Easy-Up AC & DC Powermanuals.gogenielift.com/Parts And Service Manuals... · Part No. 20946 Easy-Up AC & DC Power 21 November 2018 100 Parts Figures 106.1 Easy-Up AC Hyd./Elec. Assembly

Serial Number Range

from serial number 2482-1413 to2492-2366

Easy-Up AC &DC Power

Part No. 20946

Rev B2

November 2018

2 Easy-Up AC & DC Power Part No. 20946

November 2018

http://www.genielift.com/en/service-support/manuals/index.htm

Part No. 20946 Easy-Up AC & DC Power 3

November 2018

How to Read Your Serial Number

This manual is updated frequently. If you have aprinted manual, you can keep it up to date bydownloading new figures from the Genie website atwww.genielift.com. For the most up-to-date partsinformation, visit the Parts Lookup System on theGenie website at www.genielift.com.

How to Read Your Serial Number..........................................3

Parts Stocking List.................................................................7

How to Order Parts................................................................8

Service Parts Fax Order Form...............................................9

Electronic Version

Click on any page number to view the figure.

100 Parts Figures101.1 Easy-Up Base Assembly...........................................10

102.1 Easy-Up Platform Assembly......................................12

103.1 Easy-Up Mast Assembly............................................14

104.1 Easy-Up DC Battery Pack.........................................16

105.1 Easy-Up DC Hyd./Elec. Assembly.............................18

106.1 Easy-Up AC Hyd./Elec. Assembly.............................20

IndicesPart Number Index...............................................................22

Part Description Index.........................................................23

Cross ReferencesFittings Cross Reference.....................................................24


November 2018

Table of Contents

This Page Intentionally Left Blank


November 2018

Table of Contents (continued)


November 2018

Notes


November 2018

Parts Stocking List


November 2018

How To Order Parts


November 2018

Fax Order Form


100 Parts Figures November 2018

101.1 Easy-Up Base Assembly

Description Qty.Part No.Item

LEVELING JACK ASSY,16IN.,EUP--

BASE WELDMENT--EUP........................11component is no longer available

DROP OUTCYL.WELD,EUP-PAINTED.....................1

11361PGT2

CASTER-PL,SW 8 X 2 BOLT/NUTKIN....217020GT3Order 17020 for initial replacement (allcasters must be replaced as a set)

CASTER,PL,RGD,8 X 2..........................211160GT4

CASTER,PL,SW,PNEU 8 X 4.................211158GT5

CASTER-PL,RGD,PNEU,8 X 2.80/4"......211159GT6

OUTRIGGER WLDMT,EU "GRAY".........410791GT7

OUTRIGGER ASSY-EU ROUGHTERAIN...................................................4

11391GT8

TUBE-28"EU R.T. OUTRIGGER.............411570GT9

LEVELING JACK CASTING-EU.............411392GT10

HANDLE,LEVELINGJACK,SHRT-ZINC...................................4

8214GT11

LEVELING JACK ROD 16".....................46706GT12

FOOTPAD SERVICE KIT........................4124163GT13

PIN,LOCK,SHORT W/PULL RING.........46277GT14

CONDUIT-39.375" MAST BRACE,LH.....46100GT15

FLOOR LOCK CUP/PAD ASSY*SERV**11367-1GT17

SPRING-FLOOR LOCK (COMPR.)11367-2GT--

SPRING-PAD RETAINER (EXP.)11367-3GT--


100 Parts FiguresNovember 2018

101.1 Easy-Up Base Assembly



102.1 Easy-Up Platform Assembly


PLAT. ASSY-STD PL W/DECALS............116951GT1(wood deck)

PLAT. ASSY-STD PLI W/DECALS32815GT--(aluminum deck)

CHAIN ASSY, STD PLAT. DATE..............16837GT2

PLYWOOD,5/8 ACX-23.88 X 23.88.........114806GT3

TOEBOARD WELDMT-STDPLATFORM.............................................1

7382GT4

DECAL,IMPORTANT ALL OUT...............19216GT5

DECAL,300 LB. MAX. PLC.....................18765GT6

SCREW,HHC,1/4-20 X .75......................26090GT7

NUT,NYLOCK,1/4-20..............................26091GT8

U-BOLT,3/8 X 1 YZ..................................26550GT9

WASHER,LOCK,.375..............................26021GT10

NUT,NYLOCK,3/8-16..............................24828GT11

COIL CORD(16-4)-----12".......................16629GT12

CONN,SQUEEZE,1/2NPT .38-.50,SM....17056GT13

DECAL,EMERGENCYSTOP"YELLOW......................................1

8034GT14

SWITCH,CONTROL,TELEM..................18541GT15

BRACKET-PLATFORM SWITCH MOUNT.10657GT--

NUT,HEX,1/4-206357GT--

SCREW,HHC,1/4-20 X 1.756637GT--

TOOL TRAY ACCESSORY***.................19599-SGT16(optional)



102.1 Easy-Up Platform Assembly



103.1 Easy-Up Mast Assembly


BOE LUBE..............................................190337GT--aluminum dry lubricant

COIL CORD,16/-6,SO,79" COIL.............121332GT1(platform controls switch to hydraulic pump)

CONDUIT,3"-COIL TUBE HOUSE-39"....16555GT2

JUNCTION BOX ROUND.......................16558GT3

FLAT BAR-COIL TUBE BRKT---6"..........26628PGT4

CONDUIT-PB J BOX OUTLET-2.5".........116954GT5

T-BOX,2.75 X 4.5 X 2.0...........................110775GT6

BRACKET-OUTLET BOX PAINTED........16634PGT7(grey)

COIL CORD(16-4)-----12".......................16629GT8

MAST SECTION,#1-EUP19...................111404GT9

MAST SECTION,#2, EUP,71.25"............111405GT10

MAST SECT.#3, EUP19,PLC19 & 24.....18069GT11

MAST SECTION,#4,PLC,PLI,EUP 19.....111907GT12

CARRIAGE, PLC/EUPSTANDARD-49"......................................1

14817GT13

(newer style)

CARRIAGE, PL, 29"6527GT--(older style)

ROLLER, NYLATRON,1.5 O.D.**..........166050GT14

ROLLER KIT(SL,PLC,AWP1) QTY 1.....1631707GT15

CHAIN ASSY,COL.#1-PLC24/DPL30.....27868GT16(replaced 11100)

CHAIN ASSY,COL.#2-PLC24/DPL30*.....27870GT17(replaced 11101)

CHAIN ASSY,COL.#3-PLC24/DPL30.....27872GT18(replaced 11102)

IDLER WHEEL W/BEARING-LG6930GT19

CLEVIS BLOCK-4 SLOT STL.CASTG.....114737GT20

IDLER WHEEL W/BEARING-MEDIUM...16929GT21

IDLER WHEEL W/BEARING-SM............16928GT22

AXLE, IDLER WHEEL .75 X 4.016544GT22A

LOWER CHAIN TERM WELD. #3WIDE.......................................................1

6509GT23

LOWER CHAIN TERM WELD.#4NARRW..................................................1

6506GT24

LOWER CHAIN TERM WELD. #3WIDE.......................................................1

6509GT25

MAST COVER PLATE (4 COL)...............16593GT26

INSTRUCT.TUBE W/CAPS-1.75 X 12.....16600GT27

CAP,INSTRUCTION TUBE (RED)31822GT--

DECAL,OPER.INST, EUP.......................111656GT28

CABLE,MAST TENSION........................312397GT30(71.25 inches)

PULLEY,(NYLATRON) 2 X .5 X .25........314558GT31


CABLE ANCHORBRACKET-UPPER,ZNC..........................3

6852GT32

CABLE ANCHORBRACKET-LOWER,ZNC.........................3

6552GT33

CYLINDER,HYD-1.5X 53.25X 66...........16969GT34(obselete, no replacement available)

SEAL KIT,FOR 1.13 ROD (LANTEX)8931GT--

PIN,CLEVIS,.75 X 2................................16545GT35

PULLEY&BRKT INSTALL-MAST TENSN7710GT36

PULLEY,(NYLATRON) 2 X .5 X .25........114558GT--

SCREW,PHIL,PHM,10-24 X.38,SEMS....221018GT--

NUT,HEX,10-24......................................125625GT--

PULLEY BRACKET-1", ZINC..................16554GT--

SCREW,SHS,10-24 X .625.....................16584GT--

WASHER,LOCK,#10 PLTD.....................16607GT--



103.1 Easy-Up Mast Assembly



104.1 Easy-Up DC Battery Pack


BATTERY BOX-PAINTED.......................121257PGT1

BATTERY, 30H, 109AH...........................16676GT2

BATTERY BOX DIVIDER 13.5 X 9..........17166GT3

CHARGER,12V,10A,AUTOMATIC,DOM*38581GT4

AMMETER-(6685,6675 CHARGER)**14809GT--

TIMER,12HR,CHARGER MOD.#2002**8991GT--

CHARGER, 200-230/50-PLI,AWP6851GT4A

CHARGER, 100-115/50-PL,PLC,AWP4Bno longer available from supplier

BATTERY TERMINAL PROTECTORS....157162GT5

BATT. CABLE CLAMP-RING,14.0..........28027GT6

BATTERY BOX RECEPTACLE,RED.......16812GT7

BATTERY BOXRECEPTACLE,BLACK............................1

6813GT8

Battery Terminal Boot..............................18909GT9

BOOT,CABLE TERMINAL COVER.........196110GT10

DECAL,CAUTIONBATTERY,CAMLOK................................1

11657GT11

BATTERY BOX LID --(GRAY)6673PGT12



104.1 Easy-Up DC Battery Pack



105.1 Easy-Up DC Hyd./Elec. Assembly


POWER UNITASSEMBLY-PLC/PSL/EU........................1

6669GT1

SOLENOID, STONE, DC--obsolete, no longer available from supplier

MOTOR KIT-STONE 12V DC REPLA**15942GT--(call the Service Department for mountinginstructions)

BRUSH KIT,15942/29416 MOTOR***25664GT--(call the Service Department for mountinginstructions)

BREATHER CAP, ALUMINUM PRODUCT6950GT--

BUSHING,140140-6-4............................26648GT2

ELBOW,130239-4-4................................26642GT3(replaced 4605)

CONNECTOR,070102-4-4......................46693GT4

HYD HOSE ASSY W/FITTINGS-22.5"....111817GT5

HYD HOSE ASSY W/FITTINGS--25".....111415GT6

VALVE,FLOW CONTROL A8-2101-00....16567GT7

NIPPLE,HEX,140137-4-4.......................16639GT8

CYLINDER,HYD-1.5X 53.25X 66...........16969GT9EUP-15, EUP-19


BATTERY CABLE ASSY-PL,NEG-24".....17797GT10

BATTERY CABLE ASSY-PL,POS-27".....17796GT11



105.1 Easy-Up DC Hyd./Elec. Assembly



106.1 Easy-Up AC Hyd./Elec. Assembly


POW UNIT,AC,.75GPM,PLC,SERV124816GT1(replaced 12250)

VALVE,RELEASE CARTRIDGE,STONE12439GT--(12250)

BREATHER CAP, ALUMINUM PRODUCT6950GT--

BUSHING,140140-6-4............................26648GT2

ELBOW,070202-4-4................................36647GT3

HYD HOSE ASSY W/FITTINGS 24.75....18979GT4(replaced 11388)

HYD HOSE ASSY W/FITTINGS 22".......111816GT5

CONNECTOR,070102-4-4......................26693GT6

VALVE,FLOW CONTROL A8-2101-00....16567GT7

NIPPLE,GALV.,1/4 X 2............................16970GT8

CYLINDER,HYD-1.5X 53.25X 66...........19EUP-15, EUP-19 (no replacementavailable)


ENCLOSURE,FGELEC.,STOCK,7X5X4.............................1

8425GT10

CONN,SQUEEZE,1/2NPT .38-.50,SM....17056GT11

CONN. SQZ,1/2NPT .39-.56 MED..........27057GT12

CONTACTOR, MOTOR, 50/60 110V......17157GT13

CONTACTOR, MOTOR, 50/60 220V7160GT13A

DECAL,WIRING DIAGRAM, PLC/I AC....120561GT14(replaced 10162)

PIGTAIL,ASSY,AC/DC SJO 14/3**..........135846GT15(includes plug)



106.1 Easy-Up AC Hyd./Elec. Assembly

The Part Number Index is a numeric index of all part numbers included in this manual. The index shows what page(s) the part is used on.

PagePart Number

1310657GT ...................1510775GT ...................1110791GT ...................1111158GT ...................1111159GT ...................1111160GT ...................1111361PGT .................1111367-1GT ................1111367-2GT ................1111367-3GT ................1111391GT ...................1111392GT ...................1511404GT ...................1511405GT ...................1911415GT ...................1111570GT ...................1511656GT ...................1711657GT ...................2111816GT ...................1911817GT ...................1511907GT ...................1512397GT ...................11124163GT .................2112439GT ...................21124816GT .................1514558GT ...................1514737GT ...................1314806GT ...................1714809GT ...................1514817GT ...................1915942GT ...................1316951GT ...................1516954GT ...................1117020GT ...................2120561GT ...................1521018GT ...................1721257PGT .................1521332GT ...................1525625GT ...................1925664GT ...................1531707GT ...................1531822GT ...................1332815GT ...................2135846GT ...................1738581GT ...................134828GT .....................1757162GT ...................136021GT .....................156050GT .....................136090GT .....................136091GT .....................116100GT .....................116277GT .....................136357GT .....................156506GT .....................156509GT .....................156527GT .....................156544GT .....................156545GT .....................136550GT .....................156552GT .....................156554GT .....................156555GT .....................156558GT .....................19, 216567GT .....................156584GT .....................156593GT .....................156600GT .....................156607GT .....................156628PGT ...................13, 156629GT .....................156634PGT ...................136637GT .....................196639GT .....................196642GT .....................

PagePart Number

216647GT .....................19, 216648GT .....................196669GT .....................176673PGT ...................176676GT .....................19, 216693GT .....................116706GT .....................176812GT .....................176813GT .....................136837GT .....................176851GT .....................156852GT .....................156928GT .....................156929GT .....................156930GT .....................19, 216950GT .....................15, 196969GT .....................216970GT .....................13, 217056GT .....................217057GT .....................217157GT .....................217160GT .....................177166GT .....................137382GT .....................157710GT .....................197796GT .....................197797GT .....................157868GT .....................157870GT .....................157872GT .....................178027GT .....................138034GT .....................158069GT .....................118214GT .....................218425GT .....................138541GT .....................138765GT .....................178909GT .....................15, 19, 218931GT .....................218979GT .....................178991GT .....................1590337GT ...................139216GT .....................139599-SGT ..................1796110GT ...................


November 2018

Part Number Index

The Part Description Index is an alphabetical index of all part descriptions included in this manual. The index shows what page(s) the part isused on.

AAMMETER-(6685,6675 CHARGER)**.....17AXLE, IDLER WHEEL .75 X 4.01.....15

BBASE WELDMENT--EUP.....11BATT. CABLE CLAMP-RING,14.0.....17BATTERY BOX DIVIDER 13.5 X 9.....17BATTERY BOX LID --(GRAY).....17BATTERY BOX RECEPTACLE,BLACK.....17BATTERY BOX RECEPTACLE,RED.....17BATTERY BOX-PAINTED.....17BATTERY CABLE ASSY-PL,NEG-24".....19BATTERY CABLE ASSY-PL,POS-27".....19Battery Terminal Boot.....17BATTERY TERMINAL PROTECTORS.....17BATTERY, 30H, 109AH.....17BOE LUBE.....15BOOT,CABLE TERMINAL COVER.....17BRACKET-OUTLET BOX PAINTED.....15BRACKET-PLATFORM SWITCH MOUNT.....13BREATHER CAP, ALUMINUMPRODUCT.....19, 21

BRUSH KIT,15942/29416 MOTOR***.....19BUSHING,140140-6-4.....19, 21

CC A B L E A N C H O RBRACKET-LOWER,ZNC.....15

CABLE ANCHOR BRACKET-UPPER,ZNC...15CABLE,MAST TENSION.....15CAP,INSTRUCTION TUBE (RED).....15CARRIAGE, PL, 29".....15CARRIAGE, PLC/EUP STANDARD-49".....15CASTER,PL,RGD,8 X 2.....11CASTER,PL,SW,PNEU 8 X 4.....11CASTER-PL,RGD,PNEU,8 X 2.80/4".....11CASTER-PL,SW 8 X 2 BOLT/NUTKIN.....11CHAIN ASSY, STD PLAT. DATE.....13CHAIN ASSY,COL.#1-PLC24/DPL30.....15CHAIN ASSY,COL.#2-PLC24/DPL30*.....15CHAIN ASSY,COL.#3-PLC24/DPL30.....15CHARGER, 100-115/50-PL,PLC,AWP.....17CHARGER, 200-230/50-PLI,AWP.....17CHARGER,12V,10A,AUTOMATIC,DOM*.....17CLEVIS BLOCK-4 SLOT STL.CASTG.....15COIL CORD(16-4)-----12".....13, 15COIL CORD,16/-6,SO,79" COIL.....15CONDUIT,3"-COIL TUBE HOUSE-39".....15CONDUIT-39.375" MAST BRACE,LH.....11CONDUIT-PB J BOX OUTLET-2.5".....15CONN,SQUEEZE,1/2NPT .38-.50,SM....13, 21CONN. SQZ,1/2NPT .39-.56 MED......21CONNECTOR,070102-4-4.....19, 21CONTACTOR, MOTOR, 50/60 110V.....21CONTACTOR, MOTOR, 50/60 220V.....21CYLINDER,HYD-1.5X 53.25X 66.....15, 19, 21

DDECAL,300 LB. MAX. PLC.....13DECAL,CAUTION BATTERY,CAMLOK.....17DECAL,EMERGENCY STOP"YELLOW.....13DECAL,IMPORTANT ALL OUT......13DECAL,OPER.INST, EUP.....15

DECAL,WIRING DIAGRAM, PLC/I AC.....21DROP OUT CYL.WELD,EUP-PAINTED.....11

EELBOW,070202-4-4.....21ELBOW,130239-4-4.....19ENCLOSURE,FG ELEC.,STOCK,7X5X4.....21

FFLAT BAR-COIL TUBE BRKT---6".....15FLOOR LOCK CUP/PAD ASSY*SERV**.....11FOOTPAD SERVICE KIT.....11

HHANDLE,LEVELING JACK,SHRT-ZINC.....11HYD HOSE ASSY W/FITTINGS 22".....21HYD HOSE ASSY W/FITTINGS 24.75.....21HYD HOSE ASSY W/FITTINGS--25".....19HYD HOSE ASSY W/FITTINGS-22.5".....19

IIDLER WHEEL W/BEARING-LG.....15IDLER WHEEL W/BEARING-MEDIUM.....15IDLER WHEEL W/BEARING-SM.....15INSTRUCT.TUBE W/CAPS-1.75 X 12.....15

JJUNCTION BOX ROUND.....15

LLEVELING JACK ASSY,16IN.,EUP.....11LEVELING JACK CASTING-EU.....11LEVELING JACK ROD 16".....11LOWER CHAIN TERM WELD. #3 WIDE.....15LOWER CHAIN TERM WELD.#4 NARRW....15

MMAST COVER PLATE (4 COL).....15MAST SECT.#3, EUP19,PLC19 & 24.....15MAST SECTION,#1-EUP19.....15MAST SECTION,#2, EUP,71.25".....15MAST SECTION,#4,PLC,PLI,EUP 19.....15MOTOR KIT-STONE 12V DC REPLA**.....19

NNIPPLE,GALV.,1/4 X 2.....21NIPPLE,HEX,140137-4-4.....19NUT,HEX,1/4-20.....13NUT,HEX,10-24.....15NUT,NYLOCK,1/4-20.....13NUT,NYLOCK,3/8-16.....13

OOUTRIGGER ASSY-EU ROUGH TERAIN....11OUTRIGGER WLDMT,EU "GRAY".....11

PPIGTAIL,ASSY,AC/DC SJO 14/3**.....21PIN,CLEVIS,.75 X 2.....15PIN,LOCK,SHORT W/PULL RING.....11PLAT. ASSY-STD PL W/DECALS.....13

PLAT. ASSY-STD PLI W/DECALS.....13PLYWOOD,5/8 ACX-23.88 X 23.88.....13POW UNIT,AC,.75GPM,PLC,SERV.....21POWER UNIT ASSEMBLY-PLC/PSL/EU.....19PULLEY BRACKET-1", ZINC.....15PULLEY&BRKT INSTALL-MAST TENSN.....15PULLEY,(NYLATRON) 2 X .5 X .25.....15

RROLLER KIT(SL,PLC,AWP1) QTY 1.....15ROLLER, NYLATRON,1.5 O.D.**.....15

SSCREW,HHC,1/4-20 X .75.....13SCREW,HHC,1/4-20 X 1.75.....13SCREW,PHIL,PHM,10-24 X.38,SEMS.....15SCREW,SHS,10-24 X .625.....15SEAL KIT,FOR 1.13 ROD (LANTEX).....15, 19, 21

SOLENOID, STONE, DC.....19SPRING-FLOOR LOCK (COMPR.).....11SPRING-PAD RETAINER (EXP.).....11SWITCH,CONTROL,TELEM......13

TT-BOX,2.75 X 4.5 X 2.0.....15TIMER,12HR,CHARGER MOD.#2002**.....17TOEBOARD WELDMT-STD PLATFORM.....13TOOL TRAY ACCESSORY***.....13TUBE-28"EU R.T. OUTRIGGER.....11

UU-BOLT,3/8 X 1 YZ.....13

VVALVE,FLOW CONTROL A8-2101-00.......19, 21

VALVE,RELEASE CARTRIDGE,STONE.....21

WWASHER,LOCK,#10 PLTD.....15WASHER,LOCK,.375.....13


November 2018

Part Description Index


November 2018

Fitting Cross References


November 2018

Fitting Cross References (Continued)


November 2018



November 2018



November 2018



November 2018



November 2018


Parts M

anualE

asy-Up A

C &

DC

Pow

erfrom

serial number 2482-1413 to 2492-2366

Part No.20946

Rev B2

Documents

Easy-Up AC & DC Powermanuals.gogenielift.com/Parts And Service Manuals... · Part No. 20946 Easy-Up AC & DC Power 21 November 2018 100 Parts Figures 106.1 Easy-Up AC Hyd./Elec. Assembly