Dvd Portatil Daewoo Dpc 7400

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    Service Manual

    Portable DVD Player

    Model: DPC-7400 Series

    S/ M No. : OSPC740001

    May. 2005

    Caution

    : In this Manual, some parts can be changed for improving,

    their performance without notice in the parts list.

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    Revision Record

    Date Rev No Section Description

    17/Oct./ 2005 0.1 New edition

    Design and specifications are subject to change without notice. All trademarks used in the specifications are the property of their respective owners.

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    1. Gen er al Descr ip t io n s

    1.1. Model Features.

    1.2. Information

    2. Elect r ical Ch ar act er ist ics

    2.1. Optical Characteristics

    2.2. Electrical Characteristics..

    2.3. System Block Diagram.

    3 . Pow er .3.1. Power Supply.

    3.2. Rechargeable Battery. .

    4. Dim ensi on & Phy sical Char act er is t ics.

    4.1. Outline Dimension.

    4.2. Physical Characteristics..

    4.3. Exploded View

    5. Regu lat or y Sta n da r ds.. 5.1. Safety..

    5.2. EMI.

    5.3. Ergonomics.

    6. Ser vi ce Tools and Equi pm ent .

    6.1. Service Tools and Equipment ..

    6.2. Storing and Handling Test Discs..

    6.3. Notes..

    7 . Spar e Par t s.

    7.1. key Parts List..

    8. Tro u bl e sh oo t in g

    8.1. Error Code Table ..

    8.2. Debug & Trouble Shooting ..

    1

    1

    2

    3

    3

    3

    4

    1 1

    11

    11

    1 3

    13

    13

    14

    1 5

    15

    15

    15

    1 6

    16

    16

    17

    1 9

    19

    2 0

    20

    21

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    - 1 -

    1 General Descriptions1.1 Model Features

    Video: DVD Playback, MPEG4(option) ,DivX(DivX Model),Kodak Picture CD compatible& JPEG readable

    Audio: CD, CD-R, CD-RW, MP3, WMA Playback

    Firmware Upgradable

    Dolby Digital Output 7" active-matrix TFT screen, 16:9 wide aspect ratio Composite Video Output Ultra dimension & light weight: 200mm(L) x 155mm(W) x 38mm(H) / 900g (around) Slim size wireless remote control Rechargeable battery pack 12-volt car cigarette lighter cable Universal AC/DC power adapter Audio/video cable for TV connection Built-in stereo speakers

    Two Stereo headphone jack

    Parental Lock Anti Shock Protection

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    - 2 -

    1.2 Information

    Disk Format DVD, VCD, CD, MP3, CD-R, CD-RW, MPEG4 (OPTION),JPEG,

    Kodak Picture CD, DivX(DivX Model),WMA

    Video System NTSC / PAL/Auto

    Video Decompression MPEG-2 (ISO/IEC-13818), MPEG-1

    Video Output 800~1200mVpp/75 ohm

    Audio Characteristic 2-Channel Analog

    Analog Output 1.0~2.0Vrms/10K ohm

    Frequency Response DVD: 48kHz Sampling: 20Hz-20kHz

    CD: 20Hz-20kHz

    S/N Ratio

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    - 3 -

    2 Electrical Characteristics2.1 Optical Characteristics

    Parameter Specifications Unit

    Screen Size 7.0 (16:9 diagonal) inch

    Display Format 1400 (H) 234 (V) dot

    Active Area 154.08 (H) 86.08 (V) mm

    Dot Pitch 0.107 (H) 0.370 (V) mm

    Pixel Configuration StripeOutline Dimension 166.0 (W) 100.0 (H) 7.2 (D)(typ.) mm

    Surface Treatment Anti-Glare and Hard Coating

    Weight 180 10 g

    2.2 Electrical Characteristics

    DVD/ SVCD/ VCD/ CD system decoding, packeted element streams and audio, video elementstreams.

    Fully digital servo processing (focusing, tracking, sledge and spindle servo control) Fully digital calibration (focusing/ tracking offset and balance) Digital phase lock loop with phase equalizer Support Audio/ Video/ Photograph decoding and programming

    Programmable Y/C delay relationship

    Embedded micro-controller, up to 50MHz operating frequency 1.8V and 3.3V dual power supply, 208 pin PQFP

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    - 4 -

    2.3 System Block Diagram

    2.3.1. The System Block Diagram & the Block's Function Description

    DC To DC

    MP1580

    1. Loader

    DM-520A

    2. Servo +MPEG

    MT1389D/MT1389C

    DISPLAY

    7 TFT LCD

    PW070XU3

    INVERTER

    TFT LCD Driver

    IR3Y29B +HX8806

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    - 5 -

    2.3.2 Schematic Circuit Diagram

    ( 1 ) P O W E R _ M P S

    1

    DELETA

    9VIN

    +3.3V +

    5V

    NCTR_5V

    CTR_5V

    LDO_AV33

    RFV33

    NCTR

    _5V

    9VIN

    +5V

    +3.3V

    CTR_5V

    NCTR_5V

    +3.3V

    RFV33

    +3.3V

    LDO_AV33

    RM4

    39K

    QM1

    OPEN/3904

    1

    2 3

    UM1

    MPS1580

    1234

    8765

    BSVinVsw

    GND

    Sync

    EN

    CompFB

    CM7

    220uF/6.3V/LU

    D1LED1

    1

    3

    2

    C135

    2

    2uF

    C410

    uF

    UM2

    MPS1580

    1234

    8765

    BS

    Vin

    Vsw

    GND

    Sync

    EN

    CompFB

    LM4

    6.8uH

    RM7

    OPEN

    R13

    30O

    +

    C120

    22

    0uF/6.3V/lu

    RM3

    30.9K

    RM12

    OPEN/10K

    CB59

    0.1uF

    RM11

    4.7K/open

    +

    C121

    22

    0uF/6.3V/lu

    L26

    FB

    RM110K1%

    R156

    4.7k/open

    CB60

    0.1uF

    RM10

    10K

    RM8

    16.9K

    L27

    FB

    RM9

    OPEN

    RM2

    33R

    Q1

    3904

    1

    2 3

    CM3

    0.022uF

    CM1

    0.01uF

    CM5

    100pF

    CM10

    100pF C

    M9

    0.022uF

    CM8

    0.01uF

    RM610K1%

    LM2

    6.8uH

    RM5

    10K

    C136

    22uF

    C119

    10uF

    DM1

    DIODE

    1 2

    CM2

    100uF/10V/LU

    DM2

    DIODE

    1 2

    LM122

    uH

    LM322

    uH

    R2

    330O

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    - 6 -

    (2) POWER FOR TFT

    1

    11

    1

    1

    -10V_TFT

    +15V_TFT

    +7.5V_TFT

    VSYNC#

    POWDET_MCU

    +3.3V_TFT

    +5V_TFT

    +5V_TRAN

    VIN

    +3.3V

    +5V

    V18

    +3.3V_TFT

    +

    5V_TRAN

    9VIN

    VOUT

    9VIN

    CTR_LOAD

    CTR_AUDIO

    POWDET_MPEG

    CTR_TFT5V

    POWDET_MCU

    +5V_TRAN

    HSYNC#

    VCC

    +5V_TFT

    +7.5V_TFT

    +3.3V_TFT

    -10V_TFT

    VCC

    +15V_TFT

    +3.3V

    V18

    +3.3V

    +5V

    9VIN

    POWDET_MCU

    POWDET_MPEG

    CTR_LOA

    D

    CTR_AUD

    IO

    POWDE

    T_MCU

    POWDE

    T_MPEG

    CTR_TFT5V

    +5V_TRAN

    CTR_TFT

    5V

    +3.3V

    +5V

    +7.5V_TFT

    +5V_TRAN

    -10V_TFT

    +

    15V_TFT

    +3.3V

    +3.3V

    +3.3V

    +

    C13

    47uF/25V/LU

    C15

    0.1uF

    C118

    0.1uF

    + -

    U3A

    LM393

    3 2

    1

    84

    C7

    100uF/10V/LU

    R3

    10k(8.2K)

    R8

    0(1.8K)

    R9

    3.9K

    L2

    20uH

    Q2

    BSH1051

    32

    C1

    100uF/6.3V/LU

    R15

    1.6M

    U1

    RT9167A-185CS

    1 2

    34

    5

    6

    7

    8

    SHDN-

    IN

    OUT

    BP

    GND

    GND

    GND

    GND

    R6

    3.3K

    R18

    560K

    C18

    0.1uF

    + -

    U3B

    LM393

    5 6

    7

    84

    C

    17

    1

    000pF

    D

    4

    1

    N5819

    1

    2

    L1

    20uH

    Q18

    OPEN/3904

    1

    2 3

    C2

    0.1uF

    C11

    22uF/25V/LU

    J1

    POWERJACK 132

    C5

    0.01uF

    R11

    20K

    R158

    330O

    C10

    47uF/25V/LU

    CON1

    BATTERY 21 3 4

    VIN

    GND

    OUT

    PDET

    R5

    3K

    +

    C9

    47uF/25V/LU

    U6

    BA05SFP

    45

    3

    21

    6 VOUT

    NC

    GND

    VIN

    CTL

    GND

    R7

    3K

    +

    C16

    100uF/16V/LU

    R157

    OPEN/10K

    D2

    RB053L-30

    1

    2

    R159

    4.7K/open

    R13

    20K

    R160

    4.7k/open

    C3

    47uF/25V/LU

    D3

    1N5819

    1

    2

    C6

    100uF/6.3V/LU

    R12

    220R

    C12

    0.1uF

    U22

    RT9262

    1

    2

    3 4

    5

    6

    7

    8

    GND EXT

    LFB

    LDOO

    FB

    VDD

    LX

    CE

    R4

    47K

    U5

    TER9.5*100M

    1

    3

    6

    5

    7

    8

    1

    3

    6

    5

    7

    8

    R16

    0R

    R10

    47K

    R14

    1M

    R17

    200K

    D

    5

    1

    N5819

    1

    2

    C14

    0.1uF

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    - 8 -

    (4) SDRAM&FLASH&EEPROM

    TSOP4

    8

    pin

    IIC D

    RAM

    FLASH

    16Mb

    32Mb

    8M1

    6M

    32MFLA

    SH

    delete

    DQ[0..1

    5]

    AD

    [0..7

    ]

    BA

    [0..1

    ]

    DQM

    [0..1

    ]

    MA

    [0..11

    ]

    A[0..21

    ]

    A9

    A3

    AD

    3

    A1

    A1

    9

    A4

    AD

    6

    AD1

    A17

    A1

    6

    A1

    3

    A14

    AD

    0

    A2

    A6

    A8

    A1

    8

    AD7

    A7

    AD

    5

    A12

    A1

    5

    A1

    0

    AD2

    AD4

    A11

    A5

    A0

    RA

    S#

    PCE

    #CA

    S#

    PRD

    #D

    CKE

    SDA DC

    LK

    SCL

    PWR

    #

    CS#

    WE

    #

    DCS#

    DCA

    S#

    DRA

    S#

    DWE

    #

    WE

    #

    RA

    S#

    CS#

    CA

    S#

    BA

    0

    DCKE

    BA1

    DCLK

    SD

    CKE

    DBA

    0

    DBA1

    SD

    CLK

    A2

    0

    AA2

    0

    PCE

    #

    PRD

    #

    PWR

    # AA2

    0

    AA21

    SCL

    SDA

    VCC DV

    33

    DQ9

    MA7

    MA

    3

    MA

    9

    DCS#

    DQ0

    DQ12

    MA

    8

    MA4

    MA

    0

    DWE

    #

    DQ11

    DQM

    0

    DQ4

    DQ1

    3

    DBA

    0

    MA

    5

    DQ1

    DCA

    S#

    DQ5

    MA2

    DQ6

    DQ8

    DQ14

    DQ1

    5

    SD

    CKE

    DQ7

    DQ2

    MA1

    MA1

    0

    DQM1

    DQ3

    SD

    CLK

    DRA

    S#

    MA

    6

    DQ1

    0DQ0

    MA

    6

    DCA

    S#

    DQ5

    SD

    CLK

    DQ1

    0

    DRA

    S#

    DBA

    0

    DWE

    #

    DQ1

    MA

    9

    MA4

    DBA1

    DQ7

    MA1

    MA2

    DQM

    0

    DQM1

    MA1

    0

    DQ6

    DQ11

    DQ1

    5

    MA7

    DCS#

    DQ1

    3

    DQ8

    SD

    CKE

    DQ4

    DQ14

    DQ2

    DQ3

    MA

    3

    MA

    5

    MA

    0

    DQ9

    MA

    8

    MA11

    DQ12

    AA21

    A21

    DQ6

    SD

    CKE

    DQ1

    DQ1

    5

    DQ9

    DQM

    0

    MA

    5

    DBA

    0

    DQ0

    DQ1

    0

    DQM1

    DCA

    S#

    DQ11

    DQ8

    MA4

    DQ14

    MA

    8

    DRA

    S#

    DWE

    #

    DQ3

    DBA1

    DQ7

    GND

    MA2

    DQ2

    MA7

    MA1

    SD

    33

    MA

    3

    DQ1

    3

    SD

    CLK

    DQ5

    DQ12

    MA

    6

    MA

    0

    MA

    9

    MA1

    0

    DQ4

    SDA

    [2

    ]

    DQM

    [0..1

    ]

    [2

    ]

    BA

    [0..1

    ]

    [2

    ]

    WE

    #

    [2

    ]

    PCE

    #

    [2

    ]

    CA

    S#

    [2

    ]

    AD

    [0..7

    ]

    [2

    ]

    CS#

    [2

    ]

    DCKE

    [2

    ]

    PRD

    #

    [2

    ]

    SCL

    [2

    ]

    DCLK

    [2

    ]

    PWR

    #

    [2

    ]

    MA

    [0..11

    ]

    [2

    ]

    DQ[0..1

    5]

    [2

    ]

    RA

    S#

    [2

    ]

    A[0..21

    ]

    [2

    ]

    VCC

    [1

    ]

    GND

    [1

    ,2,3,4,5]

    DV

    33

    [1

    ]

    SD

    33

    D

    V33

    SD

    33

    SD

    33

    SD

    33

    FLA

    SH

    _V

    CC

    FLA

    SH

    _V

    CC

    FLA

    SH

    _V

    CC

    SD

    33

    V

    CC

    FLA

    SH

    _V

    CC

    DV3

    3

    SD

    33

    SD

    33

    SD

    33

    SD

    33

    SD

    33

    SD

    33

    R68

    680

    CB

    38

    0.1

    uF

    L2

    3

    FB

    CB

    52

    0.1

    uF

    CB42

    0.1

    uF

    R64

    33

    CB4

    5

    0.1

    uF

    L24

    NO_USE

    R66

    33

    CB

    50

    0.1

    uF

    R2

    54

    680

    U8ES

    MTM12L1

    61

    61A-7 1 234 567 891

    011

    12

    13

    14

    15

    16

    17

    18

    19

    20

    21

    22

    23

    24

    25

    26

    27

    28

    29

    30

    31

    32

    33

    34

    35

    36

    37

    38

    39

    40

    41

    42

    43

    44

    45

    46

    47

    48

    49

    50

    VCC

    DQ0

    DQ1

    VSSQ

    DQ2

    DQ3

    VCCQ

    DQ4

    DQ5

    VSSQ

    DQ6

    DQ7

    VCCQ

    DQML

    WE

    CA

    S

    RA

    S

    CS

    BA

    /A11

    A1

    0

    A0

    A1

    A2

    A3

    VCC

    VSS

    A4

    A5

    A6

    A7

    A8

    A9

    NC

    CKE

    CLK

    DQMH

    NC

    VCCQ

    DQ8

    DQ9

    VSSQ

    DQ1

    0

    DQ11

    VCCQ

    DQ12

    DQ1

    3

    VSSQ

    DQ14

    DQ1

    5

    VSS

    CB

    54

    0.1

    uF

    CB

    37

    0.1

    uF

    CB41

    0.1

    uF

    U9ES

    MTM12L

    641

    64A

    /N.C

    TSOP

    54

    1 2412

    579 810

    46

    11

    13

    15

    16

    17

    18

    19

    35

    22

    23

    24

    25

    26

    14

    41

    29

    30

    31

    32

    33

    34

    36

    37

    38

    39

    40

    43

    42

    44

    52

    45

    47

    49

    48

    50

    51

    53

    54

    20

    21

    36 27

    28

    VCC

    DQ0

    DQ1

    VSSQ

    DQ2

    DQ3

    VCCQ

    DQ4

    DQ5

    VSSQ

    DQ6

    DQ7

    DQML

    WE

    CA

    S

    RA

    S

    CS

    A11

    A1

    0/AP

    A0

    A1

    A2

    A3

    VCC

    VSS

    A4

    A5

    A6

    A7

    A8

    A9

    NC

    CKE

    CLK

    DQMH

    NC

    VCCQ

    DQ8

    DQ9

    VSSQ

    DQ1

    0

    DQ11

    VCCQ

    DQ12

    DQ1

    3

    DQ14

    DQ1

    5

    VSS

    BA

    0/A1

    3

    BA1

    /A12

    VCCQ

    VSSQ

    VCC

    VSS

    R67

    10k

    CB4

    9

    0.1

    uF

    RN1

    33x4

    1

    2

    3

    4

    5

    6

    7

    8

    +

    CE2

    3

    22

    0uF

    /16V

    CB4

    8

    0.1

    uF

    R62

    R

    CB

    36

    0.1

    uF

    +

    CE22

    22

    0uF

    /16V

    CB4

    0

    0.1

    uF

    U12

    EEPR

    OM24

    C1

    6

    SOP-8

    1234

    5 6 7 8

    NC

    NC

    NC

    GND

    SDA

    SCL

    WP

    VCC

    CB44

    0.1

    uF

    CB

    53

    0.1

    uF

    CB47

    0.1

    uF

    U7ES

    MTM12L1

    61

    61A-7 1 234 567 891

    011

    12

    13

    14

    15

    16

    17

    18

    19

    20

    21

    22

    23

    24

    25

    26

    27

    28

    29

    30

    31

    32

    33

    34

    35

    36

    37

    38

    39

    40

    41

    42

    43

    44

    45

    46

    47

    48

    49

    50

    VCC

    DQ0

    DQ1

    VSSQ

    DQ2

    DQ3

    VCCQ

    DQ4

    DQ5

    VSSQ

    DQ6

    DQ7

    VCCQ

    DQML

    WE

    CA

    S

    RA

    S

    CS

    BA

    /A11

    A1

    0

    A0

    A1

    A2

    A3

    VCC

    VSS

    A4

    A5

    A6

    A7

    A8

    A9

    NC

    CKE

    CLK

    DQMH

    NC

    VCCQ

    DQ8

    DQ9

    VSSQ

    DQ1

    0

    DQ11

    VCCQ

    DQ12

    DQ1

    3

    VSSQ

    DQ14

    DQ1

    5

    VSS

    L2

    5

    FB

    CB

    51

    0.1

    uF

    CB

    39

    0.1

    uF

    U11

    STM2

    9W1

    60/MX2

    9LV

    800(160)

    25

    24

    23

    22

    21

    20

    19

    188

    10

    28

    47

    16

    29

    31

    33

    35

    72

    6

    38

    40

    42

    44

    30

    32

    14

    36

    39

    41

    43

    45

    37

    27

    11 9

    34

    46

    64 53214

    817

    12

    A0

    A1

    A2

    A3

    A4

    A5

    A6

    A7

    A8

    A2

    0

    OE

    BYTE

    A1

    8

    D0

    D1

    D2

    D3

    A9

    CE

    D4

    D5

    D6

    D7

    D8

    D9

    WP

    /ACC

    D11

    D12

    D1

    3

    D14

    D1

    5

    VCC

    GND1

    WE

    A1

    9

    D1

    0

    GND2

    A1

    0

    A12

    A11

    A1

    3

    A14

    A1

    5

    A1

    6

    A17

    RE

    SET

    R7

    0

    10k

    CB4

    3

    0.1

    uF

    +

    CE24

    47

    uF

    /16V

    CB4

    6

    0.1

    uF

    R65

    33

    R63

    33

    R61

    R

    +

    CE2

    5

    47

    uF

    /16V

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    - 9 -

    (5) VIDEO OUTPUT

    1

    1

    TFTI/O

    2N3904

    3

    C

    E

    2

    B

    1

    TFT

    _CVB

    S

    -10V

    _TFT

    9VIN

    +3.3V

    _TFT

    +7.5V

    _TFT

    +1

    5V

    _TFT

    +5V

    _TFT

    ASPDIF

    Y[3

    ..6]

    CVB

    S_TFT

    VIDE

    O_TV

    INT

    /EXT

    P/N

    ASPDIF

    +5V

    _TRAN

    TFT

    _OUT

    TFT

    _CVB

    S

    SVIDE

    O_Y

    SVIDE

    O_C

    SCALE

    VIDE

    O_TV

    TFT

    _OUT

    CVB

    S_TFT

    CVB

    S_OUT

    P/N

    SCALE

    +5V

    _TRAN

    +5V

    _TFT

    +5V

    Y3

    Y

    4Y

    5

    CVB

    S_OUT

    Y

    6

    CVB

    S_OUT

    +1

    5V

    _TFT

    9VIN

    +5V

    _TFT

    -10V

    _TFT

    +7.5V

    _TFT

    +3.3V

    _TFT

    ASPDIF

    Y[3

    ..6]

    INT

    /EXT

    P/NSC

    ALE

    TFT

    _OUT

    CVB

    S_TFT

    CVB

    S_OUT

    +5V

    _TRAN

    +5V

    _TFT

    +5V

    +5V

    +5V

    F2

    FB

    C1

    32

    330

    pF

    F1

    FB

    C1

    31

    0.1

    uF

    F4

    FB

    F5

    FB

    F6

    FB

    F7

    FB

    F8

    FB

    F9

    FB

    R1

    54

    100R

    F11

    FB

    F12

    FB

    L22

    1.8

    uH

    L4

    30

    L1

    8

    1.8

    uH

    R14

    6

    150R

    C4

    3

    47

    pF

    L4

    5

    1.8

    uH

    R14

    9

    150R

    C44

    47

    pF

    L44

    0

    J1

    0

    VIDE

    O

    /COAXIAL

    5 4 2 3 1

    GN

    D

    GN

    D

    VID

    EO

    CO

    AXIAL

    VID

    EO

    C12

    9

    OPEN

    C4

    6

    27

    0p

    F

    C1

    30

    330

    pF-OPEN

    C4

    5

    27

    0p

    F

    F1

    0

    FB

    CON4

    109874321 5 6

    11

    12

    13

    VIDE

    O

    NT

    SC/PAL

    GND

    -10V

    _TFT

    +5V

    _TFT

    +7.5V

    _TFT

    +1

    5V

    _TFT

    HV

    GND

    +3.3V

    +9VP

    OWER

    VGND

    MODE

    SCALE

    C51

    47

    pF

    R1

    51

    150R

    C124

    330

    pF-OPEN

    Q17

    3904

    1

    2 3

    F3

    FB

    C4

    8

    47

    pF

    C12

    8

    47

    pF

    R1

    50

    4.7K

    R1

    52

    75R

    C122

    47

    pF

    C4

    9

    47

    pF

    R14

    8

    4.7K

    L21

    1.8

    uH

    Q1

    6

    3904

    1

    2 3

    C11

    3

    47

    pF

    R14

    5

    4.7K

    J7

    S_VIDE

    O

    5 4 2 3 1

    GND

    GND

    S_Y

    S_C

    S_Y

    L1

    9

    2.7

    uH

    L2

    0

    2.7

    uH

    R147

    4.7K

    C1

    33

    27

    0p

    F

    +

    C12

    6

    330uF

    /6.3V

    C12

    3

    OPEN

    C1

    34

    47

    0p

    F

    C127

    0.1

    uF

    F1

    3

    FB

    R

    153

    100R

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    - 11 -

    3 Power

    3.1 Power Supply

    Input voltage:Normal voltage: 100 to 240 Vac.

    Variation range: 90 to 264 Vac.

    Input frequency:Normal frequency: 50 to 60 Hz.Variation range: 47 to 63 Hz.

    Input current: 0.6 arms max. at any input voltage and max. DC output rated load. Inrush current: 70 amps max. cold start at 240 Vaz. Input, with rated load and 25 ambient. AC leakage current: 0.25 mA max. at 240 Vac. Input.

    3.2 Rechargeable Battery

    Output Voltage8.4~6.0V Cut-off Voltage5.7~6.0V Charge voltageThe battery pack should be charged when the input voltage is from11V to 15V Chargera.) Hiteker DC12V/2.7A adaptor.

    b.)Hiteker DC12V/2.7A adaptor and Portable DVD LED is in red color when the battery pack is in charging; and turns into green color when

    batter pack is full. If the battery pack is in Full status, no matter use adaptor charge directly or link DVD to

    charge again, the LED must be turn into green color in 15 min.

    The cycle life of battery pack has more than 300 cycles. Charge: The battery pack must be able to charge when used the Hiteker DC12V/2.7A adaptor or

    Hiteker DC12V/2.7A adaptor and portable DVD (power off status).

    Discharge: Using the battery pack as the power source for portable DVD that in DVD discplaying mode, the discharging time must be exceed 2.5hrs.

    3.2.1 Electrical Protection

    The battery pack shall be capable of withstanding a continuous short circuit output without damage.

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    - 12 -

    The battery pack shall return to normal operation only after the fault has been removed. A thermal fuse must be added on the surface of cell body to protect the battery pack. A polyswitch must be add to protect the battery pack. Charge & Play Time of Battery Pack

    Charge Time

    (hr)

    DVD Title

    Play Time (hr)

    Styling

    Ni-MH2400mAh

    (6S1P)4~5 2.5

    For DPC-7400 Series

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    - 13 -

    4 Dimension & Physical Characteristics

    4.1 Outline Dimension

    200mm(L) x 155mm(W) x 38mm(H)

    4.2 Physical Characteristics

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    Drawn:

    NO

    - 14 -

    4.3 Exploded View

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    - 15 -

    5 RegulatoryStandards

    5.1 Safety

    UL FDA

    5.2 EMI

    CE FCC

    5.3 Ergonomics

    Dolby

    LVD

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    - 16 -

    6Service Tools and Equipment

    6.1Service Tools and Equipment Table

    Application Name

    DVD Testing DiscGeneral

    General Tools screwdriver etc.

    CD Testing DiscConfirm

    VCD Testing Disc

    Oscillograph

    Probes

    AV Cables

    Adjust

    TV Monitor

    Searing-iron

    Antistatic wrist strapGrounding for electrostatic breakdown

    Conductive material steel sheet

    6.2 Storing and Handling Test Discs

    It is important for a DVD testing disc keeping its surface precise. Please

    care for storing and using it.

    1. Do not place the disc on worktable directly after using.2. Do not store discs in places subject to direct sunlight or near heat sources.

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    3. Do not place the disc on a glass surface. It may damage the disc. If this happened,please use a new testing disc adjust DVD player precision.

    6.3 Notes

    PLEASE READ ALL NOTES GIVEN IN THIS MANUAL.

    Locate Place the unit on a firm, flat surface. Do not place in a high temperature (upwards of 40 ) or high wet (upwards of 80 percent) area.

    Do not place in an area with a lot of dust. Keep away from direct sunlight &domestic heating equipment. Do not fall any objects into the unit. Care should be taken so that liquids are not spilled into the unit openings.

    Such situations could result in fire or electrical shock.

    Keep the DVD video player away from any magnetic articles such as speaker etc.

    Superposition Please place the DVD player horizontally. Do not place a heavy object

    (amplifier, receiver) on it. The object may fall, causing serious personal injury

    - 17 -

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    - 18 -

    or death.

    This unit should be situated away from heat source, such as amplifiers, radiators,stoves or any other units producing heat.

    CondensationLens could be moistening in these cases.

    Turn on heater shortly, In a very wet room, Move the player from a cold environment to a heat environment quickly.

    Being moisture inside the play could operate normally. Please turn on power and

    wait about an hour for drying the moisture.

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    - 21 -

    T33 MP3 abnormal sound

    T34 Audio no waveform (sound) or waveform (sound) abnormal

    Earphone Test

    T41 Earphone no sound or the sound has pause, abnormal sound, noise, echo

    T42 Earphone (right) no sound or the sound has pause, abnormal sound, noise

    T43 Earphone (left) no sound or the sound has pause, abnormal sound, noise

    Function Key Test

    T51 Video cant be still or stop

    T52 Cant execute fast forward or rewind

    T53 Panel button

    System Setting Test

    T61 Cant enter the system setting

    T62 The system can not be played or it is down after the system is set

    TFT Test

    T71 TFT image and color error

    T72 TFT image is black and white

    T73 TFT image shakes and is distorted

    T74 TFT PAL color strip

    6.2 Debug & Trouble Shooting

    CB for any missing components and bad soldering T01No Power

    Main BoardA. Check for components on the Main Boardto see if there are any short circuits.B. Check for the power adapter to see if the 12v power is abnormal.

    C. Check for components C6,C7,CE100,C3 on the Main Boardto see if there are

    any short circuits.D. Check for component CN1 on the Main Board to see if the switch have function.

    E. If none of the above actions is effective, please change Main Board. T02Power LED indicator not on or insufficient brightness

    Main BoardA. Open the cover of the portable DVD-player to inspect if LEDfunctionsnormally.

    T75 TFT ripple

    B. Measure the base electrode of Q1 to see if the voltage is high_and the emitter of

    Q1 must be high voltage.Q1 is a NPN 3904 type transistor. If it is abnormal ,

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    - 22 -

    Please replace with a good one.

    D. Disassemble F/W, replace with a good one or re-plug it to see if the LED lightsup when Power ON.

    E. If the above actions are not working, replace the Main Board. T03Loading time too long

    Main BoardA. Check the flat cable to see if it is adhibited to the right place.B. Remove the cover to see if the resistors or resistor-array adjacent to U38 and or

    U17, to see if there is any cold soldering, hollow soldering, misplaced soldering,

    or wrong part.

    T04Remote control bad sensing or sensing not functional Remote control

    C. If the above actions are not working, replace the Main Board.

    A. If the main body of the system works normally, then making sure that the

    battery of the Remote control has sufficient power, if it is not, replace the battery.

    Main BoardA. Remove the top cover and the panel. Check to see ifIR1 has short circuit,

    broken circuit, hollow soldering, or other problems. Also check if the pins 1 of

    IR1 have power.B. If the above actions are not working, replace the Main Board.

    T05Stay in the Run In condition after power on, cant be tested Main Board

    A. The same refer to T03.B. If the above actions are not working, replace the Main Board.

    T06System down at power on Main Board

    A. Remove the top cover, check all flat cables in the system to see if they are correctlyplugged to the fixed positions, or re-plug them.

    B. Check the pin 1 of U3 to see if it is low voltage. If not , disassemble R5 or pull it tolow voltage with a lead.

    C. If the above actions are not working, replace the Main Board. T07System down during play

    Main BoardA. Exclude the condition of using battry. (The system will down when the

    voltage is too low.)

    B. Disassemble U17 F/W, replace with a good one or re-plug it to see if thesymptom will disappear.

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    - 23 -

    C. Remove the top cover, check all flat cables in the system to see if they arecorrectly plugged to the fixed positions, or re-plug them.

    D. Check the capacitors C19 and the diode D6 to see if the reset circuit works normally.

    E. If the above actions are not working, replace the Main Board. DVD ROM

    A. Check the loader to see if it is not stable (any condition that some of the discscant be played). If so, replace the loader.

    DVD DISCA. Check the Test Disc to see if there is any serious scratch or ring shape, circular

    shape scratches, if so, replace the Test Disc and test again.

    T08Power on unstable Main Board

    A. Remove the top cover, check all flat cables in the system to see if they arecorrectly plugged to the fixed positions, or re-plug them.

    B. Check the LDO Q3 to see if it works normally with a 1.8V output voltage.C. Check the reset circuit refer to the title T07-D.

    D. If the above actions are not working, replace the Main Board. T09Abnormal sound in the machine base (Power on abnormal sound)

    DVD ROMA. Check the loader to see if it is the source of the abnormal sound. If so, replace the loader.B. If the abnormal sound comes from the audio speakers, check the audion PNP3906

    T11Disc drive cant read (NO DISC) Main Board

    A. Remove the top cover, check the 28-pin flat cable in the system to see if theyare correctly plugged to the fixed positions, or re-plug them.

    B. Check the resistors or resistor-array adjacent to U38 and U17 to see if there isany hollow soldering or cold soldering.

    type Q16 and NPN 3904 type Q8/9/10/12/13/15 to confirm the mute circuit works

    normally. If not ,change the audion.

    C. If the above actions are not working, replace the Main Board. If it is still notworking, replace the loader.

    DVD ROMA. Check the loader to see if it cant read. If so, replace the loader.

    T12Disc drive no action or locked Main Board

    A. Remove the cover. Check to see if it is caused by mis-assembly.B. Check the resistors or capacitors adjacent to U38 to see if there is any hollow

    soldering or cold soldering.

    C. If the above actions are not working, replace the loader. If it is still not working,

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    - 24 -

    replace the main board.

    T13Disc drive scratches disc Main Board

    A.

    Check the resistors or capacitors adjacent to IC(U17) to see if there is any hollowsoldering, cold soldering, wrong part, or misplaced soldering.

    B. If the above actions are not working, replace the loader. If it is still not working,replace the main board.

    DVD ROMA. Check the loader to see if it is the cause of disc scratching. If so, replace the

    loader.

    T14Not every disc can be played Main Board

    A. Check the resistors or capacitors adjacent to IC(U17) to see if there is any hollowsoldering, cold soldering, wrong part, or misplaced soldering.

    B. If the above actions are not working, replace the loader. If it is still not working,replace the main board.

    T15Head does not work Main Board

    A.

    Remove the top cover, check the 28-pin flat cable and the 2-pin cable in thesystem to see if they are correctly plugged to the fixed positions, or re-plug them.

    B. Check the resistors or capacitors adjacent to IC(U17) to see if there is any hollowsoldering, cold soldering, wrong part, or misplaced soldering.

    C. If the above actions are not working, replace the loader. If it is still not working,replace the main board.

    T16Spindle does not work. Main Board

    A. Remove the top cover, check the 4-pin flat cable in the system to see if theyare correctly plugged to the fixed positions, or re-plug them.

    B. Check the resistors or capacitors adjacent to IC(U17) to see if there is any hollowsoldering, cold soldering, wrong part, or misplaced soldering.

    C. If the above actions are not working, replace the loader. If it is still not working,replace the main board.

    T21no video / abnormal Main Board

    A. Remove the top cover, check all flat cables in the system to see if they are

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    - 25 -

    correctly plugged to the fixed positions, or re-plug them.

    B. Use oscilloscope to measure if Y1 generates 27MHz. If it does not generatesaid frequency, and the problems such as cold or hollow soldering have been

    ruled out, it maybe Y1 work abnormally . Replace Y1 with a 27MHzfundamental frequency oscillater.

    C. Check if U17(F/W) IC has any problem.D. Check if switch for TFT on/offis normal; replace a new one if necessary.E. If the above actions are not working, replace the Main Board.

    Driver Board

    B. Adjust VR4,VR6,VR1,VR7,VR5 to the appropriate value.A. Check VR6,VR4,VR1,VR7,VR5 is using the correct component. Also check if

    its damaged.

    DVD ROM (less likely to happen)A. If it is useless to change the main board, then replace the loader.

    T22Video no video / abnormal Main Board

    A. Remove the cover. Check the main board to see if there is any cold or hollowsoldering and rule out the problem.

    B. Remove the top cover, check all flat cables in the system to see if they arecorrectly plugged to the fixed positions, or re-plug them.

    C. Check RLC following CVBS to see if there is any wrong parts, cold and hollowsoldering, short circuit, broken circuit, broken parts and rule out the problem.

    D. If the above actions do not work, then check U17Pin175 and Pin182 to see ifthere is CVBS signals.

    E. If the above actions are not working, replace the Main Board.

    T23S-Video no video / abnormal or black & white Main Board

    A. Remove the cover. Check the main board to see if there is any cold or hollowsoldering and rule out the problem.

    B. Remove the top cover, check all flat cables in the system to see if they arecorrectly plugged to the fixed positions, or re-plug them.

    C. Check RLC following Y and C to see if there is any wrong parts, cold andhollow soldering, short circuit, broken circuit, broken parts and rule out the

    problem.

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    - 26 -

    D. If the above actions do not work, then check U17 Pin179 and Pin181 to seeif there is Y and C signals.

    E. If the above actions are not working, replace the Main Board.

    T24VCD abnormal picture Main Board

    A. Check main board to see if there is any cold or hollow soldering and shortcircuit problem and rule out the problem.

    B. Check the resistors or capacitors components or those adjacent to IC to seeif there is any hollow soldering, cold soldering, wrong part, or misplaced soldering.

    C. If the above actions are not working, replace the Main Board. DVD ROM

    A. If the abnormal picture is the problem of pause or skipping tracks, then makingsure if the disc has any scratches or dirt, if no such problems then replace the

    loader.

    T25DVD abnormal picture Main Board

    A. Check U17 to see if there is any cold or hollow soldering and short circuitproblem and rule out the problem.

    B. Check the resistors or capacitors components or those adjacent to IC to seeif there is any hollow soldering, cold soldering, wrong part, or misplaced soldering.

    C. If the above actions are not working, replace the Main Board. DVD ROM

    A. If the abnormal picture is the problem of pause or skipping tracks, then makingsure if the disc has any scratches or dirt, if no such problems then replace the

    loader.

    T26Picture subtitle abnormal display or no display Main Board

    A. Remove the top cover and dis-assemble F/W (U17). Replace it with a goodF/W or re-plug it, then check if the action is normal. Otherwise replace the F/W.

    B. Check U17 to see if there is any cold or hollow soldering and short circuitproblem and rule out the problem.

    C. If the above actions are not working, replace the Main Board. T27Setting menu abnormal picture

    Main BoardA. Check U17 to see if there is any cold or hollow soldering and rule out the problem.

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    - 29 -

    Main BoardA. Check U17 to see if there is any cold or hollow soldering and reverse soldering

    of IC or parts missing.

    B. If the above actions do not work after the inspection, it means the main board orF/W is bad.

    C. If the disk is abnormal, ask for a new version software . T62System cant play or system down after setting

    Main BoardA. Check U17 to see if there is any cold or hollow soldering and reverse soldering

    of IC or parts missing.

    B. If the above actions do not work after the inspection, it means the main board orF/W is bad. Replace the main board or re-burn the F/W (U11).

    T71TFT image and color error Main Board

    A. Check the 11-pin cable connected to the driver board to see if there is anyproblem of plugging. Rule out the problem.

    B. Check devices after Y/C signal to see if there is any cold or hollow solderingand reverse soldering of IC or parts missing.

    C. Check U17 to see if there is any cold or hollow soldering and reverse solderingof IC or parts missing.

    D.

    If the above actions are not working, replace the Main Board. Driver Board

    A. Measure the voltages ofVGH,VGE,VCC,VDD,VIN and VSS to see if they arecorrect.

    B. Check VC1 to see if there is any cold or hollow soldering and reverse solderingof IC or parts missing.

    C. CheckY1,Y2 to see if there is any cold or hollow soldering and reverse solderingof IC or parts missing.

    D. If the above actions are not working, replace the Driver Board. T72TFT image is black and white

    Main BoardA. Check the 11-pin cable connected to the driver board to see if there is any

    problem of plugging. Rule out the problem.

    B. Check devices after Y/C signal to see if there is any cold or hollow solderingand reverse soldering of IC or parts missing.

    C. Check U17 to see if there is any cold or hollow soldering and reverse solderingof IC or parts missing.

    D. If the above actions are not working, replace the Main Board. Driver Board

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    - 30 -

    A. Measure the voltages of VGH,VGE,VCC,VDD,VIN and VSS to see if they arecorrect.

    B. Check VC1 to see if there is any cold or hollow soldering and reverse solderingof IC or parts missing.

    C. Check the devices surrounding U1 and U201 to see if there is any cold or hollowsoldering and reverse soldering of IC or parts missing.

    D. CheckY1,Y2 to see if there is any cold or hollow soldering and reverse solderingof IC or parts missing.

    E. If the above actions are not working, replace the Driver Board. T73TFT image shakes or is distorted

    Main BoardA. Check the 11-pin cable connected to the driver board to see if there is any

    problem of plugging. Rule out the problem.B. Check devices after Y/C signal to see if there is any cold or hollow soldering

    and reverse soldering of IC or parts missing.

    C. Check U17 to see if there is any cold or hollow soldering and reverse solderingof IC or parts missing.

    D. If the above actions are not working, replace the Main Board. Driver Board

    A. Measure the voltages of VGH,VGE,VCC,VDD,VIN and VSS to see if they arecorrect.

    B. Check VC1 to see if there is any cold or hollow soldering and reverse solderingof IC or parts missing.

    C. Check the devices surrounding U1 and U201 to see if there is any cold or hollowsoldering and reverse soldering of IC or parts missing.

    D. CheckY1,Y2 to see if there is any cold or hollow soldering and reverse solderingof IC or parts missing.

    E. If the above actions are not working, replace the Driver Board. T74TFT PAL color strip

    Driver BoardA. Measure the voltages of VGH,VGE,VCC,VDD,VIN and VSS to see if they are

    correct.

    B. Check VC1 to see if there is any cold or hollow soldering and reverse solderingof IC or parts missing.

    C. Check the devices surrounding U1 and U201 to see if there is any cold or hollowsoldering and reverse soldering of IC or parts missing.

    D. CheckY1,Y2 to see if there is any cold or hollow soldering and reverse soldering

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