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Durable Design; Lessons from Historic Wood Structures Presented: 27 August 2014, Wood Solu7ons Fair – Washington DC Ma@hew Bronski, PE, Associate Principal Simpson Gumpertz & Heger

Durable(Design;( Lessons(from(Historic( Wood(Structures(€¦ · Structural failures at deeply-cut mortise and tenon connections, American roof framing 42 Anglo-American timber framing:

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  • Durable(Design;(Lessons(from(Historic(Wood(Structures(

    Presented:)27)August)2014,))Wood)Solu7ons)Fair)–)Washington)DC)

    Ma@hew)Bronski,)PE,)Associate)Principal)Simpson)Gumpertz)&)Heger)

  • “The)Wood)Products)Council”)is)a)Registered)Provider)with)The)American)Ins7tute)of)Architects)Con7nuing)Educa7on)Systems)(AIA/CES),)Provider)#G516.))!Credit(s))earned)on)comple7on)of)this)course)will)be)reported)to)AIA)CES)for)AIA)members.)Cer7ficates)of)Comple7on)for)both)AIA)members)and)non]AIA)members)are)available)upon)request.)))

    This)course)is)registered)with)AIA)CES)for)con7nuing)professional)educa7on.)As)such,)it)does)not)include)content)that)may)be)deemed)or)construed)to)be)an)approval)or)endorsement)by)the)AIA)of)any)material)of)construc7on)or)any)method)or)manner)of)handling,)using,)distribu7ng,)or)dealing)in)any)material)or)product.)___________________________________________

    Ques7ons)related)to)specific)materials,)methods,)and)services)will)be)addressed)at)the)conclusion)of)this)presenta7on.))

    )

  • Course(Descrip:on(

    While)modern)construc7on)techniques)are)helping)designers)achieve)increasing)levels)of)building)performance,)durability)is)one)objec7ve)that)can)benefit)from)lessons)of)the)past.)This)presenta7on)is)based)on)an)independent)research)project)that)examined)the)durability)of)historic)wood)buildings)in)Rome)in)the)context)of)their)construc7on)details.)Undertaken)by)the)speaker,)Ma@hew)Bronski,)over)ten)months,)the)project)included)hands]on)study)of)about)two)dozen)historic)buildings)ranging)in)period)from)the)first)century)B.C.)to)the)early)1900s.)Through)project)examples,)Bronski)will)offer)a)compelling)diagnosis)of)durability)successes)and)failures,)while)sharing)a)series)of)lessons)and)principles)that)can)be)used)to)design)more)durable)enclosures.)

  • Learning(Objec:ves(

    1.)Consider)how)historic)wood)construc7on)details)have)succeeded)technically,)and)how)they)might)be)applied)to)modern)projects.)

    2.)Analyze)tradi7onal)construc7on)principles)for)managing)water)on)facades)and)windows,)in)order)to)promote)long]term)durability))3.)Examine)how)the)overall)enclosure)in)severe)climates)contributes)to)the)durability)of)individual)exposed)wood)members.))4.)Learn)to)recognize)and)minimize)vulnerabili7es)in)exterior)wood)construc7on)details,)promo7ng)performance,)long]term)durability)and)sustainability.)

    )

  • Opening(food(for(thought?(Learning(from(Historic(Precedent(

    Which)is)the)more)logical,)durable)way)to)build?))What)does)your)intui7on)tell)you?)))Which)answer)would)a)study)of)historic)precedent)suggest?))

    Stepped)pyramid)

    Inverted)Stepped)pyramid)

    5

  • Aher)all,)Today)we)know)much)more)about)the)following)than)our)forebears)centuries)ago:)•  Wood)proper7es)and)behavior)•  Wood)decay)mechanisms)•  Structural)engineering)•  Building)enclosure)design))•  Waterproofing)•  Preserva7ve)treatments)•  Engineered)wood)products)•  Materials)science)•  Etc.,)etc.,)etc.)

    )

    What(can(we(really(learn(about(durable(design(from(centuries(old(structures?(

  • What(can(we(learn(about(durable(design(from(these(90?150(year(old(houses(in(US?(

  • What(can(we(learn(about(durable(design(from(these(300?600(year(old(buildings?(

  • What(can(we(learn(about(durable(design(from(this(1,900+(year(old(building?(

  • Vitruvius(

    Marcus)Vitruvius)Pollio,))•  Born)c.)80)])70)BC)•  Died)c.)15)BC)

    Later)(1684))depic7on)of)Vitruvius)presen7ng)De)Archite@ura)to)the)Roman)Emeror)Augustus)

    De#Architectura#(The)Ten)Books”))

    “Vitruvian)Man”))illustr.)))))))by)Leonardo)da)Vinci)

    10

  • Vitruvius(

    Marcus)Vitruvius)Pollio,))•  Born)c.)80)])70)BC)•  Died)c.)15)BC)

    Roman)Architect)(et)al))•  Actually)an)Architect,)Engineer)(Structural,)Mechanical,)Environmental,)Military),)Urban)Planner,)Master)Builder,)etc.)

    De#Architectura#(The)Ten)Books”))

    “Vitruvian)Man”))illustr.)))))))by)Leonardo)da)Vinci)

    Later)(1684))depic7on)of)Vitruvius)presen7ng)De)Archite@ura)to)the)Roman)Emeror)Augustus)

    11

  • 12

    Vitruvius(

    Marcus)Vitruvius)Pollio,))•  Born)c.)80)])70)BC)•  Died)c.)15)BC)

    Roman)Architect)(et)al))•  Actually)an)Architect,)Engineer)(Structural,)Mechanical,)Environmental,)Military),)Urban)Planner,)Master)Builder,)etc.)

    •  Wrote)De)Architectura)(On)Architecture))c.)25)BC)

    •  Only)surviving)architectural)trea7se)from)classical)an7quity)(either)Greek)or)Roman))

    De#Architectura#(The)Ten)Books”))

    “Vitruvian)Man”))illustr.)))))))by)Leonardo)da)Vinci)

    Later)(1684))depic7on)of)Vitruvius)presen7ng)De)Archite@ura)to)the)Roman)Emeror)Augustus)

  • Project(

    not)a)study)of)Vitruvius,))•  nor)his)trea7se,))•  nor)his)built)work)

    )not)a)study)of)how)Roman)buildings)were)constructed))

    13

  • Project(

    Inspired)by)the)methodology)of)Vitruvius))(Book))II).))He)

    •  Studied)construc7on)that)either)proved)durable)or)not))

    •  Diagnosed)WHY)))•  Developed)and)published)lessons)learned)for)building)more)durably)

    G.)Fox)Building,)Harmord)(Cass)Gilbert,)1917))

    14

  • Project

    Inspired)by)the)methodology)of)Vitruvius))(Book))II).))He)

    •  Studied)construc7on)that)either)proved)durable)or)not))

    •  Diagnosed)WHY)))•  Developed)and)published)lessons)learned)for)building)more)durably)

    My)approach,)goals)similar)])to)develop)“lessons)learned”)for)

    •  rehabilita7ng)exis7ng)buildings,)and)•  construc7ng)new)buildings,)more)durably)(and)hence)more)sustainably))

    G.)Fox)Building,)Harmord)(Cass)Gilbert,)1917))

    15

  • Project(

    Vitruvius)studied))•  Durability)of)buildings)and)monuments)from)ancient)Greece)to)Rome)(c.)25)B.C.))

    Using)his)basic)methodology,)I)•  “Picked]up)where)he)leh)off”)in)7me)•  Studied)a)wide)range)of)buildings)from)ancient)Rome,)through)Renaissance,)etc.,)to)20th)century)modern)icons)))

    16

  • Project(

    My)work)in)U.S.)]))bldgs)span)200)yrs.)My)project)in)Rome)–)bldgs)span)2,000)yrs.)))

    •  different)climate,))•  different)construc7on)

    )On)Borromini’s)Oratorio)dei)Filippini)(c.)1640))) )Early)archival)photo)of)AAR)Fellows))17

  • Project(?(Overwhelming(need(for(this(research(in(both(Historic(preserva:on(and(contemporary(architecture((

    Most)building)envelopes)and)structures)actually)succeed)or)fail)at)the)intermediate)scale)

    •  By)be@er)understanding)how)details)and)designs)work)technically,)we)can)be@er)understand)how)to)preserve)or)design)these)buildings)

    Failed)

    Failed)

    Succeeded)Succeeded) Succeeded) 18

  • 19

    Overwhelming(need(for(this(research?(in(contemporary(Architecture(

    EIFS)(“synthe7c)stucco”))houses)in)the)S.E.)USA)

    Highland)District)Hospital,)Hillsboro)OH)

    Current)durability)issues)in)Architecture))

    •  High]end)to)low]end)•  Renowned)to)unknown)architects)•  East)Coast)to)West)Coast)•  Immediate)recogni7on)of)issue)

  • 20

    Overwhelming(need(for(this(research?(in(contemporary(Architecture(

    Thousand)Oaks)Civic)Arts)Plaza,)Thousand)Oaks)California))

    Stata)Center,)MIT,)Cambridge))

    Current)durability)issues)in)Architecture))

    •  High]end)to)low]end)•  Renowned)to)unknown)architects)•  East)Coast)to)West)Coast)•  Immediate)recogni7on)of)issue)

  • Overwhelming(need(for(this(research?(in(contemporary(Architecture(

    Sustainability:) Durability)is)fundamental)to)sustainability))Sustainability)advantages)of)buildings)that)last)centuries)

    •  Massive)embodied)energy)savings)of)one)durable)building)over)several)replacement)buildings)

    •  Reduce)landfill)from)demoli7on)debris)from)numerous)replacement)buildings)

    Villa)Medici,)Rome)(c.)1544))

    Palazzo)Braschi,)Rome)(c.1790))

    21

  • Paving(new(aesthe:c(ground,(and(related(perils;(Philip(Johnson(House,(1942,(Cambridge(MA(•  His)Master)of)Architecture)thesis)project)•  Modernist)no7on)of)bringing)the)outside)in)•  Enclosed)courtyard)with)seamless)in]plane)(at)grade))transi7on)

    from)inside)to)outside))

  • Philip(Johnson(House,(1942,(Cambridge(MA(

    •  At)grade)transi7on)from)inside)to)outside)•  Not)a)slab)on)grade!)•  What)technical)difference)does)this)create?)

    ])Here))))))))))))))))))))))))))))))))))) ) )))]))Versus)here?)

  • Philip(Johnson(House,(1942,(Cambridge(MA(At)grade)transi7on)from)inside)to)outside))))))))))))))))))))))))))))))))))))))))))))))))))))))))

  • Localized)floor)failure)led)to)inves7ga7on)))

    Philip(Johnson(House,(1942,(Cambridge(MA(

  • Inves7ga7ve)work:)

    Philip(Johnson(House,(1942,(Cambridge(MA(

  • Solu7on:)Collabora7ve)mock]ups)of)perimeter)floor)repair)

    Philip(Johnson(House,(1942,(Cambridge(MA(

  • “Historic”(ain’t(as(easy(as(it(looks;(Old(South(Union(Church(Build)1854))In)1991,)completely)rebuilt)aher)a)fire,)to)exactly)match)the)original)appearance))In)1998,)went)to)paint)the)steeple…)

  • Original)structure)lasted)137)years.))Why)was)damage)no7ced)on)the)rebuilt)structure)aher)7)years?))

    Old(South(Union(Church(

  • Conducted)an)inves7ga7on))Problems)were)less)about)difference)in))the)wood)species)(pine)))More)about)detailing))

    Old(South(Union(Church(

  • Solu7on:)Preventa7ve)Detailing)Li@le)details)mean)a)lot!))Round)trim)(rondel)windows)and)clock)face))

    Old(South(Union(Church(

  • Solu7on:)Preventa7ve)Detailing)Li@le)details)mean)a)lot!)Shiplap)siding)on)upper)spire)

    Old(South(Union(Church(

  • Undercurrents throughout this presentation

    Historic construction details that persist over long periods of time are usually:

    •  highly evolved, and •  reflect accumulated wisdom and experience

    Need to look closely at historic construction details to: •  understand what you see, and •  learn the broader lessons and principles

    Thus, it’s important to look to the past in order to more effectively:

    •  Design and build well in the present •  Innovate for the future

    33)

  • Seek(to(Understand(What(You(See(Example(–(Tradi:onal(Roof(Eave(Detail,(Rome(Very common detail – 1st c. A.D. to early 20th c.

    •  Ornamental? Just habit?

    34)Traditional Roof Eave Detail, Casa di Dante, Rome (Trastevere)

  • Seek(to(Understand(What(You(See(Example(–(Tradi:onal(Roof(Eave(Detail,(Rome(Not ornamental HIGHLY evolved technical form

    •  Functional, structural, architectural are integrated

    •  A masterful symphony

    35)Traditional Roof Eave Detail, Casa di Dante, Rome (Trastevere)

  • Seek(to(Understand(What(You(See(Example(–(Tradi:onal(Roof(Eave(Detail,(Rome(Not ornamental HIGHLY evolved technical form

    •  Functional, structural, architectural are integrated

    •  A masterful symphony

    36)Traditional Roof Eave Detail, Casa di Dante, Rome (Trastevere)

  • Seek(to(Understand(What(You(See(Example(–(Tradi:onal(Roof(Eave(Detail,(Rome(Not ornamental HIGHLY evolved technical form

    •  Functional, structural, architectural are integrated

    •  A masterful symphony •  Even the smallest detail is

    evolved

    37)Traditional Roof Eave Detail, Casa di Dante, Rome (Trastevere)

  • Seek(to(Understand(What(You(See(Example(–(Tradi:onal(Roof(Eave(Detail,(Rome(Accumulated wisdom of the tile overhang on wood -

    •  3 cm (1-1/4”) – too short •  12 cm (4-3/4”) – too long •  7 cm (2-3/4”) – perfect!

    38)7 cm (2-3/4” inch) clay tile overhang, Pallazetto Cenci (16th c.), Rome

  • Seek(to(Understand(What(You(See(Example(–(Tradi:onal(Roof(Eave(Detail,(Rome(Reason for the roof to overhang the wall generously - •  To protect the wall •  (wood actually making stone

    more durable!)

    39)Casa de Salone Nero (L), Ercolano (Pre 79 A.D.) Via Porta San Pancrazio, Rome

  • Seek(to(Understand(What(You(See(Example(–(Tradi:onal(Roof(Framing,(Rome(Rafters used “on the flat”? Square or round purlins?

    •  Structurally illogical, right? •  Reconsider…

    40)Casa di Dante, Rome (Trastevere) Typical roof framing, Rome

    Typical roof framing, Rome

    Common Roman truss, antiquity – late 19th c. from J. P. Adam, Roman Building; Materials and Techniques

  • Recognize(and(Minimize(Inherent(Vulnerabili:es(Tradi:onal(Roof(Framing:(Anglo?(American(

    Traditional timber framing details in New England,1685-1735 (from Abbott Lowell Cummings) 41

    Anglo-American timber framing: •  Beautiful, elegant, revered craftsmanship,

    but has some vulnerabilities... •  Deep cuts weaken structural members •  Structural failures tend to occur at

    connections (inherent vulnerability) •  Very time-consuming to build

  • Recognize(and(Minimize(Inherent(Vulnerabili:es(Tradi:onal(Roof(Framing:(Anglo?American(

    Structural failures at deeply-cut mortise and tenon connections, American roof framing 42

    Anglo-American timber framing: •  Revered beauty and craftsmanship,

    but has some vulnerabilities... •  Deep cuts weaken structural members •  Structural failures tend to occur at

    connections (inherent vulnerability)

  • Recognize(and(Minimize(Inherent(Vulnerabili:es(Tradi:onal(Roof(Framing(–(Roman(Tradi:on(

    Traditional Roman truss connections

    43

    Roman Timber Framing Tradition: •  Romans built their furniture with intricate mortise and

    tenon connections, but not their structures •  Roman structural wood connections less intricate, but

    have elegance of simplicity: •  No deep cuts – no weakening of structural

    members •  Very quick to build •  Trusses and connections easily dissassembled, and

    all parts easily reused

    Common Roman truss, antiquity – late 19th c. from J. P. Adam, Roman Building; Materials and Techniques

  • Perils(of(NOT(Seeking(to(Understand(What(You(See(Ex.(–(Walter(Gropius(House((1937)(

    Walter Gropius – 1937 inspired by the vernacular white clapboard farmhouses and barns of New England – reinterprets it

    But – failed to understand the technical logic, or benefit from the accumulated experience & wisdom of the vernacular

    Gropius House, window detailing, 1937 – failure Traditional window detailing, 1923 44

  • Perils(of(NOT(Seeking(to(Understand(What(You(See(Ex.(–(Tradi:onal,(Vernacular(New(England(House(Modern detailing failed the application – not the material Gropius’s design failed to understand the technical wisdom of the vernacular he reinterpreted

    Gropius House (built 1937) , 1990’s wood failures from poor detailing 45

  • Canary(in(a(coal(mine(aspect(of(wood(construc:on(

    •  “Canary in a coalmine” aspect •  We learn detailing lessons more quickly with

    wood than w/ other materials

    Old barn just down the road Failures of 0-4 year old houses in Southeastern USA

    The lesson of drying potential

    •  The garage paradox

    46

  • Principles(of(Durability?(Enclosure(Form?finding(

    •  Which)is)the)more)logical,)durable)way)to)build?)

    •  What)does)your)intui7on)tell)you?))

    •  Which)answer)would)a)study)of)historic)precedent)suggest?)

    Stepped)pyramid)

    Inverted)Stepped)pyramid)

    47

  • Principles(of(Durability?(Enclosure(Form?finding(

    Which)is)the)more)logical,)durable)way)to)build?))

    Stepped)pyramid)

    Inverted)Stepped)pyramid)

    48

  • Principles(of(Durability?(Enclosure(Form?finding(Which)is)the)more)logical,)durable)way)to)build?))

    Stepped)pyramid)

    Inverted)Stepped)pyramid)

    49

  • 50

    Principles(of(Durability?(Enclosure(Form?finding(Inverted)Stepped)pyramid)

    Paul)Revere)House)(1680]83))Boston)

    •  Inverted stepped pyramid •  Not a new modern idea

  • Canary(in(a(coal(mine(aspect(of(wood(construc:on(

    What traditional details and strategies have evolved, in harsh climates, with exposed non-decay resistant wood, to make it durable over centuries?

    15th c. cottage, Sussex England (John Fidler photo)

    Vernacular construction, 16th – 19th c., Comune di Ayas, Val D’Aosta (Italian Alps) 51

  • Canary(in(a(coal(mine(aspect(of(wood(construc:on(

    •  What traditional details and strategies have evolved?

    •  Timber framing in-filled with wattle and daub an extreme ex.

    •  Vitruvius decried wattle and daub for its lack of durability – wrote that he wished it had never been invented

    Wattle and daub panel on 16th c. Shakespear’s House, England (John Fidler photo)

    Wattle and daub (lime) interior ceiling on Palazzo Braschi (1790), Rome

    52

  • 53

    •  How to make wood durable in a wet climate? •  «Shed and Shelter» •  Inverted stepped pyramid

    form

    Tradi:onal(Strategies(for(Enclosure(Form(Finding(“Shed(and(Shelter”( Early 20th c. house in suburban Boston

    15th c. cottage, Sussex England (John Fidler photo)

    Wattle and daub panel on 16th c. Shakespear’s House, England (John Fidler photo)

  • 54

    Tradi:onal(Strategies(for(Enclosure(Form(Finding(“Shed(and(Shelter”(

    Late 17th c. Early 19th c. Late 19th c. Early 20th c.

    •  Shed and Shelter •  Inverted stepped pyramid form

    •  Common in wood construction across many periods and styles

    •  Transferable strategy to other materials

  • 55

    Renaissance-era building, Venice

    Venice streetscapes

    •  Shed)and)Shelter)•  Inverted)stepped)pyramid)form)

    •  Transferable)strategy)to)other)materials)

    Tradi:onal(Strategies(for(Enclosure(Form(Finding(“Shed(and(Shelter”(

  • 56

    •  Other ways to shed and shelter –  Planar wall, shedding

    projections

    Principles(of(Durability?Enclosure(Form?finding(Cornice)projec7on)strategy)

    The)Pantheon,)Rome)(124]126)A.D.))

  • What(can(we(learn(about(durable(design(from(these(90?150(year(old(houses(in(US?(

  • 58

    •  Other ways to shed and shelter –  Shedding projections

    from a planar wall

    Principles(of(Durability?(Enclosure(Form?finding(

    Shedding)strategy) Basilica)Palladiana,)Vicenza,)16]17th)c.)(Palladio,)et)al)))

  • Doesn’t(need(to(look(Historicist(to(learn(durability(lessons(from(history(Danieleson)Co@age,)Mackay]Lyons)Sweetapple)Architects,)Nova)Sco7a))The)value)of)a)wrapped,)sheltering)roof))))

  • Key Take-aways

    Small details mean a lot for water management and durability (laps, drip edges, etc.) High drying potential adds considerably to wood durability Don’t weaken structural members at connections Design enclosures to “Shed and Shelter”

    •  “Shed” water at frequent intervals •  “Shelter” vulnerable areas •  Inverted pyramid is one common

    form •  Many variations on that theme

    60)

  • Durable(design;(Closing(Thoughts(

    Vitruvius)told)us:))ALL)buildings,)whether:)

    •  Public)or)private)•  Residen7al,)civic,)or)u7litarian)

    MUST)have)all)three)quali7es)to)be)architecture

    61

  • Questions?

    This concludes The American Institute of Architects Continuing Education Systems Course

    Mahhew(Bronski(Simpson(Gumpertz(&Heger,(Inc.)

    Chicago,)Boston,)New)York,)San)Francisco,)Los)Angeles,)Washington)D.C.))

    [email protected])781]907]9000)

    This#presenta0on#was#developed#by#a#third#party#and#is#not#funded#by#WoodWorks#or#the#so;wood#lumber#check=off.)