DXL Group QUALITY ASSURANCE MANUAL · 2018-09-05 · garment wash process. Therefore, the fabric mill must send the garment factory two (2) square yards of all colors in order for

June 2018

DXL Group

QUALITY ASSURANCE MANUAL

Page 2 of 72 June 2018

DXL Group

QUALITY ASSURANCE MANUAL

TABLE OF CONTENTS

INTRODUCTION ------------------------------------------------------------------------------------------------------------- 3

DXL GROUP POLICY STATEMENT --------------------------------------------------------------------------------------- 3

TESTING PROCEDURES ---------------------------------------------------------------------------------------------------- 4

I. DXL GROUP RESPONSIBILITY ----------------------------------------------------------------------------------- 4 II. VENDOR RESPONSIBILITY ------------------------------------------------------------------------------------ 4-7

SAMPLE SUBMISSION GUIDELINE -------------------------------------------------------------------------------------- 8

III. BVCPS RESPONSIBILITY --------------------------------------------------------------------------------------- 8-9

VENDOR CONFIRMATION FORM ------------------------------------------------------------------------------------- 10

PROTOCOL INDEX -------------------------------------------------------------------------------------------------------- 11


INTRODUCTION

This DXL Group Quality Assurance Manual provides the administrative procedures and quality assurance requirements under the testing program. The Consumer Products Services Division of Bureau Veritas (BVCPS) is the approved laboratory under this program and will perform testing on all items as requested by DXL Group and its suppliers as outlined in this manual. DXL Group performance standards are based on past experience. The Performance Standards are used as a guideline for the evaluation of DXL Group acceptability. Most test methods and test procedures are originated from:

ASTM (American Society of Testing and Materials) AATCC (American Association of Textile Chemists and Colorists) CPSC (Consumer Product Safety Commission) FTC (Federal Trade Commission)

REGULATORY COMPLIANCE NOTICE

In addition, all products or product components sold to DXL Group, must meet the provisions of all U.S. Federal, State and Local Regulations as well as International restricted substance regulations. These include, but are not limited to:

Code of Federal Regulations - Standard for the Flammability of Clothing Textiles

FTC Trade Regulation Rule for Care Labeling of Textile Wearing Apparel

FTC Rules and Regulations under the Textile Fiber, Wool and Fur Products Identification Act

State Regulations for the Feather and Down Products Industry

CPSC Rules and Regulations

U.S. State & Federal, and International Regulations for Restricted Substances

California Proposition 65 Fabric Mills, Garment Factories and Trim Suppliers must provide a continuing guarantee of compliance and test results assuring to meet U.S. and International regulations.

DXL Group POLICY STATEMENT

1. DXL Group is committed to delivering quality merchandise to the DXL Group customer.

2. This program is based on the mandate that all merchandise purchased by DXL Group must be tested to meet all applicable laws and regulatory requirements, in addition to ensuring compliance with DXL Group customer satisfaction and acceptability.

3. DXL Group accepts test reports from BVCPS or a BVCPS affiliate. Any exceptions must be agreed to in advance with DXL Group.

4. This testing or any subsequent result does not limit DXL Group rights or diminish or remove vendor or manufacturer's responsibilities and obligations under the Purchase Order Terms and Conditions.


TESTING PROCEDURES

I. DXL GROUP RESPONSIBILITY

Provide the vendor access to the DXL Group Quality Assurance Manual/Test Protocols, BV TRF and Contact List,

FRI and Fabric Inspection Requirements, and all other Vendor Compliance Requirements.

When a product fails testing, DXL Group will determine the disposition as to retest or cancellation of the order, etc.

II. VENDOR RESPONSIBILITY

Follow all testing procedures below and see the complete vendor guide

http://www.destinationxl.com/media/content/vendors/ for all other compliance information.

All initial or first tests will be paid by the DXL Group, applicable to Global Sourcing Direct vendors only. All retests will be paid by the Vendor.

As a vendor to DXL Group, you are fully responsible for all fabric, garment, trim/component and special claims testing of production merchandise. All fabric, garment, trim/component and special claims testing must pass or be approved by the DXL Group QA team before production and shipment can occur. The best timing for fabric and trim/component testing is after the bulk submissions have been approved by the DXL Group. The best timing for garment testing is after the PP/TOP samples have been approved by the DXL Group.

It is the vendor’s responsibility to ensure that all necessary tests are done completed in a timely manner to meet DXL Group requirements. Testing is required for all products at least once every 6 months, and/or when changes have been made in production or the supplier has changed. This is also applicable to Core and E3 Replenishment Programs.

Analytical Testing: Determines if harmful chemicals are present in DXL Group products; and ensures compliance with U.S. and International regulations. Nickel Leaching: Any metal trim/component in direct contact to the skin which results in a positive nickel spot

test will require a full Nickel Leaching test at the expense of the vendor.

AZO Dye Colorants: DXL Group requires that all products are AZO Free or within the AZO Dye Colorant maximum requirement of <30mg/kg. Therefore, all vendors are responsible to provide DXL Group with evidence of compliance in the form of a certificate from an accredited testing laboratory to ensure conformity to the regulation. This test will be at the expense of the vendor. The AZO Free/AZO Dye Colorant certificate validity must be maintained by the vendor.

Formaldehyde Content: DXL Group requires that all products in direct contact with the skin are within the formaldehyde content maximum requirement of 75 mg/kg.

Lead Testing: Any applicable surface coating or substrate lead test result must not exceed the maximum allowable limits.

http://www.destinationxl.com/media/content/vendors/


California Proposition 65: All products will be reviewed against the requirements of California Proposition 65 to determine testing applicability.

Heavy Metals content in packaging materials per Model Toxics in Packaging Legislation per the Toxics in Packaging Clearinghouse (TPCH) requirements. All packaging materials must pass the TPCH requirements. Vendors must provide evidence of compliance in the form of a certificate from an accredited testing laboratory for any locally sourced packaging. This test will be at the expense of the vendor.

Fabric Testing: All fabrics used in DXL Group products must be tested per the appropriate protocol and meet DXL Group standard test requirements. Bulk production cannot proceed without DXL Group review and approval.

Development Stage: Newly developed fabrics must go through our specification and quality testing to verify the proper fabric properties, finishes and performance.

Production Fabric Stage: Production fabric testing must be conducted on approved bulk fabric of the correct construction, color, finish, etc. All bulk fabric testing should be completed and approved prior to bulk ex-mill. Bulk fabric testing should be planned accordingly so it will not delay bulk garment cutting and sewing. The final test report will help determine/verify the care instructions and fiber content labeling for the garment. Bulk fabric must not be cut until written approval is issued by DXL Group.

Fabric used in Color-Blocked Garments: Fabrics must be in the form of a color blocked mock-up and tested for colorfastness per the care instructions and colorfastness to water to ensure self-staining does not occur.

Fabrics containing Wicking and/or Anti-fade finishes: the fabric mill must try to submit every color in one submission to Bureau Veritas for testing. Example: If your order for style KT-1000 includes 20 colors, all 20 colors should be sent together on one trf for testing, if possible.

Fabric produced for Garment Wash programs:

Any fabric produced which will be going through a garment wash program must be tested after the garment wash process.

Therefore, the fabric mill must send the garment factory two (2) square yards of all colors in order for the factory to perform the garment wash process.

Once the garment wash process is complete, the garment factory will be responsible to send the fabric in all colors to Bureau Veritas for fabric testing. The fabric mill should advise the factory as to what testing package is required, such as fabric test, additional color test and/or any special claims.

DXL Group will review the completed test reports and advise their comments to the mill.

If test failures occur that require improvements and retesting, the mill will make the necessary improvements and send the improved fabric to the factory with the retesting instructions.

The factory will process the fabric once again and send it to Bureau Veritas for retesting.

After DXL Group approval, the mill can ship the bulk/improved fabric to the factory.


Trim/Component Testing: ALL trims/components used on DXL Group products must be tested separately per their respective protocol. Bulk production cannot proceed without DXL Group review and approval.

DXL Group requires trim/component testing prior to the vendor’s commitment to purchase.

Zippers: DXL Group preferred supplier is YKK. However, local manufacturing brands will be accepted based on a passing test report from Bureau Veritas. Vendors should obtain written approval from DXL Group prior to purchasing non YKK zippers. YKK brand also requires a passing test report from Bureau Veritas.

Shank Buttons: DXL Group preferred supplier is Scovil. However, local manufacturing brands will be accepted based on a passing test report from Bureau Veritas. Vendors should obtain written approval from DXL Group prior to purchasing non Scovil shank buttons. Scovil brand also requires a passing test report from Bureau Veritas.

Thread: DXL Group preferred supplier is Coats. However, local manufacturing brands will be accepted based on a passing test report from Bureau Veritas.

Non-Breakable Buttons for the Dress Shirt Program: Dress shirt buttons must pass the non-breakable button test as well as all other applicable button tests. See button protocol for test requirements.

Knit/Mesh Lining Insert Trim Fabric (Jacket Relaxer) used for Sport Coats and Suit Jackets: conduct colorfastness to crocking and perspiration only. See requirements in the trim/component protocol.

New programs must carry out trim/component testing during development. Repeat programs must test all trims/components every 6 months and/or when changes have been made in production or the supplier has changed.

Garment Testing: Is carried out to ensure the fabric, components/trims and garment construction are compatible and meet DXL Group quality performance standard requirements. The garment test assesses and verifies the garment performance, labeling and restricted substance conformance. Bulk production cannot proceed without DXL Group review and approval.

Full garment testing is required on one color of each style using both approved bulk fabric and trims. However, if a garment is color-blocked, a full garment test is required on one color combination and colorfastness per the care label is required for each additional color combination.

All production styles have to be garment tested as soon as bulk fabric, trims/components and labels become available to factory. Garment Testing should be completed at a minimum of 30 days prior to x-factory. At times, we may require garment testing during the sampling stage to verify its performance and functionality.

Sweater Testing: Full testing for sweaters must be conducted on complete garments. Knit-down panels can be used for additional color testing.

The vendor is responsible to notify labs regarding appropriate protocol, and all special claims as applicable in the garment stage, to ensure that proper testing is performed according to DXL Group requirements. If the garment contains a belt, Protocol 805 must be conducted.


Repeat styles require testing every 6 months if produced by the same factory unless agreed upon by DXLG Quality Assurance. Any change of fabric mill, factory, supplier, trim, component, label, etc. before the 6 month period will require immediate full testing.

Packaging Materials Testing (polybags, ink, inserts, stickers, etc.): All packaging materials must be tested for Heavy Metals content per Model Toxics in Packaging Legislation per the Toxics in Packaging Clearinghouse (TPCH) requirements. All packaging materials must pass the TPCH requirements. Vendors must provide evidence of compliance in the form of a certificate from an accredited testing laboratory for any locally sourced packaging. This test will be at the expense of the vendor. Nominated suppliers must provide a COC or test report confirming compliance. Labels/Shoulder Tape/Etc. Testing: Garment Sewn-On Labels/Garment Shoulder Tape/Heat Transfer Labels/Size Labels/Care Booklets/Brand Labels/Logo Prints or Stamps/Etc.): These items must pass DXLG requirements per protocol 800. IF POSSIBLE THE VENDOR SHOULD PROVIDE PASSING TEST RESULTS FROM THE SUPPLIER Heat Transfer/ Bonding Tapes Testing:

Development Stage: For any new heat transfer/bonding tapes developments/new fabric developments All tests will be performed on all new heat transfer/ bonding tapes developments in one color way, based on the Durability of Heat Seal Tape Trim & Heat Transfers as well as Tagless Labels (CPSD-SL-31055-MTHD) at the 3rd Party lab or accredited in house lab. The trim supplier must request at least 2 yards of approved developed fabric in order to get accurate transfer application specifications for each fabric required. The trim supplier will provide the development testing to the Garment Factory as well as DXLG Quality Assurance during the development stage of the product.

Bulk Stage All development should be finalized prior to Pre-Production. The garment factory must send at least 2 yards of approved bulk fabric to the trim supplier prior to testing. At bulk stage the trim supplier is required to conduct the Durability of Heat Seal Tape Trim & Heat Transfers as well as Tagless Labels (CPSD-SL-31055-MTHD) for each Fabric/color combination and each heat transfer through a Bureau Veritas testing lab. DXL Group reserves the right to reject any shipment if the testing program was not followed or test results were not accepted by DXLG.


III. BVCPS RESPONSIBILITY

SAMPLE SUBMISSION GUIDELINE Sample submission to BVCPS:

Fabric Testing: A minimum of two (2) square yards must be submitted for full testing in one (1) colorway along with a minimum of one (1) square yard fabric in each additional colorway. Fabric must be identical in every aspect to bulk production piece goods. Trim/Component Testing: All trims/components used on DXL Group products must be tested separately per their respective protocol. See Trim/Component testing protocols for test requirements.

Components/Findings Functional/Decorative Trim

Number of Samples Required

Zippers 6 Zippers

Buttons, Snaps, etc. 10 Samples (If tested in garment stage)

Elastic 3 Yards/Samples

Applied Trim: Lace, Bows, Ribbon, Patches, Etc. 8 Samples, 1 Yard OR 4 Garments

Screen print, Embroidery / Appliqué 5 Samples OR 4 Garments

Garment Testing: Send four (4) garments in each style in the largest size available for complete garment testing. If the attached trims/components have not been previously tested, send sufficient garments or loose trim/components to also conduct the component testing. Garments must be made on production machinery and must represent bulk production.

A completed DXL Group Test Request Form (TRF) must be submitted with garments/components/fabric. BVCPS will not accept a sample if the form is incomplete. The Vendor may obtain Test Request Forms directly from BVCPS.

Garments must include all bulk trim/components, accessories and embellishments. If additional garments, fabric and/or trim/components are required, BVCPS will immediately contact the

vendor.

VISUALLY UNSATISFACTORY SAMPLES (stains, tears, and missing pieces) WILL NOT BE ACCEPTED FOR TESTING!

Retests: All retests are the vendor’s responsibility.

Note: On product retests, the previous test report number must be referenced on the Test Request Form. If a previous report number is not referenced, the full fabric, component and/or garment tests may be performed on the submission at the vendor’s expense. All retested fees are the vendor’s responsibility.

II. BVCPS RESPONSIBILITY

When the Test Request Form is incomplete, the laboratory will notify the originating vendor. Until proper information is received, testing will be delayed.

Complete testing and evaluate the test results (See DXL Group Standard Test Package). Rate the product by:

o Pass ―The product provides good overall consumer serviceability and requires no improvement.


III. BVCPS RESPONSIBILITY (continued)

o Fail ―The product has deficiencies of such severity that the customer dissatisfaction will likely result and / or noncompliance or regulatory requirements. The product cannot be sold until improvements are made.

Include pictures of the tested product in the report.

Include pictures of the garment labels and failures in the report. Reports will be emailed to DXL Group and submitter as well as posted on BVOS.

Sample Preparation Guidelines:

Collect production quality sample

Each sample must fulfill the minimum sample size requirement

Fill out the Test Request Form completely

Send Test Application to Testing Lab Laboratory Test Turnaround Time:

Regular: 5 working days after receipt of sample

Express: Within 3 working days after receipt of sample at surcharge of 40%

Nest Business Day: Next working day are available for some tests at surcharge of 100% Some test standards require specified testing period, default service turnaround time may not be applicable, no express and emergency services provided.

Testing Working Day Calculation:

Sample arrived laboratory Sample log-in Service level available

From 9:00 am to 11:00 am Same day morning Emergency service Express service Regular service

From 11:00 am to 15:00 pm Same day afternoon Regular service

After 15:00 pm Next working day Emergency service Express service Regular service

Test Sample Receipt & Hold Memo

Test Sample Receipt provides information of test selected and expected report available date for regarding test submission. Hold Memo indicates testing halt when encountering situation of insufficient / inadequate information or samples.

Report Distribution To: Applicant (Test Submitter) Cc: Per Test Request From

Test report copy will be sent to Client by email when completed.

Third Party Billing Official confirmation from Invoice recipient is required


VENDOR CONFIRMATION FORM OF DXL GROUP QUALITY STANDARDS

I acknowledge receipt of DXL Group Quality Assurance Manual. I have read and understand the policies and procedures set forth and agree to comply with them. Company Name (Type or Print) Company Officer’s Signature (Type or Print Name Signed Above)

Title Date


Protocol Index Protocol Name Page

100F Woven Fabric (Tops & Bottoms) 11 100G Woven Garment (Tops & Bottoms) 13 100.5F Pocketing & Waistband Curtain Fabric 15 101F Woven Denim Fabric 16 101G Denim Garment 18 200F Knit Fabric 20 200G Knit Garment 22 201F Loungewear / Underwear / Terry Robe / Sleepwear Fabric 23 201G Loungewear / Underwear / Terry Robe / Sleepwear Garment 25 202F Swim Fabric 27 202G Swimwear 29 300F&G Sweaters 30 400F Leather & Suede Hides 32 400G Leather & Suede Garments 33 500F Lining Fabric (Applies to all Textile Items) 34 600G Hats & Caps 36 601G Socks & Hosiery 38 602G Neck Ties 40 700 F Outerwear Fabric (Shell Only) 41 700G Outerwear Garment (With or Without Lining) 43 701F Sports Coats / Jackets, Suits Fabric (Shell Only) 45 701G Sports Coats / Jackets, Suits – Garment (With or Without Lining) 47 800 Trims/Components Buttons, Shank Buttons, Snaps/Rivets, Zippers, Hook & Eye, Other Hardware

48

801 Elastic 53 802 Special Claims 55 803 Belts 58 804 Suspenders 61 805 Belts (sold together with a garment) 63 806 Accessories (Scarves, Neck Warmers, Gloves, Handkerchiefs, Earmuffs) 807 Rain Poncho 808 Rib Cuffs /Collars /Bottom Hems /Bottom Bands Additional Analytical Test Requirements Zipper Requirements

64 66 68

69 70


100F Woven Fabric (Tops & Bottoms) Page 1 of 2

TEST CITATION / METHOD CRITERIA

Analytical

pH value AATCC 81 6-8

Flammability

Flammability Of Clothing Textiles 16 CFR 1610 Class 1 (if not exempt) All Colors

Physical Characteristics

*Fiber Analysis AATCC 20/20A 0% Single Fiber ± 3% Blends

Fabric Weight ASTM D3776 ± 5% from claim

Fabric Count ASTM D3775 ± 5% from claim

Fabric Type Visual As claimed

Yarn Size (If Claimed) ASTM D1059 ± 5% from claim

Defects/Workmanship Visual Report all defects

Performance

Dimensional Stability-Home Laundering (3 washes)

AATCC 135 Per Care Instructions

100% Cotton, Linen, or Rayon: -4% All others: -3% Growth: +1%

Dimensional Stability-Dry-cleaning (1 cycle)


Shrinkage: -2% Growth: +1%

General Appearance after care (3HL or 1 DC)

Visual CPSD-SL-31055-MTHD

No distortion, defects, excessive puckering, etc. Pilling: Grade4.0

Appearance after Ironing Hand Iron

Per Care Instructions Color Change: Grade 4.0 No adverse effects

Skew/Torque AATCC 179

Method 1, Option 1 3% maximum

Tensile Strength ASTM D5034

<2.4 oz/yd2: 20 lbs.min. 2.5-4.0 oz/yd2: 25 lbs. min. 4.1-6.0 oz/yd2: 30 lbs. min. 6.1-7.9 oz/yd2: 40 lbs. min ≥8.0 oz/yd2: 55 x 40 lbs. min

Tear Strength ASTM D1424

<2.4 oz/yd2: 1.5 lbs.min. 2.5-4.0 oz/yd2: 2.5 x 2.0 lbs. min. 4.1-6.0 oz/yd2: 2.5 lbs. min. > 6.1-7.9 oz/yd2: 3.0 lbs. min. >8.0 oz/yd2: 4.0 lbs. min.

Seam Slippage ASTM D1683 20 lbs.min @ ¼”

*Stretch & Recovery ASTM D3107

≥ 5% Spandex (test in stretch direction only) Recovery: 85% minimum Growth: 5% maximum ( Measure after 30 minutes)


100F Woven Fabric (Tops & Bottoms) Page 2 of 2


Performance (continued)

*Abrasion Resistance (Twill pant fabric only)

ASTM D3886

Stretch Twill: 100 cycles min Unwashed: ≤8.0 oz/yd2: 300 cycles min >8.0 oz/yd2: 500 cycles min Washed: ≤8.0 oz/yd2: 100 cycles min >8.0 oz/yd2: 200 cycles min Note: Observe every 20 cycles

*Pile retention (corduroy only)

ASTM D4685 Abrasive Wheel: CS10, Head Weight:250 g Grade 3 Face Minimum after 300 cycles Grade 4 Back Minimum after 100 cycles

Colorfastness

CF to Home Laundering AATCC 135 (modified) Color Change: Grade4.0 Staining: Grade3.5 Self-Staining: Grade4.5

CF to Dry-cleaning AATCC 158 (modified) Color Change: Grade4.0 Staining: Grade3.5 Self-Staining: Grade4.5

CF to Chlorine Bleach AATCC TS-001 With Suppressor for pastels only Grade4.0

CF to Non-Chlorine Bleach AATCC TS-001 With Suppressor for pastels only Grade4.0

CF to Crocking AATCC 8/116 Dry Grade4.0 Wet Grade3.0

Dark Colors: Dry Grade3.5 Wet Grade2.5

CF to Light AATCC 16, Option 3 Provide ratings after 10 & 20 AFU Pass/Fail based on 20 AFU rating only Grade4.0 @ 20 AFU

CF to Water AATCC 107

Color block / Contrast trims only Color Change: Grade4.0 Staining: Grade3.5 Self-Staining: Grade4.5

CF to Perspiration AATCC 15 Color Change: Grade4.0 Staining: Grade3.5 Self-Staining: Grade4.5

*Phenolic Yellowing ISO 105-X18 Solid White or Ivory Grade3.5

Note: Please refer to special claims protocol as applicable.


100G Woven Garment (Tops & Bottoms) Page 1 of 2


Labeling

Textile Fiber Products Identification Act Care Labeling Rule Wool Products Labeling Act

Visual

Fiber Content Label RN# or WPL # Country of Origin Care Label Size

Analytical

*California Proposition 65 (as applicable per Adult item)

Applicable section from Protocol CPSD-AN-PTCL-

06572-US

The sample should be reviewed against the requirements of California Proposition 65 to determine if additional testing or labeling is required.

Formaldehyde Spot Test (Applicable to any product intended for prolonged skin contact)

In-house test method / CPSD-AN-00018-

MTHD

Negative (Base fabric only that comes into contact with skin) If positive continue to Quantitative. If inconclusive do NOT proceed to Quantitative.

*Formaldehyde Quantitative EN ISO 14184-1:2011 <75 ppm


Defects/Workmanship Visual Report all defects/No Sharp Points/Edges

Performance



100% Cotton, Linen, Rayon: -4% All others: -3% Growth: +1%






No distortion, defects, damaged components, open seams, noticeable puckering, etc. Pilling: Grade4.0 Color Change: Grade4.0 Self-Staining: Grade4.5

Seam Skew/Torque AATCC / ASTM TS-004 3% maximum

Seam Strength** ASTM D1683

< 6.0 oz/yd2: Shirt: 20 lbs. min. / Pant: 25 lbs. min. 6.0-7.9 oz/yd2: Shirt: 25 lbs. min. / Pant: 30 lbs. min. ≥8.0 oz/yd2: 35 lbs. min Lining: 20 lbs.

Seam Slippage** ASTM D1683 20 lbs.min @ ¼”

Component Attachment Strength/ Zipper Strength Properties

Refer to protocol 800 for actual requirement

Component Functionality Function as Intended

Pocket Stress Area ASTM D1683 mod Functional: 15 lbs.min./ Non-functional:10 lbs. min. Notes: 1. Any components not previously tested are required to test to appropriate standard. 2. Please refer to special claims protocol as applicable. **Seam Strength/Slippage: test the following seams: Tops: Side, Shoulder, Center Back, Yoke, Armhole, Sleeve, Collar Bottoms: Side, Inseam, Seat, Back Rise, Crotch, Zipper stress area


100.5F Pocketing & Waistband Curtain Fabric Page 1 of 1


Analytical


Flammability





Performance



Woven: -4% Growth: +1% Knit: -5% Growth: +2%







Colorfastness








101F Woven Denim Fabric Page 1 of 2


Analytical

pH value (all colors/washes) AATCC 81 6-8

Flammability









Performance



Washed: -3 % Stretch/Rigid: -4% Growth: +1%








Per Care Instructions Color Change: Grade4.0 No adverse effects



Tensile Strength ASTM D5034 8-10 oz/yd2 : 55 x 35 min 10.1-12.0 oz/yd2: 65 x 40 min >12.0 oz/yd2: 85 x 70 min

Tear Strength ASTM D1424 8-10 oz/yd2 : 4.0 x 3.0 min 10.1-12.0 oz/yd2: 4.0 x 3.5 min >12.0 oz/yd2: 6.5 x 4.0 min

Seam Slippage ASTM D1683 20 lbs.min @ ¼”


≥ 5% Spandex (test in stretch direction only) Recovery: 85% minimum Growth: 5% maximum (Measure after 30 minutes)

Abrasion Resistance ASTM D3886 Stretch Denim: 100 cycles min Unwashed: 500 cycles min Washed: 200 cycles min


101F Woven Denim Fabric Page 2 of 2


Colorfastness






Dark Indigo/Black Dry: Grade3.5 Wet: Grade2.0



Color block/Contrast Trims Only Color Change: Grade4.0 Staining: Grade3.5 Self-Staining: Grade4.5


CF to Ozone AATCC 109 Grade3.5 1 cycle

CF to Burnt Gas Fumes AATCC 23 Grade3.5 1 cycle




101G Denim Garment Page 1 of 2


Labeling


Visual


Analytical


CPSD-AN-PTCL-06572-US The sample should be reviewed against the requirements of California Proposition 65 to determine if additional testing or labeling is required.



MTHD



*Nickel Spot Test (shank & rivet back only) (Applicable to any metal component intended for prolonged skin contact)

PD CR 12471

Negative Conduct in garment stage only if not already tested in component stage. If positive see “Analytical Requirements” protocol

pH value (all colors/washes) AATCC 81 6-8



Performance



Washed: -3 % Rigid/Stretch: -4% Growth: +1%







Seam Skew/Torque AATCC TS-004 3% maximum

Seam Strength** ASTM D1683 8-10 oz/yd2 : 35 lbs. min 10.1-12.0 oz/yd2: 40 lbs. min >12.0 oz/yd2: 50 lbs. min



101G Denim Garment

Page 2 of 2

Notes:

1. Any components not previously tested are required to test to appropriate standard. 2. Please refer to special claims protocol as applicable.

**Seam Strength/Slippage: test the following seams: Tops: Side, Shoulder, Center Back, Yoke, Armhole, Sleeve, Collar Bottoms: Side, Inseam, Seat, Back Rise, Crotch, Zipper stress area





Pocket Stress Area ASTM D1683 MOD 20 lbs. min.

Colorfastness

CF to Crocking AATCC 8/116 Dry Class 4.0 Wet Class 3.0

Dark Indigo / Black: Dry Class 3.5 Wet Class 2.0


200F Knit Fabric Page 1 of 2


Analytical


Flammability




Fabric Weight ASTM D3776 gm/m2 ± 5% from claim





Performance



-5% Growth: +2%






No distortion, defects, excessive puckering, etc. Pilling: Grade4.0 Satisfactory for Double Face Fleece





Bursting Strength ASTM D3786 <120 gm/m2: 40 psi ≥120 gm/m2: 55 psi

*Pilling (Only if Claimed Double Face Fleece with Anti-Pill Treatment)

ASTM D3512 Satisfactory @ 30 min


≥ 5% Spandex (test both directions) Recovery: 85% minimum Growth: 5% maximum ( Measure both after 60 minutes)


200F Knit Fabric Page 2 of 2


Colorfastness







CF to Light AATCC 16, Option 3 Provide ratings after 10 & 20 AFU Pass/Fail based on 20 AFU rating only Grade 4.0 @ 20 AFU







200G Knit Garment Page 1 of 1


Labeling


Visual


Analytical





MTHD





Performance



-5% Growth: +2%






No distortion, defects, damaged components, open seams, noticeable puckering, etc. Satisfactory for Double face fleece Pilling: Grade4.0 Color Change: Grade4.0 Self-Staining: Grade4.5


Seam Stretchability AATCC TS-015 <120 gm/m2: 35% and/or 6 lbs. ≥120 gm/m2: 50% and/or 7 lbs.




Notes: 1. Any components not previously tested are required to test to appropriate standard 2. Please refer to special claims protocol as applicable.


201F Loungewear / Underwear / Terry Robe / Sleepwear Fabric Page 1 of 2


Analytical


Flammability




Fabric Weight ASTM D3776 gm/m2 ± 5% from claim

Fabric Count Woven: ASTM D3775

Knit: ASTM D3887 ± 5% from claim




Performance



Woven: 100%: Cotton: -4% All others: -3% Growth: +1% Knit: -5% Growth: +2%

General Appearance after care (3HL)






Method 1, Option 1 Knit:5% maximum Woven: 3% maximum

Seam Slippage (Woven) ASTM D1683 20 lbs. min @ ¼”

Tensile Strength (Woven) ASTM D5034

<2.4 oz/yd2: 20 lbs.min. 2.5-4.0 oz/yd2: 25 lbs.min. 4.1-6.0 oz/yd2: 30 lbs.min > 6.0 oz/yd2: 40 lbs. min.

Tear Strength (Woven) ASTM D1424

<2.4 oz/yd2: 1.5 lbs.min. 2.5-4.0 oz/yd2: 2.5 x 2.0 lbs .min. 4.1-6.0 oz/yd2: 2.5 lbs. min. > 6.1-7.9 oz/yd2:3.0 lbs. min. >8.0 oz/yd2: 4.0 lbs. min.

Bursting Strength (Knit) ASTM D3786 <120 gm/m2: 40 psi ≥120 gm/m2: 55 psi


201F Loungewear / Underwear / Terry Robe / Sleepwear Fabric Page 2 of 2



*Stretch & Recovery Woven: ASTM D3107

Knit: ASTM D2594

Knit: ≥ 5% Spandex (test both directions) Recovery: 85% minimum Growth: 5% maximum ( Measure both after 60 minutes) Woven: ≥ 5% Spandex (test in stretch direction only) Recovery: 85% minimum Growth: 5% maximum ( Measure after 30 minutes)

*Absorbency (Terry Robe Only) ASTM D4772 Ultra-absorbency: 75% min Two-sided terry: 65% min One-sided terry: 35% min

Colorfastness









CF to Perspiration AATCC 15

Excludes Robe Fabric Color Change: Grade4.0 Staining: Grade3.5 Self-Staining: Grade4.5




201G Loungewear / Underwear / Terry Robe / Sleepwear Garment Page 1 of 2


Labeling


Visual


Analytical





MTHD





Performance



Woven: 100%: Cotton:-4%, All others:-3%, Growth:+1% Knit: -5%, Growth: +2%



No distortion, defects, damaged components, open seams, noticeable puckering, etc. Pilling: Grade4.0 Color Change: Grade 4.0, Self-Staining: Grade 4.5

Seam Skew/Torque AATCC TS-004 Knit:5% maximum, Woven: 3% maximum

Loss of Lint (Terry Robe Only) Visual No Noticeable Loss

Seam Strength** (Woven) ASTM D1683 <6.0 oz/yd2: 20 lbs. min ≥ 6.0 oz/yd2: 25 lbs. min

Seam Slippage** (Woven) ASTM D1683 20 lbs. min @ ¼”

Seam Stretchability (Knits) AATCC TS-015 <120 gm/m2: 35% and/or 6 lbs. ≥120 gm/m2: 50% and/or 7 lbs.

Seam Strength (Knit boxer/briefs only: test seam strength in the vertical direction pulling the waistband from the body fabric)

ASTM D1683 25 lbs. min




Pocket Stress Area ASTM D1683 mod Functional: 15 lbs.min./ Non-functional:10 lbs. min. Notes: 1. Any components not previously tested are required to test to appropriate standard. 2. Please refer to special claims protocol as applicable. **Seam Strength/Slippage: test the following seams: Tops: Side, Shoulder, Center Back, Yoke, Armhole, Sleeve, Collar Bottoms: Side, Inseam, Seat, Back Rise, Crotch, Zipper stress area


202F Swim Fabric Page 1 of 2


Analytical


Flammability




Fabric Weight ASTM D3776 Woven: oz/yd2; Knit: gm/m2 ± 5% from claim






Performance













<2.4 oz/yd2: 20 lbs.min. 2.5-4.0 oz/yd2: 25 lbs. min. 4.1-6.0 oz/yd2: 30 lbs. min. > 6.0 oz/yd2: 40 lbs. min.


<2.4 oz/yd2: 1.5 lbs.min. 2.5-4.0 oz/yd2: 2.5 x 2.0 lbs. min. 4.1-6.0 oz/yd2: 2.5 lbs. min. 6.1-7.9 oz/yd2: 3.0 lbs. min. >8.0 oz/yd2: 4.0 lbs. min.



202F Swim Fabric Page 2 of 2



*Stretch & Recovery Woven: ASTM D3107

Knit: ASTM D2594


Colorfastness







CF to Water AATCC 107 Color Change: Grade4.0 Staining: Grade3.5 Self-Staining: Grade4.5


CF to Sea Water AATCC 106 Color Change: Grade4.0 Staining: Grade3.5 Self-Staining: Grade4.5

CF to Pool water AATCC 162 Color Change: Grade4.0




202G Swimwear Garments Page 1 of 1


Labeling


Visual


Analytical



Formaldehyde Spot Test (Applicable to any product intended

for prolonged skin contact)


MTHD

Negative (Base fabric only that comes into contact with skin) If positive continue to Quantitative. If inconclusive do NOT proceed to Quantitative




Performance







Seam Skew/Torque AATCC TS-004 Knit:5% maximum, Woven: 3% maximum

Seam Strength** (Woven) ASTM D1683 <6.0 oz/yd2: 20 lbs. min ≥ 6.0 oz/yd2: 25 lbs. min

Seam Slippage** (Woven) ASTM D1683 20 lbs. min @ ¼”

Seam Stretchability (Knit) AATCC TS-015 <120 gm/m2: 35% and/or 6 lbs. ≥120 gm/m2: 50% and/or 7 lbs.

Component Attachment Strength / Zipper Strength Properties



Pocket Stress Area ASTM D1683 mod Functional: 15 lbs.min./ Non-functional:10 lbs. min.




300F&G Sweaters Page 1 of 2


Labeling


Visual


Analytical





MTHD



Flammability



*Fiber Analysis AATCC 20/20A 0% Single Fiber, ± 3% Blends

Weight per dozen ASTM D3887 mod ± 5% from claim





Performance



-5% Growth: +2%



-2% Growth: +1%









300F&G Sweaters Page 2 of 2




*Stretch & Recovery ASTM D2594 ≥ 5% Spandex (test both directions) Recovery: 85% minimum / Growth: 5% maximum ( Measure both after 60 minutes)

*Pilling Resistance-(Wool & Wool blends only)

ICI Pilling box method BS NE ISO 12945-1

Wool blends Grade3.0 @ 4 hours (14,400 revolutions) Cashmere / Luxury fibers: Grade3.0 @2 hours (7,200 revolutions)




Colorfastness









Color Block / Contrast Trims only Color Change: Grade4.0 Staining: Grade3.5 Self-Staining: Grade4.5



Note: 1. Any components not previously tested are required to test to appropriate standard 2. Please refer to special claims protocol as applicable.


400F Leather & Suede Hides Page 1 of 1


Flammability


Analytical

pH AATCC 81 6.0-8.0


*Fiber Analysis or Skin Identification

AATCC 20/20A 0% Single Fiber ± 3% Blends

Leather Thickness ASTM D1813 report in millimeters ± 5% from claim

Material Weight ASTM D3776 ± 5% from claim


Performance

Dimensional Stability-Professional Leather Clean

Professional Leather Clean

Per Care Instructions

-2% +1% Growth

General Appearance after care Visual

CPSD-SL-31055-MTHD No distortion, defects, excessive puckering, etc. Pilling: Grade4.0

Tensile Strength ASTM D5034 40 lbs. min

Tear Strength ASTM D1424 <6.0 oz/yd2: 2.5 lb min 6.0-7.9 oz/yd2: 3.0 lb min ≥8.0 oz/yd2: 4.0 lb min

Colorfastness

CF to Professional Leather Clean Leather Clean-1 cycle Color Change: Grade4.0 Self-Staining: Grade4.5

CF to Crocking of Leather ASTM D5053 Dry Grade3.5 Wet Grade2.5




400G Leather & Suede Garments Page 1 of 1


Labeling

Guide for Select Leather & Imitation Leather Products Textile or Wool Fiber Products Identification Act Care Labeling Rule

Visual

Leather Identification Fiber Content Label RN# or WPL # Country of Origin Care Label Size

Analytical





MTHD





Performance

Dimensional Stability-Professional Leather Clean

Per Care Instructions -2%, Growth +1% Differential Shrinkage (Shell/Lining): 2%

General Appearance after care Visual

CPSD-SL-31055-MTHD


Seam Strength** ASTM D1683 25 lbs. min. Lining 20 lbs. min.

Seam Slippage** ASTM D1683 20 lb min @ ¼”

Component Attachment Strength / Zipper Strength Properties







500F Lining Fabric (Applies to all Textile Items) Page 1 of 2


Analytical


Flammability




Fabric Weight Woven: ASTM D3776

Knit: ASTM D3887 Woven: oz/yd2; Knit: gm/m2 ± 5% from claim






Performance



Woven: 100% Cotton: -4% All others: -3% Growth: +1% Knit: -5% Growth: +2%



Woven: Shrinkage -2% Growth +1% Knit: Shrinkage -2% Growth: +1%







Seam Strength (Woven) ASTM D1683 20 lbs. min

Seam Stretchability (Knit) AATCC TS-015 <120 gm/m2: 35% and/or 6 lbs. ≥120 gm/m2: 50% and/or 7 lbs.


<3.5 oz/yd2: 20 lbs min 3.5-6.0 oz/yd2: 30 lb min 6.1-7.9 oz/yd2: 40 x 30 lb min ≥8.0 oz/yd2: 60 x 50 lb min


<3.5 oz/yd2: 1.5 lbs min 3.5-6.0 oz/yd2: 2.5 lb min 6.1-7.9 oz/yd2: 3.0 lb min ≥8.0 oz/yd2: 4.0 lb min


500F Lining Fabric (Applies for all Textile Items) Page 2 of 2




Colorfastness






CF to Light AATCC 16, Option 3 Grade 4.0 @ 10 AFU




CF to Sea Water AATCC 106

Swimwear Only Color Change: Grade4.0 Staining: Grade3.5 Self-Staining: Grade4.5

CF to Pool Water AATCC 162 Swimwear Only Color Change: Grade4.0




600G Hats & Caps Page 1 of 2


Labeling


Visual

Fiber Content Label (exempt-unless labeled or if Wool) RN# or WPL # (only if includes fiber content labeling) Country of Origin Care Label (exempt-if labeled, must comply to the rules)

Analytical





MTHD



Flammability



*Fiber Analysis (only if claimed) AATCC 20/20A 0% Single Fiber, ± 3% Blends Hats are exempt unless something is stated about fiber or if contains wool



Fabric Type Visual As Claimed



Performance



Woven: 100% Cotton: -4% All others: -3% Growth: +1% Knit: -5% Growth: +2% Differential Shrinkage (shell/lining): 2%

Dimensional Stability after Dry-cleaning (1 cycle)


-2% Growth +1%



No distortion, defects, damaged components, open seams, noticeable puckering, etc. Pilling: Grade4.0

Seam Strength ASTM D1683 10 lbs. min



600G Hats & Caps Page 2 of 2

Colorfastness










Notes:




Bursting Strength (knit) ASTM D3786 <120 gm/m2: 40 psi ≥120 gm/m2: 55 psi

Component Attachment Strength Pull Test 15 lbs./10 Seconds


*Resistance To Corrosion (All Metal Components)

ASTM B117 (Modified=1% salt (fog)

spray)

Shall withstand 24 hours in 1% salt spray (fog) with no noticeable oxidation/corrosion/visual changes. Test all applicable components - indicate pass or fail for each piece/section, and include before and after pictures of each piece/section that Fails


601G Socks & Hosiery Page 1 of 2


Labeling


Visual

Fiber Content Label Care Label Country of Origin RN# or WPL # Size

Analytical





MTHD



Flammability



*Fiber Analysis AATCC 20/20A 0% Single Fiber, ± 3% Blends

Weight per Dozen Standard Measure ± 5% from claim


Performance



Subjective evaluation on all sizes after wash No more than 7% shrinkage & the ability to fit NAHM forms



No distortion, defects, damaged components, open seams, noticeable puckering, etc. Pilling: Grade4.0

Abrasion Resistance of Socks (Heel Area)

ASTM D4966 (Mod) Athletic: 400 cycles minimum Casual / Dress: 200 cycles minimum

Fit Properties-After Laundering CPSD-SL-31006-MTHD

Sock Stretch: Biaxial stretch: 0.5 lbs. min – 9 lbs. max Cuff Support: 0.25 lbs./in min – 4.25 lbs./in max Cuff: Correspond to maximum heel girth (inches)

*Antibacterial Activity Assessment (If Claimed Anti-

Microbial, Anti-Bacterial, Odor Control) Test All Colors

Refer to Protocol 802 Refer to Protocol 802 for actual requirement

*Water wicking test (If claimed

Moisture Management/Wicking, etc.) Test All Colors

AATCC 197 Refer to Protocol 802 for actual requirement


601G Socks & Hosiery Page 2of 2


Colorfastness










Notes:



602G Neck Ties/Pocket Squares Page 1 of 1


Labeling


Visual

Fiber Content Label RN# or WPL # Country of Origin Care Label

Analytical



Flammability



*Fiber Analysis AATCC 20/20A 0% Single Fiber/± 3% Blends



Performance

Dimensional Stability after Dry-cleaning (1 cycle)


-2% Growth +1%

General Appearance after Dry cleaning



Component Attachment Refer to protocol 800 for actual requirement

*Soil Release: Oily Stain Method (if claimed Stain Resistant)

AATCC 130 Test Original & After 1 DC Original: Grade 3.5 After 1 DC: Grade 3.0

Colorfastness



CF to Light (Ties only) AATCC 16, Option 3 Grade 4.0 @ 10 AFU

Notes: 1. Any components not previously tested are required to test to appropriate standard 2. Please refer to special claims protocol as applicable


700F Outerwear Fabric (Shell Only) Page 1 of 2


Analytical


Flammability




Fabric Weight Woven: ASTM D3776

Knit: ASTM D3887 Woven: oz/yd2 / Knit: gm/m2 ± 5% from claim



Fabric Type Visual As Claimed



Performance














Tensile Strength (Woven) ASTM D5034 <6.0 oz/yd2 : 30 lbs. min 6.1-7.9 oz/yd2: 40 x 30 lbs. min ≥8.0 oz/yd2: 55 x 40 min

Tear Strength (Woven) ASTM D1424 <6.0 oz/yd2 : 2.5 lbs. min 6.1-7.9 oz/yd2: 3.0 lbs. min ≥8.0 oz/yd2: 4.0 min

Seam Slippage (Woven) ASTM D1683 20 lbs.min @ ¼”


700F Outerwear Fabric (Shell Only) Page 2 of 2




*Stretch & Recovery ASTM D3107/2594




Colorfastness







CF to Light AATCC 16, Option 3 Grade 4.0 Provide ratings after 20/40 AFU Pass/Fail based on 40 AFU rating only






700G Outerwear Garment (With or Without Lining) Page 1 of 2


Labeling


Visual


Analytical





MTHD





Performance



Woven: 100% Cotton: -4% All others: -3% Growth: +1% Knit: -5% Growth: +2% Differential Shrinkage (Shell/lining): 2%



Woven: Shrinkage -2% Growth +1% Knit: Shrinkage -2% Growth: +1% Differential Shrinkage (Shell/lining): 2%




Seam Skew/Torque AATCC TS-004 Knit:5% maximum Woven: 3% maximum

Seam Strength** ASTM D1683 25 lbs. min. lining 20 lbs.



700G Outerwear Garment (With or Without Lining) Page 2 of 2

Notes:





Seam Stretchability AATCC / ASTM TS-015 <120 gm/m2: 35% and/or 6 lbs. ≥120 gm/m2: 50% and/or 7 lbs.






701F Sport Coats/Suit Jackets/Suits Fabric (Shell Only) Page 1 of 2


Analytical


Flammability









Performance














Tensile Strength (Woven) ASTM D5034 <6.0 oz/yd2 : 30lbs. min 6.1-7.9 oz/yd2: 40 x 30 lbs. min ≥8.0 oz/yd2: 55 x 40 min

Tear Strength (Woven) ASTM D1424 <6.0 oz/yd2 : 2.5 lbs. min 6.1-7.9 oz/yd2: 3.0 lbs. min ≥8.0 oz/yd2: 4.0 min

Seam Slippage (Woven) ASTM D1683 20 lbs.min @ ¼”





701F Sport Coats/Suit Jackets/Suits Fabric (Shell Only) Page 2 of 2





Colorfastness










Color block / Contrast trims only Color Change: Grade 4.0 Staining: Grade 3.5 Self-Staining: Grade4.5




701G Sport Coats/Suit Jackets/Suits-Garment (With or Without Lining) Page 1 of 1


Labeling


Visual


Analytical





MTHD





Performance



Woven: 100% Cotton: -4%, All others: -3%, Growth: +1% Knit: -5%, Growth: +2% Differential Shrinkage (Shell/lining): 2%



Woven: Shrinkage -2%, Growth +1% Knit: Shrinkage -2%, Growth: +1% Differential Shrinkage (Shell/lining): 2%



No distortion, defects, damaged components, open seams, noticeable puckering, etc. Pilling: Grade 4.0 Color Change: Grade 4.0 Self-Staining: Grade 4.5

Seam Skew/Torque AATCC TS-004 Knit:5% maximum Woven: 3% maximum

Seam Strength** ASTM D1683 25 lbs. min. lining 20 lbs.


Seam Stretchability AATCC / ASTM TS-015 <120 gm/m2: 35% and/or 6 lbs. ≥120 gm/m2: 50% and/or 7 lbs.




Pocket Stress Area ASTM D1683 mod Functional: 15 lbs.min./ Non-functional:10 lbs. min. Notes: 1. Any components not previously tested are required to test to appropriate standard

2. Please refer to special claims protocol as applicable. **Seam Strength/Slippage: test the following seams: Tops: Side, Shoulder, Center Back, Yoke, Armhole, Sleeve, and Collar. Bottoms: Side, Inseam, Seat, Back Rise, Crotch, Zipper stress area.


800 Trims/Components Page 1 of 5


Buttons

Effects of Washing / Dry-cleaning Per care label 3 washes or 1 commercial dry clean No chipping, cracking, paint loss No color transfer, No corrosion



*Lead in surface coating (as applicable per Adult item)

CPSC-CH-E1003-09.1 / AOAC 974.02 (mod.)

Shall not exceed 90 ppm (0.009% by weight)

*Lead in substrate (as applicable per Adult item)

CPSD-AN-00185-MTHD / CPSD-AN-00196-MTHD


Attachment strength Pull Method 15 lbs.@ 10 seconds

Manufacturing Qualities Visual No sharp points or edges

*Resistance To Corrosion (Metal only)


spray)

Shall withstand 24 hours in 1% salt spray (fog) with no noticeable oxidation/corrosion/visual changes. Test all applicable components - indicate pass or fail for each piece/section, and include before and after pictures of each piece/section that Fails.

*Unbreakable Buttons (required for dress shirts designated by the style prefix of “DS”)

CPSD-SL-31055 / ASTM D5171

CPSD-SL-31055: Evaluate 30 buttons after 5 / 10 / 15 / 20 washes - No chips, cracks or breakage ASTM D5171: Evaluate 30 buttons under 5.5 in-oz impact energy - No chips, cracks or breakage

Knit/Mesh Lining Insert (Jacket Relaxer)-used in Sport Coats and Suit Jackets

CF to Crocking AATCC 8/116 Dry Grade4.0 / Wet Grade3.0


Packaging Materials: Polybags/Ink/Inserts/Stickers/Etc. THE VENDOR SHOULD PROVIDE PASSING TEST RESULTS OR A COC (certificate of conformance) FROM THE SUPPLIER

*Heavy Metals Content In Packaging Materials

Model Toxics in Packaging Legislation of the Toxics in Packaging Clearinghouse (TPCH)

The sum of concentration levels of lead, cadmium, mercury and hexavalent chromium in packaging or packaging components shall not exceed 100 mg/kg (100 ppm) by weight. Note: It is the vendor’s responsibility for the conformity of this requirement.




Shank Button

Effects of Washing / Dry-cleaning Per care label 3 washes or 1 commercial dry clean No Chipping, cracking, paint loss, No color transfer No corrosion




CPSC-CH-E1003-09.1 / AOAC 974.02 (mod.)





Nickel Spot Test (shank back) (Applicable to any metal component intended for prolonged skin contact)

PD CR 12471 Negative If positive see “Analytical Requirements” protocol

Shank Tension Strength (the force it takes to detach the top of the shank from the back(nail/tack)of the shank)

ASTM D1683 (mod.)

Min. 80 lbs.

Shank Attachment Strength (the force to pull the shank button from the waistband)

Pull Method (using the Instron)

Straight position: Min. 80 lbs. Slant position @ 60°: Min. 80 lbs. Report actual data until removal or breakage. Specify if shank breaks/shank pulls out of waistband/or if fabric ruptures

Resistance To Corrosion (Metal only)


spray)






Snap/Rivets

Effects of Washing / Dry-cleaning Per care label 3 washes or 1 commercial dry clean No Chipping, cracking, paint loss, No color transfer No corrosion




CPSC-CH-E1003-09.1 / AOAC 974.02 (mod.)





Attachment strength ASTM D7142 15 lbs.@ 10 seconds


*Nickel Spot Test (Applicable to any metal component intended for prolonged skin contact)

PD CR 12471 Negative If positive see “Analytical Requirements” protocol



spray)


Shirt Collar Button Extender

Attaches to the collar button




CPSC-CH-E1003-09.1 / AOAC 974.02 (mod.)





Tension Test ASTM D1683 (mod.) 15 lbs.

Workmanship Visual No major defects


Loop Extension Must exceed 1/2”

Functionality Shall function as intended


ASTM B117 (Modified=1% salt (fog) spray)





Zipper

Effects of Washing / Dry-cleaning Per care label 3 washes or 1 commercial dry clean No Chipping, cracking, paint loss No color transfer, No corrosion




CPSC-CH-E1003-09.1 / AOAC 974.02 (mod.)





Zipper Strength (must conduct for all suppliers)

ASTM D2061

Crosswise Strength Operability (Zip/Unzip ) Slider Lock Holding Strength Tab Pull Off Strength Top Stop Strength Bottom Stop Strength See Zipper Requirements




spray)


Hook & Eye

Effects of Washing / Dry-cleaning Per care label 3 washes or 1 commercial dry clean No Chipping, cracking, paint loss No color transfer, No corrosion




CPSC-CH-E1003-09.1 / AOAC 974.02 (mod.)





Hook and Eye Tension ASTM D1683 (mod.) 30 lbs.

Attachment Strength Pull Method 15 lbs./10 seconds




spray)





Other Hardware/Components: Draw cord/Grommets/Cord Stopper/End Caps/Velcro/Eyelets/Buckles/ and Others made of Metal/Plastic/Fabric, Etc.

Effects of Washing / Dry cleaning Per care label 3 washes or 1 commercial dry clean No Chipping, cracking, paint loss, distortion, No color transfer, No corrosion

Attachment strength Pull Method 15 lbs./10 seconds


*CF to Crocking (fabric) AATCC 8/116 Dry Grade4.0 / Wet Grade3.0




CPSC-CH-E1003-09.1 / AOAC 974.02 (mod.)







spray)


Garment Sewn-On Labels/Garment Shoulder Tape /Heat Transfer Labels/Size Labels/Care Booklets/Brand Labels/Logo Prints or Stamps/Etc.:

IF POSSIBLE THE VENDOR SHOULD PROVIDE PASSING TEST RESULTS FROM THE SUPPLIER

*Effects of Washing / Dry cleaning

Per care label 3 washes or 1 commercial dry clean No Chipping, cracking, paint loss, distortion, No color transfer, No corrosion

*Tagless Labels (by request only) CPSD-SL-31055-MTHD

Per care label

Screen Print, Pad Print & Heat-Set transfer Evaluate and record comments after 5,10,15,20 wash/dry cycles or 5 dry clean cycles Color Change: Grade 4.0, Self-Staining: Grade 4.5 Appearance: No cracking, peeling, etc. Text must be legible

*CF to Crocking AATCC 8/116 Dry Grade4.0 / Wet Grade3.0




CPSC-CH-E1003-09.1 / AOAC 974.02 (mod.)






801 Elastic Page 1 of 1


Analytical

pH Value AATCC 81 6-8




CPSC-CH-E1003-09.1 / AOAC 974.02 (mod.)






Elastic Width (mm) Standard Measure As claimed

Elastic Weight ASTM D3776 Report actual data

Elastic Construction ASTM D37775 Report actual data Number of Elastic Yarns Visual Report actual data Wrapped Yarns Visual Report actual data Construction/workmanship Visual No Major defects

Performance


Per Care Instructions Woven: -4% Knit: -6% +1% growth


Per Care Instructions Shrinkage: -2% No growth




Stretch Power & Recovery CPSD-SL-31031-MTHD Recovery: 85% minimum Record tension at 20, 40, 60 and 80% elongation

Colorfastness

CF to Home Laundering AATCC 135 (modified) Color Change: Grade4.0, Staining: Grade3.5 Self-Staining: Grade4.5

CF to Dry-cleaning AATCC 158 (modified) Color Change: Grade4.0, Staining: Grade3.5 Self-Staining: Grade4.5



CF to Crocking AATCC 8/116 Dry Grade4.0/Wet Grade3.0




802 Special Claims Page 1 of 4


*Antibacterial/Antimicrobial Activity (Test All Colors)

AATCC 100 or ASTM E2149

If Claimed Anti-Microbial, Anti-Bacterial, Odor Control Test Original & after 5/10/15/20 HL ≥95% Reduction

*Water Vapor Transmission ASTM E96 (b)

Upright Cup Method

Breathable Claim Test Original & after 3 HL or 1 DC (per care label) ≥ 500 g/m2 / 24 hours

*Air Permeability ASTM D737 Windproof Claim Test Original & after 3 HL or 1 DC (per care label) 10 cfm maximum

*Absorbency AATCC 79 Test Original only on Terry Robes Maximum 30 seconds

*Water Wicking (Test All Colors)

AATCC 197 Moisture Management Claim of Wicking or Cool Dry Test Original & after 5 HL or 1 DC (per care label) 3 inches minimum at 30 minutes

*Drying Rate BV Method 50% minimum at 30 minutes

*Water Repellency: Spray Test (Test all colors only for 3 in 1 or 4 in 1 premium pants)

AATCC 22

If Claimed Water Repellent Test Original & after 5 HL or 1 DC (per care label) Original: ISO 90 minimum After 5 washes/1DC: ISO 70 minimum

*Oil Repellency AATCC 118

Stain Proof Claim Test Original & after 5 HL or 1 DC (per care label) Original: minimum 6 After 5 washes/1DC: minimum 4

*Water Resistance: Rain Test AATCC 35

If Claimed Water Resistant Less than 1 gram Customs test on garments: no more than 1 gm of water penetration at 600 mm pressure for a 2 min duration

*Waterproof AATCC 127 option 2 or ASTM D751 option A

If Claimed Waterproof Test Original & after 5 HL or 1 DC (per care label) 2000 mm w.c. (200 cm w.c. or 196 mbar or 2.86 psi)

*Soil Release: Oily Stain Method (Test all colors only for 3 in 1 or 4 in 1 premium pants)

AATCC 130

If Claimed Stain Resistant Test Original & after 5 HL or 1 DC (per care label) Original: Grade 3.5 After 5 washes/1DC: Grade 3.0




*Wrinkle resistance / durable press Evaluate after 5 HL (Test all colors for Premium Pants only)

AATCC 143

Wrinkle Free or Non Iron Claims Post-cure process Fabric Smoothness: Grade 4 min Seams/Pleats (pants)/Creases (pants): Grade 4 min

Wrinkle Resistant Claims Pre-Cure Process/Post-Cure Process Fabric Smoothness: Grade 3.5 min Seams/Pleats (pants)/Creases (pants): Grade 3.5 min

Easy Care Claims Fabric Smoothness: Grade 3 min Seams/Pleats (pants)/Creases (pants): Grade 3 min

Seams include: collar, yoke, shoulder, armhole, cuff, sleeve, front placket, side seam, pocket, fly closure, inseam, seat

*Size Strip Sticker/Sock Band Evaluation

CPSD-31026

Humidity Chamber set at 140 degrees F (60C) at 95% humidity for 48

hours under 10 lbs. of pressure

After the testing period, visually evaluate the sticker and fabric for the following:

The amount of fiber/print removed from the product and remains on the sticker

Any product damage noted

Amount of adhesive residue remaining on the product

Sticker impression remaining on the fabric

Color change on fabric: Grade 4

Sticker de-bonding, curling or degradation

Any other adverse effects

*Anti-Fade (All Colors) CPSD-SL-31055-MTHD If Claimed Evaluate after 5 / 10 washes Color Change: Grade 4.0 minimum

*Anti-pill CPSD-SL-31055-MTHD If Claimed Evaluate after 5 / 10 / 15 / 20 washes Pilling: Grade4.0 minimum




*Non Roll Collar CPSD-SL-31055-MTHD If Claimed or Requested Evaluate after 5 / 10 / 15 / 20 washes Collar retains without rolling defect

*Unbreakable Buttons (required for all dress shirt buttons, style # prefix is “DS”)

AATCC 150 (mod)/ ASTM D5171

If Claimed or Requested AATCC 150 (mod): Evaluate 30 buttons after 5 / 10 / 15 / 20 HL: No chips, cracks or breakage ASTM D5171: Evaluate 30 buttons under 5.5 in-oz impact energy: No chips, cracks or breakage

*Durability of Heat Seal Tape Trim & Heat Transfers

CPSD-SL-31055-MTHD Per Care instructions

Wash or dry clean according to proposed care method. Evaluate and record comments after 5 and 10 wash/dry cycles or 5 dry clean cycles No de-lamination, cracking, bubbling, wrinkling, curling, etc. No other adverse effects to the end product or obvious defects in appearance, color change, staining, etc.

*Tagless Labels CPSD-SL-31055-MTHD

Screen Print, Pad Print & Heat-Set transfer Wash or dry clean according to proposed care method. Evaluate and record comments after 5,10,15,20 wash/dry cycles or 5 dry clean cycles Color Change: Grade4.0 Self-Staining: Grade4.5 Appearance: No, cracking, peeling, etc. Text must be legible

*Durability of Flocking CPSD-SL-31055-MTHD Per Care instructions

Rate after 3 washes No obvious defects/observations affecting the end performance / appearance, color change, staining, satisfactory performance of the components and trims

*Ultra violet protection factor (UPF)

AATCC 183-2004 / ASTM D6544-00 (2007) / ASTM

D6603-10

If Claimed Perform on original and after simulated use & care (as prepared per ASTM D6544) Report UPF rating only The UPF rating shall be given as per ASTM D6603 as below: 15-24: Good UV protection 25-39: Very good UV protection 40-50+: Excellent UV protection

*Thermal transmittance of textile materials

ASTM D1518 If Claimed Report result or verify claim (1 rep) 0.6 CLO

*Feather & down: Content Analysis

ASTM D4524-86 (2005 / IDFB 3

Original As specified (for labeling follow the USA (ADA) Textile Labeling Guidelines for Feather & Down) 2-3% tolerance




*Feather and down: Fill Power IDFB 10-B Original Steam conditioning If no claim is made report value only If claimed(min): + or - 5%

*Feather and down: Turbidity IDFB 11-A Original 300 mm minimum US measurement Hypoallergenic/Super Clean Claim: 500 mm minimum

*Feather and down: oxygen number

IDFB 21/IDFB 7 JIS 6.6

EN 1162

Original Less than 10 Hypoallergenic/Super Clean Claim: Less than 5

*Feather and down: odor IDFL Original No putrid odor

*Feather and down: fat and oil IDFB 4 Original 0.7% min – 2.0% max

*Feather and down: down proof FTM 191-A Method 5530 (mod)

Original Grade 4 min


803 Belts (sold separately) Note: See protocol 805 for Belts sold together with a garment

Page 1 of 3


Labeling

Uniform Packaging and Labeling Regulations (Applicable to the Packaging Materials)

NIST Uniform Laws and Regulations Handbook 130

Manufacturer, Packer, or Distributor’s Name & Address (City, State & Zip).

Product Identification

Net quantity of contents shall be expressed in terms of weight or mass, measure, numerical count, or combination so as to give accurate information to facilitate consumer comparison (U.S. and metric units).

Country of Origin Marking 19 CFR 134

Shall indicate country of origin legibly, permanently, and in comparable size and close proximity to any mention of country other than country in which the article was manufactured or produced. Must be visible at point of purchase.

Leather Labeling / Imitation Leather (Verify label claims)

FTC / 16 CFR 24

Must conform to guidelines for leather content labeling. If all or part of a product is made of non-leather material that appears to be leather, the non-leather material must be disclosed on the retail packaging. The disclosure must be of such conspicuousness and clarity as to be noted by consumers casually inspecting the product. The disclosure must be in close proximity to the product identification.

Fiber Content (Verify label claims) 16 CFR 303 / 16 CFR 300

Must Comply to the Label (Belts are exempt unless something is stated about fiber content or it contains wool)

RN# Or WPL # Or Mfr. Name 16 CFR 303 / 16 CFR 300

If listed, report actual (Belts are exempt unless something is stated about fiber content or it contains wool)

Claim verification CPSD-HL-1004 Must Comply with All Claims



Page 2 of 3


Analytical



Flammability

*Flammability Of Clothing Textiles (as applicable)

16 CFR 1610 Class 1 Belts less than 2 inches wide are not required to be tested

*Flammability of Vinyl Plastic Film (as applicable)

16 CFR 1611 Must Comply With Regulation Belts less than 3 inches wide are not required to be tested


Dimensions CPSD-HL-01056-MTHD

(Standard Measurement) Total Length, Total Width

Number of Holes CPSD-HL-01056-MTHD

(Standard Measurement) Report actual

Sharp Point/ Edges 16 CFR 1500.48/ 1500.49

(Modified to test on Adult items)

Shall Have No Sharp Points/ Edges, Other Than Those Required For Function

Defects / Workmanship CPSD-HL-01057-MTHD

(Visual)

Shall have no components missing, malformed and / or fractured and no discernible surface degradation, including crazing, shivering, bubbles, cracks, chips, scratches, scuff marks, blisters, etc.



Page 3 of 3


Performance

Effects Of Extreme Temperature CPSD-HL-01012-MTHD No noticeable change after 24 Hours @ 0°F and 140°F

Functionality CPSD-GB-01058-MTHD Shall function as intended

Effects of Humidity CPSD-HL-01007-MTHD No noticeable change after 48 hours @ 95% RH @ 95°F

Buckle Strength/Buckle Durability

Actual Use No failure after 500 cycles of operation

Buckle/Strap Strength Not applicable to military style belts, as shown below:

ASTM D5034-95 80 lbs./in. minimum

Belt hole rupture resistance ASTM D5034 mod 20 lbs. minimum

Bonding Strength CPSD-SL-81003-MTHD 15 lbs./4 inches

Tensile Strength ASTM D5034 mod 40 lbs. minimum

Belt Loop Attachment ASTM D5034 mod 15 lbs. minimum

Stitch Reinforcement Strength CPSD-SL-81005-MTHD 35 lbs. minimum (Functional)

Flexing CPSD-SL-81002-MTHD 25,000 cycles minimum

Buckle / Clasp Functionality Actual Use No fractures / breakage of buckle / clasp

Resistance To Corrosion (All Metal Components)


spray)


Colorfastness

CF to Crocking (face & back) AATCC 8/116 Vinyl/Textile: Dry: Grade 4 minimum Wet: Grade 3 minimum

Leather/Suede: Dry: Grade 3.5 minimum Wet: Grade 2.5 minimum

CF to Perspiration AATCC 15 (mod) Back side of belt at the front area: Grade3.0 minimum Buckle: No discoloration or degradation of surface finish/color


804 Suspenders Page 1 of 2


Labeling

Uniform Packaging and Labeling Regulations (Applicable to the Packaging Materials)

NIST Uniform Laws and Regulations Handbook 130

Manufacturer, Packer, or Distributor’s Name & Address (City, State & Zip).

Product Identification

Net quantity of contents shall be expressed in terms of weight or mass, measure, numerical count, or combination so as to give accurate information to facilitate consumer comparison (U.S. and metric units).

Country of Origin Marking 19 CFR 134

Shall indicate country of origin legibly, permanently, and in comparable size and close proximity to any mention of country other than country in which the article was manufactured or produced. Must be visible at point of purchase.

RN# Or WPL # Or Manufacturer Name

16 CFR 303 / 16 CFR 300

If listed, report actual. (Suspenders are exempt unless something is stated about fiber)

Fiber Content (Verify if claimed) Do not test if not claimed

16 CFR 303 / 16 CFR 300

Must Comply to the Label (Suspenders are exempt unless something is stated about fiber)

Claim verification CPSD-GB-08612-MTHD Must comply with all claims and conduct additional testing as needed

Analytical


CPSD-AN-PTCL-06572-US The sample should be reviewed against the requirements of California Proposition 65 to determine if additional testing or labeling is required

Flammability


16 CFR 1610 Class 1 Suspenders less than 2 inches wide are not required to be tested


16 CFR 1611 Must Comply With Regulation Suspenders less than 3 inches wide are not required to be tested


804 Suspenders Page 2 of 2



Total Length CPSD-HL-01056-MTHD

(Standard Measurement) Tape measure end to end

Sharp Point/ Edges 16 CFR 1500.48/ 1500.49

(Modified to test on Adult items)

Shall Have No Sharp Points/ Edges, Other Than Those Required For Function

Defects / Workmanship CPSD-HL-01057-MTHD

(Visual)

Shall have no components missing, malformed and / or fractured and no discernible surface degradation, including crazing, shivering, bubbles, cracks, chips, scratches, scuff marks, blisters, etc.

Performance

Functionality CPSD-GB-01058-MTHD Shall function as intended.

Effects Of Extreme Temperature

CPSD-HL-01012-MTHD No noticeable change @ 24 Hours at 0°F and 140°F

Effects of Humidity CPSD-HL-01007-MTHD No noticeable change after 48 hours @ 95% RH @ 95°F

Tension & Elongation (Elastic Only)

ASTM D4964 Calculate 90% (min) recovery when stretch to max or over 100% of original length

Stitch/Seam Reinforcement Strength

ASTM D 1683 (Mod) 100 lbs. / in. (min.)

Clip/Leather Ears attachment strength

ASTM D5034 mod. 75 lbs./in. (min.)

Clip Durability Actual Use Shall have no failure or loss in serviceability after 500 cycles (Open/close or Clip/unclip)

Clip performance strength ASTM D5034 mod Shall be able to clip and hold onto a 2 layer of 8 oz./sq. yd. woven fabric when 13 lbs. of force is applied



spray)


Colorfastness

CF to Crocking (Face & Back) AATCC 8/116 Dry Grade4.0 Wet Grade 3.0

CF to Perspiration AATCC 15 Back side of suspenders: Grade3.0 minimum Metal Hardware: No discoloration or degradation of surface finish/color


805 Belts (sold together with a garment) Page 1 of 1


Analytical



Flammability


16 CFR 1610 Class 1 Belts less than 2 inches wide are not required to be tested


16 CFR 1611 Must Comply With Regulation Belts less than 3 inches wide are not required to be tested




Manufacturing Defects / Workmanship

CPSD-HL-01057-MTHD (Visual)

No major defects. Shall have no components missing, malformed, and /or fractured, Shall demonstrate good/ even construction, with no sharp edges, sharp points or discoloration.

Performance

Buckle/Strap Attachment Strength

ASTM D5034 mod 40 lbs./in Minimum

Tensile Strength ASTM D5034 mod 40 lbs. Minimum



spray)


Colorfastness


CF to Perspiration AATCC 15 Grade3.0 minimum


806 Accessories (Scarves, Neck Warmers, Gloves, Handkerchiefs, Earmuffs) Page 1 of 2


Analytical





MTHD



pH Value AATCC 81 6-8

Labeling

Country of Origin Marking 19 CFR 134/Visual As Applicable per Regulations

Fiber Content / Leather Labeling

16 CFR 303/300, FTC / 16 CFR 24/Visual

As Applicable per Regulations

RN# Or WPL # Or Mfr. Name 16 CFR 303/300/Visual As Applicable per Regulations

Care Label 16 CFR 423/Visual As Applicable per Regulations (not required for gloves, handkerchiefs and earmuffs)

Size Visual As Applicable per Regulations

Flammability


16 CFR 1610 Class 1: Belts less than 2 inches wide are not required to be tested


*Fiber Analysis (if claimed or required per regulations)

AATCC 20/20A 0% Single Fiber ± 3% Blends



Manufacturing Defects / Workmanship

CPSD-HL-01057-MTHD (Visual)

No major defects. Shall have no components missing, malformed, and /or fractured, Shall demonstrate good/ even construction, with no sharp edges, sharp points or discoloration.

Performance



-5% Growth: +2%



-2% Growth: +1%






806 Accessories (Scarves, Neck Warmers, Gloves, Handkerchiefs, Earmuffs) Page 2 of 2

Notes: 1. Any components not previously tested are required to test to appropriate standard. 2. Please refer to special claims protocol as applicable.

Attachment Strength

Pull Test

15 lbs./10 Seconds




spray)

Shall withstand 24 hours in 1% salt spray (fog) with no noticeable oxidation/corrosion/visual changes. Test all applicable components - indicate pass or fail for each piece/section, and include before and after pictures of each piece/section that Fails

Colorfastness












807 Rain Poncho

Page 1 of 2

TEST CITATION / METHOD CRITERIA Labeling

Textile Fiber Products Identification Act Care Labeling Rule

Visual

Fiber Content Label RN# Country of Origin Care Label Size

Uniform Packaging and Labeling Regulations

NIST Uniform Laws and Regulations Handbook

130

Manufacturer, Packer, or Distributor’s Name & Address (City, State & Zip) Product Identification Shall indicate country of origin legibly, permanently, and in comparable size and close proximity to any mention of country other than country in which the article was manufactured or produced. Must be visible at point of purchase.

Claim verification - level 2 CPSD-GB-08612-MTHD MUST CONTACT DXL GROUP BEFORE ANY ADDITIONAL CLAIM TESTING IS CONDUCTED. Examine the retail packaging (or submitted artwork). Record each objective (factual) claim which can be substantiated by the testing within the protocols and rate accordingly. Record testing that extends beyond existing net quantity / dimensional testing on this protocol. Record all other objective (factual) and subjective (opinion) claims as “NT” and rate as “DATA”. Record information evaluated between the graphic imagery and the product. Record disclaimers on datasheet.

Analytical


Applicable section from Protocol CPSD-AN-PTCL-06572-US

The sample should be reviewed against the requirements of California Proposition 65 to determine if additional testing or labeling is required.

*Lead in surface coating (As applicable-DO NOT test textile fabric or garment labels)

CPSC-CH-E1003-09.1 / AOAC 974.02 (mod.)


*Lead in substrate (as applicable)




807 Rain Poncho Page 2 of 2

TEST CITATION / METHOD CRITERIA Analytical (continued) Formaldehyde Spot Test (Applicable to any product intended for prolonged skin contact)

In-house test method/ CPSD-AN-00018-

MTHD

Negative (Base fabric only that comes into contact with skin). If positive continue to Quantitative. If inconclusive do NOT proceed to Quantitative.


Flammability

Flammability Of Clothing Textiles (as Applicable)

16 CFR 1610 Class 1 (if not exempt) - All Colors

*Flammability of Vinyl Plastic Film(If Applicable)

16 CFR 1611 Must Comply With Regulation


*Material Identification AATCC 20 FTIR Analysis

Material Weight ASTM D3776-09 ± 5% from claim

Thickness (mm) CPSD-HL-01056-MTHD Report actual


Performance

Non-Pocket Stress Points ASTM D1683-2011

(Mod.) 15 lbs.

Snap Attachment Strength CPSD-SL-31023-MTHD 15 lbs./10 seconds

Water Resistance : Rain Test AATCC 35 Less than 1 gram



spray)

Shall withstand 24 hours in 1% salt spray (fog) with no noticeable oxidation/corrosion/visual changes. Test all applicable components.

Colorfastness

CF to Crocking AATCC 8/116 Dry Class 4.0 Wet Class 3.0

CF to Water AATCC 107 Color Change: Grade4.0 Staining: Grade3.5


808 Rib Cuffs /Collars /Bottom Hems /Bottom Bands Page 1 of 1






Stretch & Recovery ASTM D2594 Recovery: 85% minimum Growth: 5% maximum ( Measure after 30 and 60 minutes)



-5% Growth: +2%






No distortion, defects, excessive puckering, etc. Color Change: Grade 4.0 Pilling: Grade 4.0


Additional Analytical Test Requirements

Page 1 of 1


Analytical: NOTE:PRODUCTS SOLD BY DXL GROUP ARE FOR ADULTS ONLY

AZO Colourants EN 14362-1:2012 / ISO

17234-1:2010 <30 mg/kg (AZO test is invoiced to the submitter)

Nickel Spot Test (Applicable to any metal component intended for prolonged skin contact)

PD CR 12471 Negative If positive see Nickel Leaching requirement

Nickel Leaching EN1811:2011 /

EN12472:2005+A1:2009

Cannot exceed 0.5 Micrograms / cm² per week Note: Conduct testing only if nickel spot test shows positive result (Leaching test is invoiced to the submitter)



MTHD


Formaldehyde Quantitative EN ISO 14184-1:2011 Shall not exceed 75 mg/kg (75 ppm)

Lead in surface coating CPSC-CH-E1003-09.1 / AOAC 974.02 (mod.)


Lead in substrate CPSD-AN-00185-MTHD / CPSD-AN-00196-MTHD


Heavy Metals Content In Packaging Materials

Model Toxics in Packaging Legislation of the Toxics in Packaging Clearinghouse (TPCH)

The sum of concentration levels of lead, cadmium, mercury and hexavalent chromium in packaging or packaging components shall not exceed 100 mg/kg (100 ppm) by weight. Note: It is the vendor’s responsibility for the conformity of this requirement.


Zipper Requirements

Page 1 of 4

Fastener Class (Chain Width: inch)

1-2 (0.125-0.180)

Zipper Item Chain Width: inch)

0.169 0.169 0.163 0.193

Brass Aluminum CEF CEF

kgf N lbs. kgf N lbs. kgf N lbs. kgf N lbs. Chain Crosswise Strength 35.0 343.0 77.2 25.0 245.0 55.1 35.0 343.0 77.2 40.0 392.0 88.2 Separating Unit Crosswise Strength

9.0 88.2 19.8 9.0 88.2 19.8 - - - - - -

Element Pull Off Strength 3.5 34.3 7.7 2.4 23.5 5.3 - - - - - - Element Slippage Strength 2.7 26.5 6.0 2.4 23.5 5.3 - - - - - - Slider Lock Holding Strength

4.0 39.2 8.8 3.3 37.2 8.4 2.0 19.6 4.4 2.5 24.5 5.5

Tab Pull Off (90°) 15.0 147.0 33.1 15.0 147.0 33.1 8.0 78.4 17.6 8.0 78.4 17.6 Tab Twist Off 3.0 29.4 2.6 3.0 29.4 2.6 1.5 14.7 1.3 1.5 14.7 1.3 Operability (open/close) 0.30 2.94 0.66 0.30 2.94 0.66 0.50 4.90 1.10 0.50 4.90 1.10 Top Stop Holding Strength 7.0 68.6 15.4 7.0 68.6 15.4 7.0 68.6 15.4 9.0 88.2 19.8 Bottom Stop Holding, Stringer Separation Plastic Bottom

5.0 49.0 11.0 4.5 44.1 9.9 3.0 29.4 6.6 3.5 34.3 7.7

Slider Type DA DA DA DA


3-4 (0.125-0.180)


0.177 0.177 0.185 0.163

Brass Aluminum Plastic CEF


9.0 88.2 19.8 9.0 88.2 19.8 9.0 88.2 19.8 6.0 58.8 13.2

Element Pull Off Strength 6.0 58.8 13.2 3.5 34.3 7.7 2.5 24.5 5.5 - - - Element Slippage Strength 4.5 44.1 9.9 2.7 26.5 6.0 3.5 34.3 7.7 - - - Slider Lock Holding Strength 9.0 88.2 19.8 4.0 39.2 8.8 3.0 29.4 6.6 2.0 19.6 4.4 Tab Pull Off (90°) 18.0 176.4 39.7 15.0 147.0 33.1 12.0 117.6 26.5 8.0 78.4 17.6 Tab Twist Off 4.6 45.1 4.0 3.0 29.4 2.6 3.0 29.4 2.6 2.0 19.6 1.7 Operability (open/close) 0.35 3.43 0.77 0.35 3.43 0.77 0.50 4.90 1.10 0.40 3.92 0.88 Top Stop Holding Strength 9.0 88.2 19.8 8.0 78.4 17.6 8.0 78.4 17.6 8.0 78.4 17.6 Bottom Stop Holding, Stringer Separation Plastic Bottom

8.0 78.4 17.6 6.0 58.8 13.2 5.0 49.0 11.0 7.0

5.0

68.6

49.0

15.4

11.0 Slider Type GS DA DA DA


Zipper Requirements Page 2 of 4


5-7 (A) (0.180-0.310)


0.197 0.226 0.226 0.226

Brass Brass Brass Aluminum

kgf N lbs. kgf N lbs. kgf N lbs. kgf N lbs. Chain Crosswise Strength

60.0 588.0 132.3 65.0 637.0 143.3 50.0 490.0 110.3 50.0 490.0 110.3

Separating Unit Crosswise Strength

10.0 98.0 22.1 12.0 117.6 26.5 12.0 117.6 26.5 12.0 117.6 26.5

Element Pull Off Strength

7.5 73.5 16.5 9.0 88.2 19.8 6.0 58.8 13.2 6.0 58.8 13.2

Element Slippage Strength

4.5 44.1 9.9 5.0 49.0 11.0 4.5 44.1 9.9 4.0 39.2 8.8

Slider Lock Holding Strength

10.0 98.0 22.1 11.0 107.8 24.3 6.0 58.8 13.2 6.0 58.8 13.2

Tab Pull Off (90°) 20.0 196.0 44.1 25.0 245.0 55.1 18.0 176.4 39.7 18.0 176.4 39.7 Tab Twist Off 4.6 45.1 4.0 5.0 49.0 4.3 5.0 49.0 4.3 5.0 49.0 4.3 Operability (open/close)

0.45 4.41 0.99 0.50 4.90 1.10 0.50 4.90 1.10 0.40 3.92 0.88

Top Stop Holding Strength

10.0 98.0 22.1 11.0 107.8 24.3 10.0 98.8 22.1 10.0 98.0 22.1

Bottom Stop Holding, Stringer Separation Plastic Bottom

9.0 88.2 19.8 11.0 107.8 24.3 8.0 78.4 17.6 9.0 88.2 19.8

Slider Type GS GS DA DA


5-7 (A) (0.180-0.310)


0.224 0.203 0.203 0.256

Plastic Plastic CEF CEF

kgf N lbs. kgf N lbs. kgf N lbs. kgf N lbs. Chain Crosswise Strength

40.0 392.0 88.2 32.0 313.6 70.6 55.0 539.0 121.3 65.0 637.0 143.3

Separating Unit Crosswise Strength

12.0 117.6 26.5 11.0 107.8 24.3 6.0 78.4 17.6 12.0 117.6 26.5

Element Pull Off Strength

5.0 49.0 11.0 3.5 34.3 7.7 - - - - - -

Element Slippage Strength

5.0 49.0 11.0 4.0 39.2 8.8 - - - - - -

Slider Lock Holding Strength

3.5 34.3 7.7 4.0 39.2 8.8 3.0 29.4 6.6 5.0 49.0 11.0

Tab Pull Off (90°) 18.0 176.4 39.7 15.0 147.0 33.1 18.0 176.4 39.7 25.0 245.0 55.1 Tab Twist Off 5.0 49.0 4.3 4.0 39.2 3.5 4.5 44.1 3.9 5.0 49.0 4.3 Operability (open/close)

0.70 6.86 1.54 0.70 6.86 1.54 0.50 4.90 1.10 0.70 6.86 1.54

Top Stop Holding Strength

10.0 98.0 22.1 9.0 88.2 19.8 9.0 88.2 19.8 12.0 117.6 26.6

Bottom Stop Holding, Stringer Separation Plastic Bottom

9.0 88.2 19.8 6.0 58.8 13.2 10.0

8.0

98.0

78.4

22.1

17.6

12.0

10.0

117.6

98.0

26.6

22.1 Slider Type DA DA DA DA


Zipper Requirements

Page 3 of 4


5-7 (B) (0.180-0.310)


0.252 0.252 0.283

Brass Aluminum CEF

kgf N lbs. kgf N lbs. kgf N lbs. Chain Crosswise Strength 65.0 637.0 143.3 40.0 392.0 88.2 80.0 784.0 176.4 Separating Unit Crosswise Strength 15.0 147.0 33.1 15.0 147.0 33.1 15.0 147.0 33.1 Element Pull Off Strength 8.0 78.4 17.6 5.0 49.0 11.0 - - - Element Slippage Strength 5.5 53.9 12.1 4.5 44.1 9.9 - - - Slider Lock Holding Strength 6.0 58.8 13.2 6.0 58.8 13.2 6.0 58.8 13.2 Tab Pull Off (90°) 20.0 196.0 44.1 20.0 196.0 44.1 25.0 245.0 55.1 Tab Twist Off 6.0 58.8 5.2 6.0 58.8 5.2 7.0 68.6 6.1 Operability (open/close) 0.60 5.88 1.32 0.60 5.88 1.32 0.70 6.86 1.54 Top Stop Holding Strength 13.0 127.4 28.7 13.0 127.4 28.7 13.0 127.4 28.7 Bottom Stop Holding, Stringer Separation Plastic Bottom

10.0 98.0 22.1 10.0 98.0 22.1 14.0 137.2 30.9

Slider Type DA DA DA


5.7 (B) (0.180 – 0.310)

8.9 (0.310-0.390)


0.291 0.291 0.291

Brass Aluminum Plastic

kgf N lbs. kgf N lbs. kgf N lbs. Chain Crosswise Strength 65.0 637.0 143.3 40.0 392.0 88.2 50.0 490.0 110.3 Separating Unit Crosswise Strength 15.0 147.0 33.1 15.0 147.0 33.1 17.0 166.6 37.5 Element Pull Off Strength 8.5 83.3 18.7 5.5 53.9 12.1 8.0 78.4 17.6 Element Slippage Strength 6.0 58.8 13.2 5.5 53.9 12.1 7.0 68.6 15.4 Slider Lock Holding Strength 7.0 68.6 15.4 7.0 68.6 15.4 6.0 58.8 13.2 Tab Pull Off (90°) 25.0 245.0 55.1 25.0 245.0 55.1 20.0 196.0 44.1 Tab Twist Off 7.0 68.6 6.1 7.0 68.6 6.1 7.0 68.6 6.1 Operability (open/close) 0.70 6.86 1.54 0.70 6.86 1.54 0.70 6.86 1.54 Top Stop Holding Strength 15.0 147.0 33.1 15.0 147.0 33.1 15.0 147.0 33.1 Bottom Stop Holding, Stringer Separation Plastic Bottom

12.0 117.6 26.5 12.0 117.6 26.5 14.0 137.2 30.9

Slider Type DA DA DA


Zipper Requirements Page 4 of 4


10 (0.320-0.500)


0.335 0.335 0.346 0.425

Brass Aluminum Plastic CEF


22.0 215.6 48.5 22.0 215.6 48.5 22.0 215.6 48.5 22.0 215.6 48.5

Element Pull Off Strength 11.0 107.8 24.3 7.5 73.5 16.5 9.0 88.2 19.8 - - - Element Slippage Strength 8.5 83.3 18.7 7.5 73.5 16.5 10.0 98.0 22.1 - - - Slider Lock Holding Strength

7.0 68.6 15.4 7.0 68.6 15.4 7.0 68.6 15.4 7.0 68.6 15.4

Tab Pull Off (90°) 30.0 294.0 66.2 30.0 294.0 66.2 30.0 294.0 66.2 30.0 294.0 66.2 Tab Twist Off 8.0 78.4 6.9 8.0 78.4 6.9 8.0 78.4 6.9 8.0 78.4 6.9 Operability (open/close) 0.80 7.84 1.76 0.80 7.84 1.76 0.90 8.82 1.98 0.90 8.82 1.98 Top Stop Holding Strength 18.0 176.4 39.7 18.0 176.4 39.7 18.0 176.4 39.7 18.0 176.4 39.7 Bottom Stop Holding, Stringer Separation Plastic Bottom

15.0 147.0 33.1 15.0 147.0 33.1 17.0 166.6 37.5 18.0 176.4 39.7

Slider Type DA DA DA DA

Note: 1 kgf=9.8N 1 kgf=2.206 lbs. 1 cm=0.3937 inch

Methods: Chain Crosswise Strength ASTM D2061; 14.1

Separating Unit Crosswise Strength ASTM D2061; 30.3

Element Pull Off Strength ASTM D2061; 14.2

Element Slippage Strength ASTM D2061; 14.3

Slider Lock Holding Strength ASTM D2061; 87.1

Tab Pull Off (90°) ASTM D2061; 68.1

Tab Twist Off ASTM D2061; 52.1

Operability (open/close) ASTM D2062; 16

Top Stop Holding Strength ASTM D2061; 22.2

Bottom Stop Holding, Stringer Separation ASTM D2061; 22.5

Documents

DXL Group QUALITY ASSURANCE MANUAL · 2018-09-05 · garment wash process. Therefore, the fabric mill must send the garment factory two (2) square yards of all colors in order for