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7/29/2019 earthing ppt
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Three-Phase AC machines
Three-phase Cage Rotor Starters and Control Gear
Resource 3
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Three-Phase AC MachinesResource 3
Aims
3 Phase Cage Rotor Starters and Control Gear
To understand the control gear requirements of a cage rotor induction motor starter
To understand the operation of various types of motor starters
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Objectives At the end of this lesson you should be able to: To be able to describe the control gear components of a DOL starter To be able to describe the operation of a DOL starter To be able to explain how a three-phase motor can be reversed To be able to describe the operation of a reversing DOL starter To be able to explain the starting problems with an induction motor
To be able to describe the operation of a STAR-DELTA starter
Three-Phase AC MachinesResource 3
3 Phase Cage Rotor Starters and Control Gear
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Components of a DOL StarterDOL = Direct On Line
= Direct connection of stator phases to the 3 phase supply
3 Phase Cage Rotor Starters and Control Gear
FUSES MCB
Designed to operate very quicklyProtect against short circuit currents toearth or between phases
Three-Phase AC MachinesResource 3
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Components of a DOL Starter
3 Phase Cage Rotor Starters and Control Gear
Isolator
Makes circuit dead allowing for maintenanceShould be door interlocked and lockable for safety
Isolator with integral fuses
Three-Phase AC MachinesResource 3
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Contactor
Coil
Coil terminals A1 & A2
Main pole terminals 2, 4 & 6
Main poleterminals 1,3 & 5 Auxiliary contact
terminal 13
Auxiliary contactterminal 14
CoilMain poles
Auxiliarycontact
3 Phase Cage Rotor Starters and Control Gear Three-Phase AC MachinesResource 3
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Components of a DOL StarterContactor
Coil
Coil terminals A1 & A2
Main pole terminals 2, 4 & 6
Main pole
terminals 1,3 & 5 Auxiliary contact
terminal 13
Auxiliary contactterminal 14
When coil is energised it becomes amagnet
Pole contacts closes
Auxiliary contact also closes
3 Phase Cage Rotor Starters and Control Gear Three-Phase AC MachinesResource 3
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Components of a DOL Starter
Overload Unit (Thermal type)
Main pole terminals 1, 3 & 5
When motor overheats due to overload
conditions, main poles latch open
Auxiliary contacts also latch open andwhen interlocked within control circuitprevents motor restarting by itself whencool.
Main pole terminals 2, 4 & 6
N/OAuxiliary
contacts97 & 98
N/CAuxiliarycontacts95 & 96
Resetbutton
Red pushbutton can be used to reset
3 Phase Cage Rotor Starters and Control Gear Three-Phase AC MachinesResource 3
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Components of a DOL StarterStart and Stop pushbuttons
Start button is green andflush mounted
Stop button is red andprotruding
N/O contact N/C contact
Emergency Stop button has ared mushroom head which
latches in and must be turnedto release
Contacts at theback of
switches canbe either N/O
or N/C
3 Phase Cage Rotor Starters and Control Gear Three-Phase AC MachinesResource 3
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DOL StarterPower Schematic Fuses
Isolator
Contactor C1
OverloadUnit
OL1
InductionMotor
Auxiliarycontact(retainer)
Auxiliarycontact
(interlock)
Safety earth
3-phasesupply
3 Phase Cage Rotor Starters and Control Gear Three-Phase AC MachinesResource 3
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DOL Starter
Control Circuit
Starting Press S2 C1 coil energises Contact C1 retains S2 can be released
Stopping Press S1 breaks circuit C1 coil de-energises C1 retaining contactdrops out
Faults Overload causes OL1 to open C1 coil de-energises C1 retaining contact drops out
3 Phase Cage Rotor Starters and Control Gear Three-Phase AC MachinesResource 3
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Power Schematic
Fuses
Isolator
ForwardContactor C2
Overload
Unit OL2
InductionMotor
Safety earth
3-phasesupply
ReverseContactor
C3
Phasesswappedhere byC3
Mechanicalinterlock
Three-Phase AC MachinesResource 3
3 Phase Cage Rotor Starters and Control Gear
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ReversingDOL Starter
Control Circuit
Starting - Forward Press S2 C2 coil energises Contact C2 retains S2 can be released Electrical interlock withC3
Stopping Press S1 breaks circuit C2 or C3 coil de-energises C2 or C3 retaining contact dropsout
Starting - ReverseFaults As for DOL
3 Phase Cage Rotor Starters and Control Gear
Press S3 C3 coil energises Contact C3 retains S3 can be released Electrical interlock with C2
Three-Phase AC MachinesResource 3
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Induction Motor Starting ProblemsHigh Starting Current
Starting current= 7 x full load current
As speed increases,stator current reduces
3 Phase Cage Rotor Starters and Control Gear Three-Phase AC MachinesResource 3
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Induction Motor Starting ProblemsSolution :- Start off in STAR, then run in DELTA
Lower starting torque in STARmeans that load must bechecked to ensure it can beturned in STAR.
Motor torque follows STARcurve. Change over to DELTAcurve after motor reaches 80%of full synchronous speed
3 Phase Cage Rotor Starters and Control Gear Three-Phase AC MachinesResource 3
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STAR-DELTA
Starter
Power Schematic
InductionMotor
STARContactor C2
3-phase supply,fuses, isolatorand motor earthnot shown
Mechanicalinterlock
DELTAContactorC3
MAINContactor C1 Overload
Unit OL1
STARU1
V1W1
U2V2
W2
U2
U1
V1V2W1
W2
DELTA
DELTAContactorconnectsU1 to W2
V1 to U2W1 to V2
STARContactor connects U2 toV2 to W2
3 Phase Cage Rotor Starters and Control Gear Three-Phase AC MachinesResource 3
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Control Circuit
Starting
Press S2 C1 coil energises Contact C1 retains S2 can be released Auxiliary contact C1 closes CR timer starts timing C2 coil energises - STAR CR timer finishes timing C2 coil de-energises C3 coil energises - DELTA
STAR-DELTA Starter
Stopping & Faults As for DOL
3 Phase Cage Rotor Starters and Control Gear Three-Phase AC MachinesResource 3