E-mail :[email protected] · PDF fileprocedures such as weld overlay lining. ... Long welding Neck Flange ANSI Flange : ... SINGAPORE . Velocity Energy PTE LTD . STOCK . 2012 :

E-mail :[email protected] www.ajoofitting.co.kr

#591-7 Hwa Jeon-dong, GangSeo-gu, Busan, South Korea Tel : +82 51 832 9700~7 Fax : +82 51 832 9709

AJ AJOO FITTING CO.,LTD FORGED PRODUCTS-FLANGE,FITTING


1. Greetings

2. Brief Chronicle

3. General Information

4. Organization

5. Major Products

6. Certificates

7. Major Customers

8. Experience

9. Facilities & Equipment

10. Manufacturing Process

11. Sources of Raw Material

12. Sub-Vendor List

FORGED PRODUCTS-FLANGE,FITTING


1.Greetings

CEO’s Greeting It’s a great pleasure for us to introduce AJOO Fitting to our clients and customers.

We have been producing various kinds of Fittings and Flanges since we had been established in March, 1993.

We have the latest new model of manufacturing facilities and the latest test instruments for the best quality.

In addition, we have participated in many domestic and overseas projects and we have manufactured the best

quality products with our excellent engineers and production personnel.

We have experienced to supply various kinds of Fittings and Flanges in the fields of ship building ( vessel & offshore

projects ), refinery & chemical plants, nuclear and thermal power plants and so on.

We have supplied not only the standard products such as ANSI, JIS, DIN, MSS and AWWA but also the non-standard

flanges like forged neck, nozzle type flanges and all kinds of high pressure fittings which are requiring special

procedures such as weld overlay lining.

We are doing our utmost effort in order to satisfy our respectable customers.

We hope that you would encourage our efforts in the years ahead.

Thanks a lot for your time.

Young-Tae, Joo

President

AJ AJOO FITTING CO.,LTD




1993.03 Established the Company in Busan Korea

1996.05 Changed company name to A-JOO FITTING Industries Co., Ltd

2001.12 Increasing of business items and installations

2002.01 Certified by Korean Industrial Standards in stainless steel welding flanges (KS B1506)

2002.01 Certified by KSA-QA in accordance with ISO 9001/KS A 9001 Standard

2003.01 Converting to the cooperative company

2004.03 Small and medium enterprises Prize. (Busan-Bank)

2004.12 Capital Increase

2006.05 Venture Business Certificate

2006.12 INNO-BIZ(Small and Medium Business Administration)

2007.05 Move to Songjeong-Dong (Noksan Industry Complex)

2008.01 Certified by KAB-QA in accordance with ISO 14001/KS A 14001 Standard

2010.05 Certified by HBS-QA in accordance with ISO 9001:2008 / PED 97/23/EC Standard

2011.03 Move to HwaJeon-Dong, (Noksan Industry Complex)

2.Brief Chronicle



3.General Information

• TEL : +82 51 832 9700~7 • FAX : +82 51 832 9709 • E-mail : [email protected]

Contact

• Location : #591-7, Hwajeon-Dong, Gangseo-gu, Busan, South Korea

• Total Area Space: 3,305㎡ • Building Site: 2,553㎡

Location

• Employees: 32 • Capacity: 300 Ton per Month Ability




4.Organization

CEO

SALES MANAGEMENT Q.A PRODUCTION

FLANGES FORGED FITTING

OVERSEAS DOMESTIC




4.Organization


Production, 20 Q.C team, 2

Sales team, 6

management, 4

Production

Q.C team

Sales team

management

TOTAL : 32 PEOPLE



5.Major Products

III. Material

*Carbon Steel : ASTM A105(N), A181Gr, A266Gr, A350Gr , JIS SFGr Etc. Etc

*High Yield Carbon Steel : ASTM A694Gr F42, F45, F52, F55, F60, F65 Etc.

*Stainless Steel : ASTM A182Gr F304(L,H), F316(L,H), F347(H), F317(L), F44 Etc.

*Duplex & Super Duplex Steel : ASTM A182Gr F51, F53 Etc.

*Low Alloy Steel : ASTM A182Gr F1, F5(A), F6, F9, F11, F12, F22, F91 Etc.

*Nickel Alloy : B564 UNS NO 6625, 8825 Etc

I. Capacity Approximate Yearly Production Capacity 3,600 Ton Per Year

II. Limitations for Manufacturing / Assembly in Our Shop Length : 3,000mm, Diam : 2,800mm, Weight : 10 ton





5-1. Flanges

Standard Code Available

ANSI

B16.5 #150~#2500

ORIFICE FLANGE (B16.36) #300~#2500

LONG WELDING NECK FLANGE #150~#2500

API API 605, B 16.47B #75 ~ #300

MSS MSS SP44, B16.47A #150~#900

AWWA AWWA C207 Class B &D-Table 2/3, Class E-Table 4

DIN DIN FLANGE 6 Bar ~ 40 Bar

SPECTACLE FLANGE API 590 FIG.8 , SPACER AND BLANK , B16.48 #150~#2500

KS, JIS KS, JIS FLANGE 1Kg~63Kg

OIL PRESSURE SQUARE FLANGE 210Kg~350Kg




5-1. Flanges

WELDING NECK SLIP ON SOCKET WELDING

THREAD LAP JOINT BLIND




5-1. Flanges

Spectacle Flange Orifice Flange AWWA

Ks, JIS, Square Flange Long welding Neck Flange ANSI Flange




5-2. Forged products

Baffle Nozzle RING

DISC SHAFT TUBE SHEET




5-3. Forged fitting

Socket Welding Fittings

90D ELBOW 45D ELOBW TEE CROSS

COUPLING REDUCER CAP UNION

Outlets

Socket Outlet

Welding Outlet

Threaded Outlet

Nipple Outlet




5-3. Forged fitting

THREADED FITTINGS

90D ELBOW 45D ELBOW TEE CROSS

Full coupling

Half coupling cap Union

THREADED FITTINGS

Hex Head Plug

S.Q Head Plug

Round Head Plug

Hex Head Bushing

Boss Insert Nipple Swage Nipple




5-3. Forged fitting




5-4. Factory




6-1. Certificates ISO 14001 : 2004 ISO 9001 : 2008




6-1. Certificates

PED 97/23/EC KS UNDER PROCESS AND IT WILL BE

FINISHED BY SEP.




6-2. Certificates – MTC by AJ




6-3. Certificates – VENDOR LIST

IGEDC (Iranian gas engineering & development Co.)

**IOOC **Kala Naft




7-1. Experience – Ship building project

CUSTOMER PROJECT PERIOD PRODUCTS

DAEWOO SHIP BUILDING &MARINE ENGINEERING CO.,LTD

KIZOMBA "A" TLP SWHP 2004 FORGED FITTING

BP THUNDER HOUSE SEMISUBMERSIBLE PDQ 2004 FORGED FITTING

SANHA CONDENSATE PROJECT 2004 FORGED FITTING

SAMSUNG HEAVY IND CO.,LTD

BONGA FPSO HULL& MARINE SYSTEM 2002 FORGED FITTING

CAKERAWALA GAS FIELD DEVELOPMENT 2003 FORGED FITTING

SU TU DEN FIELD-PHASE DEVELOPMENT FPSO 2005 FORGED FITTING

DSEC CO.,LTD Mangalia Shipyard 2007 ~ 2008 FLANGE

SAMHO Shipbuilding CO., LTD SONGA RUBY 17k Oil & Chemical Tanker 2008 FLANGE




7.2 Experience – Plant Project


SEONGHWA INDUSTRIAL CO.,LTD. AZ ZOUR SOUTH CCGT-2 2012 FLANGE

Korea Midland Power Co.,Ltd (POSCO Engineering) KOREA CO2 CAPTURE CONSORTIUM 2012 FLANGE

Daelim Industrial Co.,Ltd. 2012 FLANGE

eTEC E&C Co.,Ltd. (HONAM PETROCHEMICAL CORP.) 3PZ Project 2011 FLANGE

LG Chemical Ltd. CA/EDC Project Yeosu, Korea 2011 FLANGE

PRAXAIR KOREA T-900 Project 2011 FLANGE

eTEC E&C Co.,Ltd. (TONGSUH PETROCHEMICAL CORP.) TS7000 Project 2011 FORGED

FITTING

HYUNDAI HYSCO HYUNDAI IRON MANUFACTURE OXYGEN FACTORY PLANT #5,6 2010 FLANGE

HYUNDAI ROTEM HYSCO GJC HEAT RECOVERY CONSTRUCTION 2009 FLANGE




7.2 Experience – Plant Project


POSCO FINEX 2004~2007 FLANGES/ FITTINGS

COKE FACTORY EXPANSION 2006 FLANGES/ FITTINGS

LG GUMI L/G LCD PROJECT 2006 FLANGES

L/G P6 2006 FLANGES

SAMSUNG FINE CHEMICAL CLEAN ROOM CONTRUCT 2006 FITTINGS

SAMSUNG ELECTRIC YEONGWOL PROJECT 2006 FLANGES

SSANGYONG CEMENT 2006 FITTINGS

LOTTE Engineering & Construction HYUNDAI STEEL COMPANY COKE OVEN PALNT 2008 FLANGE

KOREA SOUTHERN POWER CO., LTD. KOREA SOUTHERN POWER CO., LTD. 2007 FLANGE

KOREA SOUTH EAST POWER CO., LTD.

YOUNG HUNG THERMAL POWER PLANT #3,#4 (DESULFURIZATION FACILITIES)

2007 FLANGE




7.2 Experience – Overseas Project

COUNTRY CUSTOMER PROJECT PERIOD PRODUCTS

U.A.E Drydocks World Dubai STOCK 2012 FLANGES

SINGAPORE Velocity Energy PTE LTD STOCK 2012 FLANGES

JAPAN IHI CORP. MISCELLANEOUS

PIPING FOR JORF LASFAR PROJECT

2011 FLANGES

MALAYISIA JORD MALAYSIA SDN BHD STOCK 2011 FLANGES

SINAPORE SISTON ASIA-PACIFIC PTE.LTD STOCK 2011 FLANGES

IRAN MAPNA INTERNATIONAL F&E STOCK 2010 FLANGES

IRAN MOHANDESI TARH VA TOSEH MARO SANAT KARUN DAM4 2010 FLANGES

JAPAN HITACHI ARAMCO 2009 FLNAGES

JORDAN LOTTE E&C CO.,LTD JORDAN LPG TANK 2009 FLANGES



COMPANY LOGO COMPANY NAME

DAEWOO Engineering & Construction

Daelim Ind. Co. Ltd

DSEC Co., Ltd

DOOSAN Heavy Ind. Co., Ltd

LG Chemical

LOTTE Engineering & Construction

8.Major Customers

COMPANY LOGO COMPANY NAME

Hyundai Heavy Ind. Co., Ltd.

HYUNDAI HYSCO

KOREA ELECTRIC POWER CORPORATION

S-OIL

Hyundai ROTEM

Samsung Corporation Samsung Heavy Ind.

Co., Ltd.




9-1. FACILITIES & EQUIPMENT


EQUIPMENT TYPE CAPACITY L/SHOP NOS

Cutting M/C Circle 0~100mm

JAPAN KOLKE 4

Straight Line 0~100mm 3

Crank Press 600 Ton 50 HP DONG WOO 1

Marking M/C Fitting ½”~5”

A JOO 2

Flange ½”~14” 1

Hole M/C 0 ~ Ø 75 A JOO 1

Lathe

General lathe Ø 350 5HP TONG IL/ DAE HAN 2/1

General lathe Ø 460 7HP DAEHAN 1

General lathe Ø 560 9HP HWA CHON 1

General lathe Ø 580 10HP KOREA 2

General lathe Ø 680 10HP TONG IL 1

General lathe Ø900, Ø 1000 10 HP HWA CHON 2

General lathe Ø 1300 11HP KOREA 2

General lathe Ø 1500 15HP JAPAN 2

Auto Lathe Ø 350 15HP DAE WOO 4





EQUIPMENT TYPE CAPACITY L/SHOP NOS

Vertical Lathe Vertical Lathe Ø2000 , Ø1600 O-M 1

Hole M/C Main Processing Ø450 DO WON 1

Upright Drill General Ø600 7HP YOSIDA 2

Ø500 7HP HWA JIN 2

Radial Drill General Ø1000 7HP JO KWANG 1

Ø1650 10HP DOMINAKA 3

Forklift 1.5 TON NIX SAN 1

3 TON DAE WOO 1

Hole M/C Ø80, Ø150 A JOO 8

Plasma 55 MM DANAKA 1

Hoist Crane 5 TON, 2.8 TON SAM SUNG 5





UNIVERSAL TESTER Brinell Hardness Tester





Spectrometer (PMI) UT TEST IMPACT TEST





Roughness Tester (SURFACE

ILLUMINOMETER) Visual test



10. Manufacturing Process


Raw Material Cutting Heating Forging Heat Treatment

Rough Machine Heat Treatment Machining Packing Delivery



11. Source of raw material


Product COMPANY

STAINLESS STEEL SANDVIK (Sweden), POSCO SPECIALTY STEEL (Korea) , OUTOKUMPU

CARBON STEEL POSCO (Korea)

LOW TEMPERING FORGING POSCO (Korea)

A694 JFE Steel Corporation (Japan), POSCO (Korea)

B564, Duplex, Monel, I625 Forging

Stooss Hedingen (Switzerland), Special Quality Alloys (UK), SANDVIK (Sweden), ChangWon Metal (Korea)



12. Sub vendor list


KIND COMPANY MAIN FACILITY REMARK

FORGING

DAE HEUNG IND. CO.,LTD 3,000TON PRESS ISO9001, 14001

MYONG KWANG CO.,LTD 4,000TON PRESS ISO9001,LR,BV,DNV,GL

TAEWOONG CO.,LTD 8,000TON PRESS ISO9001,KEPIC-MN,etc.

INSPECT(NDE) International Nondestructive Testing Co.,Ltd

Radiographic Testing, Ultrasonic Testing, Magnetic Particle

Testing,etc

ISO9002

WELDING SEO-KWANG TECH TIG WELDING MACHINE ISO9000

GALVANIZING METAL LME CO.,LTD. Smelting Furnace ISO9002




Thank you for your time. Contact point : Tel: +82 51 832 9700~7 Fax: +82 51 832 9709 Mob:+82 10 3946 0718 Email: [email protected] Overseas dept : Jenny Jung

Documents

E-mail :[email protected] · PDF fileprocedures such as weld overlay lining. ... Long welding Neck Flange ANSI Flange : ... SINGAPORE . Velocity Energy PTE LTD . STOCK . 2012 :