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E60-MT-XXX Liſt Technologies, Inc. LTI # 237208 PARTS MANUAL E60-MT Triple Stage E Series Mast Manual Number: 237208

E60 MT Triple Stage E Series Mast - lift-tek.com (237208).pdf · E60-MT-XXX Lift Technologies, Inc. LTI # 237208 PARTS MANUAL . E60-MT. Triple Stage . E Series Mast. Manual Number:

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Page 1: E60 MT Triple Stage E Series Mast - lift-tek.com (237208).pdf · E60-MT-XXX Lift Technologies, Inc. LTI # 237208 PARTS MANUAL . E60-MT. Triple Stage . E Series Mast. Manual Number:

E60-MT-XXX Lift Technologies, Inc. LTI # 237208

PARTS MANUAL E60-MT

Triple Stage

E Series Mast

Manual Number:

237208

Page 2: E60 MT Triple Stage E Series Mast - lift-tek.com (237208).pdf · E60-MT-XXX Lift Technologies, Inc. LTI # 237208 PARTS MANUAL . E60-MT. Triple Stage . E Series Mast. Manual Number:

E60-MT-XXX Lift Technologies, Inc. 2 LTI # 237208

Parts and Service Tel : (864) 647 - 6320 Fax : (864) 647 - 7302

Lift Technologies, Inc. 7040 South Highway 11 Westminster, SC 29693

USA

Tel : (864) 647 - 1119 Fax : (864) 647 - 5406

Toll Free : (888) 946 - 3330 Website : www.lift-tek.com

Page 3: E60 MT Triple Stage E Series Mast - lift-tek.com (237208).pdf · E60-MT-XXX Lift Technologies, Inc. LTI # 237208 PARTS MANUAL . E60-MT. Triple Stage . E Series Mast. Manual Number:

This manual shows the parts breakdown for the mast product ID numbers. Locate theproduct ID number (PID number) stamped on the left hand side of the outer uprightchannel. This number must be used when ordering replacement parts for this product.

Ordering Parts

Customers -Parts and service literature is available through authorized lift truck dealers. Toplace an order, contact the lift truck dealer of your choice.

Lift Truck Dealers - To order parts and service literature contact:

PRODUCT I.D. NUMBER

EXAMPLE MA1134.eps

About This Manual

Introduction

E60 MT XYZ

Page 4: E60 MT Triple Stage E Series Mast - lift-tek.com (237208).pdf · E60-MT-XXX Lift Technologies, Inc. LTI # 237208 PARTS MANUAL . E60-MT. Triple Stage . E Series Mast. Manual Number:

237208 R4 04/13/04 Page 3

Safety Decals

ContentsCover ................................................................................................................................................................................... 1Introduction ........................................................................................................................................................................ 2Free Lift Cylinders .............................................................................................................................................................. 4Main Lift Cylinders ............................................................................................................................................................. 6Weldments .......................................................................................................................................................................... 8Hoist Chains and Free Lift Hose ..................................................................................................................................... 10Hydraulic Group ............................................................................................................................................................... 11Lowering Control Valve .................................................................................................................................................... 12Load Backrest ................................................................................................................................................................... 134 Roller Carriages ............................................................................................................................................................. 146 Roller Carriages ............................................................................................................................................................. 15Internal Hose Reeving Single Function .......................................................................................................................... 17Internal Hose Reeving Double Function ........................................................................................................................ 19Recommended Spare Parts List ...................................................................................................................................... 20

Page 5: E60 MT Triple Stage E Series Mast - lift-tek.com (237208).pdf · E60-MT-XXX Lift Technologies, Inc. LTI # 237208 PARTS MANUAL . E60-MT. Triple Stage . E Series Mast. Manual Number:

Page 4 04/13/04 237208 R4

Free Lift Cylinders

MA2437.eps5 4314

13

12

8

10

9

11

2

7

15

6

1

18

17

19

20

16

Page 6: E60 MT Triple Stage E Series Mast - lift-tek.com (237208).pdf · E60-MT-XXX Lift Technologies, Inc. LTI # 237208 PARTS MANUAL . E60-MT. Triple Stage . E Series Mast. Manual Number:

237208 R4 04/13/04 Page 5

Free Lift Cylinders

FL-1-1OCL MFH FL OCL MFH FL OCL MFH FL

CYLINDER CYLINDER CYLINDER(in) (in) REF "E" (in) (in) REF "E" (in) (in) REF "E"67 144 1000539 87 200 1000559 107 242 100057968 147 1000540 88 203 1000560 108 245 100058069 150 1000541 89 204 1000561 109 246 100058170 153 1000542 90 207 1000562 110 249 100058271 156 1000543 91 210 1000563 111 250 100058372 159 1000544 92 211 1000564 112 253 100058473 162 1000545 93 214 1000565 113 256 100058574 165 1000546 94 217 1000566 114 259 100058675 168 1000547 95 218 1000567 115 262 100058776 171 1000548 96 221 1000568 116 265 100058877 174 1000549 97 222 1000569 117 268 100058978 177 1000550 98 225 1000570 118 271 100059079 180 1000551 99 226 1000571 119 274 100059180 183 1000552 100 229 1000572 120 277 100059281 186 1000553 101 230 1000573 121 280 100059382 189 1000554 102 233 1000574 122 283 100059483 190 1000555 103 234 1000575 123 286 100059584 193 1000556 104 237 1000576 124 289 100059685 196 1000557 105 238 1000577 125 292 100059786 197 1000558 106 241 1000578 126 295 1000598

OCL - Outer Channel Length

FL-2-1Item # QTY Part # Description Item # QTY Part # Description

1 1 N/A Rod/Plunger 11 1 2 Check Valve2 1 1 Pull Wire 12 1 1 O-Ring3 1 564107 Fuse Spring Guide 13 1 2 Washer4 1 560470 Fuse Piston 14 1 2 Retaining Ring5 1 565085 Fuse Spring 15 1 N/A Stand Tube6 1 N/A Shell Assembly 16 1 422817 Retainer7 1 N/A Piston 17 1 1 Back Up Ring8 1 1 Wear Ring 18 1 1 O-Ring9 2 1 Nylon Ring 19 1 1 Rod Seal

10 1 1 Piston Seal 20 1 1 Wiper1 - Items included in Seal Kit P/N 422818.2 - Items included in Check Valve Kit P/N 563904.

Page 7: E60 MT Triple Stage E Series Mast - lift-tek.com (237208).pdf · E60-MT-XXX Lift Technologies, Inc. LTI # 237208 PARTS MANUAL . E60-MT. Triple Stage . E Series Mast. Manual Number:

Page 6 04/13/04 237208 R4

Main Lift Cylinders

MA2322.eps

20

7

8

3

19

1

6

9

4

12

13

14

15

17

18

16

10

11 5

2

External Hydraulic Fuse( RIGHT HAND SIDE ONLY )

Part Number 238570

Page 8: E60 MT Triple Stage E Series Mast - lift-tek.com (237208).pdf · E60-MT-XXX Lift Technologies, Inc. LTI # 237208 PARTS MANUAL . E60-MT. Triple Stage . E Series Mast. Manual Number:

237208 R4 04/13/04 Page 7

Main Lift Cylinders

ML-1-1OCL MFH ML OCL MFH ML OCL MFH ML

CYLINDER CYLINDER CYLINDER(in) (in) REF "D" (in) (in) REF "D" (in) (in) REF "D"67 144 1000468 87 200 1000488 107 242 100050868 147 1000469 88 203 1000489 108 245 100050969 150 1000470 89 204 1000490 109 246 100051070 153 1000471 90 207 1000491 110 249 100051171 156 1000472 91 210 1000492 111 250 100051272 159 1000473 92 211 1000493 112 253 100051373 162 1000474 93 214 1000494 113 256 100051474 165 1000475 94 217 1000495 114 259 100051575 168 1000476 95 218 1000496 115 262 100051676 171 1000477 96 221 1000497 116 265 100051777 174 1000478 97 222 1000498 117 268 100051878 177 1000479 98 225 1000499 118 271 100051979 180 1000480 99 226 1000500 119 274 100052080 183 1000481 100 229 1000501 120 277 100052181 186 1000482 101 230 1000502 121 280 100052282 189 1000483 102 233 1000503 122 283 100052383 190 1000484 103 234 1000504 123 286 100052484 193 1000485 104 237 1000505 124 289 100052585 196 1000486 105 238 1000506 125 292 100052686 197 1000487 106 241 1000507 126 295 1000527

OCL - Outer Channel Length

ML-2Item # QTY Part # Description Item # QTY Part # Description

1 1 N/A Rod/Plunger 11 1 2 Retaining Ring2 1 N/A Spacer 12 1 2 Check Valve3 1 1 Back Up Ring 13 1 2 O-Ring4 1 1 Pull In Wire 14 1 2 Washer5 1 7910 Roll Pin 15 1 1 Retaining Ring6 1 N/A Shell 16 1 1 Wear Ring7 1 1 Wiper 17 1 1 Nylon Ring8 1 1 Rod Seal 18 1 1 Piston Seal9 1 N/A Piston 19 1 1 O-Ring

10 1 N/A Sleeve 20 1 422809 Retainer1 - Items included in Seal Kit P/N 422811.2 - Items included in Check Valve Kit P/N 3101894.

Page 9: E60 MT Triple Stage E Series Mast - lift-tek.com (237208).pdf · E60-MT-XXX Lift Technologies, Inc. LTI # 237208 PARTS MANUAL . E60-MT. Triple Stage . E Series Mast. Manual Number:

Page 8 04/13/04 237208 R4

Weldments

521

16

1

33

29

25

9

23

12

35

1331 5

1517

2

3

34

8

11

26

8

6 21 3019

31

21

2732

28

SEE NOTE 3

24

10

22

A

B

CD

E

MA2372.epsNOTES:1. ACCEPTABLE WEAR PLUG SUBSTITUES ARE: 215720 OR 215721.2. DECAL KIT NOT SOWN.3. LOAD ROLLER 231359 USED IN ALL PLACES

EXCEPT ON THE LOWER INTERMEDIATEWHICH USES 662145.

Chain AnchorsRef X and Y

*Denotes hidden part

12

25

23

7

31

4 20

18

7

36

20

37

28

28

22

38

Page 10: E60 MT Triple Stage E Series Mast - lift-tek.com (237208).pdf · E60-MT-XXX Lift Technologies, Inc. LTI # 237208 PARTS MANUAL . E60-MT. Triple Stage . E Series Mast. Manual Number:

OCL - Outer Channel Length

237208 R4 04/13/04 Page 9

Weldment Common PartsItem # QTY Part # Description Item # QTY Part # Description

A 1 n Outer Weldment 18 1 210752 Hose ClampB 1 n Intermediate Weldment 19 1 216052 Hose GuardC 1 n Inner Weldment 20 2 681238 M10 LockwasherD 2 n Main Lift Cylinder 21 4 1 683822 M12 LockwasherE 1 n Free Lift Cylinder 22 2 238137 Main Lift Cylinder Shim Kit1 2 643522 Bolt 23 12 200006 Nut2 2 234006 Bolt 24 1 234049 Stubshaft3 2 234868 Flange Head Capscrew 25 6 684305 Chain Anchor Pin4 1 200429 Capscrew M10 X 20 26 1 212588 Wear Plug Kit5 3 1 683821 Capscrew M12 X 20 LG 27 2 7882 Roll Pin6 1 202407 Capscrew M12 X 60 28 6 231359 Load Roller7 6 6518 Cotter Pin 29 2 662145 Load Roller8 4 201435 Chain Anchor 30 1 683793 Freelift Hose Sheave9 2 680242 Chain Anchor 31 4 231427 Chain Sheave10 1 234048 Chain Guard 32 2 3140 Snap Ring11 1 237555 Clamp Kit 33 *30 631881 Load Roller Shim12 12 6508 Cotter Pin 34 4 231060 Freelift Cylinder Shim Plate13 1 231058 Crosshead 35 1 3133 Snap Ring14 1 210851 Decal Kit 36 1 763023 M10 Nut15 2 1 200456 M12 Flatwasher 37 1 230765 Hose Clamp16 2 6230 Flatwasher 38 1 200788 M10 X 35 Capscrew17 2 1 234012 Chain Guard

* Quantity will vary

WLD-1

n See specific page for part numbers 1 - Included in Crosshead Guard Kit P/N 246822.

OUTER UPRIGHT

INTERMEDIATE UPRIGHT

INNER UPRIGHT

OUTER UPRIGHT

INTERMEDIATE UPRIGHT

INNER UPRIGHT

REF A REF B REF C REF A REF B REF C67 235653 233361 233362 97 235683 233451 23345268 235654 233364 233365 98 235684 233454 23345569 235655 233367 233368 99 235685 233457 23345870 235656 233370 233371 100 235686 233460 23346171 235657 233373 233374 101 235687 233463 23346472 235658 233376 233377 102 235688 233466 23346773 235659 233379 233380 103 235689 233469 23347074 235660 233382 233383 104 235690 233472 23347375 235661 233385 233386 105 235691 233475 23347676 235662 233388 233389 106 235692 233478 23347977 235663 233391 233392 107 235693 233481 23348278 235664 233394 233395 108 235694 233484 23348579 235665 233397 233398 109 235695 233487 23348880 235666 233400 233401 110 235696 233490 23349181 235667 233403 233404 111 235697 233493 23349482 235668 233406 233407 112 235698 233496 23349783 235669 233409 233410 113 235699 233499 23350084 235670 233412 233413 114 235700 233502 23350385 235671 233415 233416 115 235701 233505 23350686 235672 233418 233419 116 235702 233508 23350987 235673 233421 233422 117 235703 233511 23351288 235674 233424 233425 118 235704 233514 23351589 235675 233427 233428 119 235705 233517 23351890 235676 233430 233431 120 235706 233520 23352191 235677 233433 233434 121 235707 233523 23352492 235678 233436 233437 122 235708 233526 23352793 235679 233439 233440 123 235709 233529 23353094 235680 233442 233443 124 235710 233532 23353395 235681 233445 233446 125 235711 233535 23353696 235682 233448 233449 126 235712 233538 233539

WLD-2-1

QTY 1QTY 1OCL (IN)

OCL (IN)

Page 11: E60 MT Triple Stage E Series Mast - lift-tek.com (237208).pdf · E60-MT-XXX Lift Technologies, Inc. LTI # 237208 PARTS MANUAL . E60-MT. Triple Stage . E Series Mast. Manual Number:

Page 10 04/13/04 237208 R4

Hoist Chains and Free Lift Hose

Hoist Chains

2

1

MA2061.eps

Free Lift Hose

3

MA2062.eps

MAIN LIFT CHAIN REF #1

FREE LIFT CHAIN REF #2

FREE LIFT HOSE

REF #3

MAIN LIFT CHAIN REF #1

FREE LIFT CHAIN REF #2

FREE LIFT HOSE

REF #3

QTY 1 QTY 1

67 683980 681428 233017 97 678775 683981 23313768 683981 681428 233021 98 683998 683982 23314169 683982 683976 233025 99 683999 681430 23314570 683982 683977 233029 100 683999 678770 23314971 681430 683977 233033 101 684000 678770 23315372 678770 683978 233037 102 684001 683780 23315773 678770 683979 233041 103 684001 683781 23316174 683984 683979 233045 104 678837 683781 23316575 683985 681429 233049 105 678777 683782 23316976 683985 683980 233053 106 678777 683783 23317377 680459 683980 233057 107 688157 683783 23317778 678771 683981 233061 108 683958 683784 23318179 678771 683982 233065 109 683958 683785 23318580 683987 683982 233069 110 678838 683785 23318981 683988 681430 233073 111 678781 683786 23319382 683988 678770 233077 112 678781 683787 23319783 678796 678770 233081 113 688158 683788 23320184 683990 683984 233085 114 688159 683788 23320585 683990 683985 233089 115 688159 688136 23320986 678797 683985 233093 116 683962 688136 23321387 682992 680459 233097 117 678839 688137 23321788 682992 678771 233101 118 678839 201410 23322189 681431 678771 233105 119 678779 201410 23322590 683993 683987 233109 120 683983 688139 23322991 683993 683988 233113 121 683983 688140 23323392 683994 683988 233117 122 678840 688140 23323793 683995 681429 233121 123 678783 688141 23324194 683995 683980 233125 124 678783 688142 23324595 678800 683980 233129 125 683986 688142 23324996 678775 683981 233133 126 678841 688143 233253

CHN-1

OCL - Outer Channel Length.

OCL (IN)

QTY 2QTY 2

OCL (IN)

Page 12: E60 MT Triple Stage E Series Mast - lift-tek.com (237208).pdf · E60-MT-XXX Lift Technologies, Inc. LTI # 237208 PARTS MANUAL . E60-MT. Triple Stage . E Series Mast. Manual Number:

237208 R4 04/13/04 Page 11

3

8

VIEW FROM BACK OF MAST

2

4

6

5

7 1

9

MA2474.eps

Hydraulic Group

HYD-1

ITEM QTY PART # DESCRIPTION1 1 238570 12 GPM EXT. FUSE

2 1 1 FITTING #8 - 900 TEE

3 1 1 FITTING #8 - 900 ELBOW4 2 1 MAINLIFT HOSE5 1 1 F.L. JUMPER HOSE6 1 611289 STRAIGHT FITTING

7 1 642649 FITTING STR #8-#10 900

8 2 681238 LOCKWASHER9 2 767611 CAPSCREW

Typical Hydraulic Group

1 - Item is truck mounting dependent, Contact Lift-Tek for P/Ns.

Page 13: E60 MT Triple Stage E Series Mast - lift-tek.com (237208).pdf · E60-MT-XXX Lift Technologies, Inc. LTI # 237208 PARTS MANUAL . E60-MT. Triple Stage . E Series Mast. Manual Number:

Page 12 04/13/04 237208 R4

Lowering Control Valve

2

3

1

LCV-1REF QTY PART# DESCRIPTION

222006 Lowering Control Valve Assembly8 GPM214794 Lowering Control Valve Assembly17 GPM

2 214793 Valve Body200269 Valve Cartridge, 8 GPM684210 Valve Cartridge, 17 GPM

* - Item 1 includes items 2 and 3.

1

31

Page 14: E60 MT Triple Stage E Series Mast - lift-tek.com (237208).pdf · E60-MT-XXX Lift Technologies, Inc. LTI # 237208 PARTS MANUAL . E60-MT. Triple Stage . E Series Mast. Manual Number:

237208 R4 04/13/04 Page 13

Load Backrest

1

32

Backrest-2.eps

Other Backrest sizes are available, contact Lift Tek for details.

LBR-2 All

REF QTY PART # DESCRIPTION684784 *Backrest, 37" x 36"684785 *Backrest, 37" x 48"226831 *Backrest, 37" x 54"684786 *Backrest, 37" x 60"684787 *Backrest, 41" x 36"684788 *Backrest, 41" x 48"684789 *Backrest, 41" x 60"362796 *Backrest, 41" x 72"246396 *Backrest, 43.3" x 48"684790 *Backrest, 49" x 36"684791 *Backrest, 49" x 48"684792 *Backrest, 49" x 60"226825 *Backrest, 51" x 48"231212 *Backrest, 53" x 30"231260 *Backrest, 53" x 36"357671 *Backrest, 53" x 48"249220 *Backrest, 55.3" x 48"235370 *Backrest, 60" x 48"684793 *Backrest, 61" x 36"226834 *Backrest, 61" x 40"684794 *Backrest, 61" x 48"684795 *Backrest, 61" x 60"226828 *Backrest, 62" x 48"225576 *Backrest, 72" x 48"

2 4 200173 Capscrew, M16x2,0x35-8.83 4 684586 Lockwasher, M16

Class III Load Backrests

1 1

* - Item 1 includes items 2 and 3.

Page 15: E60 MT Triple Stage E Series Mast - lift-tek.com (237208).pdf · E60-MT-XXX Lift Technologies, Inc. LTI # 237208 PARTS MANUAL . E60-MT. Triple Stage . E Series Mast. Manual Number:

Page 14 04/13/04 237208 R4

4 Roller Carriages

12

4

5

3

6

1

A

7

MA1130.eps

Contact Lift Tek Customer Service if your carriage does not match any of those listed.(Mast PID number needed, see Introduction on page 2).

REF QTY Part # Description280171 37" Cushion Carriage Weldment280172 41" Cushion Carriage Weldment231380 37" Pneumatic Carriage Weldment231382 41 Pneumatic Carriage Weldment

1 4 231359 Roller2 *16 631881 Shim3 2 234001 Chain Anchor4 4 6508 Cotter Pin5 2 684305 Chain Anchor Pin6 2 234004 Nut7 2 6518 Cotter Pin

C-1-1

* - Quantity will vary.

E60 MT 4 Roller Carriages

A 1

Page 16: E60 MT Triple Stage E Series Mast - lift-tek.com (237208).pdf · E60-MT-XXX Lift Technologies, Inc. LTI # 237208 PARTS MANUAL . E60-MT. Triple Stage . E Series Mast. Manual Number:

237208 R4 04/13/04 Page 15

6 Roller Carriages

Contact Lift Tek Customer Service if your carriage does not match any of those listed. (Mast PID number needed, see Introduction on page 2)

12

7

3

4

5

6

1

A

9

8

10

MA1131.eps

REF QTY Part # Description280183 37" Cushion Carriage Weldment280184 41" Cushion Carriage Weldment280115 53" Cushion Carriage Weldment280177 37" Pneumatic Carriage Weldment280178 41" Pneumatic Carriage Weldment280114 53" Pneumatic Carriage Weldment

1 4 231359 Roller2 *24 631881 Shim3 2 234001 Chain Anchor4 4 6508 Cotter Pin5 2 684305 Chain Anchor Pin6 2 234044 Nut7 2 231426 Roller8 2 658378 Retainer9 4 680218 Capscrew10 2 6518 Cotter Pin

C-2-1

* - Quantity will vary.

A 1

E60 MT 6 Roller Carriages

Page 17: E60 MT Triple Stage E Series Mast - lift-tek.com (237208).pdf · E60-MT-XXX Lift Technologies, Inc. LTI # 237208 PARTS MANUAL . E60-MT. Triple Stage . E Series Mast. Manual Number:

Page 16 04/13/04 237208 R4

Internal Hose ReevingSingle Function

17

2710

18

23

719 9

5

1027

25

82

120

12

17

4

417

8

15

21

4

4

17

8

21

16

6

18

11

28

24

26

313 17

22

14

19

7

25

22

21

NOTES:

2. ALL TORQUES M6 - 11 N*MM8 - 51 N*MM12 - 88 N*M

4. INSTALLATION INSTRUCTIONS REQUIRED FORFIELD KITS ONLY.

MA2373.eps

Page 18: E60 MT Triple Stage E Series Mast - lift-tek.com (237208).pdf · E60-MT-XXX Lift Technologies, Inc. LTI # 237208 PARTS MANUAL . E60-MT. Triple Stage . E Series Mast. Manual Number:

237208 R4 04/13/04 Page 17

Internal Hose Reeving Single Function

Item # QTY Part # Description Item # QTY Part # Description1 6 227855 Hose Clamp 15 1 232744 I.H.R. Bracket2 3 227884 Hose Clamp Bar 16 1 232760 I.H.R. Bracket3 2 2453 Bulkhead Union 90 Deg. 17 9 681238 Lockwasher M104 8 684649 Capscrew M10 X 25 LG 18 2 683822 Lockwasher M125 1 768414 Capscrew M12 X 65 LG 19 4 206323 Lockwasher M66 1 209780 Capscrew M12 X 80 LG 20 1 231384 Lower Bracket7 4 206321 Capscrew M6 X 16 LG 21 2 2645 Nut #6 Cap8 6 762900 Capscrew M6 X 25 LG 22 3 763023 Nut M109 1 234020 Chain Guard 23 1 210266 Nut M12

10 2 234022 I.H.R. Guard 24 1 209623 Sheave11 1 216052 Hose Guard 25 2 215558 I.H.R. Sheave12 1 232746 Hose Guard 26 1 231387 Stubshaft13 1 210846 I.H.R. Bracket Carriage 27 2 210173 Stubshaft14 1 234021 I.H.R. Bracket Weldment 28 1 201669 Washer

IHR-1-1

IHR-2

HOSE PART #

HOSE PART #

HOSE PART #

( QTY 2 ) ( QTY 2 ) ( QTY 2 )67 235724 210805 87 235744 233973 107 235764 21081168 235725 233969 88 235745 233974 108 235765 23397969 235726 216933 89 235746 210809 109 235766 23398070 235727 216932 90 235747 232707 110 235767 23398171 235728 223462 91 235748 216948 111 235768 23398272 235729 210806 92 235749 216949 112 235769 23398373 235730 213923 93 235750 216950 113 235770 23398474 235731 216934 94 235751 231256 114 235771 23398575 235732 216935 95 235752 233975 115 235772 23398676 235733 216936 96 235753 233976 116 235773 23398777 235734 210807 97 235754 213927 117 235774 23398878 235735 213924 98 235755 210810 118 235775 23398979 235736 216940 99 235756 216953 119 235776 23399080 235737 227883 100 235757 216954 120 235777 23399181 235738 233970 101 235758 216955 121 235778 23399282 235739 216942 102 235759 216956 122 235779 23399383 235740 233971 103 235760 216957 123 235780 23399484 235741 213925 104 235761 233977 124 235781 23399585 235742 210808 105 235762 233978 125 235782 23399686 235743 233972 106 235763 216958 126 235783 233997

OCL - Outer Channel length

IHR KIT IHR KIT IHR KITOCL (in)

OCL (in)

OCL (in)

Page 19: E60 MT Triple Stage E Series Mast - lift-tek.com (237208).pdf · E60-MT-XXX Lift Technologies, Inc. LTI # 237208 PARTS MANUAL . E60-MT. Triple Stage . E Series Mast. Manual Number:

Page 18 04/13/04 237208 R4

Internal Hose ReevingDouble Function

NOTES:

2. ALL TORQUESM6 - 11 N*MM8 - 51 N*MM12 - 88 N*M

4. INSTALLATION INSTRUCTIONS REQUIRED FORFIELD KITS ONLY.

184 25

30

29

6

25

11

3

1

1

20

11

25

5

30

22

2 38

1333387

9

26

16

33

3126

32

25

6

36

8

1 28

6

25

11

3

1

25

6

23

256

1

311

15255

17

25

6

24

1027 12

35 37 1426

31

714 37

35

26

8

34

19

27

10

113

34

24

26

MA2374.eps

21

Page 20: E60 MT Triple Stage E Series Mast - lift-tek.com (237208).pdf · E60-MT-XXX Lift Technologies, Inc. LTI # 237208 PARTS MANUAL . E60-MT. Triple Stage . E Series Mast. Manual Number:

OCL - Outer Channel Length. 237208 R4 04/13/04 Page 19

Internal Hose Reeving Double FunctionIHR-3Item# QTY Part # Description Item# QTY Part # Description

1 12 227855 Hose Clamp 20 1 238168 IHR Bracket Assembly2 1 203398 Bar Assembly 21 1 232744 IHR Bracket3 5 227884 Hose Clamp Bar 22 2 232760 IHR Bracket4 4 2453 Bulkhead Union 90 Deg. 23 1 232776 IHR Bracket5 4 200429 Capscrew M10 X 20 24 2 234791 IHR Guard Assembly6 14 684649 Capscrew M10 X 25 LG 25 19 681238 Lockwasher M107 2 768414 Capscrew M12 X 65 LG 26 5 683822 Lockwasher M128 2 205206 Capscrew M12 X 55 LG 27 4 206323 Lockwasher M69 1 209780 Capscrew M12 X 80 LG 28 1 231384 Lower Bracket

10 4 206321 Capscrew M6 X 16 LG 29 4 2645 Nut #6 Cap11 12 762900 Capscrew M6 X 25 LG 30 5 763023 Nut M1012 1 234020 Chain Guard 31 2 210166 Nut M1213 1 232768 Double IHR Stubshaft 32 1 684657 Shaft14 2 234022 IHR Guard 33 2 209623 Sheave15 2 206655 Hose Clamp 34 2 234792 Sheave16 1 216052 Hose Guard 35 2 215558 Sheave17 1 232746 Hose Guard 36 1 231387 Stubshaft18 1 232747 IHR Bracket Carriage 37 2 210173 Single Function Stubshaft19 1 234021 IHR Bracket Weldment 38 2 201669 Washer

COMMON PARTS GROUP: 235418

OCL IHRHOSE

PART #HOSE

PART #HOSE

PART #OCL IHR

HOSE PART #

HOSE PART #

HOSE PART #

(in) KIT MID RH MID LH OUTER (in) KIT MID RH MID LH OUTERQTY 2 QTY 2

67 235795 210805 234994 234990 97 235825 213927 235036 23503268 235796 233969 234995 234991 98 235826 210810 216953 23397669 235797 216933 234997 234992 99 235827 216953 216954 21392770 235798 216932 223462 234994 100 235828 235043 235045 23504071 235799 223462 235001 234996 101 235829 216955 235043 23503872 235800 210806 235003 216932 102 235830 216956 216957 21695473 235801 213923 216938 235000 103 235831 216957 235047 21695574 235802 216934 216935 235001 104 235832 233977 233978 23504475 235803 216935 235007 213923 105 235833 233978 235051 23504676 235804 216936 216937 216934 106 235834 216958 235053 23397777 235805 210807 216939 235006 107 235835 210811 235055 23505078 235806 213924 235011 235007 108 235836 233979 233980 23505179 235807 216940 227883 235009 109 235837 233980 233981 21081180 235808 227883 216941 235010 110 235838 233981 235060 23505581 235809 233970 235016 216940 111 235839 233982 233983 23398082 235810 216942 216943 235014 112 235840 233983 233984 23398183 235811 233971 235018 233970 113 235841 233984 233985 23506084 235812 213925 216944 216942 114 235842 233985 233986 23506285 235813 210808 233972 235017 115 235843 233986 233987 23506486 235814 233972 233973 213925 116 235844 233987 235071 23506687 235815 233973 233974 216944 117 235845 233988 233989 23398688 235816 233974 210809 216945 118 235846 233989 233990 23398789 235817 210809 235024 216946 119 235847 233990 233991 23507190 235818 232707 235025 233974 120 235848 233991 233992 23507391 235819 216948 216949 235023 121 235849 233992 235080 23507592 235820 216949 216950 232707 122 235850 233993 233994 23399193 235821 216950 231256 235025 123 235851 233994 233995 23399294 235822 231256 233975 235027 124 235852 233995 233996 23508095 235823 233975 233976 235029 125 235853 233996 233997 23508296 235824 233976 213927 235031 126 235854 233997 235090 235084

IHR-4

QTY 1QTY 1

Page 21: E60 MT Triple Stage E Series Mast - lift-tek.com (237208).pdf · E60-MT-XXX Lift Technologies, Inc. LTI # 237208 PARTS MANUAL . E60-MT. Triple Stage . E Series Mast. Manual Number:

Page 20 04/13/04 237208 R4

1-5 6-19 20-50MAIN LIFT CYLINDERS

n Main Lift Cylinder Assembly 0 0 2422811 Seal Kit 2 4 8

FREE LIFT CYLINDERS

n Free Lift Cylinder Assembly 0 1 1

422818 Seal Kit 2 4 8INTERNAL REEVING

n Hose 2 4 82375 Fitting 1 2 4

215558 IHR Sheave, Single IHR 1 2 4216911 IHR Sheave, Double IHR 2 4 8207484 Sheave, Single & Double IHR 1 2 4209623 Sheave, Double IHR 2 4 8

UPRIGHTS201434 Chain Anchor 2 4 8680242 Chain Anchor 1 2 4200006 Nut 6 12 366508 Cotter Pin 6 12 36

631881 Shim, .03 in. 16 32 64231359 Roller 8 24 48212588 Wear Plug Service Kit 2 4 8

CROSSHEAD231427 Chain Sheave 4 8 163133 Retainer Clip 4 8 163140 Snap Ring 2 4 8

CARRIAGE AND CHAINSn Free Lift Chainsn Main Lift Chains 2 4 8

231359 Carriage Roller 4 8 16231426 Load Roller - 6 ROLLER Carriage only 8 16 32234001 Chain Anchor 1 2 46508 Cotter Pin 4 8 16

684305 Chain Pin 8 8 16234044 Nut 2 2 2

n - See Specific Charts For Part Numbers.

E60 MT Mast

MASTS SERVICEDPART # DESCRIPTION

Recommended Spare Parts List

Page 22: E60 MT Triple Stage E Series Mast - lift-tek.com (237208).pdf · E60-MT-XXX Lift Technologies, Inc. LTI # 237208 PARTS MANUAL . E60-MT. Triple Stage . E Series Mast. Manual Number:

237208 R4 04/13/04 Page 21

PAR

TS

OR

DE

RIN

G L

OG

PR

ICE

DE

SC

RIP

TIO

NC

US

TO

ME

R

PA

RT

#P

AR

T #

RE

F #

Pag

e #

SE

RIA

L N

UM

BE

RP

UR

CH

AS

E

OR

DE

RD

AT

E

Page 23: E60 MT Triple Stage E Series Mast - lift-tek.com (237208).pdf · E60-MT-XXX Lift Technologies, Inc. LTI # 237208 PARTS MANUAL . E60-MT. Triple Stage . E Series Mast. Manual Number:

Page 22 04/13/04 237208 R4

Manual Change Summary

R0 - Release

R1 - Add cylinder illustrations, add hydraulic group. Reformat.

R2 - Add date, reformat cylinder charts, add description for DIHR hoses, replace CLII chart with CLIIILBRs. 01/13/04

R3 - 04/13/04Revise check valve kit on chart FL-2-1 page 5 - was 1358999.

R4 - 05/26/16Reviseed page 19 DIHR chart per TED 3546.