectionThis input will pause an opening gate. Once the input (photo eye) is cleared, the gate continues to open. Activating this input when the gate is closing will have no effect.

Terminals 10 & 5 - Obstruction Close (Edge/ Photo Eye Input)Edge Input: See Programming SectionThis input will reverse a closing gate to the open limit. When reaching the open limit the timer to close, if enabled, will be disabled until another command is given.Activating this input when the gate is opening will have noeffect. Note: If upon reversal a second seperate obstruc-tion is detected (gate edge or R.P.M. sensor), gate willstop & alarm.

Photo Eye Input: See Programming SectionThis input will reverse a closing gate to the open limit. This input will not affect the timer to close. Activating this input when the gate is closing will have no effect.

Terminals 3 & 5 - Stop/Reset Control InputThese terminals are intended for use with a single stop/resetbutton or the stop control of a three-button station that isinstalled within line of site of the gate. This input functions tostop the gate or to reset the gate after an entrapment fault.Note: This input uses a normally closed circuit and theoperator will not run until a stop control is installed.

Note: It is strongly recommended that a jumper be used fortesting purpose oly and not for normal operation.

Terminals 4 & 5 - Hard Close Control InputThese terminals are intended for use only with the close con-trol of a three-button station that is installed within line of sightof the gate. A momentary activation of this input will causethe gate to close. Activation of this input for longer thanthree seconds will enable the control to be used as aconstant pressure override device. This will allow the user,in emergencies, to override a failed accessory such as a loopdetector or photo-eye.

Terminals 7 & 5 - Hard Open Control InputThese terminals are intended for use only with the open con-trol of a three-button station that is installed within line of sightof the gate. A momentary activation of this input will causethe gate to open. Activation of this input for longer thanthree seconds will enable the control to be used as aconstant pressure override device. This will allow the user,in emergencies, to override a failed accessory such as a loopdetector or photo-eye.

OPTIONAL CONTROL DEVICESTB5 TB9

TB5 TB10

TB3 TB5

STOP

TB4 TB5

CLOSE

TB5 TB7 OPEN

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22

CONTROL BOARD ILLUSTRATIONS

MOTOR LEARN BUTTON

PROGRAMMINGPORT(FACTORY USE ONLY)

RELAY DRIVETROUBLESHOOTING LED'S

J1 TERMINALTROUBLESHOOTING LED'S

LIMIT LED'S

DIP SWITCH #1

DIAGNOSTICLED

DIP SWITCH #2

POTENTIOMETERFORCE ADJUSTMENT

POTENTIOMETERTIMER TO CLOSE

DIP SWITCH #4MASTER/SECOND

J4 CONNECTOR

J1 CONNECTOR

J5 CONNECTORSAMS

J3 CONNECTORAUX. RELAY DRIVE(NOT USED)

J2 CONNECTOR

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23

MOTOR LEARN FUNCTION (FORCE PROFILE)This function is preprogrammed at factory. If either board or motor is replaced, thecontroller will need to be programmed to “LEARN” the specific motor RPM profileof your operator. Switch “S3” is provided for this. This is important for accurateforce control. Failure to do so may result in improper and unsafe operation. Note: The motor learn function must be completed in stand alone mode prior toMaster/Second wiring.

To learn the motor:1. Attatch the unit to the gate, the motor needs to be learned with the rail attached.Make sure the drive wheels supply adequate pressure to move the gate. (Makesure the manual release is not engaged)

2. Press the motor learn button. The yellow LED should start to flash rapidly.

3. Install a jumper on either the hard open or the hard close input terminals. Themotor will run for a few seconds and then stop. If the LED goes out the motor islearned. If the unit activates a limit before completing the learn or some other erroroccurs the LED will go back to on continuously. If this happens try learning whilerunning in the opposite direction.NOTE: It is important that the jumper is in constant contact while the gate ismoving in learn mode.

4. Recheck the limits and adjust the force control as needed.

FORCE CONTROLSet the force control pot such that the unit will complete a full cycle of gate travelbut can be reversed off an obstruction without applying an unreasonable amount offorce. On most operators this will be around the middle of the range.

CONTROLLER PROGRAMMING AND FEATURES

DIAGNOSTICS (LEDS AND CODES)There are three diagnostic LEDs. Two red LEDs(OL, CL) are indicators for the open and close limits.The LEDs are illuminated when the limit switch con-tacts are closed.

The third amber LED (DIA) is used to blink out diag-nostic codes. The number is the count of the num-ber of times the LED is on in an 8 second period.The LED is on for approximately 1/2 second andrepeats every second until the number is reached.There will be a pause following each pulse cycle (1-6 pulses) to differentiate between the different diag-nostic codes.

TROUBLESHOOTING LED’SThere are 9 troubleshooting LEDs (D11, D13, D15,D17, D19, D21, D24, D29, D31).

RELAY DRIVE TROUBLESHOOTING LED’SThere are 5 troubleshooting LEDs (D2, D3, D4, D5,D6) on relay drives K1 through K5. These LEDs willbe illuminated when the microcontroller relay driveis activated.

LED CODE FLASHED

DIAGNOSTIC MEANING

CLEARED BY

OFF Normal operation. N/A1 Single entrapment sense. Control Input2 Double entrapment sense. Hard Input*3 Failed or no hall effect sensor. Removal of problem.4 Exceed maximum motor run time. Hard Input*5 Limit fault. Control Input*

6 Loss of communications between master and second during run mode.

Removal of problem.

ON NO FLASH Motor not learned. Completion of motor

Learn Routine

LED NAMELED DESCRIPTIONRADIO LED lit when single button input activated.

SHADOW LED lit when shadow loop is activated.HARD CLOSE LED lit when hard close switch is activated.

STOP LED lit when stop switch is not activated.SOFT OPEN LED lit when soft open switch is activated.HARD OPEN LED lit when hard open switch is activated.INT. LOOP LED lit when interrupt/safety loop activated.OBS. OPEN LED lit when edge or photo eye beam input is activatedOBS. CLOSE

D11D13D15D17D19D21D24D29D31 LED lit when edge or photo eye beam input is activated

LED NAMELED DESCRIPTIONCONT A LED lit when CONTACTOR A activated.CONT B LED lit when CONTACTOR B activated.

SAM LED lit when Sam Relay is activated.LOCK LED lit when Mag Lock Relay is activated.

ALARM

D6D5D4D3D2 LED lit when Alarm Relay is activated.

MOTOR LEARN BUTTON

MOTORLEARN

BUTTON

LESS

MORESENSITIVITY

FORCE CONTROL

FORCEADJUSTMENT

* HARD INPUTS INCLUDE HARD OPEN, CLOSE ANDSTOP INPUTS.

NOTE: For LED location refer to illustration on previous page.

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24

TIMER TO CLOSE ENABLEThis switch (S1-1) enables the auto close timer. The timerto close feature works in conjunction with the potentiome-ter located on the board.

SLIDE/SWING - DELAY ON REVERSEThis switch (S1-2) selects the appropriate dealy onreverse for slide or swing gate operation, in order to opti-mize gate behavior for specific application.

SL = Slide, 1 Second DelaySW = Swing, 1.5 Second Delay

RIGHT/LEFT OPERATIONThis switch (S1-3) selects the gate opening direction, tothe left or to the right. Right/Left operation is determinedfrom the inside of fence looking out.

SAVE MODEThis switch (S1-4) stores S1, S2 and S4 DIP switch set-tings into memory & locks out changes.Note: To save any programming changesinto thememory make all of the programming changes thenmove this switch must be in OFF position.

RT

LT

SW

SL

RT

LT

SW

SL

1 2 3 4

ON

SA

VE

TT

C

ON

S1

RIGHT

1 2 3 4

ON

SA

VE

TT

C

ON

S1

LEFT

RT

LT

SW

SL

RT

LT

SW

SL

1 2 3 4

ON

SA

VE

TT

C

ON

S1

LOCKED

1 2 3 4

ON

SA

VE

TT

C

ON

S1

UNLOCKED

RT

LT

SW

SL

RT

LT

SW

SL

1 2 3 4

ON

SA

VE

TT

C

ON

S1

TIMER TO CLOSEENABLED

1 2 3 4

ON

SA

VE

TT

C

ON

S1

TIMER TO CLOSEDISABLED

RT

LT

SW

SL

RT

LT

SW

SL

1 2 3 4

ON

SA

VE

TT

C

ON

S1

SWING

1 2 3 4

ON

SA

VE

TT

C

ON

S1

SLIDE

MAGLOCK ENABLEThis switch (S2-1) enables the Maglock feature. On anopen command there will be a half second delay after themaglock relay is released before the motor starts.

PROGRAM SETTINGS (DIP SWITCH #2)

WARNING ENABLEThis switch (S2-2) enables the gate “in motion” alarm fea-ture. The alarm will beep 3 seconds prior to movementand throughout movement.

H H

CL

ED

PH

OP

ED

PH

CL

ED

PH

OP

ED

PH

1 2 3 4

ON

WA

RN

MA

G

ON

S2

1 2 3 4

ON

WA

RN

MA

G

ON

S2

MAGLOCK ENABLED MAGLOCK DISABLED

CL

ED

PH

OP

ED

PH

CL

ED

PH

OP

ED

PH

1 2 3 4

ON

WA

RN

MA

G

ON

S2

1 2 3 4

ON

WA

RN

MA

G

ON

S2

WARNING ENABLED WARNING DISABLED

TIMER TO CLOSE

30 SEC.

180 SEC.

0 SEC.

TIMER TO CLOSEADJUSTMENT

PROGRAM SETTINGS (DIP SWITCH #1)

NOTE: For all S1, S2 and S4 switch settings to take effect, the Save Mode must be set to the off position.

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25

STREET�

COMPLEX� OR�PARKING LOT�

INTERRUPT�LOOP�

INTERRUPT�LOOP�

6'�

SEE FIGURE 1�

HS670�

HS670�

EDGE/PHOTO OPENThis switch (S2-3) selects edge or photo sensor for thegate opening protection input.

Open Photo Eye (Pause): When the controller is config-ured for photo eyes, the input functions to pause the gateduring the opening cycle. Once the input is cleared thegate continues to open.

Open Edge: When the controller is configured for safetyedges, the input functions to reverse the gate to the closelimit when the edge is activated during the opening cycle.

CL

ED

PH

OP

ED

PH

CL

ED

PH

OP

ED

PH

1 2 3 4

ON

WA

RN

MA

G

ON

S2

1 2 3 4

ON

WA

RN

MA

G

ON

S2

EDGE OPEN PHOTO OPEN

CL

ED

PH

OP

ED

PH

CL

ED

PH

OP

ED

PH

1 2 3 4

ON

WA

RN

MA

G

ON

S2

1 2 3 4

ON

WA

RN

MA

G

ON

S2

EDGE CLOSE PHOTO CLOSET T

DUAL GATE COMMUNICATIONSThe controller is capable of running the operator in a master or sec-ond mode depending on (S4) switch setting.

Before initiating any command the master unit queries for the pres-ence of a “second unit” for a time period of one second. If the mastergets no response the operator will operate in a stand alone mode.NOTE: For single unit applications, a jumper must be placedbetween TB11 and TB12. In this mode no further communicationswill take place during travel. If the master detects the presence of asecond unit the master will continue to query the second unit duringtravel. The second unit will send a response to the master for everyquery. The second operator will stop if there is a period of one sec-ond or more of no communications.

When two operators are connected in dual gate configuration acces-sories may be connected to either the master or second.

PROGRAM SETTINGS (DIP SWITCH #2) CONT’D

PROGRAM SETTINGS (DIP SWITCH #4)

ON

MASTERUNIT

S4

SECONDUNIT

MASTERUNIT

SECONDUNIT

MASTER OR STANDALONE GATE SETTING

SECOND GATESETTING

ON

S4

EDGE/PHOTO CLOSEThis switch (S2-4) selects edge or photo sensor for the gateclosing protection input.

Close Photo Eye (Reverse): When the controller is config-ured for photo eyes, the input functions to reverse the gate tothe open limit when activated during the close cycle. Note: Timer to close will reset if enabled.

Close Edge: When the controller is configured for safetyedges, the input functions to reverse the gate to the open limitwhen activated during the close cycle. The entrapment is notcleared at the limit and the timer to close will be disabled. Thetimer to close may be enabled by activating the interrupt loop,soft open or hard open input.

TB12 TB11 TB11 TB12

CONDUIT

SHIELDED CABLE(TWISTED PAIR)

MINIMUM 18 GAUGE

FIGURE 1

NOTE: Do not run Master/Second communication wiring inthe same conduit as the power and control wiring.

NOTE: The Second unit will require a normally close stopcircuit for proper system operation.

NOTE: After Master/Second wiring has been completedand the S4 switch programmed, both units must have theirpower cycled to initiate proper Master/Second communica-tion.

NOTE: The motor learn function must be completed instand alone mode prior to Master/Second wiring.

(GATE CONDUIT)

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26

ELECTRICAL TROUBLESHOOTING

Symptom Possible Causes SolutionLow or no high voltage power.

Measure the incoming voltage at the unit's on/off switch. It should be within 5% of the operator's rating when running. Make sure that the proper wire gauge was used for the distance between breaker and operator by consulting the wiring specifications section 17 of this manual.

Low or no secondary voltage power.

Measure the voltage at terminals R1 & R2 in the operator. This voltage should be within 5% of 24VAC. If the high voltage power is good and the secondary voltage power is bad, check to make sure the circuit fuse is not blown and that the correct primary tap is used on the transformer. if fuse and tap are correct replace the transformer.

No Stop Control Check the green LED (D17) on GL board. If the green LED is off, check to make sure a stop control has been installed across terminals TB-3 & TB-5 of the terminal strip.If the yellow LED blinks six times there is a master/second unit communication failure. If operator is a single unit make sure there is a jumper across terminals TB11 and TB12. If operator is in a dual gate configuration make sure that the communication wiring between the two units is undamaged and complete.If the yellow light is solid the board needs to learn the motor. Follow the directions on page 23.If any red LEDs are on, check the corresponding input. An installed accessory may be wired incorrectly or malfunctioning. Remove the accessory and test the operator.If the soft open or interrupt loop LED is on, make sure plug in loop detectors are working properly and appropriate loops are installed on the loop input terminals P1-P4.Stand-alone Operators: make sure there is a jumper installed across TB11 and TB12.Master/Second Operation: Make sure that the master/second wiring is installed correctly and is intact (not damaged).

No LEDs illuminated on GL board.

If both primary and secondary power is acceptable, check to ensure that the J2 connector is making good contact with the pins on the GL board. If all is good replace GL board.

Transformer's secondary is overloaded.Low primary (high voltage) power.

Measure the incoming line voltage at the unit's on/off switch as well as the meter base or sub panel. Make sure there is not a major change in voltage. The voltage at the operator should be within 5% of the operator's rating when running.Check the number of amps currently being drawn from the panel, make sure that the total power being drawn does not exceed the panel's rating.Make sure that the proper wire gauge was used for the distance between breaker and operator by consulting the wiring specifications section on page 17 of this manual.

Problem in the motor. Perform a visual inspection of the motor. Examine the motor's labels for any distortion or signs of over heating. Replace the motor if it is humming, grinding or making excessive noise. Note: Repeated motor problems indicate poor primary power.

Problem in the contactor. Examine the contactor for sparking, smoke, burn marks. Remove the wires from one side of the contactor then measure the contact points for high resistance (above 1 ohm). Replace the contactor.

Rail slippage Observe the drive wheels as they move the gate. If the wheels slip on the rail, tighten the compression springs until the rail no longer slips.

Remove all accessory devices and test the operator. If the contactor stops chattering, find an alternate power source for some of the devices. Measure the incoming line voltage at the unit's on/off switch. It should be within 5% of the operator's rating when running. Make sure that the proper wire gauge was used for the distance between breaker and operator by consulting the wiring specifications section on page 17 of this manual.

The contactor chatters when the operator begins to move.

Low primary (high voltage) power.

The operator runs slow and/or trips the internal overload.

Fault in the operator. Check the yellow diagnostic LED at the top right of the GL board next to the programming dip switches.

An accessory is active or malfunctioning. Check the red input status LEDs, D11-D31.

Improper TB11/TB12 wiring (Master/Second).

Operator fails to run.

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27

ELECTRICAL TROUBLESHOOTING CONT’D

Symptom Possible Causes SolutionFailure to cycle power after setup. The power to each unit must be cycled in order to initiate proper

master/second communication if the operators were previously in stand alone mode.

The communication wiring may be damaged or improperly wired for dual gate operation.

Make sure that the communication wire that is used is twisted pair and not run in the same conduit with any power wiring. Failure to do so will result in interference across the master/second communication line. Shielded cable should be grounded on one side to chassis ground.

The master or second unit is not programmed correctly.

Review program settings pages 24-25 and check both the master and second for proper programming.

Entrapment (Force Pot) incorrectly set.

This pot must be set so that the gate will run smoothly normally and reverse when encountering an obstruction. See page 23.

Gate is binding or not running smoothly.

Disengage the manual release and roll gate open and close by hand at normal operating speed. Make sure that the gate runs smoothly and does not bind. If the gate is hard to move or binds repair the gate.

Observe red LEDs D29 and D31. Both LEDs will indicate the activation of entrapment protection devices on terminals TB-9 and TB-10 on the GL board. Remove the devices and retest. If the operator now runs without fault, check those accessories as well as wiring.

The Hall Effect Sensor is not aligned/adjusted correctly.

Make sure that the sensor is adjusted so that it is centered over the limit shaft's magnet and is 10-15 thousandths of an inch (business card thickness) from the magnet. Replace the sensor if it is adjusted correctly but continues to fail. See page 29.

Rail Slippage Observe the drive wheels as they move the gate. If the wheels slip on the rail, tighten the compression springs until the rail no longer slips.

The operator's manual release is engaged.

Make sure that the unit's manual release is not engaged. The unit's manual release, when disengaged, will set off the entrapment sensor if the gate is given a command to move. See page 16.

The operator's main power is out of phase (three phase only).

Turn off the unit's main power at the breaker and swap any two power leads at the operator's main power witch. Apply power and retest the operator. See important not on page 18.If any red LEDs are on, check the corresponding input. An installed accessory may be wired incorrectly or malfunctioning. Remove the accessory and test the operator.If the soft open or interrupt loop LED is on make sure any optional plug in loop detectors are working properly and appropriate loops are installed on the loop input terminals P1-P4.

Operator has trouble learning the motor.

The operator's manual release is engaged.

Make sure that the unit's manual release is not engaged. The unit's manual release, when disengaged, will not allow the entrapment sensor to provide feedback to the GL board when the operator is running. See page 16.

Programming changes do not effect the gate.

Check the save switch on switch S1-1.

If the S1-1 is in the on position any subsequent programming changes will not affect the gate. To make programming changes, switch S1-1 off, make desired changes, and then switch S1-1 on. See page 24.

Gate edge pauses gate when struck during opening.

Open obstruction input is programmed incorrectly.

The open obstruction input has been programmed to function with photo eyes not gate edges. Refer to page 25 and reprogram the obstruction inputs for operation.

Gate does not activate the timer to lose after the close photo eye is broken.

Close obstruction input is programmed incorrectly.

The close obstruction input has been programmed to function with gate edges not photo eyes. Refer to page 25 and reprogram the obstruction inputs to match the accessories that are installed on the operator.

Radio controls will not close the gate from the open limit.

Radio terminals R1-4 are factory configured for single button radio function.

Configure terminals R1-4 for single button radio function by performing the modification outlined on page 18.

Check the red input status LEDs, D11-D31, for indication of an active or malfunctioning accessory.

Master or Second operator is not functioning properly.

Operator runs but then stops and reverses direction.

Motor runs but gate doesn't move.

The operator opens immediately upon power up and does not close

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POSSIBLE CAUSES

(A) (B) (F) (H) (I)(D) (C)(A) (B) (I)(B)(C)(D) (E) (G)

SYMPTOMUNIT SOUNDS LIKE ITS WORKINGBUT WHEELS DON’T TURN RUNS BACKWARDSRUNS SLOWJERKING MOTIONWON’T OPENFLUID LEAKS

POSSIBLE CAUSES

(A) (C) (G)(A) (C) (D) (F) (G)(B) (E) (G)(H)(B) (D) (F) (G)(C) (F) (G) (I) (A)

SYMPTOMUNIT SOUNDS LIKE ITS WORKINGBUT GATE DOESN’T MOVE JERKING GATE MOVEMENTSQUEELING SOUND WHEN THE GATE MOVESGATE WON’T STOP IN ONE DIRECTIONDAMAGED DRIVE RAILEXCESSIVE WHEEL WEAR

HYDRAULIC SYSTEM TROUBLESHOOTING TIPS

(A) BYPASS VALVE:It MUST be in the “automatic” position (horizontal).If it is in the manual position, no fluid gets to thedrive motors, so they won’t turn. If the bypasslever is between positions, fluid will be bled off, somotors will turn slower.

(B) PUMP:Air may be in the system, allow about 15sec. for air to dissipate.Filter may be clogged.Check fluid level.

(C) DIRECTION VALVE:Press and hold the manual override button on valve. If unit works OK, check valve for proper wiring. See page 41.

(D) HOSES:Double-check hose routings between pump and motors. If wrong, fluid will flow in the wrong direction.Check for leaks and/or pin holes.

(E) FITTINGS:Tighten if required. See page 41.

(F) CHECK VALVE: See page 41.

(G) SEALS:

(H) RELIEF VALVE: See page 41.

(I) FLUID:Check fluid level in tank.

(J) THREE PHASE MOTOR MISWIREDSee page 27 “Motor runs but gate does not move”

(A) DRIVE WHEELS:Are the drive wheels slipping? Check the spring tension. Are the drive wheels wearing excessively?Check the spring tension.Make sure that the key and bolt holding the drive wheels on are secured.

(B) GUIDE WHEEL:Check for wheel mis-alignment.Check guide wheel assembly for interference with drive rail.

(C) DRIVE RAIL:Check for damage, severe bending or mis-alignment.If drive rails were spliced together, check forimproper splicing or damaged splices.

(D) PIVOT ARMS:Make sure that both, upper and lower pivotarms move freely.

(E) SEPERATOR BOLT:Make sure it’s not interfering with the drive rail.

(F) OPERATOR MOUNTING:Make sure operator is fastened to pad securely.Check for operator misalignment.

(G) GATE:Check the gate and its hardware for damageand/or bad rollers.

(H) LIMIT SWITCHES:Has a lever on one of the limit switches movedor broken. Verify the prescence of limit shoes.

(I) SPRINGS:Check for proper spring tension.

MECHANICAL

28

* See pages 40-43 for hydraulic motor/pump circuit.

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29

HALL EFFECT SENSOR ADJUSTMENT

NOTE: Normally the Hall Effect sensor does not needadjustment, but may go out of alignment due to ship-ping vibration or rough handling.

These operators use an internal entrapment protectorsystem. This system consists of the GL control board,magnet, and Hall Effect sensor. It may become neces-sary to adjust the sensor for correct alignment. To doso please perform the following steps:

1. The sensor must be centered over the magnetwheel. Adjust with vertical screws.

2. The sensor air gap should be adjusted to (.010 -.015 of an inch). (The thickness of a business cardmay be used to gauge the correct distance). Adjustwith horizontal screws.

TO AVOID SERIOUS PERSONAL INJURY ORDEATH DISCONNECT ELECTRIC POWERBEFORE ADJUSTING HALL EFFECT.

WARNING

CAUTION

WARNING

WARNING

MODEL HS670

MAGNET

HALL COVER

VERTICALADJUSTMENT SCREWS

HALL SENSOR

COVER SCREWS

HORIZONTALADJUSTMENT SCREWS

SHAFT RETAINER

BUSHING

SHAFT

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30

Hall Effect (RPM) sensor Check for wear, oil damage and prop-er operation

External entrapmentprotection systems Check for proper operation

Gate caution signs Make sure they are present

Manual disconnect Check and operate by-pass valve

Drive rail Check for damage and wear

Drive wheels Check for wear

Gate Inspect for wear or damage

Accessories Check all for proper operation

Electrical Inspect all wire connections

Frame bolts Check for tightness

Total unit Inspect for wear or damage

6 MONTHS3 MONTHS 12 MONTHSTASKCHECK AT LEAST ONCE EVERY

Com

plete Check O

ut

Notes:1. Severe or high cycle usage will require more frequent maintenance checks.

2. Inspection and service should always be performed anytime a malfunction is observed or suspected.

3. Limit switches may have to be reset after any major drive chain adjustments.

4. When servicing, please do some “house cleaning” of the operator and the area around the operator. Pick up any debris in the area. Clean the operator as needed.

5. It is suggested that while at the site voltage readings be taken at the operator. Using a Digital Voltmeter, verify that the incoming voltage to the operator it is within ten percent of the operators rating. Make measurements during rest, start up and running conditions.

NOTE: Primary power may vary seasonally by the supplying power utility. Operator may be adversly affectedduring these periods.

OPERATOR MAINTENANCE

All power must be disconnected from operator before maintenance can be performed.

All maintenance must be done by a qualified LiftMaster dealer.

DESCRIPTION

Fluid level

Fittings

Keep at least 3/4 Full

Check for leaks

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111118

1121111

3

1PH UNITS3PH UNITS

K001A556603-8024-K10-1919810-1919921-3260-131-13703

35-310-032G71-416-7NH

42-114-142-1920042-8116-174-1920123-300123-300531-G055

PCB, GLCONTACTOR, 3 POLE REVERSINGCONTROL BOX COVERMOUNTING BRACKETTRANSFORMER, 50/60HZ, 60VASTANDOFFS FOR OPTIONAL LOOPDETECTORFUSE, GLASS BODY 3.2AMP 3AGLOOP DETECTORTERMINAL STRIP, 14 POLESRADIO BLOCK 4 POLETERMINAL STRIP, PCB 16 POLEASSY, CONTROL BOXSWITCH 1n SWITCH 3nSTANDOFFS FOR GL BOARD

INDIVIDUAL PARTINDIVIDUAL PARTINDIVIDUAL PARTINDIVIDUAL PARTINDIVIDUAL PART

OPTIONAL

INDIVIDUAL PARTOPTIONAL

INDIVIDUAL PARTINDIVIDUAL PARTINDIVIDUAL PARTINDIVIDUAL PART

COMPLETE ASSEMBLY

INDIVIDUAL PART

INDIVIDUAL PARTS AND KITS

31

REPAIR PARTS KITS – ELECTRICAL BOX

Complete Electrical Box Replacement Kits To order a complete electrical box replacement kit, add a K- pre-fix to the model number of your operator. For example:

HS670-100-21 (Operator) = K-HS670-100-21 (Electrical Box Kit)

Refer to the parts lists below for replacement parts and kits available for your operator. If optional modifications and/oraccessories are included with your operator, certain components may be added or removed from these lists. Please con-sult a parts and service representative regarding availability of individual components.

123456

789

10111213

14

ITEM PART # DESCRIPTION QTY NOTES SUPPLIED IN KIT

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32

2

13

9

12

94

1

11

8

10

7

3

5

6�

14��

ILLUSTRATED PARTS - ELECTRICAL BOX

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33

REPAIR PARTS – MODEL HS670

Refer to the parts lists below for replacement parts and kits available for your operator. If optional modifications and/oraccessories are included with your operator, certain components may be added or removed from these lists. Please con-sult a parts and service representative regarding availability of individual components.

INDIVIDUAL PARTS AND KITS

1

2

3

456789

1011121314151617

SVC. KIT, MOTOR, 1HP 115/230V 1PHSVC. KIT, MOTOR, 1HP 230/460V 3PHSVC. KIT, MOTOR, 2HP 230/460V 3PHSVC. KIT, HYD. PUMP, CLASS 3 & 4SVC. KIT, HYD. PUMP, CLASS 1 & 2SVC. KIT, TENSION ROD, 1HPSVC. KIT, TENSION ROD, 2HPSVC. KIT, ARM, LOWER PIVOTSVC. KIT, ARM, UPPER PIVOTSVC. KIT, MOTOR, HYDRAULIC SVC. KIT, GUIDE ASSEMBLYSVC. KIT, BASE ASSEMBLYSVC. KIT, DRIVE WHEEL, 1HPSVC. KIT, DRIVE WHEEL, 2HPSVC. KIT, LIMIT SWITCHDIRECTIONAL VALVEARM BUSHINGS KITSVC. KIT, OPERATOR COVERSVC. KIT, HALL (RPM) EFFECTRECTIFIER (FOR D.V.)TRACTION RING, H.E. WHEELSVC. KIT, H.E. (RPM) ASSEMBLY

1

1

1

112112

11111111

1HP 1PH UNITS1HP 3PH UNITS2HP 3PH UNITS

18 I.P.S.12 I.P.S.

1HP UNITS2 HP UNITS

1HP UNITS2 HP UNITS(2 REQ’D)

INDIVIDUAL PART

INDIVIDUAL PART

TENSION ROD, TENSION SPRING AND MOUNTING HARDWARE

PIVOT ARM AND MOUNTING HARDWAREPIVOT ARM AND MOUNTINGHARDWARE

INDIVIDUAL PARTGUIDE AND MOUNTING HARDWARE

BASE, MOUNTING LEGS AND SHIELDDRIVE WHEEL AND

MOUNTING HARDWARELIMIT SWITCH AND LIMIT SWITCH ARM

INDIVIDUAL PARTMOUNTING HARDWARE

COVER, HANDLE AND LABELSHALL EFFECT BOARD, CABLE AND MOUNTING HARDWARE

INDIVIDUAL PARTINDIVIDUAL PART

COMPLETE ASSEMBLY

ITEM PART # DESCRIPTION QTY NOTES SUPPLIED IN KIT

K20-1100K20-3100C-4K20-3200C-4K32-19007K32-19008K75-19103K75-19102K75-19101K75-19100K75-19099K75-19098K75-19097K75-19096K75-19095K74-1909429-19202MG49130K75-19090K74-G058929-1920380-19011

K75-19104

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34

3

5

9

7

10

10

4

8

B21

11

13

1

2

6

17

16

14

SEE PAGE 31 & 32ELECTRICAL BOX

ILLUSTRATION & PARTS

3

3

15

12

ILLUSTRATED PARTS - HS670

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35

Seller warrants that the goods are free from defect in materials and/or workmanship for a peri-od of two years from the date of shipment from the F.O.B. point. Goods returned to Seller forwarranty repair within the warranty period, which upon receipt by Seller are confirmed to bedefective and covered by this limited warranty, will be repaired or replaced (at Seller’s soleoption) at no cost and returned pre-paid ground standard. Defective parts will be repaired orreplaced with new or factory-rebuilt parts at Seller’s sole option. Authorization instructions forthe return of any goods must be obtained by Buyer from Seller before returning the goods. Thegoods must be returned with complete identification, freight prepaid, and in accordance withSeller’s instructions or they will not be accepted. In no event will Seller be responsible for goodsreturned without proper authorization or identification.

THIS LIMITED WARRANTY IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS ORIMPLIED, INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESSFOR A PARTICULAR PURPOSE, OR OTHERWISE, AND OF ANY OTHER OBLIGATIONS ORLIABILITY ON SELLER’S PART. THIS LIMITED WARRANTY DOES NOT COVER ACTS OFGOD, NON-DEFECT DAMAGE, DAMAGE CAUSED BY IMPROPER INSTALLATION, OPER-ATION OR CARE (INCLUDING, BUT NOT LIMITED TO ABUSE, MISUSE, FAILURE TO PRO-VIDE REASONABLE AND NECESSARY MAINTENANCE, OR ANY ALTERATIONS TO THISPRODUCT), LABOR CHARGES FOR DISMANTLING OR REINSTALLING A REPAIRED ORREPLACED UNIT, OR REPLACEMENT BATTERIES. UNDER NO CIRCUMSTANCES SHALLSELLER BE LIABLE FOR CONSEQUENTIAL, INCIDENTAL OR SPECIAL DAMAGES ARIS-ING IN CONNECTION WITH THE SUE, OR INABILITY TO USE, THIS PRODUCT. IN NOEVENT SHALL SELLER’S LIABILITY FOR BREACH OF WARRANTY, BREACH OF CON-TRACT, NEGLIGENCE OR STRICT LIABILITY EXCEED THE COST OF THE PRODUCT COV-ERED HEREBY. NO PERSON IS AUTHORIZED TO ASSUME FOR US ANY OTHER LIABIL-ITY IN CONNECTION WITH THE SALE OF THIS PRODUCT. Some states do not allow theexclusion or limitation of consequential, incidental or special damages, so the above limitationor exclusion may not apply to you. This limited warranty gives you specific legal rights, and youmay also have other rights which vary from state to state.

WARRANTY POLICY

HOW TO ORDER REPAIR PARTSOUR LARGE SERVICE ORGANIZATION

SPANS AMERICAINSTALLATION AND SERVICE INFORMATION

ARE AVAILABLE 6 DAYS A WEEKCALL OUR TOLL FREE NUMBER - 1-800-528-2806HOURS 6:00 a.m. TO 7:00 p.m. (Central Std. Time)

MONDAY Through FRIDAYHOURS 8:00 a.m. TO 6:00 p.m. (Central Std. Time)

SATURDAYWWW.LIFTMASTER.COM

WHEN ORDERING REPAIR PARTSPLEASE SUPPLY THE FOLLOWING INFORMATION:PART NUMBER DESCRIPTION MODEL NUMBER

ADDRESS ORDER TO:THE CHAMBERLAIN GROUP, INC.

Electronic Parts & Service Dept.6020 Country Club Road

Tucson, AZ 85706

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36

THREE PHASE WIRING DIAGRAM (HS670)

DRAWING NUMBER:01-G10028-3 REV:A

NOTES:1) TRANSFORMER PRIMARY VOLTAGE SAME AS OPERATOR LINE VOLTAGE

24V SECONDARY 60VA.2) WIRE COLOR: 230V ORANGE,460V VIOLET3) COIL VOLTAGE SAME AS LINE VOLTAGE.4) (B+) AND (B-) ARE 100db SAFETY ALARMS. 5) FOR SINGLE BUTTON RADIO FUNCTION PERFORM THE OPTIONAL WIRE

CHANGE.

APPLICATIONS:CONTROL WIRING TYPE - GL

FIELD WIRING & ADJUSTMENTS

MODEL TYPES: HS670

HORSEPOWER: 1 & 2HP

VOLTAGE/PHASE: 208,230,460V - 3 PHASE ONLY

845 Larch Avenue, Elmhurst, IL 60125

(LEFT)

(RIGHT)

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37

SINGLE PHASE WIRING DIAGRAM (HS670)

DRAWING NUMBER:01-G10028-1 REV:A

NOTES:1) TRANSFORMER PRIMARY VOLTAGE SAME AS OPERATOR LINE VOLTAGE

24V SECONDARY 60VA.2) WIRE COLOR: 120V BLACK, 230V ORANGE.3) COIL VOLTAGE SAME AS LINE VOLTAGE.4) (B+) AND (B-) ARE 100db SAFETY ALARMS. 5) FOR SINGLE BUTTON RADIO FUNCTION, PERFORM OPTIONAL WIRE

CHANGE.

APPLICATIONS:CONTROL WIRING TYPE - GL

FIELD WIRING & ADJUSTMENTS

MODEL TYPES: HS670

HORSEPOWER: 1HP

VOLTAGE/PHASE: 115, & 230V - 1 PHASE ONLY

845 Larch Avenue, Elmhurst, IL 60125

(LEFT)

(RIGHT)

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38

THINGS TO KNOW ABOUT THE HYDRAULIC SYSTEM

FLUID

1. If and when adding fluid, use ONLY type hydraulicoil (exxon Inivis J13).

2. The tank capacity is: one (1) gallon maximum.

3. To measure the fluid in the tank, it is suggested that a ruler be used like a dip stick. Insert it intothe tank until it touches the bottom, then remove.When tank is full, the fluidmark should be around six inches. DO NOT let the fluid level get below 3 to 4 inches.

PUMP

The pump on the HS670 has a built in relief valve. Ifthe P.S.I. should exceed its factory setting, it will bleedoff the excess. The HS670-100 is set at approx. 600P.S.I. the HS670-200 is set at approx. 1500 P.S.I.

1. Both models have a 4 way, 3 position, dual solenoid activated directional valve. It operates on24 VDC, with a built-in rectifier on each solenoid.Ref. hydraulic circuit on pg. 40.

2. Both models have a bypass valve with handle. When this valve is positioned for manual operation,it will redirect the fluid back into the tank and not through the motors. Ref. hydraulic circuit (page 40).

3. Both models have a check valve built into the pump. This valve will not allow fluid to go in the wrong direction. Ref. hydraulic circuit. (page 40)

HYDRAULIC MOTORS

1. The two hydraulic motors are “ROLLER VANE”type and are machined to be free wheeling. Eachmotor has a displacement of 12 in3/ rev.

2. The speed of each is approx. 55 r.p.m. whichequates to a gate speed of approx. 18 inches/persec. for class 3 & 4. For class 1 & 2, the motor’sspeed is 37 RPM and gate speed of 12”/sec.

3. The drive wheels are: HS670 1HP (1 ½” w. x 6” dia.)HS670 2HP (2” w. x 6” dia.). Circumfurance of both: 18.84” Both have a hardness of approx. 70“A” shore.

HOSES - FITTINGS - THREADS

1. All hoses are: S.A.E. 100 R1, type AT, single wirebraid, 3/8” I.D. (Rated working P.S.I.of 2250 and a rated burst P.S.I. of 9000).

2. For information on fittings and threads, see page 43.

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39

HYDRAULIC CIRCUIT

CLOSING OPENINGTOP LOWER

B A BA

A

A

A B

B

B

BA

R.V.

M.V.

T.S.

C1C1

R.V.

M.V. M.V.

P M1

T.F.T.F.

M1P

LOWERTOP

M1 ......A.C. MOTOR PUMPP ........PUMPT.F. .....TANK & FILTERM2 ......HYDRAULIC MOTORD.V. ....DIRECTIONAL VALVE

M.V. .......MANUAL VALVE (BYPASS)T.S. ........TEST STA. CONNECT POINTR.V. ........RELIEF VALVEC1 ..........CHECK VALVE

NOTES:1. A & B are port destinations.2. Double arrowheads designate bi-directional.3. Single arrowhead designates one directional.

CURCUITS SHOWN ARE FOR R/H. OPERATION.

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40

HYDRAULIC DON’TS

MUST BE CLEAN,NO PIPE DOPE

ONE WRENCH TOHOLD THIS FITTING

ONE WRENCH TO TIGHTENTHIS FITTING

1. DO NOT use only one wrench to lighten hoseswivel fittings. Use two wrenches, one to tighten andone to hold back opposite fitting. See illustrationabove.

2. DO NOT pour detergent oil, mineral spirits, dieselfuel, fuel oil or gasoline into the tank. NEVER USEBRAKE FLUID. Only use hydraulic oil.

3. DO NOT put pipe dope or teflon tape on anypart of hose fittings.

4. DO NOT remove vent cap except to fill tank withfluid.

5. DO NOT attach hoses to fittings that have dirton them. Clean hoses, fittings and fitting seatscarefully.

WHEN REMOVING HOSES

MANUAL OVERRIDER.H. CLOSE DIRECTION

MANUAL OVERRIDER.H. OPEN DIRECTION

CONTROL PANEL

To minimize loss of fluid when removing hoses, removepower, position bypass valve to manual operation, andpress and hold directional valve manual override for about30 seconds.

You will need to insert a small tool into hole andpush, to activate manual override.

NOTE: Wear adequate eye protection when perfroming this step.

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41

HYDRAULIC PUMP

DIRECTIONAL VALVE CONNECTOR(2) One for open direction and one for closeddirection.

IMPORTANT:In directional valve solenoid (DV-1) the two brownwires attatch to terminals #1 & #2 in the connector.In directional valve solenoid (DV-2) the two purplewires attatch to terminals #1 & #2 in the connector

DIRECTIONAL VALVEWIRING ASSY.

RELIEF VALVEBUILT IN

DIRECTIONAL VALVE

PORT “A” PORT “B”

DIRECTIONAL VALVEOVERRIDE (DV-1)

DIRECTIONAL VALVEOVERRIDE (DV-2)

BYPASS VALVE HANDLE

FROM DRIVEMOTOR

VENT CAPADD FLUID HERE

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42

OPERATOR NOTES

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43

OPERATOR NOTES

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STOP/RESET CONTROL INPUT (N.C.)

RESIDENTIAL RADIO(SINGLE BUTTON) INPUT (N.O.)

HARD CLOSE CONTROL INPUT (N.O.)

SHADOW LOOPINPUT (N.O.)

SOFT OPENINPUT (N.O.)

HARD OPEN CONTROL INPUT (N.O.)

INTERRUPT (SAFETY)LOOP INPUT (N.O.)

OBSTRUCTION CLOSEEDGE/PHOTO EYE INPUT (N.O.)

J1 TERMINAL BLOCK

WARNING: All controls that are to be used to operate the gate system, MUST be installed where the user cannot come into contact with the gate while operating the controls. Also, always install the controls where the user has full view of gate operation.

* All inputs are normally open and momentary,except the stop (N.C.). The following instructionsare based on current UL 325 specifications, andinclude recommendations for significant increasein safety.

* We strongly recommend that you follow the UL guidelines presented throughout the manual. Installation device instructions - always follow the instructions provided by the manufacturer when installing and adjusting any control device. If these instructions are contrary to the advice given here, call for assistance.

OBSTRUCTION OPENEDGE/PHOTO EYE INPUT (N.O.)

3 8 9 10 11 12 13 14

24 VAC

R1 R3R2 R4

1 2 4 6 75

3 8 9 10 11 12 13 141 2 4 6 75 16 1715 18 19 20 21 22 23 24 25 26 27 28

CONTROL CONNECTION DIAGRAMS

c 2003, The Chamberlain Group, Inc.All rights Reserved01-18826B

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