24
1 Device Operating Temperature Range Package MIXED FREQUENCY MODE GREENLINE PWM* CONTROLLER: ORDERING INFORMATION MC44603P T A = –25° to +85°C Plastic DIP–16 P SUFFIX PLASTIC PACKAGE CASE 648 16 1 16 15 14 13 12 11 10 9 2 3 4 5 6 7 8 (Top View) V CC V C Output R ref Sync Input PIN CONNECTIONS Order this document by MC44603/D Gnd Foldback Input Overvoltage Protection (OVP) Current Sense Input Demag Detection R Frequency Standby Voltage Feedback Input Error Amp Output R Power Standby Soft–Start/D max / Voltage Mode C T VARIABLE FREQUENCY, FIXED FREQUENCY, STANDBY MODE * PWM = Pulse Width Modulation MC44603DW SOP–16L 16 1 DW SUFFIX PLASTIC PACKAGE CASE 751G (SOP–16L) 1 Fixed Frequency, Variable Frequency, Standby Mode The MC44603 is an enhanced high performance controller that is specifically designed for off–line and dc–to–dc converter applications. This device has the unique ability of automatically changing operating modes if the converter output is overloaded, unloaded, or shorted, offering the designer additional protection for increased system reliability. The MC44603 has several distinguishing features when compared to conventional SMPS controllers. These features consist of a foldback facility for overload protection, a standby mode when the converter output is slightly loaded, a demagnetization detection for reduced switching stresses on transistor and diodes, and a high current totem pole output ideally suited for driving a power MOSFET. It can also be used for driving a bipolar transistor in low power converters (< 150 W). It is optimized to operate in discontinuous mode but can also operate in continuous mode. Its advanced design allows use in current mode or voltage mode control applications. Current or Voltage Mode Controller Operation up to 250 kHz Output Switching Frequency Inherent Feed Forward Compensation Latching PWM for Cycle–by–Cycle Current Limiting Oscillator with Precise Frequency Control High Flexibility Externally Programmable Reference Current Secondary or Primary Sensing Synchronization Facility High Current Totem Pole Output Undervoltage Lockout with Hysteresis Safety/Protection Features Overvoltage Protection Against Open Current and Open Voltage Loop Protection Against Short Circuit on Oscillator Pin Fully Programmable Foldback Soft–Start Feature Accurate Maximum Duty Cycle Setting Demagnetization (Zero Current Detection) Protection Internally Trimmed Reference GreenLine Controller: Low Power Consumption in Standby Mode Low Startup and Operating Current Fully Programmable Standby Mode Controlled Frequency Reduction in Standby Mode Low dV/dT for Low EMI Radiations GreenLine is a trademark of Motorola, Inc. Motorola, Inc. 1999 Rev 1 查询MC44603供应商 捷多邦,专业PCB打样工厂,24小时加急出货

E MIXED FREQUENCY MODE · 2013. 6. 26. · MC44603 MOTOROLA ANALOG IC DEVICE DATA 3 ELECTRICAL CHARACTERISTICS (continued) (V CC and V C = 12 V, [Note 3], R ref = 10 k W , C T = 820

  • Upload
    others

  • View
    0

  • Download
    0

Embed Size (px)

Citation preview

  • 1

    DeviceOperating

    Temperature Range Package

    �������

    MIXED FREQUENCY MODEGREENLINE PWM*

    CONTROLLER:

    ORDERING INFORMATION

    MC44603PTA = –25° to +85°C

    Plastic DIP–16

    P SUFFIXPLASTIC PACKAGE

    CASE 648

    16

    1

    16

    15

    14

    13

    12

    11

    10

    9

    2

    3

    4

    5

    6

    7

    8

    (Top View)

    VCC

    VC

    Output

    Rref

    Sync Input

    PIN CONNECTIONS

    Order this document by MC44603/D

    Gnd

    Foldback Input

    OvervoltageProtection (OVP)

    Current Sense Input

    Demag Detection

    RFrequencyStandbyVoltage FeedbackInput

    Error Amp Output

    RPower Standby

    Soft–Start/Dmax/Voltage Mode

    CT

    VARIABLE FREQUENCY,FIXED FREQUENCY,

    STANDBY MODE

    * PWM = Pulse Width Modulation

    MC44603DW SOP–16L

    16

    1

    DW SUFFIXPLASTIC PACKAGE

    CASE 751G(SOP–16L)

    1MOTOROLA ANALOG IC DEVICE DATA

    ����� ��������� ���� ������� �� �����������Fixed Frequency, Variable Frequency,Standby Mode

    The MC44603 is an enhanced high performance controller that isspecifically designed for off–line and dc–to–dc converter applications. Thisdevice has the unique ability of automatically changing operating modes ifthe converter output is overloaded, unloaded, or shorted, offering thedesigner additional protection for increased system reliability. The MC44603has several distinguishing features when compared to conventional SMPScontrollers. These features consist of a foldback facility for overloadprotection, a standby mode when the converter output is slightly loaded, ademagnetization detection for reduced switching stresses on transistor anddiodes, and a high current totem pole output ideally suited for driving a powerMOSFET. It can also be used for driving a bipolar transistor in low powerconverters (< 150 W). It is optimized to operate in discontinuous mode butcan also operate in continuous mode. Its advanced design allows use incurrent mode or voltage mode control applications.

    Current or Voltage Mode Controller• Operation up to 250 kHz Output Switching Frequency• Inherent Feed Forward Compensation• Latching PWM for Cycle–by–Cycle Current Limiting• Oscillator with Precise Frequency ControlHigh Flexibility• Externally Programmable Reference Current• Secondary or Primary Sensing• Synchronization Facility• High Current Totem Pole Output• Undervoltage Lockout with HysteresisSafety/Protection Features• Overvoltage Protection Against Open Current and Open Voltage Loop• Protection Against Short Circuit on Oscillator Pin• Fully Programmable Foldback• Soft–Start Feature• Accurate Maximum Duty Cycle Setting• Demagnetization (Zero Current Detection) Protection• Internally Trimmed ReferenceGreenLine Controller: Low Power Consumption in Standby Mode• Low Startup and Operating Current• Fully Programmable Standby Mode• Controlled Frequency Reduction in Standby Mode• Low dV/dT for Low EMI Radiations

    GreenLine is a trademark of Motorola, Inc.

    Motorola, Inc. 1999 Rev 1

    查询MC44603供应商 捷多邦,专业PCB打样工厂,24小时加急出货

    http://www.dzsc.com/stock-ic/MC44603.htmlhttp://www.jdbpcb.com/J/http://pdf.dzsc.com/

  • MC44603

    2 MOTOROLA ANALOG IC DEVICE DATA

    MAXIMUM RATINGS

    Rating Symbol Value Unit

    Total Power Supply and Zener Current (ICC + IZ) 30 mA

    Supply Voltage with Respect to Ground (Pin 4) VCVCC

    18 V

    Output Current (Note 1) mASource IO(Source) –750Sink IO(Sink) 750

    Output Energy (Capacitive Load per Cycle) W 5.0 µJ

    RF Stby, CT, Soft–Start, Rref, RP Stby Inputs Vin –0.3 to 5.5 V

    Foldback Input, Current Sense Input,E/A Output, Voltage Feedback Input,Overvoltage Protection, Synchronization Input

    Vin–0.3 to

    VCC + 0.3

    V

    Synchronization InputHigh State Voltage VIH VCC + 0.3 VLow State Reverse Current VIL –20 mA

    Demagnetization Detection Input Current mASource Idemag–ib (Source) –4.0Sink Idemag–ib (Sink) 10

    Error Amplifier Output Sink Current IE/A (Sink) 20 mA

    Power Dissipation and Thermal CharacteristicsP Suffix, Dual–In–Line, Case 648

    Maximum Power Dissipation at TA = 85°C PD 0.6 WThermal Resistance, Junction–to–Air RθJA 100 °C/W

    DW Suffix, Surface Mount, Case 751GMaximum Power Dissipation at TA = 85°C PD 0.45 WThermal Resistance, Junction–to–Air RθJA 145 °C/W

    Operating Junction Temperature TJ 150 °C

    Operating Ambient Temperature TA –25 to +85 °C

    NOTES: 1. Maximum package power dissipation limits must be observed.2. ESD data available upon request.

    ELECTRICAL CHARACTERISTICS (VCC and VC = 12 V, [Note 3], Rref = 10 kΩ, CT = 820 pF, for typical values TA = 25°C,for min/max values TA = –25° to +85°C [Note 4], unless otherwise noted.)

    Characteristic Symbol Min Typ Max Unit

    OUTPUT SECTION

    Output Voltage (Note 5) VLow State (ISink = 100 mA)Low State (ISink = 500 mA)

    VOL ––

    1.01.4

    1.22.0

    High State (ISource = 200 mA)High State (ISource = 500 mA)

    VOH ––

    1.52.0

    2.02.7

    Output Voltage During Initialization Phase VOL Vp g gVCC = 0 to 1.0 V, ISink = 10 µAVCC 1 0 to 5 0 V ISi k 100 µA

    OL– –

    0 11.01 0VCC = 1.0 to 5.0 V, ISink = 100 µA

    VCC = 5 0 to 13 V ISink = 1 0 mA––

    0.10 1

    1.01 0VCC = 5.0 to 13 V, ISink = 1.0 mA – 0.1 1.0

    Output Voltage Rising Edge Slew–Rate (CL = 1.0 nF, TJ = 25°C) dVo/dT – 300 – V/µs

    Output Voltage Falling Edge Slew–Rate (CL = 1.0 nF, TJ = 25°C) dVo/dT – –300 – V/µs

    ERROR AMPLIFIER SECTION

    Voltage Feedback Input (VE/A out = 2.5 V) VFB 2.42 2.5 2.58 V

    Input Bias Current (VFB = 2.5 V) IFB–ib –2.0 –0.6 – µA

    Open Loop Voltage Gain (VE/A out = 2.0 to 4.0 V) AVOL 65 70 – dB

    NOTES: 3. Adjust VCC above the startup threshold before setting to 12 V.4. Low duty cycle pulse techniques are used during test to maintain junction temperature as close to ambient as possible.5. VC must be greater than 5.0 V.

  • MC44603

    3MOTOROLA ANALOG IC DEVICE DATA

    ELECTRICAL CHARACTERISTICS (continued) (VCC and VC = 12 V, [Note 3], Rref = 10 kΩ, CT = 820 pF, for typical values TA = 25°C,for min/max values TA = –25° to +85°C [Note 4], unless otherwise noted.)

    Characteristic Symbol Min Typ Max Unit

    ERROR AMPLIFIER SECTION (continued)

    Unity Gain Bandwidth BW MHzTJ = 25°C – 4.0 –TJ = –25° to +85°C – – 5.5

    Voltage Feedback Input Line Regulation (VCC = 10 to 15 V) VFBline–reg –10 – 10 mV

    Output Current mASink (VE/A out = 1.5 V, VFB = 2.7 V)TA = –25° to +85°C

    ISink 2.0 12 –

    Source (VE/A out = 5.0 V, VFB = 2.3 V)TA = –25° to +85°C

    ISource –2.0 – –0.2

    Output Voltage Swing VHigh State (IE/A out (source) = 0.5 mA, VFB = 2.3 V) VOH 5.5 6.5 7.5Low State (IE/A out (sink) = 0.33 mA, VFB = 2.7 V) VOL – 1.0 1.1

    REFERENCE SECTION

    Reference Output Voltage (VCC = 10 to 15 V) Vref 2.4 2.5 2.6 V

    Reference Current Range (Iref = Vref/Rref, R = 5.0 k to 25 kΩ) Iref –500 – –100 µA

    Reference Voltage Over Iref Range ∆Vref –40 – 40 mV

    OSCILLATOR AND SYNCHRONIZATION SECTION

    Frequency fOSC kHz

    TA = 0° to +70°C 44.5 48 51.5TA = –25° to +85°C 44 – 52

    Frequency Change with Voltage (VCC = 10 to 15 V) ∆fOSC/∆V – 0.05 – %/V

    Frequency Change with Temperature (TA = –25° to +85°C) ∆fOSC/∆T – 0.05 – %/°C

    Oscillator Voltage Swing (Peak–to–Peak) VOSC(pp) 1.65 1.8 1.95 V

    Ratio Charge Current/Reference Current Icharge/Iref –TA = 0° to +70°C (VCT = 2.0 V) 0.375 0.4 0.425TA = –25° to +85°C 0.37 – 0.43

    Fixed Maximum Duty Cycle = Idischarge/(Idischarge + Icharge) D 78 80 82 %

    Ratio Standby Discharge Current versus IR F Stby (Note 6) Idisch–Stby/ –TA = 0° to +70°C IR F Stby 0.46 0.53 0.6TA = –25° to +85°C (Note 8) 0.43 – 0.63

    VR F Stby (IR F Stby = 100 µA) VR F Stby 2.4 2.5 2.6 V

    Frequency in Standby Mode (RF Stby (Pin 15) = 25 kΩ) FStby 18 21 24 kHz

    Current Range IR F Stby –200 – –50 µA

    Synchronization Input Threshold Voltage (Note 7) VinthHVinthL

    3.20.45

    3.70.7

    4.30.9

    V

    Synchronization Input Current ISync–in –5.0 – 0 µA

    Minimum Synchronization Pulse Width (Note 8) TSync – – 0.5 µs

    UNDERVOLTAGE LOCKOUT SECTION

    Startup Threshold Vstup–th 13.6 14.5 15.4 V

    Output Disable Voltage After Threshold Turn–On (UVLO 1) Vdisable1 VTA = 0° to +70°C 8.6 9.0 9.4TA = –25° to +85°C 8.3 – 9.6

    Reference Disable Voltage After Threshold Turn–On (UVLO 2) Vdisable2 7.0 7.5 8.0 V

    NOTES: 13. Adjust VCC above the startup threshold before setting to 12 V.14. Low duty cycle pulse techniques are used during test to maintain junction temperature as close to ambient as possible.16. Standby is disabled for VR P Stby < 25 mV typical.17. If not used, Synchronization input must be connected to Ground.18. Synchronization Pulse Width must be shorter than TOSC = 1/fOSC.

  • MC44603

    4 MOTOROLA ANALOG IC DEVICE DATA

    ELECTRICAL CHARACTERISTICS (continued) (VCC and VC = 12 V, [Note 3], Rref = 10 kΩ, CT = 820 pF, for typical values TA = 25°C,for min/max values TA = –25° to +85°C [Note 4], unless otherwise noted.)

    Characteristic Symbol Min Typ Max Unit

    DEMAGNETIZATION DETECTION SECTION (Note 9)

    Demagnetization Detect InputDemagnetization Comparator Threshold (VPin 9 Decreasing) Vdemag–th 50 65 80 mVPropagation Delay (Input to Output, Low to High) – – 0.25 – µsInput Bias Current (Vdemag = 65 mV) Idemag–lb –0.5 – – µA

    Negative Clamp Level (Idemag = –2.0 mA) CL(neg) – –0.38 – V

    Positive Clamp Level (Idemag = 2.0 mA) CL(pos) – 0.72 – V

    SOFT–START SECTION (Note 11)

    Ratio Charge Current/Iref Iss(ch)/Iref –TA = 0° to +70°C 0.37 0.4 0.43TA = –25° to +85°C 0.36 – 0.44

    Discharge Current (Vsoft–start = 1.0 V) Idischarge 1.5 5.0 – mA

    Clamp Level Vss(CL) 2.2 2.4 2.6 V

    Duty Cycle (Rsoft–start = 12 kΩ)Duty Cycle (Vsoft–start (Pin 11) = 0.1 V)

    Dsoft–start 12kDsoft–start

    36–

    42–

    490

    %

    OVERVOLTAGE SECTION

    Protection Threshold Level on VOVP VOVP–th 2.42 2.5 2.58 V

    Propagation Delay (VOVP > 2.58 V to Vout Low) 1.0 – 3.0 µs

    Protection Level on VCC VCC prot VTA = 0° to +70°C 16.1 17 17.9TA = –25° to +85°C 15.9 – 18.1

    Input Resistance – kΩTA = 0° to +70°C 1.5 2.0 3.0TA = –25° to +85°C 1.4 – 3.4

    FOLDBACK SECTION (Note 10)

    Current Sense Voltage Threshold (Vfoldback (Pin 5) = 0.9 V) VCS–th 0.86 0.89 0.9 V

    Foldback Input Bias Current (Vfoldback (Pin 5) = 0 V) Ifoldback–lb –6.0 –2.0 – µA

    STANDBY SECTION

    Ratio IR P Stby/Iref IR P Stby/Iref –TA = 0° to +70°C 0.37 0.4 0.43TA = –25° to +85°C 0.36 – 0.44

    Ratio Hysteresis (Vh Required to Return to Normal Operation from StandbyOperation)

    Vh/VR P Stby –

    TA = 0° to +70°C 1.42 1.5 1.58TA = –25° to +85°C 1.4 – 1.6

    Current Sense Voltage Threshold (VR P Stby (Pin 12) = 1.0 V) VCS–Stby 0.28 0.31 0.34 V

    CURRENT SENSE SECTION

    Maximum Current Sense Input Threshold(Vfeedback (Pin 14) = 2.3 V and Vfoldback (Pin 6) = 1.2 V)

    VCS–th 0.96 1.0 1.04 V

    Input Bias Current ICS–ib –10 –2.0 – µA

    Propagation Delay (Current Sense Input to Output at VTH of MOS transistor = 3.0 V)

    – – 120 200 ns

    TOTAL DEVICE

    Power Supply Current ICC mAStartup (VCC = 13 V with VCC Increasing) – 0.3 0.45Operating TA = –25° to +85°C (Note 3) 13 17 20

    Power Supply Zener Voltage (ICC = 25 mA) VZ 18.5 – – V

    Thermal Shutdown – – 155 – °C

    NOTES: 13. Adjust VCC above the startup threshold before setting to 12 V.14. Low duty cycle pulse techniques are used during test to maintain junction temperature as close to ambient as possible.19. This function can be inhibited by connecting Pin 8 to Gnd. This allows a continuous current mode operation.10. This function can be inhibited by connecting Pin 5 to VCC.11. The MC44603 can be shut down by connecting the Soft–Start pin (Pin 11) to Ground.

  • MC44603

    5MOTOROLA ANALOG IC DEVICE DATA

    Representative Block Diagram

    This device contains 243 active transistors.

    S

    RF Stby Rref

    RF Stby Vref15 16

    ReferenceBlock

    Vref Iref

    +VCC

    VCC1

    14.5 V/7.5 V

    Vaux18.0 V

    To PowerTransforme

    VC2

    Output

    3

    Gnd

    4

    OVP

    6

    CurrentSense Input

    7

    VCCVref

    VOVPOut2.0 µs

    Delay

    Vref

    5.0 µsDelay

    + 2.5 V

    ROVP

    11.6 k

    2.0 k

    VCC+

    9.0 V

    SS/Dmax/VM

    2.4 V

    RSS CSS

    11

    1.0 V

    DemagDetect

    8

    SyncInput

    9 Vref

    +

    +

    +

    65 mV

    3.7 V

    1.0 V

    0.4 Iref

    CT10

    RPwr Stby12

    Feed–back

    14

    Compen–sation

    13

    FoldbackInput

    5

    1.6 V

    3.6 V

    +

    CT

    0.7 V

    VDemag Out

    Synchro

    VOSC prot

    0.4 IrefVref Vref Vref Vref Vref

    0.4 Iref0.6 Iref 0.8 Iref

    0.25IF Stby 0.2 Iref

    IDischarge

    IDischarge/2Current Mirror X2

    0.4 Iref

    Vref

    2R

    VCC1.0 mA

    Error Amplifier

    RQ

    S

    RQ

    SRQ

    S

    RQ

    = Sink only= Positive True Logic

    +2.5 V

    ThermalShutdown

    IF Stby

    UVLO2

    VOSC

    +

    1.6 V

    UVLO1

    5.0 mA

    NegativeActiveClamp

  • MC44603

    6 MOTOROLA ANALOG IC DEVICE DATA

    Figure 1. Timing Resistor versusOscillator Frequency

    Figure 2. Standby Mode Timing Capacitorversus Oscillator Frequency

    10 k

    10000

    CT,

    TIM

    ING

    CAP

    ACIT

    OR

    (pF)

    fOSC, Oscillator Frequency (Hz)

    VCC = 16 VTA = 25°CRref = 10 k

    10 k

    100

    Rre

    f, T

    IMIN

    G R

    ESIS

    TAN

    CE

    (k

    )Ω

    fOSC, Oscillator Frequency (Hz)

    VCC = 16 VTA = 25°C

    100010

    3003.0100 k100 k 1.0 Meg1.0 Meg

    CT = 100 pF

    CT = 500 pF

    CT = 2200 pF

    CT = 1000 pFRF Stby = 2.0 k

    RF Stby = 5.0 k

    RF Stby = 27 k

    RF Stby = 100 k

    TA, AMBIENT TEMPERATURE (°C)

    Figure 3. Oscillator Frequencyversus Temperature

    TA, AMBIENT TEMPERATURE (°C)

    Figure 4. Ratio Charge Current/ReferenceCurrent versus Temperature

    52

    51

    48

    47

    46

    45

    44–50 –25 0 25 50 75 100

    VCC = 12 VRref = 10 kCT = 820 pF

    0.43

    0.41

    0.40

    0.37

    0.38

    –50 –25 0 25 50 75 100

    0.39

    f OSC

    , OSC

    ILLA

    TOR

    FR

    EQU

    ENC

    Y (k

    Hz)

    = R

    ATIO

    CH

    ARG

    E C

    UR

    REN

    T/I c

    harg

    e/I re

    fR

    EFER

    ENC

    E C

    UR

    REN

    T

    49

    500.42

    VCC = 12 VRref = 10 kCT = 820 pF

    Figure 5. Output Waveform Figure 6. Output Cross Conduction

    VO

    ICC

    VCC = 12 VCL = 2200 pFTA = 25°C

    Current

    Voltage

    Current

    Voltage

    1.0 µs/Div1.0 µs/Div

    VCC = 12 VCL = 2200 pFTA = 25°C

    600

    400

    –200

    –400

    –600

    –800

    –1000

    I O, O

    UTP

    UT

    CU

    RR

    ENT

    (mA)

    0

    200

    70

    60

    30

    20

    10

    0

    –10

    V O, O

    UTP

    UT

    DR

    IVE

    VOLT

    AGE

    (V)

    40

    50

    70

    60

    30

    20

    10

    0

    –10

    40

    50

    300

    200

    –100

    –200

    –300

    –400

    –500

    0

    100

    V O, O

    UTP

    UT

    DR

    IVE

    VOLT

    AGE

    (V)

  • MC44603

    7MOTOROLA ANALOG IC DEVICE DATA

    500

    425

    400

    375

    350

    325

    300–50 –25 0 25 50 75 100

    Isource, OUTPUT SOURCE CURRENT (mA)TA, AMBIENT TEMPERATURE (°C)

    Figure 7. Oscillator Discharge Currentversus Temperature

    Figure 8. Source Output Saturation Voltageversus Load Current

    2.5

    2.0

    1.5

    1.0

    0 100 200 300 400 500

    I dis

    ch, D

    ISC

    HAR

    GE

    CU

    RR

    ENT

    (µA)

    V OH

    , SO

    UR

    CE

    OU

    TPU

    T SA

    TUR

    ATIO

    N V

    OLT

    AGE

    (V)

    450

    475

    VCC = 12 VRref = 10 kCT = 820 pF

    VCC = 12 VRref = 10 kCT = 820 pFTA = 25°C

    f, FREQUENCY (kHz)

    Figure 9. Sink Output Saturation Voltageversus Sink Current

    Isink, SINK OUTPUT CURRENT (mA)

    Figure 10. Error Amplifier Gain and Phaseversus Frequency

    1.6

    00 100

    802.0

    1.2

    0.8

    0.4

    200 300 400 500VO

    L, S

    INK

    OU

    TPU

    T SA

    TUR

    ATIO

    N V

    OLT

    AGE

    (V)

    GAI

    N (d

    B)

    60

    40

    20

    0

    –201001.0 10 1000

    140

    50

    –40

    PHAS

    E (D

    EGR

    EES)

    VCC = 12 VG = 10Vin = 30 mVVO = 2.0 to 4.0 VRL = 100 kTA = 25°C

    TA = 25°CVCC = 12 V80 µs Pulsed Load120 Hz Rate

    Sink Saturation(Load to VCC)

    Figure 11. Voltage Feedback Inputversus Temperature

    Figure 12. Demag Comparator Thresholdversus Temperature

    2.60

    2.55

    2.40

    2.45

    –50 –25 0 25 50 75 100

    2.50

    TA, AMBIENT TEMPERATURE (°C)

    V FB,

    VO

    LTAG

    E FE

    EDBA

    CK

    INPU

    T (V

    )

    80

    75

    70

    65

    60

    50–50 –25 0 25 50 75 100

    TA, AMBIENT TEMPERATURE (°C)

    V dem

    ag–t

    h, D

    EMAG

    CO

    MPA

    RAT

    OR

    TH

    RES

    HO

    LD (m

    V)

    55

    VCC = 12 VG = 10VO = 2.0 to 4.0 VRL = 100 k

    VCC = 12 V

  • MC44603

    8 MOTOROLA ANALOG IC DEVICE DATA

    00

    100

    RJA

    , TH

    ERM

    AL R

    ESIS

    TAN

    CE

    JUN

    CTI

    ON

    –TO

    –AIR

    ( C

    /W)

    θ

    80

    60

    40

    20

    10 20 30 40 50

    L, LENGTH OF COPPER (mm)

    °

    PD

    , MAX

    IMU

    M P

    OW

    ER D

    ISSI

    PATI

    ON

    (W)5.0

    4.0

    3.0

    2.0

    1.0

    0

    Graphs represent symmetrical layout3.0 mm

    Printed circuit board heatsink example

    L

    LÉÉÉÉÉÉ

    ÉÉÉÉÉÉÉÉÉ

    2.0 ozCopper

    PD(max) for TA = 70°C

    RθJA

    3.2

    3.1

    2.8

    2.9

    3.0

    –50 –25 0 25 50 75 100

    TA, AMBIENT TEMPERATURE (°C)

    Figure 13. Current Sense Gainversus Temperature

    Figure 14. Thermal Resistance and MaximumPower Dissipation versus P.C.B. Copper Length

    AVC

    S, C

    UR

    REN

    T SE

    NSE

    GAI

    N

    VCC = 12 VRref = 10 kCT = 820 pF

    VCC, SUPPLY VOLTAGE (V)

    Figure 15. Propagation Delay Current SenseInput to Output versus Temperature

    TA, AMBIENT TEMPERATURE (°C)

    Figure 16. Startup Current versus V CC

    PRO

    PAG

    ATIO

    N D

    ELAY

    (ns)

    STAR

    TUP

    CU

    RR

    ENT

    (mA)

    04.00 2.0 6.0

    140

    120

    100

    80–50 –25 0 25 50 75 100

    0.35

    0.30

    0.25

    0.20

    0.15

    0.10

    0.05

    8.0 10 12 14

    VCC = 12 VRref = 10 kCT = 820 pF

    Rref = 10 kCT = 820 pF

    Figure 17. Supply Current versusSupply Voltage

    Figure 18. Power Supply Zener Voltageversus Temperature

    16

    0

    VCC, SUPPLY VOLTAGE (V)

    21.0

    20.5

    20.0

    19.5

    19.0–50 –25 0 25 50 75 100

    TA, AMBIENT TEMPERATURE (°C)

    I CC

    , SU

    PPLY

    CU

    RR

    ENT

    (mA)

    V Z, Z

    ENER

    VO

    LTAG

    E (V

    )

    14

    12

    10

    8.0

    6.0

    4.0

    2.0

    2.0 4.0 6.0 8.0 10 12 14 16

    21.5

    TA = 25°CRref = 10 kCT = 820 pFVFB = 0 VVCS = 0 V

    ICC = 25 mA

  • MC44603

    9MOTOROLA ANALOG IC DEVICE DATA

    –50 –25 0 25 50 75 100

    TA, AMBIENT TEMPERATURE (°C)

    Figure 19. Startup Threshold Voltageversus Temperature

    Figure 20. Disable Voltage After ThresholdTurn–On (UVLO1) versus Temperature

    –50 –25 0 25 50 75 100

    TA, AMBIENT TEMPERATURE (°C)

    V stu

    p–th

    , STA

    RTU

    P TH

    RES

    HO

    LD V

    OLT

    AGE

    (V)

    V dis

    able

    1, U

    VLO

    1 (V

    )

    15.5

    15.0

    14.5

    14.0

    13.5

    9.50

    9.00

    8.55

    8.50

    9.25

    VCC Increasing VCC Decreasing

    TA, AMBIENT TEMPERATURE (°C)

    Figure 21. Disable Voltage After ThresholdTurn–On (UVLO2) versus Temperature

    TA, AMBIENT TEMPERATURE (°C)

    Figure 22. Protection Threshold Level onVOVP versus Temperature

    2.608.0

    2.30

    V dis

    able

    2, U

    VLO

    2 (V

    )

    –50 –25 0 25 50 75 100

    7.8

    7.6

    7.4

    7.2

    7.0

    6.8

    2.55

    2.50

    2.45

    2.40

    2.35

    –50 –25 0 25 50 75 100VO

    VP–t

    h, P

    RO

    TEC

    TIO

    N T

    HR

    ESH

    OLD

    LEV

    EL (V

    )

    VCC Decreasing

    VCC = 12 V

    Figure 23. Protection Level on V CCversus Temperature

    Figure 24. Propagation Delay (V OVP > 2.58 Vto Vout Low) versus Temperature

    18

    TA, AMBIENT TEMPERATURE (°C)

    3.0

    2.0

    1.5

    1.0–50 –25 0 25 50 75 100

    TA, AMBIENT TEMPERATURE (°C)

    2.517.5

    17

    16.5

    16–50 –25 0 25 50 75 100

    V CC

    pro

    t, PR

    OTE

    CTI

    ON

    LEV

    EL (V

    )

    µPR

    OPA

    GAT

    ION

    DEL

    AY (

    s)

    Rref = 10 kCT = 820 pFPin 6 Open

    VCC = 12 VRref = 10 kCT = 820 pF

  • MC44603

    10 MOTOROLA ANALOG IC DEVICE DATA

    –50 –25 0 25 50 75 100

    TA, AMBIENT TEMPERATURE (°C)

    Figure 25. Standby Reference Currentversus Temperature

    Figure 26. Current Sense Voltage ThresholdStandby Mode versus Temperature

    –50 –25 0 25 50 75 100

    TA, AMBIENT TEMPERATURE (°C)

    270

    260

    250

    240

    230

    0.33

    0.32

    0.31

    0.30

    µI

    A)

    V CS–

    stby

    , CU

    RR

    ENT

    SEN

    SE T

    HR

    ESH

    OLD

    265

    255

    245

    235

    STAN

    DBY

    MO

    DE

    (V)

    VR P Stdby (Pin 12)Voltage Increasing VCC = 12 V

    Rref = 10 kCT = 820 pFPin 12 Clampedat 1.0 V

    R P

    Stb

    y, S

    TAN

    DBY

    REF

    EREN

    CE

    CU

    RR

    ENT

    (

    PIN FUNCTION DESCRIPTION

    Pin Name Description

    1 VCC This pin is the positive supply of the IC. The operating voltage range after startup is 9.0 to 14.5 V.

    2 VC The output high state (VOH) is set by the voltage applied to this pin. With a separate connection to thepower source, it can reduce the effects of switching noise on the control circuitry.

    3 Output Peak currents up to 750 mA can be sourced or sunk, suitable for driving either MOSFET or Bipolartransistors. This output pin must be shunted by a Schottky diode, 1N5819 or equivalent.

    4 Gnd The ground pin is a single return, typically connected back to the power source; it is used as control andpower ground.

    5 Foldback Input The foldback function provides overload protection. Feeding the foldback input with a portion of the VCCvoltage (1.0 V max) establishes on the system control loop a foldback characteristic allowing a smootherstartup and sharper overload protection. Above 1.0 V the foldback input is inactive.

    6 OvervoltageProtection

    When the overvoltage protection pin receives a voltage greater than 17 V, the device is disabled andrequires a complete restart sequence. The overvoltage level is programmable.

    7 Current SenseInput

    A voltage proportional to the current flowing into the power switch is connected to this input. The PWMlatch uses this information to terminate the conduction of the output buffer when working in a currentmode of operation. A maximum level of 1.0 V allows either current or voltage mode operation.

    8 DemagnetizationDetection

    A voltage delivered by an auxiliary transformer winding provides to the demagnetization pin an indicationof the magnetization state of the flyback transformer. A zero voltage detection corresponds to completecore saturation. The demagnetization detection ensures a discontinuous mode of operation. Thisfunction can be inhibited by connecting Pin 8 to Gnd.

    9 SynchronizationInput

    The synchronization input pin can be activated with either a negative pulse going from a level between0.7 V and 3.7 V to Gnd or a positive pulse going from a level between 0.7 V and 3.7 V up to a levelhigher than 3.7 V. The oscillator runs free when Pin 9 is connected to Gnd.

    10 CT The normal mode oscillator frequency is programmed by the capacitor CT choice together with the Rrefresistance value. CT, connected between Pin 10 and Gnd, generates the oscillator sawtooth.

    11 Soft–Start/Dmax/Voltage–Mode

    A capacitor, resistor or a voltage source connected to this pin limits the switching duty–cycle. This pincan be used as a voltage mode control input. By connecting Pin 11 to Ground, the MC44603 can beshut down.

    12 RP Standby A voltage level applied to the RP Standby pin determines the output power level at which the oscillator willturn into the reduced frequency mode of operation (i.e. standby mode). An internal hysteresiscomparator allows to return in the normal mode at a higher output power level.

    13 E/A Out The error amplifier output is made available for loop compensation.

    14 Voltage Feedback This is the inverting input of the Error Amplifier. It can be connected to the switching power supply outputthrough an optical (or other) feedback loop.

    15 RF Standby The reduced frequency or standby frequency programming is made by the RF Standby resistance choice.

    16 Rref Rref sets the internal reference current. The internal reference current ranges from 100 µA to 500 µA.This requires that 5.0 kΩ ≤ Rref ≤ 25 kΩ.

  • MC44603

    11MOTOROLA ANALOG IC DEVICE DATA

    Figure 27. Starting Behavior and Overvoltage Management

    Figure 28. Demagnetization

    ÏÏÏÏÏÏÏÏÏÏÏÏÏÏÏÏÏÏÏÏÏÏÏÏ

    ÏÏÏÏÏÏ

    ÏÏÏÏÏÏÏÏÏ

    VCC protVstup–th

    Vdisable1Vdisable2

    Vref

    VCC

    UVLO1

    VPin 11(Soft–Start)

    VOVP Out

    Output

    ICC17 mA

    0.3 mA

    Startup Restart >2.0 µsNo–Take Over Loop Failure

    Normal Mode

    VDemag In

    Output(Pin 3)

    VDemag Out

    VDemag InVDemag OutDemagnetization

    Management Oscillator

    Buffer Output

  • MC44603

    12 MOTOROLA ANALOG IC DEVICE DATA

    Figure 29. Switching Off Behavior

    Figure 30. Oscillator

    ÏÏÏÏÏÏ

    VCCVstup–th

    Vdisable1Vdisable2

    Vref

    UVLO1

    VPin 11(Soft–Start)

    Output(Pin 3)

    ICC17 mA

    0.3 mA

    VCT1.0 V

    VStby

    VDemag Out

    VOSC

    VOSC prot

    VDemag Out

    SynchronizationInput

    VOSC prot

    VOSC

    VStby

    CT

    1.6 V

    3.6 V

    Oscillator

  • MC44603

    13MOTOROLA ANALOG IC DEVICE DATA

    Figure 31. Soft–Start & D max

    3.6 V

    1.6 V

    VCT

    VCT low

    Vref

    Output(Pin 3)

    VCSS + 1.6 VSoft–Start Internal Clamp External Clamp

    VOSC

    OPERATING DESCRIPTION

    Error AmplifierA fully compensated Error Amplifier with access to the

    inverting input and output is provided. It features a typical dcvoltage gain of 70 dB. The noninverting input is internallybiased at 2.5 V and is not pinned out. The converter outputvoltage is typically divided down and monitored by theinverting input. The maximum input bias current with theinverting input at 2.5 V is –2.0 µA. This can cause an outputvoltage error that is equal to the product of the input biascurrent and the equivalent input divider source resistance.

    The Error Amp output (Pin 13) is provided for external loopcompensation. The output voltage is offset by two diodedrops (≈ 1.4 V) and divided by three before it connects to theinverting input of the Current Sense Comparator. Thisguarantees that no drive pulses appear at the Output (Pin 3)when Pin 13 is at its lowest state (VOL). The Error Ampminimum feedback resistance is limited by the amplifier’sminimum source current (0.2 mA) and the required outputvoltage (VOH) to reach the current sense comparator’s 1.0 Vclamp level:

    Rf(min) �3.0 (1.0 V)� 1.4 V

    0.2 mA� 22 k�

    +

    1.0 mA

    2.5 V

    Compensation

    RFB

    Cf

    R1 R2From Power Supply Output

    Rf

    13

    VoltageFeedback

    Input

    ErrorAmplifier

    2R

    R

    Current SenseComparator

    Gnd 4Foldback

    Input

    5

    14

    Figure 32. Error Amplifier Compensation

    Current Sense Comparator and PWM LatchThe MC44603 can operate as a current mode controller or

    as a voltage mode controller. In current mode operation, theMC44603 uses the current sense comparator. The outputswitch conduction is initiated by the oscillator and terminatedwhen the peak inductor current reaches the threshold level

  • MC44603

    14 MOTOROLA ANALOG IC DEVICE DATA

    established by the Error Amplifier output (Pin 13). Thus, theerror signal controls the peak inductor current on acycle–by–cycle basis. The Current Sense Comparator PWMLatch ensures that only a single pulse appears at the SourceOutput during the appropriate oscillator cycle.

    The inductor current is converted to a voltage by insertingthe ground referenced sense resistor RS in series with thepower switch Q1.

    This voltage is monitored by the Current Sense Input(Pin 7) and compared to a level derived from the Error Ampoutput. The peak inductor current under normal operatingconditions is controlled by the voltage at Pin 13 where:

    Ipk �V(Pin 13) – 1.4 V

    3 RSThe Current Sense Comparator threshold is internally

    clamped to 1.0 V. Therefore, the maximum peak switchcurrent is:

    Ipk(max) �1.0 VRS

    Figure 33. Output Totem Pole

    RRS

    Q

    UVLOVOSC prot

    VDemag Out

    ThermalProtection

    PWMLatch

    Current SenseComparator

    SubstrateCurrentSense

    14

    3

    7 C RS

    R

    R3

    Q1

    VinVC

    R2

    1N5819

    OscillatorThe oscillator is a very accurate sawtooth generator that

    can work either in free mode or in synchronization mode. Inthis second mode, the oscillator stops in the low state andwaits for a demagnetization or a synchronization pulse tostart a new charging cycle.

    • The Sawtooth Generation:In the steady state, the oscillator voltage varies between

    about 1.6 V and 3.6 V.The sawtooth is obtained by charging and discharging an

    external capacitor CT (Pin 10), using two distinct currentsources = Icharge and Idischarge. In fact, CT is permanentlyconnected to the charging current source (0.4 Iref) and so,the discharge current source has to be higher than thecharge current to be able to decrease the CT voltage (referto Figure 35).

    This condition is performed, its value being (2.0 Iref) innormal working and (0.4 Iref + 0.5 IF Stby in standby mode).

    Figure 34. Oscillator

    10CT

    1.0 V

    1.6 V

    3.6 V

    Vref

    0.4 Iref

    CVOS prot

    COSC Low

    COSC High

    COSC Regul

    Synchro

    1 0IRegul

    R

    SDisch

    Q

    CT < 1.6 V

    VOSC prot

    R

    SLOSC

    Q

    VOSC

    VDemagOut

    0 1

    IDischarge

    Discharge

    Figure 35. Simplified Block Oscillator

    Vref

    CT

    10

    ICharge0.4 Iref

    0 1 0: Discharge Phase1: Charge Phase

    COSC Regul

    IRegul

    1.6 V

    IDischarge

    Two comparators are used to generate the sawtooth. Theycompare the CT voltage to the oscillator valley (1.6 V) andpeak reference (3.6 V) values. A latch (Ldisch) memorizes theoscillator state.

    In addition to the charge and discharge cycles, a thirdstate can exist. This phase can be produced when, at the endof the discharge phase, the oscillator has to wait for asynchronization or demagnetization pulse before restarting.During this delay, the CT voltage must remain equal to theoscillator valley value (�1.6 V). So, a third regulated currentsource IRegul controlled by COSC Regul, is connected to CT inorder to perfectly compensate the (0.4 Iref) current sourcethat permanently supplies CT.

    The maximum duty cycle is 80%. Indeed, the on–time isallowed only during the oscillator capacitor charge.

    Consequently:Tcharge = CT x ∆V/IchargeTdischarge = CT x ∆V/Idischarge

    where:Tcharge is the oscillator charge time∆V is the oscillator peak–to–peak valueIcharge is the oscillator charge current

    andTdischarge is the oscillator discharge timeIdischarge is the oscillator discharge current

  • MC44603

    15MOTOROLA ANALOG IC DEVICE DATA

    So, as fS = 1 /(Tcharge + Tdischarge) when the Regularrangement is not activated, the operating frequency can beobtained from the graph in Figure 1.

    NOTE: The output is disabled by the signal VOSC prot whenVCT is lower than 1.0 V (refer to Figure 30).

    Synchronization and Demagnetization BlocksTo enable the output, the LOSC latch complementary

    output must be low. Reset is activated by the Ldisch outputduring the discharge phase. To restart, the LOSC has to be set(refer to Figure 34). To perform this, the demagnetizationsignal and the synchronization must be low.

    • Synchronization:The synchronization block consists of two comparators

    that compare the synchronization signal (external) to 0.7 and3.7 V (typical values). The comparators’ outputs areconnected to the input of an AND gate so that the final outputof the block should be :

    – high when 0.7 < SYNC < 3.7 V– low in the other cases.

    As a low level is necessary to enable the output,synchronized low level pulses have to be generated on theoutput of the synchronization block. If synchronization is notrequired, the Pin 9 must be connected to the ground.

    Figure 36. Synchronization

    Oscillator

    Output Buffer

    3.7 V

    0.7 V

    9

    Sync

    • Demagnetization:In flyback applications, a good means to detect magnetic

    saturation of the transformer core, or demagnetization,consists in using the auxiliary winding voltage. This voltage is:

    – negative during the on–time,– positive during the off–time,– equal to zero for the dead–time with generally some– ringing (refer to Figure 37).

    That is why, the MC44603 demagnetization detectionconsists of a comparator that can compare the auxiliarywinding voltage to a reference that is typically equal to65 mV.

    Figure 37. Demagnetization Detection

    VPin 8

    0.75 V

    65 mV

    –0.33 V

    Zero CurrentDetection

    On–Time Off–Time Dead–Time

    A diode D has been incorporated to clamp the positiveapplied voltages while an active clamping system limits thenegative voltages to typically –0.33 V. This negative clamplevel is sufficient to avoid the substrate diode switching on.

    In addition to the comparator, a latch system has beenincorporated in order to keep the demagnetization blockoutput level low as soon as a voltage lower than 65 mV isdetected and as long as a new restart is produced (high levelon the output) (refer to Figure 38). This process preventsringing on the signal at Pin 8 from disrupting thedemagnetization detection. This results in a very accuratedemagnetization detection.

    The demagnetization block output is also directlyconnected to the output, disabl ing i t during thedemagnetization phase (refer to Figure 33).

    NOTE: The demagnetization detection can be inhibited byconnecting Pin 8 to the ground.

    Figure 38. Demagnetization Block

    C Dem

    Oscillator Output

    Buffer R

    S

    QDemag

    VCC

    Negative ActiveClamping System

    8

    D65 mV

    VDemag Out

    Standby

    • Power Losses in a Classical Flyback Structure

    Figure 39. Power Losses in a ClassicalFlyback Structure

    VinRICL

    AC Line +

    Rstartup

    VCC

    ClampingNetwork

    Snubber

    MC44603

    RS

    +

    In a classical flyback (as depicted in Figure 39), thestandby losses mainly consist of the energy waste due to:

    – the startup resistor Rstartup Pstartup– the consumption of the IC and– the power switch control Pcontrol– the inrush current limitation resistor RICL PICL– the switching losses in the power switch PSW– the snubber and clamping network PSN–CLNPstartup is nearly constant and is equal to:

    �(Vin–VCC)2�Rstartup�

  • MC44603

    16 MOTOROLA ANALOG IC DEVICE DATA

    PICL only depends on the current drawn from the mains.Losses can be considered constant. This waste of energydecreases when the standby losses are reduced.

    Pcontrol increases when the oscillator frequency isincreased (each switching requires some energy to turn onthe power switch).

    PSW and PSN–CLN are proportional to the switchingfrequency.

    Consequently, standby losses can be minimized bydecreasing the switching frequency as much as possible.

    The MC44603 was designed to operate at a standbyfrequency lower than the normal working one.

    • Standby Power Calculations with MC44603During a switching period, the energy drawn by the

    transformer during the on–time to be transferred to the outputduring the off–time, is equal to:

    E � 12

    x L x Ipk2

    where:

    – L is the transformer primary inductor,– lpk is the inductor peak current.

    Input power is labelled Pin:

    Pin � 0.5 x L x Ipk2 x fSwhere fS is the normal working switching frequency.

    Also,

    Ipk �VCSRS

    where RS is the resistor used to measure the power switchcurrent.

    Thus, the input power is proportional to VCS2 (VCS beingthe internal current sense comparator input).

    That is why the standby detection is performed by creatinga VCS threshold. An internal current source (0.4 x Iref) setsthe threshold level by connecting a resistor to Pin 12.

    As depicted in Figure 40, the standby comparatornoninverting input voltage is typically equal to (3.0 x VCS + VF)while the inverter input value is (VR P Stby + VF).

    Figure 40. Standby

    CStby

    Current Mirror X2

    RP Stby

    ERAmpOut

    0.4 Iref0.6 Iref

    0 1

    2R

    1R

    C. S. Comparator

    0.8 Iref 0.25IF Stby

    Vref Vref Vref Vref

    Vref

    0.2 Iref

    OscillatorDischarge

    Current

    1 0

    IDischarge/2 IDischarge

    12

    13

    The VCS threshold level is typical ly equal to[(VR P Stby)/3] and if the corresponding power threshold islabelled PthL:

    PthL � 0.5 x L x �VR P Stby3.0 RS �2

    x fS

    And as:

    VR P Stby � RP Stby x 0.4 x Iref

    � RR P Stby x 0.4 xVrefRref

    RP Stby �10.6 x RS x Rref

    Vrefx

    PthLL x fS�

    Thus, when the power drawn by the converter decreases,VCS decreases and when VCS becomes lower than [VCS–thx (VR P Stby)/3], the standby mode is activated. This results inan oscillator discharge current reduction in order to increasethe oscillator period and to diminish the switching frequency.As it is represented in Figure 40, the (0.8 x Iref) currentsource is disconnected and is replaced by a lower value one(0.25 x IF Stby).

    Where: IF Stby = Vref/RF Stby

    In order to prevent undesired mode switching when poweris close to the threshold value, a hysteresis that isproportional to VR P Stby is incorporated creating a secondVCS threshold level that is equal to [2.5 x (VR P Stby)/3]. Whenthe standby comparator output is high, a second currentsource (0.6 x Iref) is connected to Pin 12.

    Finally, the standby mode function can be showngraphically in Figure 41.

    Figure 41. Dynamic Mode Change

    PthL

    PthH

    Pin

    [(VR P Stby)/3] 2.5 x [(VR P Stby)/3] 1

    VCS

    fStby

    fS

    NormalWorking

    Standby

    This curve shows that there are two power thresholdlevels:

    – the low one:PthL fixed by VR P Stby

    PthH � (2.5)2 x PthL xfStby

    fS

    – the high one:

    PthH � 6.25 x PthL xfStby

    fS

  • MC44603

    17MOTOROLA ANALOG IC DEVICE DATA

    Maximum Duty Cycle and Soft–Start ControlMaximum duty cycle can be limited to values less than

    80% by utilizing the Dmax and soft–start control. As depictedin Figure 42, the Pin 11 voltage is compared to the oscillatorsawtooth.

    Figure 42. D max and Soft–Start

    CDmax

    11

    Soft–StartCapacitor

    VOSCOscillator

    Dmax

    OutputDrive

    OutputControl

    0.4 Iref

    Vref

    2.4 VDZ

    Figure 43. Maximum Duty Cycle Control

    Voltage

    Dmax

    Pin 11

    VCT(Pin 10)

    Using the internal current source (0.4 Iref), the Pin 11voltage can easily be set by connecting a resistor to this pin.

    If a capacitor is connected to Pin 11, the voltage increasesfrom 0 to its maximum value progressively (refer to Figure44), thereby, implementing a soft–start. The soft–startcapacitor is discharged internally when the VCC (Pin 1)voltage drops below 9.0 V.

    Figure 44. Different Possible Uses of Pin 11

    Pin 11

    RI RI

    R Connected to Pin 11I = 0.4 Iref VZ VZ

    C C // R

    τ = RC

    If no external component is connected to Pin 11, aninternal zener diode clamps the Pin 11 voltage to a value VZthat is higher than the oscillator peak value, disablingsoft–start and maximum duty cycle limitation.

    FoldbackAs depicted in Fgure 32, the foldback input (Pin 5) can be

    used to reduce the maximum VCS value, providing foldbackprotection. The foldback arrangement is a programmablepeak current limitation.

    If the output load is increased, the required converter peakcurrent becomes higher and VCS increases until it reaches itsmaximum value (normally, VCS max = 1.0 V).

    Then, if the output load keeps on increasing, the system isunable to supply enough energy to maintain the outputvoltages in regulation. Consequently, the decreasing outputcan be applied to Pin 5, in order to limit the maximum peakcurrent. In this way, the well known foldback characteristiccan be obtained (refer to Figure 45).

    Figure 45. Foldback Characteristic

    Vout

    VONominal

    VCCVdisable2

    Ipk max

    New StartupSequence Initiated

    Iout

    Overload

    NOTE: Foldback is disabled by connecting Pin 5 to VCC.

    Overvoltage ProtectionThe overvoltage arrangement consists of a comparator

    that compares the Pin 6 voltage to Vref (2.5 V) (refer toFigure 46).

    If no external component is connected to Pin 6, thecomparator noninverting input voltage is nearly equal to:

    � 2.0 k�11.6 k�� 2.0 k�

    � x VCC

    � 2.0 k�11.6 k�� 2.0 k�

    � x VCC � 2.5 VThe comparator output is high when:

    � VCC � 17 V

    A delay latch (2.0 µs) is incorporated in order to senseovervoltages that last at least 2.0 µs.

    If this condition is achieved, VOVP out, the delay latchoutput, becomes high. As this level is brought back to theinput through an OR gate, VOVP out remains high (disablingthe IC output) until Vref is disabled.

    Consequently, when an overvoltage longer than 2.0 µs isdetected, the output is disabled until VCC is removed andthen re–applied.

    The VCC is connected after Vref has reached steady statein order to limit the circuit startup consumption.

    The overvoltage section is enabled 5.0 µs after theregulator has started to allow the reference Vref to stabilize.

    By connecting an external resistor to Pin 6, the thresholdVCC level can be changed.

    Figure 46. Overvoltage Protection

    VCC

    Vref

    0

    T

    VOVP

    ExternalResistor

    2.5 V(Vref)

    2.0 k

    11.6 k

    2.5 V

    5.0 µs

    VOVP out

    2.0 µs

    (If VOVP out = 1.0,the Output is Disabled)

    In OutDelayτ

    Enable

    COVLO6

    Delay

    In

    Out

    τ

  • MC44603

    18 MOTOROLA ANALOG IC DEVICE DATA

    Undervoltage Lockout Section

    Figure 47. V CC Management

    Reference Block:Voltage and CurrentSources Generator

    (Vref, Iref, ...)

    VCC

    Vref enable

    Cstartup

    1 0

    1 0

    Vdisable27.5 V

    Startup14.5 V

    UVLO1(to Soft–Start)

    Vdisable19.0 V

    CUVLO1

    RF Stby Rref

    Pin 15 Pin 16

    1

    As depicted in Figure 47, an undervoltage lockout hasbeen incorporated to garantee that the IC is fully functionalbefore allowing system operation.

    This block particularly, produces Vref (Pin 16 voltage) andIref that is determined by the resistor Rref connected betweenPin 16 and the ground:

    Iref �VrefRref

    where Vref � 2.5 V (typically)

    Another resistor is connected to the Reference Block:RF Stby that is used to fix the standby frequency.

    In addition to this, VCC is compared to a second thresholdlevel that is nearly equal to 9.0 V (Vdisable1). UVLO1 isgenerated to reset the maximum duty cycle and soft–startblock disabling the output stage as soon as VCC becomeslower than Vdisable1. In this way, the circuit is reset and madeready for the next startup, before the reference block isdisabled (refer to Figure 29). Finally, the upper limit for theminimum normal operating voltage is 9.4 V (maximum valueof Vdisable1) and so the minimum hysteresis is 4.2 V.((Vstup–th) min = 13.6 V).

    The large hysteresis and the low startup current of theMC44603 make it ideally suited for off–line converterapplications where efficient bootstrap startup techniques arerequired.

  • MC44603

    19MOTOROLA ANALOG IC DEVICE DATA

    Figure 48. 250 W Input Power Off–Line Flyback Converter with MOSFET Switch

    185 Vacto

    270 Vac

    RFIFilter R1

    1.0/5.0 W

    C4 ... C71.0 nF/1000 V

    D1 ... D41N4007

    C1220 µF

    R268 k/2.0 W

    C2220 µF

    D51N4934

    C1747 nF

    D7M856L1

    1.0 µH

    Sync

    C8 2.2 nF

    C9 1.0 nF

    C10 1.0 µF

    R155.6 k

    R1522 k

    C111.0 nF

    R1722 k

    R251.0 k

    C126.8 nF

    R1827 k

    R1910 k

    C13100 nF

    R12 22

    R11 39

    R10 10

    R7 180 k

    R815 k

    R9 1.0 k

    R1227 k

    C16100 pF

    C151.0 nF

    9

    10

    11

    12

    13

    14

    15

    16

    8

    7

    6

    5

    4

    3

    2

    1

    D61N4148

    R51.2 k

    R6150

    R261.0 k

    R140.2

    R131.0 k

    D12MR856

    MTP6N60E

    C144.7 nF

    C182.2 nF

    Laux Lp

    D8MR856

    D9MR852

    D10MR852

    D11MR852

    C32 220 pF

    C29 220 pF

    C26 220 pF

    C23 220 pF

    C271000 µF

    C280.1 µF

    C251000 µF

    C240.1 µF

    C211000 µF

    C220.1 µF

    C30100 µF

    C33100 µF

    C310.1 µF

    R2022 k

    5.0 W

    R24270

    R23147.5 k

    R222.5 k

    L222.5 µH

    150 V/0.6 A

    30 V/2.0 A

    14 V/2.0 A

    7.0 V/2.0 A

    C2033 nF

    C19100 nF

    R2110 k

    TL431

    MOC8101

    C31.0 nF/1.0 kV

    R34.7 M

    D141N4733

    MC

    4460

    3P

    D15 1N5819

  • MC44603

    20 MOTOROLA ANALOG IC DEVICE DATA

    250 W Input Power Fly–Back Converter185 V – 270 V Mains Range

    MC44603P & MTP6N60E

    Tests Conditions Results

    Line Regulation

    150 V130 V114 V 7.0 V

    Vin = 185 Vac to 270 VacFmains = 50 HzIout = 0.6 AIout = 2.0 AIout = 2.0 AIout = 2.0 A

    10 mV10 mV10 mV20 mV

    Load Regulation150 V

    Vin = 220 VacIout = 0.3 A to 0.6 A 50 mV

    Cross Regulation

    150 V

    Vin = 220 VacIout (150 V) = 0.6 AIout (30 V) = 0 A to 2.0 AIout (14 V) = 2.0 AIout (7.0 V) = 2.0 A

    < 1.0 mV

    Efficiency Vin = 220 Vac, Pin = 250 W 81%

    Standby ModeP input

    Switching Frequency

    Vin = 220 Vac, Pout = 0 W 3.3 W

    20 kHz fully stable

    Output Short Circuit Pout (max) = 270 W Safe on all outputs

    Startup Pin = 250 W Vac = 160 V

  • MC44603

    21MOTOROLA ANALOG IC DEVICE DATA

    Figure 49. 125 W Input Power Off–Line Flyback Converter with Bipolar Switch

    185 Vacto

    270 Vac

    RFIFilter R1

    1.0/5 W

    C4 ... C71.0 nF/1000 V

    D1 ... D41N4007

    C1100 µF

    R268 k/2 W

    C2220 µF

    D51N4934

    L11.0 µH

    C9 1.0 nF

    C10 1.0 µF

    R155.6 k

    R1622 k

    C111.0 nF

    R1722 k

    R251.0 k

    C126.8 nF

    R1827 k

    R1910 k

    C13100 nF

    R7 180 k

    R815 k

    R9 1.0 k

    R427 k

    C16100 pF

    C151.0 nF

    D61N4148

    R51.2 k

    R6150

    R140.33

    R131.0 k

    D12MR856

    MJF18006

    C144.7 nF

    C182.2 nF

    Laux Lp

    D8MR856

    D9MR852

    D10MR852

    D11MR852

    C32 220 pF

    C29 220 pF

    C26 220 pF

    C23 220 pF

    C271000 µF

    C280.1 µF

    C251000 µF

    C240.1 µF

    C211000 µF

    C220.1 µF

    C30100 µF

    C310.1 µF

    R24270

    R23117.5 k

    R222.5 k

    120 V/0.5 A

    28 V/1.0 A

    15 V/1.0 A

    8.0 V/1.0 A

    C2033 nF

    C19100 nF

    R2110 k

    TL431

    MOC8101

    C31.0 nF/1.0 kV

    R34.7 M

    VCC

    9

    10

    11

    12

    13

    14

    15

    16

    8

    7

    6

    5

    4

    3

    2

    1

    D13 1N4728

    C34 1.0 µF

    D141N4733

    MC

    4460

    3P

    R11 39

    R10 10

    D15 1N5819

  • MC44603

    22 MOTOROLA ANALOG IC DEVICE DATA

    125 W Input Power Fly–Back Converter185 V – 270 V Mains Range

    MC44603P & MJF18006

    Tests Conditions Results

    Line Regulation

    120 V128 V115 V 8.0 V

    Vin = 185 Vac to 270 VacFmains = 60 HzIout = 0.5 AIout = 1.0 AIout = 1.0 AIout = 1.0 A

    10 mV10 mV10 mV20 mV

    Load Regulation120 V

    Vin = 220 VacIout = 0.2 A to 0.5 A = 0.05 V

    Cross Regulation

    120 V

    Vin = 220 VacIout (120 V) = 0.5 AIout (28 V) = 0 A to 1.0 AIout (15 V) = 1.0 AIout (8.0 V) = 1.0 A

    < 1.0 mV

    Efficiency Vin = 220 Vac, Pin = 125 W 85%

    Standby ModeP input

    Switching Frequency

    Vin = 220 Vac, Pout = 0 W 2.46 W

    20 kHz fully stable

    Output Short Circuit Pout (max) = 140 W Safe on all outputs

    Startup Pin = 125 W Vac = 150 V

  • MC44603

    23MOTOROLA ANALOG IC DEVICE DATA

    P SUFFIXPLASTIC PACKAGE

    CASE 648–08ISSUE R

    OUTLINE DIMENSIONS

    NOTES:1. DIMENSIONING AND TOLERANCING PER ANSI

    Y14.5M, 1982.2. CONTROLLING DIMENSION: INCH.3. DIMENSION L TO CENTER OF LEADS WHEN

    FORMED PARALLEL.4. DIMENSION B DOES NOT INCLUDE MOLD FLASH.5. ROUNDED CORNERS OPTIONAL.

    –A–

    B

    F C

    S

    HG

    D

    J

    L

    M

    16 PL

    SEATING

    1 8

    916

    K

    PLANE–T–

    MAM0.25 (0.010) T

    DIM MIN MAX MIN MAXMILLIMETERSINCHES

    A 0.740 0.770 18.80 19.55B 0.250 0.270 6.35 6.85C 0.145 0.175 3.69 4.44D 0.015 0.021 0.39 0.53F 0.040 0.70 1.02 1.77G 0.100 BSC 2.54 BSCH 0.050 BSC 1.27 BSCJ 0.008 0.015 0.21 0.38K 0.110 0.130 2.80 3.30L 0.295 0.305 7.50 7.74M 0 10 0 10 S 0.020 0.040 0.51 1.01

    ����

    DIM MIN MAX MIN MAXINCHESMILLIMETERS

    A 10.15 10.45 0.400 0.411B 7.40 7.60 0.292 0.299C 2.35 2.65 0.093 0.104D 0.35 0.49 0.014 0.019F 0.50 0.90 0.020 0.035G 1.27 BSC 0.050 BSCJ 0.25 0.32 0.010 0.012K 0.10 0.25 0.004 0.009M 0 7 0 7 P 10.05 10.55 0.395 0.415R 0.25 0.75 0.010 0.029

    MBM0.010 (0.25)

    NOTES:1. DIMENSIONING AND TOLERANCING PER ANSI

    Y14.5M, 1982.2. CONTROLLING DIMENSION: MILLIMETER.3. DIMENSIONS A AND B DO NOT INCLUDE MOLD

    PROTRUSION.4. MAXIMUM MOLD PROTRUSION 0.15 (0.006) PER

    SIDE.5. DIMENSION D DOES NOT INCLUDE DAMBAR

    PROTRUSION. ALLOWABLE DAMBARPROTRUSION SHALL BE 0.13 (0.005) TOTAL INEXCESS OF D DIMENSION AT MAXIMUMMATERIAL CONDITION.

    –A–

    –B– P8X

    G14X

    D16X

    SEATINGPLANE

    –T–

    SAM0.010 (0.25) B ST

    16 9

    81

    F

    J

    R X 45�

    � � � �

    M

    C

    K

    DW SUFFIXPLASTIC PACKAGE

    CASE 751G–02(SOP–16L)ISSUE A

  • MC44603

    24 MOTOROLA ANALOG IC DEVICE DATA

    Motorola reserves the right to make changes without further notice to any products herein. Motorola makes no warranty, representation or guarantee regardingthe suitability of its products for any particular purpose, nor does Motorola assume any liability arising out of the application or use of any product or circuit, andspecifically disclaims any and all liability, including without limitation consequential or incidental damages. “Typical” parameters which may be provided in Motoroladata sheets and/or specifications can and do vary in different applications and actual performance may vary over time. All operating parameters, including “Typicals”must be validated for each customer application by customer’s technical experts. Motorola does not convey any license under its patent rights nor the rights ofothers. Motorola products are not designed, intended, or authorized for use as components in systems intended for surgical implant into the body, or otherapplications intended to support or sustain life, or for any other application in which the failure of the Motorola product could create a situation where personal injuryor death may occur. Should Buyer purchase or use Motorola products for any such unintended or unauthorized application, Buyer shall indemnify and hold Motorolaand its officers, employees, subsidiaries, affiliates, and distributors harmless against all claims, costs, damages, and expenses, and reasonable attorney feesarising out of, directly or indirectly, any claim of personal injury or death associated with such unintended or unauthorized use, even if such claim alleges thatMotorola was negligent regarding the design or manufacture of the part. Motorola and are registered trademarks of Motorola, Inc. Motorola, Inc. is an EqualOpportunity/Affirmative Action Employer.

    Mfax is a trademark of Motorola, Inc.How to reach us:USA/EUROPE/Locations Not Listed : Motorola Literature Distribution; JAPAN : Motorola Japan Ltd.; SPD, Strategic Planning Office, 141,P.O. Box 5405, Denver, Colorado 80217. 1–303–675–2140 or 1–800–441–2447 4–32–1 Nishi–Gotanda, Shinagawa–ku, Tokyo, Japan. 81–3–5487–8488

    Customer Focus Center: 1–800–521–6274

    Mfax : [email protected] – TOUCHTONE 1–602–244–6609 ASIA/PACIFIC : Motorola Semiconductors H.K. Ltd.; Silicon Harbour Centre,Motorola Fax Back System – US & Canada ONLY 1–800–774–1848 2, Dai King Street, Tai Po Industrial Estate, Tai Po, N.T., Hong Kong.

    – http://sps.motorola.com/mfax/ 852–26629298HOME PAGE: http://motorola.com/sps/

    MC44603/D◊