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EDM | LASER | WATERJET | MiLLing | HigH-SPEED VMC | PRESS bRAkE AuToMATion | ConSuMAbLES | PRE-oWnED | SERViCE | finAnCing
MCMACHinERy SySTEMS, inC.
A SubSiDiARy of MiTSubiSHi CoRPoRATion
dx series MWx3 series
WATer J e TTHe VersATiLiTY OF WATerJeT
expand Your Market Potential with Waterjet By MC Machinery systems, inc.
Job shops and manufacturers industry wide are discovering new ways to compete and expand
their business utilizing the versatility of Waterjet. Waterjet is easy to learn and program and can
cut any material up to 6" thick.
Waterjet machines are less expensive to buy and maintain than many traditional machine tools.
The cool cutting temperature leaves a smooth uniform surface with no heat-affected zone,
reducing or eliminating costly secondary finishing operations. Low cutting loads reduce the need
for complex fixturing and allow extremely intricate parts to be tightly nested and machined with
ease, resulting in reduced material waste and reduced cost.
THe PreCisiON OF MiTsUBisHi
A New Level of sophistication
MC Machinery Systems, Inc. — the name you trust in EDM and Laser technology — is taking
the benefits of waterjet machining and adding a new level of accuracy and sophistication.
Traditional waterjet cutting is highly flexible but lacks the accuracy needed by high-precision
manufacturers. Waterjet By MC Machinery Systems, Inc. incorporates the precision of Mitsubishi
controls and servo system, opening the door for exciting new efficiencies and expanded material
capabilities sure to enhance your bottom line. Waterjet By MC Machinery Systems, Inc. is the
most accurate, productive and reliable machine on the market.
THe MiTsUBisHi exPerieNCe
At Mitsubishi, industry-leading technology is just the beginning. Our system designers and
application engineers have extensive technical knowledge and invaluable industry-specific
expertise. From planning, installation and on-site training to ongoing support through our
national service network, no other company has the resources to help build your business.
Put the Mitsubishi Experience to work for your business today.
Cut Virtually Any Material
• Aluminum
• Ceramic
• Composites
• Alloys
• Stone
• Stainless Steel and Other Highly Reflective Materials
• Tool Steel
• Plastic
• Rubber
• Foam
• Food
• Titanium
EDM | LASER | WATERJET | MiLLing | HigH-SPEED VMC | PRESS bRAkE AuToMATion | ConSuMAbLES | PRE-oWnED | SERViCE | finAnCing
MCMACHinERy SySTEMS, inC.
A SubSiDiARy of MiTSubiSHi CoRPoRATion
WATerJeT COMes OF Age expand Your Market Potential with Waterjet Technology
Although waterjet cutting technology has been around for many years, recent advances have enabled shops
in record numbers to take advantage of its power and flexibility.
Waterjet can cut materials traditional metal cutting shops can’t work with. Reflective metals, stone, glass,
ceramic, plastic, rubber and foam – virtually any material up to 6 inches thick. Multiple heads can be used
to cut more parts at the same time in a different part of the sheet. All this adds up to increased productivity
and a wider range of work from a relatively inexpensive machine tool that is easy to learn and operate.
Minimal Fixturing and Tooling
One of the best things about waterjet technology is its simplicity – ultra high-pressure water combined
with a garnet abrasive functions as the cutting tool. There’s no need to buy an automatic tool changer, full
of costly tools and replacement inserts. And because cutting loads are small, waterjet requires minimal
fixturing, making setup fast and changeover to other applications easy.
No Heat-Affected Zone
Waterjet is a cold cutting technology. There is no contact between the waterjet head and the part to be cut,
just the high pressure stream of water. This results in parts that come off the machine with clean edges,
unaffected by heat distortion or other mechanical stresses, which means a reduction or elimination of
secondary finishing operations.
The Advantages of Waterjet from MC Machinery systems, inc.
The Mitsubishi CNC Control is the brains of our machines, and it is what makes our Waterjets so
unique. We have taken the expertise gained making Mitsubishi controls for extreme accuracy machining
technologies and brought them to Waterjet – combining world-class accuracy and performance with a highly
versatile and economical technology.
Our Mitsubishi Warranty is unique in the industry and shows our confidence in the performance and
longevity of our machines. And if you ever do need service, as part of the MC Machinery network, we have
the most extensive and responsive service in the industry.
Our abrasive removal system makes removing the residual garnet abrasive left in the tank a
simple process – greatly reducing cleanup and downtime found on competitive machines.
WWW.MiTSubiSHi-WoRLD.CoM
Joy Stick Axis Control
10” Z TravelMitsubishi 720 CnC ControlWith Latest HMi
Cantilever Design for Easy Loading Access
ball Screw Drive System in 4 Axis
Regulated Slat Table System
full keyboard
Heavy Tubular Design with Helical Rack & Pinion Drive
Seperate Work Tank withfull 6 x 12 Cutting Area
The MWX3 Comes equipped with
• Mitsubishi 700 Series CNC Control
• Abrasive Removal – Option with
or without submerged cutting
• 1 year warranty
• True CAD/CAM with
Metamation Software
• Rigid Cantilever Design
• Z Axis touch probe to set Z Height
• Independent Work Tank
• Available with 3 different
Series KMT pump
• Accuracy ±.003-3 Feet
• Positioning Speed 500”/min
• Bevel Head Option for Weld Prep
EDM | LASER | WATERJET | MiLLing | HigH-SPEED VMC | PRESS bRAkE AuToMATion | ConSuMAbLES | PRE-oWnED | SERViCE | finAnCing
MCMACHinERy SySTEMS, inC.
A SubSiDiARy of MiTSubiSHi CoRPoRATion
The Mitsubishi MWx3
This exciting new product in our waterjet lineup features the quality and accuracy you expect from
Mitsubishi. The MWX3 is our first cantilever design machine in our product offering. The features and
benefits of this new model include:
• Simple 3 Axis Cutting - utilizes a cantilever design mounted to a wide solid tubular frame
• X-axis Rack and Pinion Drive – Provides a solid cost effective drive system for the long axis
• Y axis 32mm Ball Screw Drive - Provides a lighter yet very accurate means of driving the cutting head
• Auto Grease system – Provides lubrication to both linear ways and axes drive systems
• Pump control – Completely incorporated into the CNC cabinet
• Work Table Design – Slats are located by slots, but height is set by a solid indicated flat bar
• NEW HMI allows for easier use of control graphics, functions, editing
MOde L sMWx3 ANd dx series
4 Sided Stainless SteelWorkTank with 10mm(.4”)Thick Steel bottom
4-Axis i.T.C TM with SelfPositioning & Anti-Collision
Reinforced X-Axis bridge
galvanized slat and support frame with level registration
independent frame/Tank Design
Double bellows LM guide/ball Screw Protection
gantry Style MovementDesign on LM guides
The dx series comes equipped with
• Mitsubishi 700 Series CNC Control
• Mitsubishi AC Servo System for unmatched speed and precision
• 2 year warranty
• 2D Water CAD-CAM software with Metamation Intelligent Taper Control and nesting
• Accuracy and repeatability to ± 0.002"
• Durable, easy-to-clean stainless steel construction
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dx series
Our DX Series combines the precision and speed to provide the ultimate in 4-axis waterjet
cutting. For shops producing more complex parts, the DX offers a unique Intelligent Taper
Control System (ITC) with taper compensation for maximum accuracy on thicker parts. The
DX is available in 5x10 and 6x12 configurations (Custom sizes also available). The machine
comes standard with a KMT 60,000 PSI hydraulic pump and has the option to upgrade to a
90,000 PSI KMT pump. The DX is built to last; the machine frame, ways and drive system are
separate from the work tank and are not affected by large or heavy work pieces and thermal
distortion from water temperatures. Built on a 20 inch I beam with dual X-axis, double
anchored ball screws the DX series is the machine that will continue to perform of
the long haul.
dx 612
dx 510
iNTeLLigeNT TAPer CONTrOL ( iTC) (DX on ly )
Taper control is extremely important to the production of high-precision parts with waterjet technology. A number of factors influence the
amount of taper in a cut, including cut speed the thickness and hardness of the material being cut. Greatly reducing cut speed is one way
to easily reduce or eliminate taper, but it comes at a great cost in productivity. The Waterjet iTC system analyzes cuts and provides taper
control without the need for reducing speed by inclinating the high-pressure waterjet up to 2° while maintaining stream velocity. The result
is a final part that is produced faster and with straighter walls, regardless of the thickness or composition of the material being cut.
iTC – intelligent Taper Control®
• 1 or 2 degree mechanical tilt compensates for the jet getting wider as it exits the focus tube
• The C-axis rotates a given amount from the database and faces the “lag” in the direction of the cut. This compensates the “lag” amount to make the part Straight without slowing down.
• Intelligent Taper Control standard on the DX™
Metamation, a world wide software supplier and OeM solution for the waterjet – laser – and press brake industry.
• Complete with waterjet database
• 5 different quality of cuts
• Complete independent control of offset and
taper for each quality
• Single Part Simple Nest with quick 90 degree rotation to get more parts per sheet
TRUE SHAPE NESTING is standard to allow multiple parts to be in the lay out on the specified sheet with control of rotation and spacing for material utilization. No need for other nesting software. Includes sheet database management
• Capable of programming ge-ometry or importing DXF, DWG, 2D Iges formats
• Complete control of Approach and Escape Length, radius, and location are easily set by the operator
• Capable of programming ge- TRUE SHAPE NESTING is standard to allow
sOFTWAre ANd CONTrOL
EDM | LASER | WATERJET | MiLLing | HigH-SPEED VMC | PRESS bRAkE AuToMATion | ConSuMAbLES | PRE-oWnED | SERViCE | finAnCing
MCMACHinERy SySTEMS, inC.
A SubSiDiARy of MiTSubiSHi CoRPoRATion
MiTsUBisHi CONTrOL ANd MeTAMATiON CAd-CAM sOFTWAre
Waterjet from MC Machinery Systems is taking waterjet technology to a new level of
sophistication. The addition of the 700 Series CNC control has taken a cost-effective,
versatile technology and added a level of sophistication and accuracy that makes it a viable
option for shops that require extreme accuracy and the ability to produce more complex
parts. Competing manufacturers’ PC-based controls can’t touch the sophistication of the
Mitsubishi 700 Series CNC controls. Mitsubishi has utilized its vast experience developing
the most sophisticated and accurate controls for EDM and laser machines and has
implemented new nanotechnology for finer, faster interpolation with greater power.
• Dedicated nano control for highest precision machining
• Newest RISC-CPU and high-performance ASIC
• Improved graphics and superior NC design simplify operations
• OMR (Optimum Machine Response) control estimates the machine’s status based on a model and applies correction to motor control in order to match machine position
• Network function adaptable for diverse factory environments
• Full standard keyboard (MWX3)
• Joystick jogging all 3 axis simultaneously (MWX3)
Metamation CAD-CAM is the software expressly developed for the processing of materials
in 2D. It quickly and simply executes all contours and is compatible with most drawing
formats, including: DXF, DWG and IGES. With Metamation, it is possible to use an Automatic
Nesting feature to select the types and quantities of stored pieces to be laid on one or more
plates, optimizing production and reducing waste. The software also allows the generation
of machining time estimates before actual production begins. These show estimated cutting
lengths and machining time for the job.
The control features technology tables for the operator to easily select material, thickness
and their desired finish quality. NC code is automatically generated, ready to be transferred
to the CNC by Ethernet, or USB memory stick. The software also allows the generating of an
automatic estimation of the work, before the actual production showing cut time and cutting
lengths.
WWW.MiTSubiSHi-WoRLD.CoM
Available on the dx series
Available on the MWx3 series
des ig Ned FOr CUsTOM sYsTeM iNTegrAT iON
s-50 Features
Other than the control panel, the S-50 includes the same industry leading features of
the Streamline™ SL-V intensifiers. In addition, the S-50 comes standard with booster
pump and filter.
• Faster, Easier Maintenance: The plungers have a quick release. This design simplifies removal and allows instant removal of the plunger.
• Lower Cost, Longer Life: This pump utilizes a larger ceramic plunger. The longer, slower strokes of the plunger move more water with each stroke, providing more uptime and longer seal life. A longer life seal design provides reliable and improved production volumes and delivers a lower operating cost than on any other type of pump.
• Faster Cut, Thicker Material: Continuous production of 60,000 psi allows for faster cutting and thicker material processing.
• Most Intelligently Designed System: End caps, high pressure cylinder and hydraulic cylinder are all threaded together, simplifying access to the seals. In addition, each side of the intensifier can be disassembled independently of the other.
KMT PUMP ssTreAMLiNe TM s -50
60 ,000 Ps i ULTrA H igH PressUre PUMP
KMT Waterjet is a leading global
manufacturer of Ultra High pressure
pumps, highly efficent cutting heads,
high pressure parts and components for
waterjet and high pressure systems for
the waterblasting and Poly/Gas/Petroleum
Industries.
The relationship between KMT and
Mitsubishi features two of the most
respected companies in the metalworking
industry. Both companies are known for
quality products and outstanding service.
Aside from the 60,000 and 90,000PSI
pumps Mitsubishi also relies on KMT
for cutting heads, mixing chambers
and focus tubes.
COMPANY P r OF iLe
EDM | LASER | WATERJET | MiLLing | HigH-SPEED VMC | PRESS bRAkE AuToMATion | ConSuMAbLES | PRE-oWnED | SERViCE | finAnCing
MCMACHinERy SySTEMS, inC.
A SubSiDiARy of MiTSubiSHi CoRPoRATion
Faster, easier Maintenance
Intelligent design simplifies and speeds the access to seals and wear parts.
Fast Cutting
Continuous production of 90,000 PSI/6.200 bar enables faster cutting over
lower pressure systems.
essential Features
• Threaded, stud design utilizes hydraulic tension for ease of maintenance.
• Downward compatible to 60,000 PSI operational pressure when less waterjet force is needed to complete the project.
• Sophisticated software includes remote access and ability to network multiple pumps.
• One intensifier reduces maintenance operating costs.
• Multiple language controls
• Dual pressure compensator
*Optional 125 HP dual intensifier top end is available (not redundent)
iNCreAse sPeed, iNCreAse PrOdUCT iV iTY !
sTreAMLiNe TM PrO
90 ,000 Ps i H igH PressUre PUMP
90,000
60,000
KMT Ultra High Pressure 90K Pump Increases Production While Reducing Abrasive Costs
WWW.MiTSubiSHi-WoRLD.CoM
serViCe ANd sUPPOrT – THe MiTsUBisHi exPerieNCe
When you choose a Waterjet by MC Machinery Systems, Inc., you get industry-leading
technology for peak cutting performance – but that’s just the beginning.
Long before your purchase, you’ll know the difference the Mitsubishi Experience can make.
Our field service managers and application engineers have extensive technical expertise and
industry-specific knowledge, combined with MC Machinery’s wide array of machine tools and
modular automation options. This potent combination gives us the flexibility to deliver a custom
system designed to make your business its most efficient and competitive.
From installation and on-site training, to support and service to keep
you running at peak performance throughout the life of your system, our
national service network is just a phone call away. No other company
has a greater depth of experience and resources than Mitsubishi and MC
Machinery Systems.
EDM | LASER | WATERJET | MiLLing | HigH-SPEED VMC | PRESS bRAkE AuToMATion | ConSuMAbLES | PRE-oWnED | SERViCE | finAnCing
MCMACHinERy SySTEMS, inC.
A SubSiDiARy of MiTSubiSHi CoRPoRATion
serV iCe ANd s UPPO rT
east Coast Waterjet Technology Center
Montville Business Center16 Chapin Road - Unit 901Pine Brook, NJ 07058TEL: (973) 244-1501FAX: (973) 244-1861
West Coast Waterjet Technology Center
11170 Valley View StreetCypress, CA 90630TEL: (714) 894-3252FAX: (714) 894-4799
Corporate Headquarters
1500 Michael DriveWood Dale, IL 60191TEL: (630) 616-5920FAX: (630) 616-4068
Canada Waterjet Technology Center
50 Vogell Rd. Unit #1Richmond Hill, ONT L4B 3K6TEL: (905) 737-1265FAX: (905) 737-7279
WATerJeT TeCHNOLOgY CeNTers
Touch sensor
Mitsubishi’s Touch sensor technology is critical to the cutting conditions of the machine. Our touch sensor keeps the cutting head a consistent height from the material keeping your parts consistent across the sheet even if the sheet is wavy.
Collision detection
Mitsubishi’s Collision detection provides more security for the cutting head. It helps protect from a catastrophic head crash from slug pop-ups and clamps or fixtures and allows you to run the machine with confidence. (DX only)
ebbco Abrasive removal system
Every Mitsubishi Waterjet comes standard with Ebbco’s Abrasive Removal System. This system is designed to continuously remove the spent abrasive that collects in the catch tank, thus eliminating downtime for clean out and maximizes production.
System Benefits
Maximizes Productivity Eliminates Downtime for catch tank cleaning Reduces the possibility of thermal distortion Reduces closed loop consumable cost Full one year warranty on pump & system
infrared Pickup Probe
Accurately pick up part for part location when location is critical to outside of part. (DX only)
ebbco Closed Loop Filtration*
The Ebbco Closed Loop filtration system is an option on all Mitsubishi Waterjet machines. The system is designed for waterjet tables to filter and treat the overflow water for reuse. This system can service single or multiple heads on any Waterjet table.
By using the Ebbco closed loop system you will eliminate the need to go to the drain by recycling the water. You will reduce your water consumption, reduce your costs for treated water such as RO units or water softeners and reduce the machines maintenance and maximize the performance. In addition the closed loop system protects the high pressure pump by always supplying the manufacturers specified water quality.
remote HandboxJOG X, Y, and Z Axis by remote hand box rather than at the control
WWW.MiTSubiSHi-WoRLD.CoM
sTANdArd FeATUres ANd OPT iONs
MC MACHiNerY sYsTeMs, iNC .1500 Michael Dr., Wood Dale, IL 60191 | Tel: 630-616-5920, Fax: 630-616-4068 | www.mitsubishi-world.com
WWW.MiTSubiSHi-WoRLD.CoM
High-Pressure Pump specifications
Pump model NEO Line 40i S-50 KMT Streamline Pro 90 Streamline Pro 125
Intensifier 1 1 1 2
Design pressure (PSI) 55,000 60,000 90,000 90,000
Motor power (HP) 40HP 50 HP 60 HP 125 HP
Water consumption (GPM) 1.0 .6 @ 90,000 1.2 @ 90,000
Maximum orifice size (in.) .012 0.013 .010 @ 90,000 .014/.015 @ 90,000
Intensifier ratio (oil/water) 1:20 1:20 1:35 1.35
Accumulator storage 1 Liter 1 Liter 1.1 Liters .16 Liters
dx specifications
Tank Sides Stainless steel
Submerged cutting storage tank YES
Abrasive tank hopper (lbs.) 670 standard (1,000 optional)
Abrasive Removal System YES
ITC System (Intelligent Taper Control) Standard
CNC-Controlled axis 4 CNC-Controlled axis
CNC Control MITSUBISHI 700 series control
Motors & drivers MITSUBISHI AC servo system
Cutting heads 1 or 2
PUMP HP/PSI 50 HP / 60,000 PSI 125 HP 90K 60 HP / 90,000 PSI
CAD-CAM Metamation CAD-CAM software with ITC system (Intelligent Taper Control) and nesting
Display 15" Waterproof screen
Accuracy & repeatability (in.) ± 0.002
Table size (Z) all models (in.) 6.0
Model number /Table size (ft.) DX 44: 4’ x 4’ DX 510: 5’ x 10’ DX 612: 6’ x 12’ DX 720: 7’ x 20’ DX 820: 8’ x 20’ DX 1020: 10’ x 20’ DX 1040: 10’ x 40’
MD+JET DX 1200: 4’ x 4’
MWx3 specifications
Tank Sides Steel
Submerged cutting storage tank Option
Abrasive tank hopper (lbs.) 670 standard (1,000 optional)
Abrasive Removal System Option
ITC System (Intelligent Taper Control) N/A
CNC-Controlled axis 3 CAD Controlled Axis
CNC Control MITSUBISHI 700 series control
Motors & drivers MITSUBISHI AC servo system
Cutting heads 1-3
PUMP HP/PSI 40 HP Neo Line 55K 125 HP 90K 60 HP HP 60K 60HP PRO
CAD-CAM Metamation CAD-CAM software with ITC system
Display 15” Waterproof screen
Accuracy & repeatability (in.) ± 0.003
Table size (Z) all models (in.) 10
Model number /Table size (ft.) MWX3 6-12: 6’ x 12’
RP 3-12 2,000
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