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    Three-Phase AC machines

    Three-phase Cage Rotor Starters and Control Gear

    Resource 3

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    Three-Phase AC MachinesResource 3

    Aims

    3 Phase Cage Rotor Starters and Control Gear

    To understand the control gear requirements of a cage rotor induction motor starter

    To understand the operation of various types of motor starters

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    Objectives At the end of this lesson you should be able to: To be able to describe the control gear components of a DOL starter To be able to describe the operation of a DOL starter To be able to explain how a three-phase motor can be reversed To be able to describe the operation of a reversing DOL starter To be able to explain the starting problems with an induction motor

    To be able to describe the operation of a STAR-DELTA starter

    Three-Phase AC MachinesResource 3

    3 Phase Cage Rotor Starters and Control Gear

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    Components of a DOL StarterDOL = Direct On Line

    = Direct connection of stator phases to the 3 phase supply

    3 Phase Cage Rotor Starters and Control Gear

    FUSES MCB

    Designed to operate very quicklyProtect against short circuit currents toearth or between phases

    Three-Phase AC MachinesResource 3

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    Components of a DOL Starter

    3 Phase Cage Rotor Starters and Control Gear

    Isolator

    Makes circuit dead allowing for maintenanceShould be door interlocked and lockable for safety

    Isolator with integral fuses

    Three-Phase AC MachinesResource 3

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    Contactor

    Coil

    Coil terminals A1 & A2

    Main pole terminals 2, 4 & 6

    Main poleterminals 1,3 & 5 Auxiliary contact

    terminal 13

    Auxiliary contactterminal 14

    CoilMain poles

    Auxiliarycontact

    3 Phase Cage Rotor Starters and Control Gear Three-Phase AC MachinesResource 3

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    Components of a DOL StarterContactor

    Coil

    Coil terminals A1 & A2

    Main pole terminals 2, 4 & 6

    Main pole

    terminals 1,3 & 5 Auxiliary contact

    terminal 13

    Auxiliary contactterminal 14

    When coil is energised it becomes amagnet

    Pole contacts closes

    Auxiliary contact also closes

    3 Phase Cage Rotor Starters and Control Gear Three-Phase AC MachinesResource 3

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    Components of a DOL Starter

    Overload Unit (Thermal type)

    Main pole terminals 1, 3 & 5

    When motor overheats due to overload

    conditions, main poles latch open

    Auxiliary contacts also latch open andwhen interlocked within control circuitprevents motor restarting by itself whencool.

    Main pole terminals 2, 4 & 6

    N/OAuxiliary

    contacts97 & 98

    N/CAuxiliarycontacts95 & 96

    Resetbutton

    Red pushbutton can be used to reset

    3 Phase Cage Rotor Starters and Control Gear Three-Phase AC MachinesResource 3

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    Components of a DOL StarterStart and Stop pushbuttons

    Start button is green andflush mounted

    Stop button is red andprotruding

    N/O contact N/C contact

    Emergency Stop button has ared mushroom head which

    latches in and must be turnedto release

    Contacts at theback of

    switches canbe either N/O

    or N/C

    3 Phase Cage Rotor Starters and Control Gear Three-Phase AC MachinesResource 3

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    DOL StarterPower Schematic Fuses

    Isolator

    Contactor C1

    OverloadUnit

    OL1

    InductionMotor

    Auxiliarycontact(retainer)

    Auxiliarycontact

    (interlock)

    Safety earth

    3-phasesupply

    3 Phase Cage Rotor Starters and Control Gear Three-Phase AC MachinesResource 3

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    DOL Starter

    Control Circuit

    Starting Press S2 C1 coil energises Contact C1 retains S2 can be released

    Stopping Press S1 breaks circuit C1 coil de-energises C1 retaining contactdrops out

    Faults Overload causes OL1 to open C1 coil de-energises C1 retaining contact drops out

    3 Phase Cage Rotor Starters and Control Gear Three-Phase AC MachinesResource 3

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    Power Schematic

    Fuses

    Isolator

    ForwardContactor C2

    Overload

    Unit OL2

    InductionMotor

    Safety earth

    3-phasesupply

    ReverseContactor

    C3

    Phasesswappedhere byC3

    Mechanicalinterlock

    Three-Phase AC MachinesResource 3

    3 Phase Cage Rotor Starters and Control Gear

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    ReversingDOL Starter

    Control Circuit

    Starting - Forward Press S2 C2 coil energises Contact C2 retains S2 can be released Electrical interlock withC3

    Stopping Press S1 breaks circuit C2 or C3 coil de-energises C2 or C3 retaining contact dropsout

    Starting - ReverseFaults As for DOL

    3 Phase Cage Rotor Starters and Control Gear

    Press S3 C3 coil energises Contact C3 retains S3 can be released Electrical interlock with C2

    Three-Phase AC MachinesResource 3

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    Induction Motor Starting ProblemsHigh Starting Current

    Starting current= 7 x full load current

    As speed increases,stator current reduces

    3 Phase Cage Rotor Starters and Control Gear Three-Phase AC MachinesResource 3

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    Induction Motor Starting ProblemsSolution :- Start off in STAR, then run in DELTA

    Lower starting torque in STARmeans that load must bechecked to ensure it can beturned in STAR.

    Motor torque follows STARcurve. Change over to DELTAcurve after motor reaches 80%of full synchronous speed

    3 Phase Cage Rotor Starters and Control Gear Three-Phase AC MachinesResource 3

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    STAR-DELTA

    Starter

    Power Schematic

    InductionMotor

    STARContactor C2

    3-phase supply,fuses, isolatorand motor earthnot shown

    Mechanicalinterlock

    DELTAContactorC3

    MAINContactor C1 Overload

    Unit OL1

    STARU1

    V1W1

    U2V2

    W2

    U2

    U1

    V1V2W1

    W2

    DELTA

    DELTAContactorconnectsU1 to W2

    V1 to U2W1 to V2

    STARContactor connects U2 toV2 to W2

    3 Phase Cage Rotor Starters and Control Gear Three-Phase AC MachinesResource 3

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    Control Circuit

    Starting

    Press S2 C1 coil energises Contact C1 retains S2 can be released Auxiliary contact C1 closes CR timer starts timing C2 coil energises - STAR CR timer finishes timing C2 coil de-energises C3 coil energises - DELTA

    STAR-DELTA Starter

    Stopping & Faults As for DOL

    3 Phase Cage Rotor Starters and Control Gear Three-Phase AC MachinesResource 3