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ECE 2799 Electronic Troubleshooting Strategies. Prof. Bitar Last Update: 04/15/10. Electronic Troubleshooting Strategies. Divide and Conquer Bait and Switch Time Warp Wiggle Test Cut Out the Middle Man Show Me the Voltage - Open Circuit Voltage Test (OCVT) - PowerPoint PPT Presentation
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ECE 2799 ECE 2799
Electronic Troubleshooting Electronic Troubleshooting StrategiesStrategies
Prof. BitarProf. BitarLast Update: 04/15/10Last Update: 04/15/10
Electronic Troubleshooting Electronic Troubleshooting StrategiesStrategies
1.1. Divide and ConquerDivide and Conquer2.2. Bait and SwitchBait and Switch3.3. Time WarpTime Warp4.4. Wiggle TestWiggle Test5.5. Cut Out the Middle ManCut Out the Middle Man6.6. Show Me the Voltage - Open Show Me the Voltage - Open
Circuit Voltage Test (OCVT) Circuit Voltage Test (OCVT) 7.7. Follow the Current - Short Circuit Follow the Current - Short Circuit
Current Test (SCCT) Current Test (SCCT) 8.8. Lose Control (Feedback Systems)Lose Control (Feedback Systems)
1. “Divide and Conquer”1. “Divide and Conquer” Isolate each Block of a SystemIsolate each Block of a System Verify the Power to each BlockVerify the Power to each Block Verify the DC BiasVerify the DC Bias Verify the Proper Signal Verify the Proper Signal
Input and Output Input and Output Applies to BreadboardApplies to Breadboard Applies to SimulationApplies to Simulation Applies to Prototype Construction Applies to Prototype Construction
Remember this circuit from ECE Remember this circuit from ECE 2011?2011?
AcousticSensor
High PassFilter
Amplifier(Gain=75)
PeakDetector
Comparator LED
And How Neatly You Laid it Out…
““The Clapper” – DC Bias The Clapper” – DC Bias Questions…Questions…
DC Bias Questions:DC Bias Questions: What average DC voltage would you expect to What average DC voltage would you expect to
measure at nodes V1, V2, V3, and V4? measure at nodes V1, V2, V3, and V4? If V1 = 0V, what could be wrong? What if V1 = If V1 = 0V, what could be wrong? What if V1 =
9V? 9V? If V3 = 7.5VDC (or -7.5V), what could cause this?If V3 = 7.5VDC (or -7.5V), what could cause this? If the LED is on all the time, what could cause If the LED is on all the time, what could cause
this?this? What if the LED is OFF all of the time?What if the LED is OFF all of the time?
Signal Path Questions…Signal Path Questions…
Signal Path Questions:Signal Path Questions: Can you anticipate what the signals V1, V2, V3 and Can you anticipate what the signals V1, V2, V3 and
V4 should look like on a scope? Qualitatively? V4 should look like on a scope? Qualitatively? Quantitatively? Quantitatively?
What is similar about V1 & V2? What is different?What is similar about V1 & V2? What is different? How about V2 & V3?How about V2 & V3? V3 & V4?V3 & V4? What about the final output?What about the final output?
Voltage Waveforms …Voltage Waveforms …
2. “Bait and Switch”2. “Bait and Switch” Substitute for Sensor InputSubstitute for Sensor Input
PotentiometerPotentiometer Variable Power SupplyVariable Power Supply Thevenin EquivalentThevenin Equivalent
Substitute for Load OutputSubstitute for Load Output Equivalent Load Impedance (Resistance)Equivalent Load Impedance (Resistance)
Can Apply I/O Substitution to all Functional Can Apply I/O Substitution to all Functional BlocksBlocks
Be Sure to Match I/O Resistance (RBe Sure to Match I/O Resistance (RININ and R and ROUTOUT))
What could replace the What could replace the microphone for testing microphone for testing
purposes?purposes? Things to Consider:Things to Consider:
DC BiasDC Bias Amplitude of AC Amplitude of AC
SignalSignal Internal Source Internal Source
Impedance Impedance
Consult the Spec SheetConsult the Spec Sheet
Possible Simulation ModelPossible Simulation Model
+
VacRs
VBIAS
10mVpk1kHz
4.5V
2.2k
Repeat for Output Repeat for Output SpeakerSpeaker
Source: www.digikey.comSource: www.digikey.com
Possible Speaker ModelsPossible Speaker ModelsR1
L1
R2 L2 C1
RL
8 Ohms
Under what conditions would you Under what conditions would you use the simper model? Or the use the simper model? Or the more complex one?more complex one?
In lab, if using a “Dummy Load” In lab, if using a “Dummy Load” what concerns should be what concerns should be considered?considered?
3. “Time Warp”3. “Time Warp”
Applies to Timing Applies to Timing Functions Governed by:Functions Governed by: RC Time ConstantsRC Time Constants Crystal OscillatorsCrystal Oscillators Digital CountersDigital Counters
LM555 Timer ExampleLM555 Timer Example
Source: www.national.comSource: www.national.com
)2ln()2(
1
CRRf
BAC
)2ln()2( CRRT BA
4. “Wiggle Test”4. “Wiggle Test”
Intermittent Mechanical Intermittent Mechanical Connections Connections
#1 Cause of Electronic #1 Cause of Electronic Troubleshooting ProblemsTroubleshooting Problems
Ford “Wiggle Test”Ford “Wiggle Test” Be MethodicalBe Methodical Isolate and Stress Each ConnectionIsolate and Stress Each Connection
5. “Cut Out the Middle 5. “Cut Out the Middle Man”Man”
Applies to Multiple Connection Applies to Multiple Connection SystemsSystems
Apply Bypass Techniques to Isolate Apply Bypass Techniques to Isolate ProblemsProblems
Often Applied to Vehicle Harnesses Often Applied to Vehicle Harnesses and House Wiringand House Wiring
6. “Show Me the Voltage” 6. “Show Me the Voltage” Open Circuit Voltage Test Open Circuit Voltage Test (OCVT)(OCVT)
In a Series Circuit the Greatest In a Series Circuit the Greatest Voltage Drop Occurs Across the Voltage Drop Occurs Across the Largest ResistanceLargest Resistance
Therefore, an Open Circuit will Have Therefore, an Open Circuit will Have the Most Voltage Across Itthe Most Voltage Across It
Open Circuit Voltage Open Circuit Voltage ExampleExample
VBAT 12
R1 1k R2 1k R3 1k R4 1k R5 1kV+
VM1
VBAT 12
R1 1k R2 1k R3 1k R4 1k R5 1kV+
VM1 12V
0V
7. “Follow the Current”7. “Follow the Current”Short Circuit Current Test Short Circuit Current Test (SCCT)(SCCT) In a Parallel Circuit the Greatest In a Parallel Circuit the Greatest
Current Flows Through the Smallest Current Flows Through the Smallest ResistanceResistance
Therefore, a Short Circuit will Have Therefore, a Short Circuit will Have the Most Current Through Itthe Most Current Through It
Use the Current Limiting Feature of Use the Current Limiting Feature of your Power Supply to Prevent your Power Supply to Prevent Damage to ComponentsDamage to Components
Short Circuit Current Short Circuit Current ExampleExample
VBAT 12 R1
1k
R2
1k
R3
1k
AM1
R4 1
VBAT 12 R1
1k
R2
1k
R3
1k
AM1
R4 1
12A
11.96mA
8. “Lose Control”8. “Lose Control”
Applies to Systems With FeedbackApplies to Systems With Feedback Cut the ControlCut the Control Substitute Test Control SignalSubstitute Test Control Signal Verify Proper Feedback SignalVerify Proper Feedback Signal Watch Out for System Runaway!Watch Out for System Runaway!