430

FUNCTION MODULES

Standard Type Toner Quantity Sensor

Part Number : ZHDA1319

< Standard type>

Applications

For color copier

For color laser printer

Characteristics Sensor output is not influenced by a color of toner and quantity of toner was detected by this sensor stably. Sensor output is analog voltage and can be gained in proportion of the toner unattached area. Nichicon can design custom-made toner quantity sensor, based on the specific demand from the customer.

For example) LED lights, the frequency and brightness can be adjusted The supported sensor output rate can be changed The sensor output values can be optionally configured

Miniaturized with high performance by COB technology. The sensor has a structure to prevent stray light and reduces error of the output. Adapted to the RoHS directive (2011/65/EU,(EU)2015/863).

The amount of attched toner above the detection was measured by this sensor. Usefull for

color copier and color laser printer.

Dimensions (Top mount connector)

2-φ3.5

0.45MAX.

（0.6） 35

22±0.1

14±0.20.2MIN.

36 MIN.

3±0.210

62±0.5

① ④

（7）C

（7） （3）

0.1 AA

3（+0.1/-0）

11.6（15.7）

（7.1）

（1.7）

（7）

311

（13）

C

25

（10）

（4）

（3.44）

（7）

B

B

1132

10

3 3

19.00018.948（19h9）

3.0253.00（3H9）

3.0253.00（3H9）

(Height of assembly compornents) 3MAX.

(Rear view)

(Front view)

BM04B-CZSS-TF(Top Assembly Type by JST)

431

FUNCTION MODULES

(Side mount connector)

(Thin form side mount connector)

2-φ3.5

35

22±0.1

14±0.20.2MIN.

40 MIN.

3±0.210

62±0.5

①

④

（7）C

（7） （3）

0.1 A11

（13）

C

25

（10）

（4）

（3.44）

（7）

B

B

1132

10

3 319.00018.948（19h9）

3.0253.00（3H9）

3.0253.00（3H9）

0.45MAX.

A

11.6（11.5）

（2.9）

3

（0.5）

①④

3（+0.1/-0）

（7）

（0.5）

(Rear view)

(Front view)

(Height of assembly compornents) 3MAX.

SM04B-SRSS-TB(Thin form Side Assembly Type by JST)

2-φ3.5

35

22±0.1

14±0.20.2MIN.

36 MIN.

3±0.210

62±0.5

（7）C

（7） （3）

0.1 A11

（13）

C

25

（10）

（4）

（3.44）

（7）

B

B

1132

10

3 3

19.00018.948（19h9）

3.0253.00（3H9）

3.0253.00（3H9）

（13.3）

④ ①

0.45MAX.

A

11.6

（4.7）

3 3（+0.1/-0）

（7）

（1.5）（1.5）

(Rear view)

(Front view)

(Height of assembly compornents) 3MAX.

SM04B-CZSS-TB(Side Assembly Type by JST)

432

0.45MAX.

（2.3） 35

（16.5）

14±0.2

3±0.210

50±0.4

① ⑤

（7） （7） （3）

A3（+0.1/-0）

11.6（13.3）

（4.7）

（0.8）

（7）

311

（13）

C

25

(10)

（4）

（3.44）

（7）

B

B

1132

10

3 319.00018.948（19h9）

3.025

3.00（3H9）3.0253.00（3H9）

（8.65）

36

0.1 A

C

2-φ3.5

(Front view)

(Rear view)

(Height of assembly compornents) 3MAX.

53398-0571(Top Assembly Type by molex)

FUNCTION MODULES

Part Number : ZHDA1350R

< Low price version>

Characteristics Low price version has the same performance as Standard type, and the cost is low. Sensor outputs are analog voltage separates P-polarized and S-polarized. Sensor outputs are not influenced by a color of toner and quantity of toner was

detected by this sensor stably. By calculating sensor output P voltage and S voltage ,can be gained in proportion of the toner unattached area.

Nichicon can design custom-made toner quantity sensor, based on the specific demand from the customer.

For example) The supported sensor output rate can be changed The sensor output values can be optionally configured LED lights, the frequency and brightness can be adjusted

Miniaturized with high performance by COB technology. The sensor has a structure to prevent stray light and reduces error of the output. Adapted to the RoHS directive (2011 /65/EU,(EU)2015/863).

Dimensions(Top mount connector)

433

FUNCTION MODULES

Sensor output, toner quantity characteristics (example)6.0

5.0

4.0

3.0

2.0

1.0

0.0

0.00 2.00 4.00

Toner quantity (g/m2)

6.00 8.00 10.00

Sen

sor

outp

ut (

V)

Absolute maximum ratings (Ta : 25°C) Item Symbol Range Unit Supply voltege Vcc 0 to + 5.5 V Operating temperature Topr 0 to + 55 °C

Strage temperature Tstg -20 to + 70 °C

Recommendation operating conditions Item Symbol Range Unit

Supply voltege Vcc +5.0 ± 0.1 V

Detection distance Leng 6.5 to 7.5 mm

LED properties

Radiation frequency( lf = 20mA )

Peak radiation frequency( lf = 20mA )

619 to 629 nm

631 nm

Item Symbol Range Unit

LED properties can be altered upon request.

When setting each color of toner, regardless of the color it is possible to adjust to closely similar properties.

Low price version obtains the characteristics of the graph by calculating the output P voltage and the S voltage.

434

FUNCTION MODULES

Standard Type DC-DC Converter (1.5W 3W)

SIP type is resin coating for small space, and DIP type is resin case, steer cover and resin coating for low profile application.

Characteristics

Specification

(1) Thin and lightweight(2) Excellent heat radiation and miniaturization due to alumina substrate(3) Excellent isolation ability between input and output(4) No attachment necessary(5) Circuit with built-in excess current protection(6) Adapted to the RoHS directive (2011/65/EU,(EU)2015/863)

Output ToleranceOver Current ProtectionWithstanding Voltage

±5%Functions at 105% or more of the rated output current Automatically restoredBetween input and output AC500V for 1minute 5mA

:::

Insulation Resistance

Operating Temperature/HumidityStorage Temperature/Humidity

Between input and output terminals DC500V, more than 100MΩ(25˚C 70%)-10 to +71˚C 20 to 95%RH (No dewdrops)-40 to +85˚C 20 to 95%RH (No dewdrops)

:

::

OutputPower Input Voltage

OutputVoltage Output Current Part Number

Style No.

B C D E

MeasurementStyleNo.

Efficie-ncy L W H S

4.5 to 7.2V

(5VTYP)

8 to 16.5V

(12VTYP)

18 to 32V

(24VTYP)

4.5 to 7.2V

(5VTYP)

8 to 16.5V

(12VTYP)

18 to 32V

(24VTYP)

4.5 to 7.2V(5VTYP)

8 to 16.5V(12VTYP)

18 to 32V(24VTYP)

4.5 to 7.2V(5VTYP)

8 to 16.5V(12VTYP)

18 to 32V(24VTYP)

5V

12V

15V

5V

12V

15V

5V

12V

15V

±12V

±15V

±12V

±15V

±12V

±15V

5V

12V

15V

5V

12V

15V

5V

12V

15V

±12V

±15V

±12V

±15V

±12V

±15V

300mA

125mA

100mA

300mA

125mA

100mA

300mA

125mA

100mA

±63mA

±50mA

±63mA

±50mA

±63mA

±50mA

600mA

250mA

200mA

600mA

250mA

200mA

600mA

250mA

200mA

±125mA

±100mA

±125mA

±100mA

±125mA

±100mA

68%

70%

71%

72%

73%

74%

73%

76%

76%

70%

68%

71%

73%

72%

74%

72%

77%

77%

74%

80%

80%

76%

81%

81%

72%

75%

74%

75%

74%

76%

ZHRM1R50505

0512

0515

1205

1212

1215

2405

2412

2415

ZHRP1R50512

0515

1212

1215

2412

2415

ZHRM0300505

0512

0515

1205

1212

1215

2405

2412

2415

ZHRP0300512

0515

1212

1215

2412

2415

R

R

R

R

R

R

R

R

R

R

R

R

R

R

R

R

R

R

R

R

R

R

R

R

R

R

R

R

R

R

1.5W

3W

OutputPower

1.5W

B

C

D

E

B

C

D

3W

26.5 ±0.2

28.0 MAX

26.0 MAX

17.4 ±0.2

18.7 MAX

16.5 MAX

26.5 MAX

8.1 MAX

8.8 MAX

7.3 MAX

18.0 MAX

24.95 ±0.5

24.95 ±0.5

24.95 ±0.5

T=10.5MAX. (Single Output)

T= 9.0MAX. (Double Output)

34.5 ±0.2

36.0 MAX

34.0 MAX

24.7 ±0.2

26.0 MAX

23.5 MAX

8.8 MAX

9.5 MAX

7.5 MAX

32.95 ±0.5

32.95 ±0.5

32.95 ±0.5

: Style code Except : Accept an order

435

FUNCTION MODULES

2.5

4±

0.2

0.5

±0

.1

L

S

W

H =3.7±0.7

1

2

10

9

8

7

6

0.25±0.1

4

5

A

Enlarged figure of"A" part.

H

2.5

4±

0.2

0.5

±0

.1

S

0.25±0.1

H =3.7±0.7

Enlarged figure of"A" part.

H

L

W

1

2

10

9

8

7

6

4

5

A

=3

.7±

0.7

2.54±0.21 2 3 4 7 8 9

0.5±0.1 0.25±0.1

Enlarged figure of"A" part.

H

A

W T

H

Phenol ResinCoating

L

W

1

2

16

15

11109

7

8

0.5

±0

.1

S

H =3.7±0.7

0.25±0.1

A

Enlarged figure of"A" part.

H2

.54

±0

.2

L

W

2.5

4±

0.2

0.5

±0

.1

12

16

15

11

10

9

S0.25±0.1

H =3.7±0.7

Enlarged figure of"A" part.

H

78

A

Exterior and Measurement Map (unit : mm)D

IP T

ype

SIP

Typ

e

Style No.B

Resin CaseStandard Type

Style No.D

Without Coating DIP Style

Style No.E

Resin Coating Horizontal Type, Space Saver

Style No.C

Steel Cover Reduce Radiation Noise

1.5W 3W notes

436

FUNCTION MODULES

• CIRCUIT DRAWING • PART CAN BE SUBSTITUTE • CIRCUIT DRAWING SURROUNDING

• SPECIFIC PARTS SHOULD BE • DESCRIPTION OF CIRCUIT TO THE SUBJECTED CIRCUIT

USED FUNCTION • DESCRIPTION OF SYSTEM

• QUANTITY BASIS • TEST METHOD / REGULATION FUNCTION SPECIFICATION

• STRUCTURE, DIMENSION, SHAPE, • PIN LAYOUT • INFORMATION OF SPACE REQUIREMENTS • APPLICABLE SPECIFICATION (UL, SURROUNDING THE POSITION ETC.) THAT HYBRID IC WILL BE • MARKING REQUIREMENT INSTALLED

• APPEARANCE REQUIREMENT • STRUCTURE INFORMATION OF

THE WHOLE UNIT

• PURPOSE OF USE • AMBIENT CONDITIONS • WHETHER SPECIAL CONTRACT

INFORMATION IS REQUIRED

• QUALITY ASSURANCE

REQUIREMENT

• SCREENING REQUIREMENT

• ANNUAL USAGE • TARGET LIFE TIME • TOTAL USAGE OF OTHER UNIT

• MASS-PRODUCTION STARTING • DEVELOPING SCHEDULE INCLUDED

DATE • NEW PROJECT OR CURRENT • PAST USAGE

MODEL

Notice:Confidential information given by the customer will be strictlykept secret without permission in writing.

Custom-made Function ModulesNichicon can design and manufacture custom-made Function Modules with special function, shape and rational design, based on thespecific circuitry from the customer.Function Modules is available with either miniature molded semiconductors or chip-bonded semiconductors for high density mounting.

Custom-made "Function Modules" is to be designed and manufactured in the following stages:

Planning of new model

Customer

Inquiry

NichiconInquiring with circuit drawing, specific parts required, quantitybasis, delivery schedule.

Pricing, structure, shape, dimension, etc. (Generally within 5 days)

Start of designing, Information on test method/regulations function of circuit requested.

Generally 10 pcs. of samples are to be submitted.(Generally within 3 weeks)

In case samples found good, final specifications for approval are to be submitted.

Final approval on samples and specifications

Study Quotation

Designing Sample order

Trial production Sample submission

Preparationfor mass production

Approvalof specifications

Pre-production Sample deliveryfor pre-production

INDISPENSABLE INFORMATION NEEDFUL INFORMATION INFORMATION FOR A MORE STRICT ESTIMATE

CIR

CU

IT

INF

OR

MA

TIO

NS

TR

UC

TU

RE

INF

OR

MA

TIO

N

RE

LIA

BIL

ITY

RE

QU

IRE

ME

NT

INF

OR

MA

TIO

N

PR

OD

UC

TIO

N

INF

OR

MA

TIO

N

437

FUNCTION MODULES

Mount Technology Segment Purpose and means Application technology

application case : Toner Quantity Sensor application case : Power Module

Signal Line Type Thin Wire Bonding Power Line Type

High Reliability

Mounting Board

High Density Mounting

Bare-Chip Mounting

High Density Wiring Multilayer Resin Board

Metal Base Board

Dissimilar Material composite Board

Functional Board

Extremely-compact Parts

Unique Shaped Parts

Wire Bonding

Ceramic Board

0.6 0.3mm Parts

CSP, BGA

Thin Wire

Thick Wire

Thick Wire Bonding

Use Aluminum WireUse Wedge BondingSurface mounting parts mixtured is available

Max. φ500μm wire usable Pb free solder jointHigh Density Materials compliant for Large electric power (Substrate and Heatsink)

Board

wirechip

Resin Joint

resin wirechip

2mm

Enlaged joint part

Metal Board Solder Joint

wirechip

Heatsink

Resin Case

resin wirechip

Enlaged joint partEnlaged joint part