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3A2246A EN Operation DutyMax Hydraulic Sprayers - For professional use only - - Not approved for use in European explosive atmosphere locations - Models: 24M054 (EH200DI), 24M055 (GH200DI), 24M056 (EH300DI), 24M057 (GH300DI) 3300 psi (22.8 MPa, 228 bar) Maximum Working Pressure See page 3 for model information. Important Safety Instructions Read all warnings and instructions in this manual. Save these instructions. 3A2247 311845 3A2248 308491 - Blue Texture Gun 309495 - Inline Texture Gun ti18188a

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Page 1: DutyMax Hydraulic Sprayers EN - Graco€¦ · DutyMax™ Hydraulic Sprayers ... Blue Texture Gun 309495 - Inline Texture Gun ... Equipment surfaces and fluid that’s heated can become

3A2246AEN

Operation

DutyMax™ Hydraulic Sprayers

- For professional use only -- Not approved for use in European explosive atmosphere locations -

Models: 24M054 (EH200DI), 24M055 (GH200DI), 24M056 (EH300DI), 24M057 (GH300DI)3300 psi (22.8 MPa, 228 bar) Maximum Working Pressure

See page 3 for model information.

Important Safety InstructionsRead all warnings and instructions in this manual. Save these instructions.

3A2247

311845

3A2248

308491 - Blue Texture Gun309495 - Inline Texture Gun

ti18188a

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Table of Contents

2 3A2246A

Table of ContentsModels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4Component Identification . . . . . . . . . . . . . . . . . . . . 8Pressure Relief Procedure . . . . . . . . . . . . . . . . . . . 9Electrical Requirements . . . . . . . . . . . . . . . . . . . . 10Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Change Gas Engine or Electric Motor . . . . . . . . . . . . . . . . . . . . . . . 11

Complete Setup . . . . . . . . . . . . . . . . . . . . . . . . 12Startup (Gas Models) . . . . . . . . . . . . . . . . . . . . . . 13

Startup (Electric Models) . . . . . . . . . . . . . . . . . . . . 15SwitchTip and Guard Assembly . . . . . . . . . . . . . . 17Clearing Tip Clogs . . . . . . . . . . . . . . . . . . . . . . . . . 17Cleanup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . 20Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23Graco Standard Warranty . . . . . . . . . . . . . . . . . . . 24

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Models

3A2246A 3

Models

Motor Kit Options

24M054 ✔ ✔

24M055 ✔ ✔

24M056 ✔ ✔

24M057 ✔ ✔

GH200DI GH300DIEH200DI240 VAC

50 Hz

EH300DICSA

400VAC50 Hz

BLUE GUN1/4 in. x 3 ft WHIP

3/8 in. x 50 ft HOSE

INLINE GUN3/8 in. x 12 in. WHIP1/2 in. x 50 ft HOSE

Kit Number Sprayer Model Description

24M666 EH200DI Gas Conversion Kit

24M667 EH300DI Gas Conversion Kit

24M668 GH200DI Electric Conversion Kit

24M669 GH300DI Electric Conversion Kit

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Warnings

4 3A2246A

WarningsThe following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclama-tion point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When these symbols appear in the body of this manual or on warning labels, refer back to these Warnings. Product-specific hazard symbols and warnings not covered in this section may appear throughout the body of this manual where applicable.

DANGERHIGH VOLTAGE ELECTRIC SHOCK HAZARDThis equipment uses high voltage power. Improper contact with high voltage equipment will cause death or serious injury. • Turn off and disconnect power cord before servicing equipment.• This equipment must be grounded. Connect only to grounded power source.• Use only 3-wire extension cords for 240V and single phase models.• Use only 5-wire extension cords for 400 AC and three phase models. • Ensure ground prongs are intact on power and extension cords.• Do not expose to rain. Store indoors.• All electrical wiring must be done by a qualified electrician and comply with all local codes and

regulations.

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Warnings

3A2246A 5

WARNINGFIRE AND EXPLOSION HAZARDFlammable fumes, such as solvent and paint fumes, in work area can ignite or explode. To help prevent fire and explosion:• Use equipment only in well ventilated area.• Do not fill fuel tank while engine is running or hot; shut off engine and let it cool. Fuel is flammable and

can ignite or explode if spilled on hot surface.• Eliminate all ignition sources; such as pilot lights, cigarettes, portable electric lamps, and plastic drop

cloths (potential static arc). • Keep work area free of debris, including solvent, rags and gasoline.• Do not plug or unplug power cords, or turn power or light switches on or off when flammable fumes are

present.• Ground all equipment in the work area. See Grounding instructions.• Use only grounded hoses.• Hold gun firmly to side of grounded pail when triggering into pail. Do not use pail liners unless they are

antistatic or conductive.• Stop operation immediately if static sparking occurs or you feel a shock. Do not use equipment until

you identify and correct the problem.• Keep a working fire extinguisher in the work area.

SKIN INJECTION HAZARDHigh-pressure spray is able to inject toxins into the body and cause serious bodily injury. In the event that injection occurs, get immediate surgical treatment.• Do not aim the gun at, or spray any person or animal.• Keep hands and other body parts away from the discharge. For example, do not try to stop leaks with

any part of the body.• Always use the nozzle tip guard. Do not spray without nozzle tip guard in place.• Use Graco nozzle tips.• Use caution when cleaning and changing nozzle tips. In the case where the nozzle tip clogs while

spraying, follow the Pressure Relief Procedure for turning off the unit and relieving the pressure before removing the nozzle tip to clean.

• Do not leave the unit energized or under pressure while unattended. When the unit is not in use, turn off the unit and follow the Pressure Relief Procedure for turning off the unit.

• Check hoses and parts for signs of damage. Replace any damaged hoses or parts.• This system is capable of producing 3300 psi. Use Graco replacement parts or accessories that are

rated a minimum of 3300 psi.• Always engage the trigger lock when not spraying. Verify the trigger lock is functioning properly.• Verify that all connections are secure before operating the unit.• Know how to stop the unit and bleed pressure quickly. Be thoroughly familiar with the controls.

PRESSURIZED EQUIPMENT HAZARDFluid from the equipment, leaks, or ruptured components can splash in the eyes or on skin and cause serious injury.• Follow the Pressure Relief Procedure when you stop spraying and before cleaning, checking, or

servicing equipment. • Tighten all fluid connections before operating the equipment.• Check hoses, tubes, and couplings daily. Replace worn or damaged parts immediately.

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Warnings

6 3A2246A

MOVING PARTS HAZARDMoving parts can pinch, cut or amputate fingers and other body parts.• Keep clear of moving parts.• Do not operate equipment with protective guards or covers removed.• Pressurized equipment can start without warning. Before checking, moving, or servicing equipment,

follow the Pressure Relief Procedure and disconnect all power sources.

EQUIPMENT MISUSE HAZARDMisuse can cause death or serious injury.• Do not operate the unit when fatigued or under the influence of drugs or alcohol.• Do not exceed the maximum working pressure or temperature rating of the lowest rated system com-

ponent. See Technical Data in all equipment manuals.• Use fluids and solvents that are compatible with equipment wetted parts. See Technical Data in all

equipment manuals. Read fluid and solvent manufacturer’s warnings. For complete information about your material, request MSDS from distributor or retailer.

• Do not leave the work area while equipment is energized or under pressure.• Turn off all equipment and follow the Pressure Relief Procedure when equipment is not in use.• Check equipment daily. Repair or replace worn or damaged parts immediately with genuine manufac-

turer’s replacement parts only.• Do not alter or modify equipment. Alterations or modifications may void agency approvals and create

safety hazards.• Make sure all equipment is rated and approved for the environment in which you are using it.• Use equipment only for its intended purpose. Call your distributor for information.• Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.• Do not kink or over bend hoses or use hoses to pull equipment.• Keep children and animals away from work area.• Comply with all applicable safety regulations.

PRESSURIZED ALUMINUM PARTS HAZARDUse of fluids that are incompatible with aluminum in pressurized equipment can cause serious chemical reaction and equipment rupture. Failure to follow this warning can result in death, serious injury, or prop-erty damage.• Do not use 1,1,1-trichloroethane, methylene chloride, other halogenated hydrocarbon solvents or flu-

ids containing such solvents.• Many other fluids may contain chemicals that can react with aluminum. Contact your material supplier

for compatibility.

SUCTION HAZARD Powerful suction could cause serious injury.

• Never place hands near the pump fluid inlet when pump is operating or pressurized.

CARBON MONOXIDE HAZARDExhaust contains poisonous carbon monoxide, which is colorless and odorless. Breathing carbon monoxide can cause death.

• Do not operate in an enclosed area.

WARNING

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Warnings

3A2246A 7

TOXIC FLUID OR FUMES HAZARDToxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or swallowed.

• Read MSDSs to know the specific hazards of the fluids you are using.

• Store hazardous fluid in approved containers, and dispose of it according to applicable guidelines.

BURN HAZARD Equipment surfaces and fluid that’s heated can become very hot during operation. To avoid severe burns:

• Do not touch hot fluid or equipment.

PERSONAL PROTECTIVE EQUIPMENTWear appropriate protective equipment when in the work area to help prevent serious injury, including eye injury, hearing loss, inhalation of toxic fumes, and burns. This protective equipment includes but is not lim-ited to:

• Protective eyewear, and hearing protection.

• Respirators, protective clothing, and gloves as recommended by the fluid and solvent manufacturer.

WARNING

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Component Identification

8 3A2246A

Component Identification

on

off

3.1. 2.

6.

7.

OF

ON

bar/MPPS

8.

5.

OI

4.

12.

11.

9.

10.

1 Hydraulic Oil Cap 7 Engine controls

2 Pressure control 8 Electric Motor On/Off Switch

3 Hydraulic pump valve 9 Gun Trigger Lock

4 ProConnect 10 Serial Number Tag

5 Displacement Pump 11 Drain valve

6 Engine ON/OFF switch 12 Pressure Gauge

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Pressure Relief Procedure

3A2246A 9

Pressure Relief ProcedureFollow the Pressure Relief Procedure whenever you see this symbol.

1. Set pump valve OFF.

2. Turn gas engine or electric motor OFF.

3. Unplug power cord.

4. Turn pressure to lowest setting. Trigger gun into pail to relieve pressure.

5. Turn prime valve down.

If after following these steps you suspect the spray tip or hose is still clogged or that pressure has not been fully relieved, very slowly loosen tip guard retaining nut or hose end coupling to relieve pres-sure gradually. Then loosen completely.

This equipment stays pressurized until pressure is manually relieved. To help prevent serious injury from pressurized fluid, such as skin injection, splashing fluid and moving parts, follow the Pressure Relief Procedure when you stop spraying and before cleaning, checking, or servicing the equipment.

ti9686a

OII

O

OFF

ON

Electric ModelsSingle Phase

Electric ModelsThree Phase

Gas Models

ti7529ati18812a

ti5266b

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Electrical Requirements

10 3A2246A

Electrical Requirements

Grounding

The sprayer cord includes a grounding wire with an appropriate grounding contact.

This sprayer requires circuit with a grounding recepta-cle. Never use an outlet that is not grounded.

Do not modify plug! Tampering with the plug will result in a voided warranty. Do not use sprayer if electrical cord has damaged ground prong.

If plug will not fit in outlet, have grounded outlet installed by a qualified electrician. Do not use an adapter.

NOTE: Smaller gauge or longer extension cords may reduce sprayer performance.

Power Requirements• 230V units require 220-240 VAC, 50/60 Hz, 16A,

1 phase

• 380-400V units require 400 VAC, 50 Hz, 16A, 3 phase, 3P+N+E, 6H power connection

• To operate the EH300DI (24M056) sprayer, the generator needs to be sized for 15 kW output (minimum).

Circuit ProtectionConnect sprayers only to circuits which have the prop-erly sized circuit breaker and/or fuses (for unit power requirements see Technical Data, page 22).

DAHIGH VOLTAGE ELECTRIC SHOCK HAZARDThis equipment uses high voltage power. Improper contact with high voltage equipment will cause death or serious injury. • Turn off and disconnect power cord before

servicing equipment.• This equipment must be grounded. Connect only to

grounded power source.• Use only 3-wire extension cords for 240V and

single phase models.• Use only 5-wire extension cords for 400 AC and

three phase models. • Ensure ground prongs are intact on power and

extension cords.• Do not expose to rain. Store indoors.• All electrical wiring must be done by a qualified

electrician and comply with all local codes and regulations.

The equipment must be grounded to reduce the risk of static sparking and electric shock. Electric or static sparking can cause fumes to ignite or explode. Improper grounding can cause electric shock. Ground-ing provides an escape wire for the electric current.

ti7529bti18812a

ti7528b ti18783a

Single Phase Three Phase

DANGER

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Setup

3A2246A 11

Setup

Change Gas Engine or Electric Motor

1. Unplug motor or turn engine switch OFF.

2. Unplug power cord.

3. Loosen belt guard knob and motor clamp.

4. Lift belt guard. Tilt gas engine or electric motor. Remove belt. Remove gas engine or electric motor.

5. Install engine/motor. Title engine/motor. Install belt and lower belt guard.

6. Swivel motor clamp and tighten motor clamp. Tighten belt guard knob.

This equipment stays pressurized until pressure is manually relieved. To help prevent serious injury from pressurized fluid, such as skin injection, splashing fluid and moving parts, follow the Pressure Relief Procedure when you stop spraying and before cleaning, checking, or servicing the equipment.

OII

O

OFF

ON

Electric ModelsSingle Phase

Electric ModelsThree Phase

Gas Models

ti7529ati18812a

ti5384ati5382a

ti18192a

ti18193a

ti5389ati5387a

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Setup

12 3A2246A

Complete Setup

1. Install pressure gauge kit (see manual 308962).

2. Connect appropriate Graco high-pressure hose to sprayer gauge. Tighten securely. NOTE: Remove second gun port plug for multiple guns. Repeat steps 2 - 4.

3. Install adapter and whip hose to other end of airless hose.

4. Install whip hose to fluid inlet of spray gun and tighten securely.

5. If inlet strainer is required for material being applied, screw inlet strainer to bottom of pump inlet and hand tighten securely.

6. Fill throat packing nut with Throat Seal Liquid (TSL) to prevent premature packing wear. Do this each time you spray and store.

7. Check hydraulic oil level. Add only Graco Hydraulic Oil, ISO Grade 46, 169236 (5 gallon/18.9 liter) or 207428 (1 gallon/3.8 liter). Hydraulic tank capacity is 1.25 gallon (4.75 liter).

This equipment stays pressurized until pressure is manually relieved. To help prevent serious injury from pressurized fluid, such as skin injection, splashing fluid and moving parts, follow the Pressure Relief Procedure when you stop spraying and before cleaning, checking, or servicing the equipment.

ti5390a

ti18195ati7541a

ti18196a

Approximate Fill Level

ti5240a

Safe Range (cold)ti5243a

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Startup (Gas Models)

3A2246A 13

Startup (Gas Models)

1. Place displacement pump in grounded metal pail partially filled with flushing fluid. Attach ground wire to pail and to earth ground.

2. Turn prime valve down. Turn pressure control counterclockwise to lowest pressure.

3. Set hydraulic pump valve OFF.

4. Check engine oil level. Add SAE 10W-30 (summer) or 5W-20 (winter), if necessary.

5. Fill fuel tank.

6. Start engine.

a. Move fuel valve to open.

b. Move choke to closed.

c. Set throttle to fast.

d. Set engine switch to ON.

This equipment stays pressurized until pressure is manually relieved. To help prevent serious injury from pressurized fluid, such as skin injection, splashing fluid and moving parts, follow the Pressure Relief Procedure when you stop spraying and before cleaning, checking, or servicing the equipment.

ti9692a

ti5246b

ti9686a

(cold)ti5241a

ti5242a

ti5248a

ti5249a

ti5250a

ti3315a

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Startup (Gas Models)

14 3A2246A

e. Pull starter rope.

f. After engine starts, move choke to open.

g. Set throttle to desired setting.

7. Set hydraulic pump valve ON (hydraulic motor is now active).

8. Increase pressure enough to start hydraulic motor stroking and allow fluid to circulate for 15 seconds; turn pressure down, turn prime valve horizontal.

9. Take spray gun trigger safety OFF.

10. Hold gun against grounded metal flushing pail. Trig-ger gun and increase fluid pressure slowly until pump runs smoothly.

NOTE: Inspect fittings for leaks. Do not stop leaks with your hand or a rag! If leaks occur, turn sprayer OFF immediately. Perform Pressure Relief Proce-dure steps 1 - 4 on page 9. Tighten leaky fittings. Repeat Startup. If no leaks, continue to trigger gun until system is thoroughly flushed.

11. Place displacement pump in paint pail

12. Trigger gun again into flushing fluid pail until paint appears. Assemble Tip and Guard, page 17.

13. Attach sprayer grounding clamp to earth ground.

ti5263a

ti5264a

ti5251a

ti9687a

15 SEC

ti5253b

ti18198a

PAINT

ti5272a

ti9695a

ti18248a

ti18197a

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Startup (Electric Models)

3A2246A 15

Startup (Electric Models)

1. Place displacement pump in grounded metal pail partially filled with flushing fluid. Attach ground wire to pail and to earth ground.

2. Turn prime valve down. Turn pressure control counterclockwise to lowest pressure.

3. Set hydraulic pump valve OFF.

4. Plug cord into outlet.

For three phase electric motors: If red phase sequence light is on, remove plug from outlet and turn phase sequence screw 180°.

5. Insert plug into outlet and turn motor ON.

6. Set hydraulic pump valve ON (hydraulic motor is now active).

This equipment stays pressurized until pressure is manually relieved. To help prevent serious injury from pressurized fluid, such as skin injection, splashing fluid and moving parts, follow the Pressure Relief Procedure when you stop spraying and before cleaning, checking, or servicing the equipment.

ti9692a

ti5246b

ti9686a

ti18690a

ti18704a ti18691a

OII

OElectric Models

Single PhaseElectric Models

Three Phase

ti9687a

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Startup (Electric Models)

16 3A2246A

7. Increase pressure enough to start hydraulic motor stroking and allow fluid to circulate for 15 seconds; turn pressure down, turn prime valve horizontal.

8. Take spray gun trigger safety OFF.

9. Hold gun against grounded metal flushing pail. Trig-ger gun and increase fluid pressure slowly until pump runs smoothly.

10. NOTE: Inspect fittings for leaks. Do not stop leaks with your hand or a rag! If leaks occur, turn sprayer OFF immediately. Perform Pressure Relief Proce-dure, steps 1 - 4, page 9. Tighten leaky fittings. Repeat Startup. If no leaks, continue to trigger gun until system is thoroughly flushed.

11. Place displacement pump in paint pail.

12. Trigger gun again into flushing fluid pail until paint appears. Assemble Tip and Guard, page 17.

13. Attach sprayer grounding clamp to earth ground.

15 SEC

ti5253b

ti18198a

PAINT

ti5272a

ti9695a

ti18248a

ti18197a

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SwitchTip and Guard Assembly

3A2246A 17

SwitchTip and Guard Assembly

1. Use spray tip (A) to insert OneSeal™ (B) into guard (C).

2. Insert SwitchTip™.

3. Screw assembly onto gun. Hand tighten.

Clearing Tip Clogs

1. Release trigger, put trigger safety ON. Rotate SwitchTip. Take trigger safety OFF and trigger gun to clear the clog.

2. Put trigger safety ON, return SwitchTip to original position, take trigger safety OFF and continue spraying.

This equipment stays pressurized until pressure is manually relieved. To help prevent serious injury from pressurized fluid, such as skin injection, splashing fluid and moving parts, follow the Pressure Relief Procedure when you stop spraying and before cleaning, checking, or servicing the equipment.

ti13023a

CB A

ti13024a

ti2710a

This equipment stays pressurized until pressure is manually relieved. To help prevent serious injury from pressurized fluid, such as skin injection, splashing fluid and moving parts, follow the Pressure Relief Procedure when you stop spraying and before cleaning, checking, or servicing the equipment.

ti13033a

ti13034a

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Cleanup

18 3A2246A

Cleanup

1. Perform Pressure Relief Procedure, page 9.

2. Remove guard and SwitchTip.

3. Unscrew bowl, remove filter. Assemble without filter.

4. Clean filter, guard and SwitchTip in flushing fluid.

5. Remove displacement pump set from paint and place in flushing fluid. Use water for water base paint and mineral spirits for oil base paint.

6. Turn motor switch ON or start engine, pages 13 and 15.

7. Set hydraulic pump valve ON. Turn prime valve hori-zontal.

8. Hold gun against paint pail. Take trigger safety OFF. Turn pressure control up until motor begins to drive pump. Trigger gun until flushing fluid appears.

9. Move gun to flushing pail, hold gun against pail, trigger gun to thoroughly flush system. Release trigger and put trigger safety ON.

This equipment stays pressurized until pressure is manually relieved. To help prevent serious injury from pressurized fluid, such as skin injection, splashing fluid and moving parts, follow the Pressure Relief Procedure when you stop spraying and before cleaning, checking, or servicing the equipment.

ti8687a

ti8692a

FLUSHti5268a

ti9692a

OII

OElectric Models

Single PhaseElectric Models

Three PhaseGas Models

ON

ti5270ati5271b

ti18249aFLUSH ti5254a

ti9694a

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Cleanup

3A2246A 19

10. Turn prime valve down and allow flushing fluid to cir-culate for approximately 20 seconds to clean drain tube.

11. Raise displacement pump above flushing fluid and run sprayer for 15 to 30 seconds to drain fluid. Turn hydraulic pump valve OFF. Turn engine OFF.

12. Unscrew and remove inlet strainer.

13. Clean. Replace strainer screen if necessary. Reas-semble.

14. If flushing with water, do not leave water in sprayer. Flush again with mineral spirits, oil or Pump Armor and leave this protective coating in the sprayer to help prevent freezing or corrosion and increase sprayer life.

15. Close prime valve. Trigger gun into flushing pail to purge fluid from hose. Open prime valve.

16. Install filter into filter bowl. Make sure plastic center tube is tightened securely. Hand tighten filter bowl.

17. Clean tip, guard and gasket with a soft bristle brush to prevent part failure due to dried materials. Assemble parts and attach loosely onto gun. Wipe sprayer, hose and gun with a rag soaked in water or mineral spirits.

ti5274b20 SEC

ti18417a

ti18418a

ti2895a

WASTE

ti2713a

ti5271b

ti5266b

ti8693a

FLUSH

ti5277ati5276a

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Troubleshooting

20 3A2246A

Troubleshooting

PROBLEM CAUSE SOLUTION

Gas engine pulls hard (won't start) Hydraulic pressure is too high Turn hydraulic pressure knob counter clockwise to lowest setting.

Gas engine does not start Switch OFF, low oil, no gasoline Consult engine manual, supplied.

Gas engine doesn't work properly Faulty engine Consult engine manual, supplied.

Elevation Consult engine manual, supplied.

Electric motor does not start or starts slowly

No power Check power source; check circuit breakers and/or fuses. Reset/replace as required.

Cord not connected to power source Connect plug to receptacle (grounded with properly sized circuit breaker and/or fuses).

Switch OFF 1 phase motors: Turn on/off switch to ON.3 phase motors: Push ON switch.

Incorrect power source Have a certified electrician or authorized Graco Repair Center evaluate and repair. See Technical Data, page 22.NOTE: If using the EH300DI (24M056) sprayer, the generator must be sized for 15 kW output minimum.

Incorrect amp setting on motor starter (3 phase motor only)

Have a certified electrician or authorized Graco Repair Center evaluate and repair. See Technical Data, page 22.

Over current switch has tripped Have a certified electrician or authorized Graco Repair Center evaluate and repair. See Technical Data, page 22.

Hydraulic pressure is too high Turn hydraulic pressure knob counter clockwise to lowest setting.

Electric motor does not work properly

Incorrect power source Have a certified electrician or authorized Graco Repair Center evaluate and repair. See Technical Data, page 22.

Low voltage to motor Have a certified electrician or authorized Graco Repair Center evaluate and repair. See Technical Data, page 22.

3 phase motors: A phase of three phase power has open circuit

Have a certified electrician or authorized Graco Repair Center evaluate and repair. See Technical Data, page 22.

Faulty motor Have a certified electrician or authorized Graco Repair Center evaluate and repair. See Technical Data, page 22.

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Troubleshooting

3A2246A 21

Gas engine / electric motor operates but displacement pump does not operate

Hydraulic pump valve is OFF Set hydraulic pump valve ON.

Pressure setting too low Increase pressure, page 14.

Displacement pump outlet filter (if used) is dirty or clogged

Clean the filter.

Tip or tip filter (if used) is clogged Remove tip and/or filter and clean.

Hydraulic fluid too low Shut off sprayer. Add fluid*.

Belt is off pulley, worn or broken Replace. See Repair manual.

Hydraulic pump worn or damaged Bring sprayer to Graco distributor for repair.

Dried paint seized paint pump rod Service pump. See manual 311845.

Hydraulic motor not shifting Set pump valve OFF. Turn pressure down. Turn engine OFF. Pry rod up or down until hydraulic motor shifts. See Repair manual.

For 3 Phase electric motor only: Red phase sequence light is ON, indicating motor rotating in the wrong direction

Remove plug from receptacle and rotate plug phase screw. See Operation manual.

Displacement pump operates, but output is low on upstroke

Piston ball check not seating properly Service piston ball check. See manual 311845.

Piston packings worn or damaged Replace packings. See manual 311845.

Displacement pump operates but output is low on downstroke and/or on both strokes

Piston packings worn or damaged Tighten packing nut or replace packings. See manual 311845.

Intake valve ball check not seating properly

Service intake valve ball check. See manual 311845.

Displacement pump air leak

Paint leaks and runs over side of wetcup

Loosen wet-cup Tighten wet-cup enough to stop leakage.

Throat packings worn or damaged Replace packings. See manual 311845.

Excessive leakage around hydraulic motor piston rod wiper

Piston rod seal worn or damaged Replace these parts. See Repair manual.

Fluid delivery is low Pressure setting too low Increase pressure, see Operation manual.

Displacement pump outlet filter (if used) is dirty or clogged

Clean filter.

Hydraulic motor is worn or damaged Bring sprayer to Graco distributor for repair.

Large pressure drop in fluid hose Use larger diameter or shorter hose.

Sprayer overheats Paint build up on hydraulic components Clean hydraulic components.

Oil level is low Fill with oil. See Operation manual.

Inlet to hydraulic pump pulley/cooling fan is obstructed

Remove obstructions.

Inlet to 3 phase electric motor cooling fan is obstructed.

Remove obstructions.

Spitting from gun Air in fluid pump or hose Check for loose connections on siphon assembly, tighten, then reprime pump.

Fluid supply is low or empty Refill supply container.

Excessive hydraulic pump noise Low hydraulic fluid level Turn sprayer OFF. Add fluid*.

Air in hydraulic lines Bleed lines. See Repair manual.

*Check hydraulic fluid level often. Do not allow it to become too low. Use only Graco approved hydraulic fluid.

PROBLEM CAUSE SOLUTION

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Technical Data

22 3A2246A

Technical Data

Maximum back fuse rating for EH300DI:Fuse type aM: 63 AFuse type gL: 80 A

NOTE: Under voltage release coil in motor starter for EH300DI will not energize if voltage is less than 85% of listed voltage in Technical Data table.

Under voltage release coil in motor starter for EH300DI will de-energize and sprayer will stop if voltage drops to 85% of rated nominal voltage. Voltage will need to be increased and sprayer will need to be restarted.

NOTE: To operate the EH300DI (24M056) sprayer with a generator, the generator must be sized for 15 kW output (minimum).

Basic Sprayer Wetted Parts:Zinc and nickel-plated carbon steel, stainless steel, PTFE, acetal, chrome plating, leather, V-Max UHMWPE, aluminum, tungsten carbide, ceramic, nylon

EH200DIU.S. Metric

Maximum Pressure psi (bar) 3300 228

Hydraulic Reservoir Capacity Gallons (Liters) 1.25 4.75

Motor HP (kW) 3.0 2.2

Voltage, Amperage Frequency Phase220 VAC, 15.0

A, 50 Hz, 1 Phase

220 VAC, 15.0 A, 50 Hz, 1 Phase

Maximum Tip size (paint) 0.039 0.039

Maximum Delivery (paint) gpm (lpm) 1.56 5.9

Fluid Inlet in. [npsm (m)] 1 1

Fluid Outlet in. [npsm (m)] 3/8 3/8

Hose Connection [npt (f)] 3/8 3/8

Cycles per gallon (l) (paint) 80 21.1

Dimensions and Weight

Length (handle bar retracted) in. (cm) 47.7 121

Width in. (cm) 26.5 67

Height (handle bar retracted) in. (cm) 33.4 85

Weight lb (kg) 197 89

Sound Levels (Measured at maximum normal load conditions)

Engine HP 3.0 3.0

Sound Pressure dB(A) 80 80

Sound Power dB(A) 95 95

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Technical Data

3A2246A 23

Maximum back fuse rating for EH300DI:Fuse type aM: 63 AFuse type gL: 80 A

NOTE: Under voltage release coil in motor starter for EH300DI will not energize if voltage is less than 85% of listed voltage in Technical Data table.

Under voltage release coil in motor starter for EH300DI will de-energize and sprayer will stop if voltage drops to 85% of rated nominal voltage. Voltage will need to be increased and sprayer will need to be restarted.

NOTE: To operate the EH300DI (24M056) sprayer with a generator, the generator must be sized for 15 kW output (minimum).

Basic Sprayer Wetted Parts:Zinc and nickel-plated carbon steel, stainless steel, PTFE, acetal, chrome plating, leather, V-Max UHMWPE, aluminum, tungsten carbide, ceramic, nylon

GH200DIU.S. Metric

Maximum Pressure psi (bar) 3300 228

Hydraulic Reservoir Capacity Gallons (Liters) 1.25 4.75

Motor HP (kW) 5.5 4.1

Maximum Tip size (paint) 0.047 0.047

Maximum Delivery (paint) gpm (lpm) 2.15 8.1

Fluid Inlet in. [npsm (m)] 1 1

Fluid Outlet in. [npsm (m)] 3/8 3/8

Hose Connection [npt (f)] 3/8 3/8

Cycles per gallon (l) (paint) 80 21.1

Dimensions and Weight

Length (handle bar retracted) in. (cm) 47.7 121

Width in. (cm) 26.5 67

Height (handle bar retracted) in. (cm) 33.4 85

Weight lb (kg) 182 83

Sound Levels (Measured at maximum normal load conditions)

Engine HP 5.5 5.5

Sound Pressure dB(A) 96 96

Sound Power dB(A) 100 100

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Technical Data

24 3A2246A

Maximum back fuse rating for EH300DI:Fuse type aM: 63 AFuse type gL: 80 A

NOTE: Under voltage release coil in motor starter for EH300DI will not energize if voltage is less than 85% of listed voltage in Technical Data table.

Under voltage release coil in motor starter for EH300DI will de-energize and sprayer will stop if voltage drops to 85% of rated nominal voltage. Voltage will need to be increased and sprayer will need to be restarted.

NOTE: To operate the EH300DI (24M056) sprayer with a generator, the generator must be sized for 15 kW output (minimum).

Basic Sprayer Wetted Parts:Zinc and nickel-plated carbon steel, stainless steel, PTFE, acetal, chrome plating, leather, V-Max UHMWPE, aluminum, tungsten carbide, ceramic, nylon

EH300DIU.S. Metric

Maximum Pressure psi (bar) 3300 228

Hydraulic Reservoir Capacity Gallons (Liters) 1.25 4.75

Motor HP (kW) 7.5 5.5

Voltage, Amperage Frequency Phase

400 VAC, 11.0 A,50 Hz,

3 Phase

400 VAC, 11.0 A,50 Hz,

3 Phase

Maximum Tip size (paint) 0.057 0.057

Maximum Delivery (paint) gpm (lpm) 3.0 11.3

Fluid Inlet in. [npsm (m)] 1 1

Fluid Outlet in. [npsm (m)] 1/2 1/2

Hose Connection [npt (f)] 1/2 1/2

Cycles per gallon (l) (paint) 52 13.7

Dimensions and Weight

Length (handle bar retracted) in. (cm) 47.7 121

Width in. (cm) 26.5 67

Height (handle bar retracted) in. (cm) 35.5 90

Weight lb (kg) 236 107

Sound Levels (Measured at maximum normal load conditions)

Engine HP 7.4 7.4

Sound Pressure dB(A) 80 80

Sound Power dB(A) 95 95

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Technical Data

3A2246A 25

Maximum back fuse rating for EH300DI:Fuse type aM: 63 AFuse type gL: 80 A

NOTE: Under voltage release coil in motor starter for EH300DI will not energize if voltage is less than 85% of listed voltage in Technical Data table.

Under voltage release coil in motor starter for EH300DI will de-energize and sprayer will stop if voltage drops to 85% of rated nominal voltage. Voltage will need to be increased and sprayer will need to be restarted.

NOTE: To operate the EH300DI (24M056) sprayer with a generator, the generator must be sized for 15 kW output (minimum).

Basic Sprayer Wetted Parts:Zinc and nickel-plated carbon steel, stainless steel, PTFE, acetal, chrome plating, leather, V-Max UHMWPE, aluminum, tungsten carbide, ceramic, nylon

GH300DIU.S. Metric

Maximum Pressure psi (bar) 3300 228

Hydraulic Reservoir Capacity Gallons (Liters) 1.25 4.75

Motor HP (kW) 9.0 6.7

Maximum Tip size (paint) 0.057 0.057

Maximum Delivery (paint) gpm (lpm) 3.0 11.3

Fluid Inlet in. [npsm (m)] 1 1

Fluid Outlet in. [npsm (m)] 1/2 1/2

Hose Connection [npt (f)] 1/2 1/2

Cycles per gallon (l) (paint) 52 13.7

Dimensions and Weight

Length (handle bar retracted) in. (cm) 47.7 121

Width in. (cm) 26.5 67

Height (handle bar retracted) in. (cm) 35.5 90

Weight lb (kg) 218 99

Sound Levels (Measured at maximum normal load conditions)

Engine HP 9.0 9.0

Sound Pressure dB(A) 96 96

Sound Power dB(A) 110 110

Page 26: DutyMax Hydraulic Sprayers EN - Graco€¦ · DutyMax™ Hydraulic Sprayers ... Blue Texture Gun 309495 - Inline Texture Gun ... Equipment surfaces and fluid that’s heated can become

All written and visual data contained in this document reflects the latest product information available at the time of publication. Graco reserves the right to make changes at any time without notice.

Original instructions. This manual contains English. MM 3A2246

Graco Headquarters: MinneapolisInternational Offices: Belgium, China, Japan, Korea

GRACO INC. AND SUBSIDIARIES • P.O. BOX 1441 • MINNEAPOLIS MN 55440-1441 • USA

Copyright 2011, Graco Inc. All Graco manufacturing locations are registered to ISO 9001.www.graco.com

Revision A - 2012

Graco Standard WarrantyGraco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written recommendations.

This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or maintenance of structures, accessories, equipment or materials not supplied by Graco.

This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returned to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs will be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation.

THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.

Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other remedy (including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the date of sale.

GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, IN CONNECTION WITH ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT MANUFACTURED BY GRACO. These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these warranties.

In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment hereunder, or the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the negligence of Graco, or otherwise.

FOR GRACO CANADA CUSTOMERSThe Parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings entered into, given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que la rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés, donnés ou intentés, à la suite de ou en rapport, directement ou indirectement, avec les procédures concernées.

Graco InformationFor the latest information about Graco products, visit www.graco.com.

TO PLACE AN ORDER, contact your Graco distributor or call 1-800-690-2894 to identify the nearest distributor.